CN109429583B - Residual mulching film recycling machine - Google Patents
Residual mulching film recycling machine Download PDFInfo
- Publication number
- CN109429583B CN109429583B CN201811583564.7A CN201811583564A CN109429583B CN 109429583 B CN109429583 B CN 109429583B CN 201811583564 A CN201811583564 A CN 201811583564A CN 109429583 B CN109429583 B CN 109429583B
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- China
- Prior art keywords
- film
- sprocket
- frame
- chain
- lifting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004064 recycling Methods 0.000 title claims abstract description 16
- 239000000725 suspension Substances 0.000 claims abstract description 23
- 239000002689 soil Substances 0.000 claims abstract description 12
- 230000000670 limiting effect Effects 0.000 claims abstract description 10
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 239000002985 plastic film Substances 0.000 claims abstract 5
- 229920006255 plastic film Polymers 0.000 claims abstract 5
- 238000003466 welding Methods 0.000 claims description 19
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 239000012528 membrane Substances 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000002362 mulch Substances 0.000 description 9
- 238000009825 accumulation Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003973 irrigation Methods 0.000 description 2
- 230000002262 irrigation Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B43/00—Gatherers for removing stones, undesirable roots or the like from the soil, e.g. tractor-drawn rakes
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B63/00—Lifting or adjusting devices or arrangements for agricultural machines or implements
- A01B63/02—Lifting or adjusting devices or arrangements for agricultural machines or implements for implements mounted on tractors
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Soil Working Implements (AREA)
Abstract
The invention discloses a residual film recycling machine which comprises a frame, a lower suspension point, an upper suspension point, a reduction gearbox, a first sprocket, a chain, a film lifting depth adjusting device, a film lifting device, a film collecting box, a walking land wheel and a depth limiting land wheel, wherein the film lifting device comprises a film holding device, a mounting frame, a film scraping plate, a second sprocket, a third sprocket, a film holding chain, a film lifting shovel and a fourth sprocket. This incomplete plastic film recycling machine is hung by four-wheel tractor three-point to provide operation power by the output shaft behind the tractor, play membrane pickup device goes into the adjustable depth of soil, play membrane spade that plays membrane pickup device is responsible for scooping up the plastic film, and it is fixed on the chain to play membrane pickup device's hug membrane tooth (six groups altogether), along with the chain motion, holds the plastic film and rises and transport to album membrane incasement. This incomplete plastic film recycling machine simple structure, it is reasonable with play membrane shovel cooperation to rake the tooth, picks up effectually, does not drag the heap, and is not twine, easy maintenance, reliability coefficient is high.
Description
Technical Field
The invention relates to the technical field of agricultural machinery, in particular to a residual mulching film recycling machine.
Background
With the large-area popularization of the under-mulch irrigation technology of corn in China in recent years, the water-saving and yield-increasing effects are very obvious, and the under-mulch irrigation technology is popular with farmers, but with the massive use of agricultural mulch, the harm of the mulch is gradually revealed. On the one hand, the damage of farmers to the residual film is not known enough due to the influence of two factors, and in order to save the operation cost, the residual film recycling machine with stable performance and reliable quality is not found to recycle the residual film, so that the residual film in most areas is not treated at present, and is directly smashed and returned to the field by a stubble-cleaning rotary cultivator, and the residual film is extremely harmful to the cultivated land through daily accumulation and monthly accumulation although the damage of the residual film is not obvious temporarily. Directly affects the sustainable development of agricultural production. The invention can provide a residual mulching film recycling machine with strong adaptability, stable performance and high reliability coefficient, and the machine is widely popularized and applied, so that the damage of the residual mulching film can be effectively eliminated.
Disclosure of Invention
In order to solve the problems, the invention provides a residual mulching film recycling machine which is free of film leakage, film winding and soil piling during operation, advanced and stable in performance and reliable in use.
The invention realizes the aim through the following technical scheme that the residual mulch recycling machine comprises a frame, a lower suspension point, an upper suspension point, a reduction gearbox, a first sprocket, a chain, a film lifting depth adjusting device, a film lifting device, a film collecting box, a walking land wheel and a depth limiting land wheel; the frame is of a frame structure; the lower suspension point is arranged on the front beam of the frame, the upper suspension point is arranged above the front beam, and the upper suspension point and the lower suspension point are used for being connected with a suspension device of the tractor; the reduction gearbox is fixed in the middle of the frame by bolts, and the power of the tractor is transmitted to the first sprocket and the chain through the reduction gearbox; the film lifting depth adjusting device is connected with the film lifting device and the frame, and can adjust the soil penetration depth of a film lifting shovel of the film lifting device through a screw; one end of the film lifting device is hung on the frame through a film lifting depth adjusting device, and the other end of the film lifting device is hinged on the frame; the film collecting box is hinged on the frame; the walking land wheel is arranged at the rear of the frame; the depth limiting land wheel is arranged in front of the frame, and the installation height can be adjusted;
the film lifting device comprises a film holding device, a mounting frame, a film scraping plate, a second sprocket, a third sprocket, a film holding chain, a film lifting shovel and a fourth sprocket, wherein the film holding device is fixed on the film holding chain through bolts, the first sprocket drives the second sprocket to rotate through the chain, the second sprocket drives the third sprocket to rotate, the third sprocket drives the film holding chain to rotate, the film holding chain drives the film holding device to rotate, the film holding chain drives the fourth sprocket to rotate, the third sprocket, the film holding chain and the fourth sprocket are fixed on the mounting frame, a group of film holding components are formed by the film holding device, the third sprocket, the film holding chain and the fourth sprocket, the film lifting shovel is welded on the mounting frame, and the film scraping plate is welded on the mounting frame.
Preferably, the number of the membrane-holding assemblies is three.
Preferably, six groups of film raking devices are arranged on each film raking chain, each group of film raking devices consists of a film raking tooth welding part, a compression spring, a lock nut, a mounting bracket and a pin shaft, wherein the film raking tooth welding parts are formed by welding film raking teeth, supporting screws and connecting pipes, the number of the film raking tooth welding parts on each group of film raking devices is two, the connecting pipes at one end of the film raking tooth welding parts are hinged on the mounting bracket through the pin shafts, and the supporting screws at the other end of the film raking tooth welding parts are sleeved with the compression springs and are fixed on the mounting bottom plate of the mounting bracket through the lock nuts.
Preferably, a groove is formed in the middle of the film lifting shovel, and a bottom plate is arranged at the bottom of the film lifting shovel.
Preferably, the number of the film lifting shovel is six, and the film raking device and the film lifting shovel are matched for operation.
The beneficial effects of the invention are as follows:
1. according to the invention, an arrow shovel type film lifting shovel is adopted, and a groove is reserved in the middle of the film lifting shovel, so that the film raking and soil leakage are facilitated, the soil is not piled up, the film lifting resistance is small, and the power is saved;
2. the film raking device is driven by the chain, the film raking device is clean and free of soil, and can accurately release the residual film in the film collecting box;
3. the film lifting device can adjust the soil entering angle and the soil entering depth of the film lifting shovel through the film lifting depth adjusting device, and is convenient to adjust and labor-saving;
4. the depth limiting wheel can be used for assisting in adjusting the depth of the film lifting shovel, so that the depth limiting effect is good, and double guarantees are achieved;
5. the film holding device is provided with the compression spring, so that the film holding device is clean in film holding, complete in film unloading and free of film winding.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a film forming apparatus according to the present invention;
FIG. 3 is a schematic view of the structure of the film holding device of the present invention;
FIG. 4 is a schematic view of the construction of a tooth weld of the present invention;
FIG. 5 is a schematic view of the construction of the membrane spade of the present invention;
the figure shows: 1. the device comprises a frame, 2 parts of lower hanging points, 3 parts of upper hanging points, 4 parts of reduction gearbox, 5 parts of first chain wheels, 6 parts of chains, 7 parts of film lifting depth adjusting devices, 8 parts of film lifting devices, 8-1 parts of film lifting devices, 8-2 parts of film lifting devices, mounting frames, 8-3 parts of film scraping plates, 8-4 parts of second chain wheels, 8-5 parts of third chain wheels, 8-6 parts of film lifting chains, 8-7 parts of film lifting shovels, 8-8 parts of fourth chain wheels, 9 parts of film collecting boxes, 10 parts of walking land wheels, 11 parts of depth limiting land wheels, 8-1-1 parts of film lifting tooth welding parts, 8-1-2 parts of compression springs, 8-1-3 parts of locking nuts, 8-1-3 parts of mounting brackets, 8-1-4 parts of pin shafts, 8-1-1-1 parts of film lifting teeth, 8-1-2 parts of supporting screws, 8-1-3 parts of connecting pipes, 8-7-1 parts of grooves, 8-7-2 parts of bottom plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1-5, a residual mulching film recycling machine comprises a frame 1, a lower suspension point 2, an upper suspension point 3, a reduction gearbox 4, a first sprocket 5, a chain 6, a film lifting depth adjusting device 7, a film lifting device 8, a film collecting box 9, a walking land wheel 10 and a depth limiting land wheel 11; the frame 1 is of a frame structure; the lower suspension point 2 is arranged on the front beam of the frame 1, the upper suspension point 3 is arranged above the front beam, and the upper suspension point 3 and the lower suspension point 2 are used for being connected with a suspension device of a tractor; the reduction gearbox 4 is fixed in the middle of the frame 1 by bolts, and the power of the tractor is transmitted to the first sprocket 5 and the chain 6 through the reduction gearbox 4; the film lifting depth adjusting device 7 is connected with the film lifting device 8 and the frame 1, and can adjust the soil penetration depth of the film lifting shovel 8-7 of the film lifting device 8 through a screw; one end of the film lifting device 8 is hung on the frame 1 through the film lifting depth adjusting device 7, and the other end of the film lifting device 8 is hinged on the frame 1; the film collecting box 9 is hinged on the frame 1; the walking land wheel 10 is arranged behind the frame 1; the depth limiting ground wheel 11 is arranged in front of the frame 1, and the installation height can be adjusted;
the film lifting device 8 comprises a film holding device 8-1, a mounting frame 8-2, a film scraping plate 8-3, a second sprocket 8-4, a third sprocket 8-5, a film holding chain 8-6, a film lifting shovel 8-7 and a fourth sprocket 8-8, wherein the film holding device 8-1 is fixed on the film holding chain 8-6 through bolts, the first sprocket 5 drives the second sprocket 8-4 to rotate through the chain 6, the second sprocket 8-4 drives the third sprocket 8-5 to rotate, the third sprocket 8-5 drives the film holding chain 8-6 to rotate, the film holding chain 8-6 drives the film holding device 8-1 to rotate, the film holding chain 8-6 drives the fourth sprocket 8-8 to rotate, the third sprocket 8-5, the film holding chain 8-6 and the fourth sprocket 8-8 are fixed on the mounting frame 8-2, a film holding assembly is formed by the film holding device 8-1, the third sprocket 8-5, the film holding chain 8-6 and the fourth sprocket 8-8, and the film scraping plate 8-3 is welded on the mounting frame 8-2.
Preferably, the membrane-holding assemblies are three groups.
Preferably, six groups of film raking devices 8-1 are arranged on each film raking chain 8-6, each group of film raking devices 8-1 consists of a film raking tooth welding piece 8-1-1, a compression spring 8-1-2, a locking nut 8-1-3, a mounting bracket 8-1-4 and a pin 8-1-5, wherein the film raking tooth welding piece 8-1-1 is formed by welding the film raking tooth 8-1-1, a supporting screw rod 8-1-1-2 and a connecting pipe 8-1-1-3, each group of film raking tooth welding pieces 8-1 on the film raking devices 8-1 are two, a connecting pipe 8-1-1-3 at one end of the film raking tooth welding piece 8-1 is hinged on the mounting bracket 8-1-4 through the pin 8-1-5, the supporting screw rod 8-1-2 at the other end of the film raking tooth welding piece 8-1 is sleeved with the compression spring 8-1-2, and the connecting pipe 8-1-3 is fixed on the mounting bracket 8-1-4 through the locking nut 8-3.
Preferably, a groove 8-7-1 is arranged in the middle of the film lifting shovel 8-7, and a bottom plate 8-7-2 is arranged at the bottom.
Preferably, the number of the film lifting shovels 8-7 is six, and the film raking device 8-1 and the film lifting shovels 8-7 are matched for operation.
The residual mulching film recycling machine has the following working process:
the tractor drives the residual film recycling machine to move forward, the film lifting shovel 8-7 is put into the soil to shovel up the mulch film in the plough layer and loosen the soil, the tractor outputs power, the film raking chain 8-6 is driven to operate by the transmission speed changing device of the residual film recycling machine, the film raking device 8-1 is operated along with the operation, when the film raking device 8-1 is operated to the position of the film lifting shovel 8-7 of the residual film recycling machine, the film raking teeth 8-1-1 extend into the middle groove 8-7-1 of the film lifting shovel 8-7, under the action of the compression spring 8-1-2, the film raking teeth 8-1-1 are tightly contacted with the bottom plate 8-7-2 of the film lifting shovel 8-7, the mulch film raking teeth 8-1-1 are contacted with the scraping plate 8-3 under the action of the compression spring 8-1-2 when the position of the film collecting box 9 is operated, the mulch film is scraped by the scraping plate 8-3, and falls into the film collecting box 9, and when the film collecting box 9 is fully collected, the mulch film is unloaded by the machine.
Claims (1)
1. The utility model provides a incomplete plastic film recycling machine which characterized in that: the device comprises a frame (1), a lower suspension point (2), an upper suspension point (3), a reduction gearbox (4), a first sprocket (5), a chain (6), a film lifting depth adjusting device (7), a film lifting device (8), a film collecting box (9), a walking land wheel (10) and a depth limiting land wheel (11); the frame (1) is of a frame structure; the lower suspension point (2) is arranged on the front beam of the frame (1), the upper suspension point (3) is arranged above the front beam, and the upper suspension point (3) and the lower suspension point (2) are used for being connected with a suspension device of the tractor; the reduction gearbox (4) is fixed in the middle of the frame (1) by bolts, and the power of the tractor is transmitted to the first chain wheel (5) and the chain (6) through the reduction gearbox (4); the film lifting depth adjusting device (7) is connected with the film lifting device (8) and the frame (1), and the soil penetration depth of a film lifting shovel (8-7) of the film lifting device (8) can be adjusted through a screw; one end of the film lifting device (8) is hung on the frame (1) through a film lifting depth adjusting device (7), and the other end of the film lifting device (8) is hinged on the frame (1); the film collecting box (9) is hinged on the frame (1); the walking land wheel (10) is arranged at the rear of the frame (1); the depth limiting land wheel (11) is arranged in front of the frame (1) and the installation height can be adjusted;
the film lifting device (8) comprises a film holding device (8-1), a mounting frame (8-2), a film scraping plate (8-3), a second sprocket (8-4), a third sprocket (8-5), a film holding chain (8-6), a film lifting shovel (8-7) and a fourth sprocket (8-8), wherein the film holding device (8-1) is fixed on the film holding chain (8-6) through bolts, the first sprocket (5) drives the second sprocket (8-4) to rotate through the chain (6), the second sprocket (8-4) drives the third sprocket (8-5) to rotate, the third sprocket (8-5) drives the film holding chain (8-6) to rotate, the film holding chain (8-6) drives the fourth sprocket (8-8) to rotate, the third sprocket (8-5), the film holding chain (8-6) and the fourth sprocket (8-8) are fixed on the mounting frame (8-5), the film holding chain (8-6) is formed by the first sprocket (8-8) and the film holding assembly (8-5), the film lifting shovel (8-7) is welded on the mounting frame (8-2), and the film scraping plate (8-3) is welded on the mounting frame (8-2); the number of the membrane-holding assemblies is three; six groups of film raking devices (8-1) are arranged on each film raking chain (8-6), each group of film raking devices (8-1) consists of a film raking tooth welding piece (8-1-1), a compression spring (8-1-2), a locking nut (8-1-3), a mounting bracket (8-1-4) and a pin shaft (8-1-5), wherein, the film-raking tooth welding piece (8-1-1) is formed by welding film-raking teeth (8-1-1-1), supporting screws (8-1-1-2) and connecting pipes (8-1-1-3), two film-raking tooth welding pieces (8-1-1) on each group of film-raking devices (8-1) are arranged, the connecting pipes (8-1-1-3) at one end of the film-raking tooth welding pieces (8-1-1) are hinged on the mounting bracket (8-1-4) through pin shafts (8-1-5), the supporting screws (8-1-1-2) at the other end of the film-raking tooth welding pieces (8-1-1) are sleeved with compression springs (8-1-2), the locking nut (8-1-3) is fixed on the mounting bottom plate of the mounting bracket (8-1-4); a groove (8-7-1) is arranged in the middle of the film lifting shovel (8-7), and a bottom plate (8-7-2) is arranged at the bottom of the film lifting shovel; the number of the film lifting shovels (8-7) is six, and the film raking device (8-1) and the film lifting shovels (8-7) are matched for operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811583564.7A CN109429583B (en) | 2018-12-24 | 2018-12-24 | Residual mulching film recycling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811583564.7A CN109429583B (en) | 2018-12-24 | 2018-12-24 | Residual mulching film recycling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109429583A CN109429583A (en) | 2019-03-08 |
| CN109429583B true CN109429583B (en) | 2024-01-26 |
Family
ID=65535219
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811583564.7A Active CN109429583B (en) | 2018-12-24 | 2018-12-24 | Residual mulching film recycling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109429583B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111972064B (en) * | 2020-09-17 | 2023-04-25 | 毕节市农业机械研究所 | Adjustable self-falling film type efficient film picking mechanism and device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101965762A (en) * | 2010-11-24 | 2011-02-09 | 山东棉花研究中心 | Alkaline land residual mulching film cleanup machine |
| CN203608521U (en) * | 2013-12-05 | 2014-05-28 | 山东农业大学 | Chain type potato plastic film residue recycling machine |
| CN104285520A (en) * | 2014-10-11 | 2015-01-21 | 甘肃农业大学 | Plastic mulch recycling machine |
| CN204518353U (en) * | 2015-04-17 | 2015-08-05 | 甘肃农业大学 | Mulch film picking up machine |
| CN204948651U (en) * | 2015-08-26 | 2016-01-13 | 张智刚 | Machine is jointly retrieved to incomplete membrane |
| CN206100828U (en) * | 2016-07-27 | 2017-04-19 | 贵州大学 | Device of incomplete membrane is picked up in automatic profile modeling in cigarette ridge |
| CN209299673U (en) * | 2018-12-24 | 2019-08-27 | 赤峰巨昌机械有限公司 | A kind of residual machine for recycling mulch film |
-
2018
- 2018-12-24 CN CN201811583564.7A patent/CN109429583B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101965762A (en) * | 2010-11-24 | 2011-02-09 | 山东棉花研究中心 | Alkaline land residual mulching film cleanup machine |
| CN203608521U (en) * | 2013-12-05 | 2014-05-28 | 山东农业大学 | Chain type potato plastic film residue recycling machine |
| CN104285520A (en) * | 2014-10-11 | 2015-01-21 | 甘肃农业大学 | Plastic mulch recycling machine |
| CN204518353U (en) * | 2015-04-17 | 2015-08-05 | 甘肃农业大学 | Mulch film picking up machine |
| CN204948651U (en) * | 2015-08-26 | 2016-01-13 | 张智刚 | Machine is jointly retrieved to incomplete membrane |
| CN206100828U (en) * | 2016-07-27 | 2017-04-19 | 贵州大学 | Device of incomplete membrane is picked up in automatic profile modeling in cigarette ridge |
| CN209299673U (en) * | 2018-12-24 | 2019-08-27 | 赤峰巨昌机械有限公司 | A kind of residual machine for recycling mulch film |
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| Publication number | Publication date |
|---|---|
| CN109429583A (en) | 2019-03-08 |
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