CN203608521U - Chain type potato plastic film residue recycling machine - Google Patents
Chain type potato plastic film residue recycling machine Download PDFInfo
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- CN203608521U CN203608521U CN201320800290.9U CN201320800290U CN203608521U CN 203608521 U CN203608521 U CN 203608521U CN 201320800290 U CN201320800290 U CN 201320800290U CN 203608521 U CN203608521 U CN 203608521U
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- 235000002595 Solanum tuberosum Nutrition 0.000 title claims abstract description 13
- 244000061456 Solanum tuberosum Species 0.000 title claims abstract description 13
- 238000004064 recycling Methods 0.000 title claims description 7
- 239000002985 plastic film Substances 0.000 title description 4
- 229920006255 plastic film Polymers 0.000 title description 4
- 239000002689 soil Substances 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 238000011084 recovery Methods 0.000 abstract description 7
- 238000003306 harvesting Methods 0.000 abstract description 6
- 235000012015 potatoes Nutrition 0.000 abstract description 3
- 238000009313 farming Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000000725 suspension Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009418 agronomic effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012272 crop production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
本实用新型涉及一种链条式薯类残膜回收机,包括松土铲、机架、托板、固定架、起膜链条、起膜齿、密封罩、地轮、角度调节杆、卸膜叶轮和集膜箱;所述的松土铲柄固联在机架前方,松土铲安装在松土铲柄上;所述的固定架与机架铰接安装;固定架两侧各安装一条起膜链条,两条起膜链条之间通过多根平行设置的连接杆连接,连接杆上垂直设有多个起膜齿;卸膜叶轮固定在固定架顶端,集膜箱焊接在机架上端,集膜箱上开口位于卸膜叶轮正下方;本实用新型主要用于垄作种植马铃薯收获后的残膜回收,同时也适合其他平作作物收获后的残膜回收。
The utility model relates to a chain-type potato residual film recovery machine, which comprises a soil loosening shovel, a frame, a supporting plate, a fixed frame, a film-lifting chain, a film-lifting tooth, a sealing cover, a ground wheel, an angle adjustment rod, and a film-releasing impeller and film-collecting box; the loosening shovel handle is fixedly connected to the front of the frame, and the loosening shovel is installed on the loosening shovel handle; the fixed frame and the frame are hingedly installed; a film lifting device is installed on both sides of the fixed frame The chains are connected by a plurality of connecting rods arranged in parallel. The connecting rods are vertically equipped with a plurality of film teeth; The upper opening of the film box is located directly below the film unloading impeller; the utility model is mainly used for the recovery of residual film after harvesting potatoes planted in ridge farming, and is also suitable for the recovery of residual film after harvesting of other flat crops.
Description
(一)技术领域 (1) Technical field
本实用新型涉及一种链条式薯类残膜回收机,属于农业机械领域。 The utility model relates to a chain type potato residual film recycling machine, which belongs to the field of agricultural machinery. the
(二)背景技术 (2) Background technology
地膜覆盖栽培技术的推广,促进了农作物的增产和作物适作区的扩大,带来了农业生产方式的改变和农业生产力的飞跃。然而,随着地膜应用范围的扩大,其副作用也随之显现。残留的地膜在土壤中破坏农田的生态环境,破坏土壤结构,危害作物正常生长发育并造成农作物减产。传统的人工收膜,劳动强度大、生产率低且回收率低。推行机械化收膜已成为必然趋势。目前国内外已有的地膜捡拾装置,残膜回收多在马铃薯收获之后,残膜破损较为严重,且许多残膜覆盖在土壤下,回收难度较高;残膜回收过程中,破损的小片残膜容易缠绕在回收装置上造成漏膜和残膜堵塞现象,严重影响收膜率且对机具性能影响较大;起膜不充分,造成残膜漏捡;捡膜过程中容易丢膜,影响收膜作业效果。因此,设计推广一种经济实用适合马铃薯种植模式和农艺要求的残膜捡拾装置对减少土地污染及保持马铃薯生产的可持续发展具有十分重要的意义。 The promotion of plastic film mulching cultivation technology has promoted the increase of crop production and the expansion of crop suitable area, which has brought about the change of agricultural production mode and the leap of agricultural productivity. However, with the expansion of the application range of mulch, its side effects also appear. The residual plastic film in the soil destroys the ecological environment of the farmland, destroys the soil structure, endangers the normal growth and development of crops and causes crop yield reduction. Traditional manual film harvesting is labor-intensive, low productivity and low recovery rate. The implementation of mechanized film collection has become an inevitable trend. At present, the existing plastic film picking devices at home and abroad mostly recover the residual film after the potatoes are harvested. It is easy to be entangled on the recycling device, resulting in leaking film and clogging of residual film, which seriously affects the film collection rate and has a great impact on the performance of the machine tool; the film is not fully lifted, causing the residual film to be missed; the film is easy to drop during the film picking process, which affects the film collection homework effect. Therefore, it is of great significance to design and promote an economical and practical residual film picking device suitable for potato planting mode and agronomic requirements to reduce land pollution and maintain sustainable development of potato production. the
(三)发明内容 (3) Contents of the invention
为了解决上述问题,本实用新型根据马铃薯种植的农艺要求设计了一种链条式薯类残膜回收机。 In order to solve the above problems, the utility model designs a chain-type potato residual film recycling machine according to the agronomic requirements of potato planting. the
一种链条式薯类残膜回收机,包括松土铲、机架、托板、固定架、起膜链条、起膜齿、密封罩、地轮、角度调节杆、卸膜叶轮和集膜箱。 A chain-type potato residual film recovery machine, including a loosening shovel, a frame, a supporting plate, a fixed frame, a film-lifting chain, a film-lifting tooth, a sealing cover, a ground wheel, an angle adjustment rod, a film-unloading impeller, and a film-collecting box . the
所述的松土铲柄安装在机架前方(以机具前进方向为前方),松土铲可活动的套在松土铲柄内;所述的固定架与机架铰接安装;角度调节杆一端与固定架铰接,另一端与机架铰接;固定架与机架的相对角度可通过角度调节杆进行调节;固定架两侧各安装一条起膜链条,两条起膜链条之间通过多根平行设置的连接杆连接,每根连接杆上垂直设有起膜齿;所述的托板垂直安装在起膜齿下端,并通过弹簧与固定架连接,托板与固定架平行,通过弹簧的张紧作用贴合在起膜齿的下端;连接杆外围沿起膜齿根部(即起膜齿与连接杆连接处)设有一层密封罩,密封罩将起膜链条、连接杆包裹起来,起膜齿通过密封罩上的小孔露在密封罩外。 The soil loosening shovel handle is installed in front of the frame (with the forward direction of the implement as the front), and the soil loosening shovel is movably sleeved in the soil loosening shovel handle; the fixed frame is hingedly installed with the frame; one end of the angle adjustment rod It is hinged with the fixed frame, and the other end is hinged with the frame; the relative angle between the fixed frame and the frame can be adjusted through the angle adjustment lever; a film-raising chain is installed on each side of the fixing frame, and multiple parallel The set connecting rods are connected, and each connecting rod is vertically provided with filming teeth; the supporting plate is vertically installed on the lower end of the filming teeth, and is connected with the fixed frame by a spring, and the supporting plate is parallel to the fixed frame, and is stretched by the tension of the spring. The tightening effect fits on the lower end of the filming teeth; the outer periphery of the connecting rod is provided with a layer of sealing cover along the root of the filming teeth (that is, the connection between the filming teeth and the connecting rod), and the sealing cover wraps the filming chain and the connecting rod, and the filming The teeth are exposed outside the sealing cover through the small holes on the sealing cover. the
进一步的,起膜齿设置时每两个一组组成一个起膜齿组,两个起膜齿之间的间隙为1-2cm;每两个起膜齿组间的间隙为3-4cm; Further, when the film-forming teeth are set, every two groups form a film-forming tooth group, and the gap between the two film-forming teeth is 1-2cm; the gap between every two film-forming teeth groups is 3-4cm;
所述的卸膜叶轮固定在固定架顶端,卸膜叶轮采用毛刷式结构,卸膜叶轮与连接杆平行安装且卸膜叶轮的宽度与连接杆的宽度相等。进一步的,卸膜叶轮上毛刷高度与起膜齿相同,两者可配合使用,即起膜齿通过卸膜叶轮上时,卸膜叶轮上的毛刷顶端可刷到起膜齿的根部 间隙;集膜箱焊接在机架上,集膜箱上开口位于卸膜叶轮正下方,用于盛装回收的残膜。地轮轴通过套筒结构固定在机架的两侧,套筒上沿竖直方向设有一组螺栓孔,通过地轮轴在套筒上的安装位置可以调节地轮高度。 The film unloading impeller is fixed on the top of the fixed frame. The film unloading impeller adopts a brush structure. The film unloading impeller is installed in parallel with the connecting rod and the width of the film unloading impeller is equal to the width of the connecting rod. Further, the height of the brush on the film-discharging impeller is the same as that of the film-forming teeth, and the two can be used in conjunction, that is, when the film-forming teeth pass through the film-discharging impeller, the top of the brush on the film-discharging impeller can be brushed to the root gap of the film-forming teeth ;The film collecting box is welded on the frame, and the upper opening of the film collecting box is located directly under the film unloading impeller, which is used to contain the recycled residual film. The ground wheel shaft is fixed on both sides of the frame through the sleeve structure, and a set of bolt holes is arranged on the sleeve along the vertical direction, and the height of the ground wheel can be adjusted through the installation position of the ground wheel shaft on the sleeve. the
本实用新型解决其技术问题所采用的技术方案是:马铃薯残膜回收机通过三点悬挂的方式连接到小四轮拖拉机上进行田间收膜作业,动力较大,能够充分地松土起膜,松土铲柄与机架固联,松土铲套接在铲柄上,并通过螺栓固定;由于固定架与机架铰接连接,其入土深度和入土角度均可根据需要通过角度调节杆进行调节,解决了田间松土起膜难度高的问题;残膜回收机捡膜工作主要由成排固装在连接杆上的起膜齿完成,起膜齿表面打磨光滑,排列密度较传统的残膜回收机要高,捡膜充分,解决了破损小块残膜的漏捡问题;托板通过弹簧的张紧作用与起膜齿的下端贴合,收膜作业过程中,揭起的残膜通过起膜齿与托板之间的间隙向后上方输送,到达集膜箱上侧后,在卸膜叶轮的作用下落入集膜箱,整个过程对揭起的残膜保护较好,解决了送膜过程中易丢膜的问题;连接杆外围沿起膜齿根部设有一层密封罩,有效地防止了残膜滑落到起膜机构内部,避免了作业过程中漏膜和残膜堵塞现象。松土铲将作业田间的土壤松开,由起膜齿扎膜挑起后向后上方输送,卸膜叶轮将起膜齿上的残膜脱落到集膜箱中,完成收膜作业。通过角度调节杆调整固定架的倾斜角度来满足不同的作业要求。 The technical scheme adopted by the utility model to solve the technical problem is: the residual potato film recycling machine is connected to a small four-wheel tractor in a three-point suspension mode to carry out film harvesting operations in the field. The soil loosening shovel handle is fixedly connected with the frame, and the soil loosening shovel is sleeved on the shovel handle and fixed by bolts; because the fixed frame is hingedly connected with the frame, the depth and angle of the soil penetration can be adjusted according to the needs through the angle adjustment lever , which solves the problem of high difficulty in loosening the film in the field; the film picking work of the residual film recycling machine is mainly completed by rows of film lifting teeth fixed on the connecting rod. The recovery machine should be high and the film can be fully picked up, which solves the problem of missing small pieces of damaged film; the supporting plate is attached to the lower end of the film picking teeth through the tension of the spring, and the lifted residual film passes through the The gap between the film lifting teeth and the supporting plate is conveyed backward and upward, and after reaching the upper side of the film collecting box, it falls into the film collecting box under the action of the film unloading impeller. The whole process protects the lifted residual film well, solving the problem of feeding The film is easy to lose during the filming process; the outer periphery of the connecting rod is equipped with a layer of sealing cover along the root of the filming tooth, which effectively prevents the residual film from slipping into the filming mechanism, and avoids film leakage and residual film blockage during the operation process. The soil loosening shovel loosens the soil in the working field, and the film is picked up by the film lifting teeth and then transported to the rear and upward. The film unloading impeller will drop the residual film on the film lifting teeth into the film collecting box to complete the film collecting operation. Adjust the inclination angle of the fixed frame through the angle adjustment lever to meet different operation requirements. the
本实用新型主要用于垄作种植马铃薯收获后的残膜回收,同时也适合其他平作作物收获后的残膜回收。 The utility model is mainly used for recovering the residual film after harvesting potatoes planted in ridge farming, and is also suitable for recovering residual film after harvesting other flat crops. the
(四)附图说明 (4) Description of drawings
图1是本实用新型的总体结构主视图示意图。 Fig. 1 is a schematic diagram of the front view of the overall structure of the utility model. the
图2是本实用新型的总体结构俯视图示意图。 Fig. 2 is a schematic top view of the overall structure of the utility model. the
图3是本实用新型的总体结构右视图示意图。 Fig. 3 is a schematic right view of the overall structure of the utility model. the
图1中 1机架 2松土铲柄 3托板 4连接杆 5弹簧 6集膜箱 7固定架 8起膜齿 9密封罩 10起膜链条 11角度调节杆
In Fig. 1 1 frame 2 loose
图2中 12中间轴 13支撑轮 14前传动链条 15地轮 16轴承座组合 17动力输出轴 18变速箱 19锥齿轮组合 20动力输入轴 21悬挂架 22支撑架 23后传动链条 24叶轮轴
In Fig. 2 12
图3中 25松土铲 26地轮轴 27套筒 28卸膜叶轮 In Fig. 3, 25 soil loosening shovels, 26 ground wheel shafts, 27 sleeves, and 28 film unloading impellers
(五)具体实施方式 (5) Specific implementation methods
参照图1、图2和图3,本实用新型主要由松土铲25、机架1、托板3、固定架7、起膜链条10、起膜齿8、密封罩9、地轮15、角度调节杆11、卸膜叶轮28和集膜箱6组成。
With reference to Fig. 1, Fig. 2 and Fig. 3, the utility model mainly consists of
机架1由方钢材料焊接而成,通过三点悬挂的方式连接到小四轮拖拉机上。松土铲25柄与机架1固联,松土铲25可活动的套在松土铲柄内,并通过螺栓固定,松土铲在松土铲柄内的位置可根据入土深度和角度的需要进行调节固定。起膜链条10通过轴承座组合安装在固定架7两侧;卸膜叶轮固定在固定架顶端;起膜链条可以沿固定架两侧循环转动;固定架7的角度可通过角度调节杆11进行调节,满足不同条件下的需求。集膜箱6焊接在机架1上,用于盛装回收的残膜。
起膜齿8成排固装在连接杆4上,连接杆4平行设置安装在两条起膜链条10之间,连接杆4外围沿起膜齿8根部设有一层密封罩9,密封罩9将起膜链条10、连接杆4包裹起来,起膜齿8杆通过密封罩9上的小孔露在密封罩9外,整个链轮链条机构通过轴承座组合固联在固定架7上,根据需要可通过角度调节杆11来对固定架7的角度进行调节。
The film-raising
托板3垂直安装在起膜齿8下端,并通过弹簧5与固定架7连接,托板3与固定架7平行,通过弹簧5的张紧作用贴合在起膜齿8的下端。
Supporting
卸膜叶轮28通过轴承座组合安装在固定架7顶端,卸膜叶轮28采用毛刷式结构,卸膜叶轮28的宽度与连接杆4的宽度相等。卸膜叶轮和起膜齿配合使用,即起膜齿在起膜链条的带动下通过卸膜叶轮时,卸膜叶轮上的毛刷顶端可刷到起膜齿的根部间隙。
The
集膜箱6焊接在机架1上,集膜箱6上开口位于卸膜叶轮28正下方,用于盛装回收的残膜。
The
地轮15轴通过套筒27结构固定在机架1的两侧,套筒27上沿竖直方向设有一组螺栓孔,通过地轮轴在套筒27上的安装位置可以调节地轮15高度。
本实用新型可以通过三点悬挂的方式连接到小四轮拖拉机上,工作时,由拖拉机带动机具前进,松土铲25将机具前方的土壤松动。拖拉机通过后置的动力输出轴输出动力,经由变速箱18后带动起膜链条10和卸膜叶轮28转动。因托板和起膜齿之间弹簧的张力作用,起膜齿和托板之间存在一定的间隙,当起膜齿8穿透残膜,在转动前进的同时将残膜挑起,揭起的残膜通过起膜齿8与托板3之间的间隙向后上方输送。在卸膜端,由卸膜叶轮28将输送的残膜刮送至集膜箱6。待集膜箱6中的残膜堆积到达一定程度后,由人工将残膜取出装袋,机具再继续作业。松土铲25入土深度和入土角度均可根据需要进行调节,解决了田间松土起膜难度高的问题。起膜齿8排列密度较传统的残膜回收机要高,捡膜充分,解决了破损小块残膜的漏捡问题。托板3垂直安装在起膜齿8下端,并通过弹簧5与固定架7连接,托板3与固定架7平行,两者间的间隙为起膜齿8的高度,送膜过程中托板3对揭起的残膜保护较好,解决了送膜过程中易 丢膜的问题。在起膜链条10的外围、起膜齿8的底部包裹有一层密封罩9,有效地防止了残膜滑落到起膜链条10内部,避免了作业过程中漏膜和残膜堵塞现象。
The utility model can be connected on the small four-wheel tractor by the mode of three-point suspension, and during work, advances by the tractor-driven implement, and the
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| CN201320800290.9U CN203608521U (en) | 2013-12-05 | 2013-12-05 | Chain type potato plastic film residue recycling machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105009717A (en) * | 2015-07-03 | 2015-11-04 | 新疆农垦科学院 | Broken mulch film recovery machine |
| CN107836145A (en) * | 2017-11-14 | 2018-03-27 | 巴彦淖尔市农牧业科学研究院 | The big root stubble class the crop fields incomplete film-recovering machine such as sunflower, corn |
| CN109220008A (en) * | 2018-10-18 | 2019-01-18 | 山东省农业机械科学研究院 | A kind of incomplete film-recovering machine intelligence skinning device and method |
| CN109429583A (en) * | 2018-12-24 | 2019-03-08 | 赤峰巨昌机械有限公司 | A kind of residual machine for recycling mulch film |
| CN108271595B (en) * | 2018-03-27 | 2023-05-02 | 中国农业大学 | Spring overload-proof film lifting shovel of residual film recycling machine |
-
2013
- 2013-12-05 CN CN201320800290.9U patent/CN203608521U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105009717A (en) * | 2015-07-03 | 2015-11-04 | 新疆农垦科学院 | Broken mulch film recovery machine |
| CN107836145A (en) * | 2017-11-14 | 2018-03-27 | 巴彦淖尔市农牧业科学研究院 | The big root stubble class the crop fields incomplete film-recovering machine such as sunflower, corn |
| CN107836145B (en) * | 2017-11-14 | 2024-06-11 | 巴彦淖尔市农牧业科学研究所 | Machine for recovering residual film from field of large-root stubble crops such as sunflower and corn |
| CN108271595B (en) * | 2018-03-27 | 2023-05-02 | 中国农业大学 | Spring overload-proof film lifting shovel of residual film recycling machine |
| CN109220008A (en) * | 2018-10-18 | 2019-01-18 | 山东省农业机械科学研究院 | A kind of incomplete film-recovering machine intelligence skinning device and method |
| CN109429583A (en) * | 2018-12-24 | 2019-03-08 | 赤峰巨昌机械有限公司 | A kind of residual machine for recycling mulch film |
| CN109429583B (en) * | 2018-12-24 | 2024-01-26 | 赤峰巨昌机械有限公司 | Residual mulching film recycling machine |
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