CN203679725U - Automatic assembly machine of battery cap - Google Patents

Automatic assembly machine of battery cap Download PDF

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Publication number
CN203679725U
CN203679725U CN201320805094.0U CN201320805094U CN203679725U CN 203679725 U CN203679725 U CN 203679725U CN 201320805094 U CN201320805094 U CN 201320805094U CN 203679725 U CN203679725 U CN 203679725U
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CN
China
Prior art keywords
feeding
straight line
line feeder
shell
individual layer
Prior art date
Application number
CN201320805094.0U
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Chinese (zh)
Inventor
周俊雄
Original Assignee
周俊雄
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Publication date
Application filed by 周俊雄 filed Critical 周俊雄
Priority to CN201320805094.0U priority Critical patent/CN203679725U/en
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Publication of CN203679725U publication Critical patent/CN203679725U/en

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Abstract

The utility model discloses an automatic assembly machine of a battery cap. The automatic assembly machine of the battery cap comprises a worktable, and a batch-type rotary table arranged on the worktable, wherein eight jigs are uniformly distributed on the batch-type rotary table at intervals along the periphery of the batch-type rotary table; an annular plastic base feeding device, a combined spacer feeding device, an interlayer spacer feeding device, an interlayer spacer in-place thickness detector, a top cap feeding device, a qualified assembly part fetching device and a disqualified assembly part fetching device respectively corresponding to the jigs are sequentially arranged on the worktable and surround the batch-type rotary table. The automatic assembly machine realizes the connection of various processes through the eight-station batch-type rotary table, plastic base feeding, combined spacer feeding, interlayer spacer feeding, interlayer spacer in-place thickness detecting, top cap feeding, qualified assembly part fetching and disqualified assembly part fetching can be sequentially realized, accordingly, automatic operation of all the processes is realized, automatic production is realized through various sensors and control mechanical mechanisms of electrical elements, the production efficiency is improved, and manual operation is simplified.

Description

Battery cap automatic assembling
Technical field
The utility model relates to a kind of kludge, specifically a kind of battery cap automatic assembling.
Background technology
It is CN202861756U that State Intellectual Property Office discloses publication number on April 10th, 2013, patent name is the utility model patent of full-automatic screw assembling device, this patent, comprise product fixed mechanism and assembling mechanism, it is characterized in that: described product fixed mechanism comprises the movable substrate on rack platform that is arranged at, on described substrate interval be provided with two support arms, between described two support arms, be provided with rotatable product fixation plate; Described assembling mechanism comprises and is arranged at a guide rail of described product fixation plate top, No. two guide rails that can slide along a described guide rail, No. three guide rails that can move along described No. two guide rails, a described guide rail is led equal level and vertical setting mutually with described No. two, on described No. three guide rails, is provided with the pneumatic gun that can move up and down for tighten the screws.The utility model adopts screw pneumatic gun to detect the method for combination with image, whether whether realized the position of looking for screw hole by image, and installed and install correct at the complete rear detection screw of screwed lock, not only packaging efficiency is high, and operation is also more convenient, greatly improve the qualification rate of product.
There is the difference of essence in above-mentioned patented technology scheme and this patent, the problem difference solving.
Summary of the invention
The purpose of this utility model is to provide one and can increases work efficiency, and has simplified manual operation, has reduced the battery cap automatic assembling of labour intensity.
For achieving the above object, the technical scheme that the utility model adopts is:
Battery cap automatic assembling, include workbench, be located at the batch (-type) rotating disk on workbench, on described batch (-type) rotating disk, be evenly equipped with eight tools along its peripheral intervals, on described workbench and around batch (-type) rotating disk, be provided with successively ring plastic cement base feeding device, compound gasket feeding device, interlayer gasket feeding device, interlayer pad in place thickness detection apparatus, top cover feeding device, qualified clusters piece installing withdrawing device and the defective assembly withdrawing device corresponding with tool difference, described ring plastic cement base feeding device is mainly made up of vibrating disk, straight line feeder, correlation optical fiber, manipulator, described vibrating disk is sent into ring plastic cement base in straight line feeder, ring plastic cement base is sent to assigned address by straight line feeder, correlation optical fiber senses after ring plastic cement base, start manipulator, ring plastic cement base is put into tool by manipulator, described compound gasket feeding device, mainly by circle shell feeding device, push away round shell cylinder, aluminum plastic film stamping-out feeding device, a hot-press arrangement, secondary hot pressing device, many catching robots, individual layer pad stamping-out feeding device, thickness detection apparatus, a reducing device, secondary reducing device and air-tightness detection device form, circle shell feeding device is mainly by vibrating disk, straight line feeder, preheating channel forms, described vibrating disk sends circle shell to straight line feeder, straight line feeder puts the transmission of circle shell in place, by pushing away round shell cylinder, described round shell is cut off to the aluminum plastic film feeding station in preheating channel, described aluminum plastic film stamping-out feeding device, mainly formed by aluminum plastic film coiled strip conveyer and blanking mechanism, blanking mechanism be positioned at described preheating channel directly over, described blanking mechanism is carried aluminum plastic film coiled strip conveyer the circular aluminum plastic film of aluminum plastic film coiled strip stamping-out of coming, circular aluminum plastic film falls in the round shell on preheating channel, push away round shell cylinder circle shell is pushed into forward to hot pressing station one time, by a hot-press arrangement, the circular aluminum plastic film in circle shell is carried out to hot pressing for the first time, push away round shell cylinder circle shell is pushed into forward to secondary hot pressing station, by secondary hot pressing device, the circular aluminum plastic film in circle shell is carried out to hot pressing for the second time, circle shell is put into individual layer pad feeding station by many catching robots, described individual layer pad stamping-out feeding device, mainly formed by individual layer pad coiled strip conveyer and blanking mechanism, described blanking mechanism be positioned at individual layer pad feeding station directly over, the circular individual layer pad of individual layer pad coiled strip stamping-out that blanking mechanism sends individual layer pad coiled strip conveyer, circular single-layer pad sheet falls into round shell, by many catching robots, the round shell that circular individual layer pad is housed is put to thickness detection station, by thickness detection apparatus, the integral thickness of the round shell that circular individual layer pad is housed is detected, after detection, underproof round shell is taken and puts into away hopper by many catching robots, qualified round shell is put into reducing station one time by many catching robots, by a reducing device, circle shell is carried out to reducing, circle shell upper port is pressed down and inwardly amounted to, the edge of circular individual layer pad is wrapped, form semi-finished product compound gasket, many catching robots put semi-finished product compound gasket to secondary reducing station, by secondary reducing device, semi-finished product compound gasket is pressed down to reducing for the second time, form compound gasket, many catching robots put compound gasket to air-tightness detection station, air-tightness detection device is fixed the top edge of compound gasket, inflation from bottom to top, hopper put into by the underproof compound gasket of explosion or leakage by many catching robots, qualified compound gasket is put into the ring plastic cement base of the tool on batch (-type) rotating disk.
Described interlayer gasket feeding device is mainly made up of vibrating disk, straight line feeder, correlation optical fiber, manipulator, described vibrating disk is sent into interlayer pad in straight line feeder, interlayer pad is sent to assigned address by straight line feeder, correlation optical fiber senses after interlayer pad, start manipulator, the ring plastic cement base of tool put into interlayer pad by manipulator.
Described top cover feeding device is mainly made up of vibrating disk, straight line feeder, correlation optical fiber, manipulator, described vibrating disk is sent into top cover in straight line feeder, top cover is sent to assigned address by straight line feeder, correlation optical fiber senses after top cover, start manipulator, the ring plastic cement base of tool put into top cover by manipulator.
The appearance and size of described workbench is: length is 2500mm, and width is 2300mm, is highly 2000mm.
The beneficial effects of the utility model: the machine is realized the linking of each technique by the batch (-type) rotating disk of eight stations, carrying out successively ring plastic cement base material loading, compound gasket material loading, interlayer pad material loading, the thickness detection in place of interlayer pad, top cover material loading, qualified clusters piece installing taking-up and defective assembly takes out, all process steps has all been realized automation mechanized operation, by various inductors and the automated production of electric elements control machinery winding machine, improve production efficiency, simplified manual operation.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model.
In figure: 1, workbench; 2, batch (-type) rotating disk; 3, tool; 4, ring plastic cement base feeding device; 5, compound gasket feeding device; 6, interlayer gasket feeding device; 7, interlayer pad thickness detection apparatus in place; 8, top cover feeding device; 9, qualified clusters piece installing withdrawing device; 10, defective assembly withdrawing device; 11, vibrating disk; 12, straight line feeder; 13, manipulator; 14, justify shell feeding device; 15, push away round shell cylinder; 16, aluminum plastic film stamping-out feeding device; 17, a hot-press arrangement; 18, secondary hot pressing device; 19, many catching robots; 20, individual layer pad stamping-out feeding device; 21, thickness detection apparatus; 22, a reducing device; 23, secondary reducing device; 24, air-tightness detection device; 25, vibrating disk; 26, straight line feeder; 27, preheating channel; 28, blanking mechanism; 29, individual layer pad coiled strip conveyer; 30, blanking mechanism; 31, vibrating disk; 32, straight line feeder; 33, manipulator; 34, vibrating disk; 35, straight line feeder; 36, manipulator.
The specific embodiment
As shown in Figure 1, battery cap automatic assembling, include workbench 1, be located at the batch (-type) rotating disk 2 on workbench 1, on described batch (-type) rotating disk 2, be evenly equipped with eight tools 3 along its peripheral intervals, on described workbench 1 and around batch (-type) rotating disk 2, be provided with successively ring plastic cement base feeding device 4, compound gasket feeding device 5, interlayer gasket feeding device 6, interlayer pad in place thickness detection apparatus 7, top cover feeding device 8, qualified clusters piece installing withdrawing device 9 and the defective assembly withdrawing device 10 corresponding with tool 3 difference, described ring plastic cement base feeding device 4 is mainly made up of vibrating disk 11, straight line feeder 12, correlation optical fiber, manipulator 13, described vibrating disk 11 is sent into ring plastic cement base in straight line feeder 12, ring plastic cement base is sent to assigned address by straight line feeder 12, correlation optical fiber senses after ring plastic cement base, start manipulator 13, ring plastic cement base is put into tool 3 by manipulator 13, described compound gasket feeding device 5, mainly by circle shell feeding device 14, push away round cylinder 15 for shell, aluminum plastic film stamping-out feeding device 16, a hot-press arrangement 17, secondary hot pressing device 18, many catching robots 19, individual layer pad stamping-out feeding device 20, thickness detection apparatus 21, a reducing device 22, secondary reducing device 23 and air-tightness detection device 24 form, circle shell feeding device 14 is mainly by vibrating disk 25, straight line feeder 26, preheating channel 27 forms, described vibrating disk 25 sends circle shell to straight line feeder 26, straight line feeder 26 puts the transmission of circle shell in place, by pushing away round shell cylinder 15, described round shell is cut off to the aluminum plastic film feeding station in preheating channel 27, described aluminum plastic film stamping-out feeding device 16, mainly formed by aluminum plastic film coiled strip conveyer and blanking mechanism 28, blanking mechanism 28 be positioned at described preheating channel 27 directly over, described blanking mechanism 28 is carried aluminum plastic film coiled strip conveyer the circular aluminum plastic film of aluminum plastic film coiled strip stamping-out of coming, circular aluminum plastic film falls in the round shell on preheating channel 27, push away round shell cylinder 15 circle shell is pushed into forward to hot pressing station one time, by a hot-press arrangement 17, the circular aluminum plastic film in circle shell is carried out to hot pressing for the first time, push away round shell cylinder 15 circle shell is pushed into forward to secondary hot pressing station, by secondary hot pressing device 18, the circular aluminum plastic film in circle shell is carried out to hot pressing for the second time, circle shell is put into individual layer pad feeding station by many catching robots 19, described individual layer pad stamping-out feeding device, mainly formed by individual layer pad coiled strip conveyer 29 and blanking mechanism 30, described blanking mechanism 30 be positioned at individual layer pad feeding station directly over, the circular individual layer pad of individual layer pad coiled strip stamping-out that blanking mechanism 30 sends individual layer pad coiled strip conveyer, circular single-layer pad sheet falls into round shell, by many catching robots 19, the round shell that circular individual layer pad is housed is put to thickness detection station, by thickness detection apparatus 21, the integral thickness of the round shell that circular individual layer pad is housed is detected, after detection, underproof round shell is taken and puts into away hopper by many catching robots 19, qualified round shell is put into reducing station one time by many catching robots 19, by a reducing device 22, circle shell is carried out to reducing, circle shell upper port is pressed down and inwardly amounted to, the edge of circular individual layer pad is wrapped, form semi-finished product compound gasket, many catching robots 19 put semi-finished product compound gasket to secondary reducing station, by secondary reducing device 23, semi-finished product compound gasket is pressed down to reducing for the second time, form compound gasket, many catching robots 19 put compound gasket to air-tightness detection station, air-tightness detection device 24 is fixed the top edge of compound gasket, inflation from bottom to top, hopper put into by the underproof compound gasket of explosion or leakage by many catching robots 19, qualified compound gasket is put into the ring plastic cement base of the tool 3 on batch (-type) rotating disk 2.
Described interlayer gasket feeding device 6 is mainly made up of vibrating disk 31, straight line feeder 32, correlation optical fiber, manipulator 33, described vibrating disk 31 is sent into interlayer pad in straight line feeder 32, interlayer pad is sent to assigned address by straight line feeder 32, correlation optical fiber senses after interlayer pad, start manipulator 33, the ring plastic cement base of tool put into interlayer pad by manipulator 33.
Described top cover feeding device 8 is mainly made up of vibrating disk 34, straight line feeder 35, correlation optical fiber, manipulator 36, described vibrating disk 34 is sent into top cover in straight line feeder 35, top cover is sent to assigned address by straight line feeder 35, correlation optical fiber senses after top cover, start manipulator 36, the ring plastic cement base of tool put into top cover by manipulator 36.
The appearance and size of described workbench 2 is: length is 2500mm, and width is 2300mm, is highly 2000mm.
The above is preferred embodiment of the present utility model; certainly can not limit with this interest field of the utility model; should be understood that; for those skilled in the art; the technical solution of the utility model is modified or is equal to replacement, do not depart from the protection domain of technical solutions of the utility model.

Claims (4)

1. a battery cap automatic assembling, include workbench, be located at the batch (-type) rotating disk on workbench, on described batch (-type) rotating disk, be evenly equipped with eight tools along its peripheral intervals, on described workbench and around batch (-type) rotating disk, be provided with successively the ring plastic cement base feeding device corresponding with tool difference, compound gasket feeding device, interlayer gasket feeding device, interlayer pad thickness detection apparatus in place, top cover feeding device, qualified clusters piece installing withdrawing device and defective assembly withdrawing device, it is characterized in that: described ring plastic cement base feeding device is mainly by vibrating disk, straight line feeder, correlation optical fiber, manipulator forms, described vibrating disk is sent into ring plastic cement base in straight line feeder, ring plastic cement base is sent to assigned address by straight line feeder, correlation optical fiber senses after ring plastic cement base, start manipulator, ring plastic cement base is put into tool by manipulator, described compound gasket feeding device, mainly by circle shell feeding device, push away round shell cylinder, aluminum plastic film stamping-out feeding device, a hot-press arrangement, secondary hot pressing device, many catching robots, individual layer pad stamping-out feeding device, thickness detection apparatus, a reducing device, secondary reducing device and air-tightness detection device form, circle shell feeding device is mainly by vibrating disk, straight line feeder, preheating channel forms, described vibrating disk sends circle shell to straight line feeder, straight line feeder puts the transmission of circle shell in place, by pushing away round shell cylinder, described round shell is cut off to the aluminum plastic film feeding station in preheating channel, described aluminum plastic film stamping-out feeding device, mainly formed by aluminum plastic film coiled strip conveyer and blanking mechanism, blanking mechanism be positioned at described preheating channel directly over, described blanking mechanism is carried aluminum plastic film coiled strip conveyer the circular aluminum plastic film of aluminum plastic film coiled strip stamping-out of coming, circular aluminum plastic film falls in the round shell on preheating channel, push away round shell cylinder circle shell is pushed into forward to hot pressing station one time, by a hot-press arrangement, the circular aluminum plastic film in circle shell is carried out to hot pressing for the first time, push away round shell cylinder circle shell is pushed into forward to secondary hot pressing station, by secondary hot pressing device, the circular aluminum plastic film in circle shell is carried out to hot pressing for the second time, circle shell is put into individual layer pad feeding station by many catching robots, described individual layer pad stamping-out feeding device, mainly formed by individual layer pad coiled strip conveyer and blanking mechanism, described blanking mechanism be positioned at individual layer pad feeding station directly over, the circular individual layer pad of individual layer pad coiled strip stamping-out that blanking mechanism sends individual layer pad coiled strip conveyer, circular single-layer pad sheet falls into round shell, by many catching robots, the round shell that circular individual layer pad is housed is put to thickness detection station, by thickness detection apparatus, the integral thickness of the round shell that circular individual layer pad is housed is detected, after detection, underproof round shell is taken and puts into away hopper by many catching robots, qualified round shell is put into reducing station one time by many catching robots, by a reducing device, circle shell is carried out to reducing, circle shell upper port is pressed down and inwardly amounted to, the edge of circular individual layer pad is wrapped, form semi-finished product compound gasket, many catching robots put semi-finished product compound gasket to secondary reducing station, by secondary reducing device, semi-finished product compound gasket is pressed down to reducing for the second time, form compound gasket, many catching robots put compound gasket to air-tightness detection station, air-tightness detection device is fixed the top edge of compound gasket, inflation from bottom to top, hopper put into by the underproof compound gasket of explosion or leakage by many catching robots, qualified compound gasket is put into the ring plastic cement base of the tool on batch (-type) rotating disk.
2. battery cap automatic assembling according to claim 1, it is characterized in that: described interlayer gasket feeding device is mainly made up of vibrating disk, straight line feeder, correlation optical fiber, manipulator, described vibrating disk is sent into interlayer pad in straight line feeder, interlayer pad is sent to assigned address by straight line feeder, correlation optical fiber senses after interlayer pad, start manipulator, the ring plastic cement base of tool put into interlayer pad by manipulator.
3. battery cap automatic assembling according to claim 1, it is characterized in that: described top cover feeding device is mainly made up of vibrating disk, straight line feeder, correlation optical fiber, manipulator, described vibrating disk is sent into top cover in straight line feeder, top cover is sent to assigned address by straight line feeder, correlation optical fiber senses after top cover, start manipulator, the ring plastic cement base of tool put into top cover by manipulator.
4. battery cap automatic assembling according to claim 1, is characterized in that: the appearance and size of described workbench is: length is 2500mm, and width is 2300mm, is highly 2000mm.
CN201320805094.0U 2013-12-10 2013-12-10 Automatic assembly machine of battery cap CN203679725U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103737313A (en) * 2013-12-10 2014-04-23 周俊雄 Automatic assembling machine for battery caps
CN105252174A (en) * 2015-10-21 2016-01-20 惠州金源精密自动化设备有限公司 Assembling and welding machine for battery module
CN109256578A (en) * 2017-07-12 2019-01-22 广东瑞康新能源科技股份有限公司 A kind of automatic assembly line of lithium-ion-power cell top cover
CN110091172A (en) * 2019-05-24 2019-08-06 惠州金源精密自动化设备有限公司 Assembling mechanism and heat seal riveter

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103737313A (en) * 2013-12-10 2014-04-23 周俊雄 Automatic assembling machine for battery caps
CN103737313B (en) * 2013-12-10 2016-01-27 周俊雄 Battery cap automatic assembling
CN105252174A (en) * 2015-10-21 2016-01-20 惠州金源精密自动化设备有限公司 Assembling and welding machine for battery module
CN109256578A (en) * 2017-07-12 2019-01-22 广东瑞康新能源科技股份有限公司 A kind of automatic assembly line of lithium-ion-power cell top cover
CN110091172A (en) * 2019-05-24 2019-08-06 惠州金源精密自动化设备有限公司 Assembling mechanism and heat seal riveter

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GR01 Patent grant
C25 Abandonment of patent right or utility model to avoid double patenting
AV01 Patent right actively abandoned

Granted publication date: 20140702

Effective date of abandoning: 20160127