CN202783856U - High-speed comprehensive cigarette detecting machine - Google Patents
High-speed comprehensive cigarette detecting machine Download PDFInfo
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- CN202783856U CN202783856U CN 201220659859 CN201220659859U CN202783856U CN 202783856 U CN202783856 U CN 202783856U CN 201220659859 CN201220659859 CN 201220659859 CN 201220659859 U CN201220659859 U CN 201220659859U CN 202783856 U CN202783856 U CN 202783856U
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Abstract
The utility model discloses a high-speed comprehensive cigarette detecting machine which comprises a cigarette bar storage region, a cigarette bar separation region, a vision detecting region, a weighing detecting region, an appearance defect rejecting region, a package lack rejecting region, a main belt machine, a base belt, an output side belt machine, a horizontal smoke exhaust belt machine and an electrical control cabinet. The high-speed comprehensive bar cigarette detecting machine is characterized by being installed between a cigarette bar receiving machine and a cigarette packaging box machine; the main belt machine and the base belt run through the four regions including the cigarette bar storage region, the cigarette bar separation region, the vision detecting region and the weighing detecting region which are sequentially connected with one another; after the appearance defect rejecting region and the package lack rejecting region are positioned on the weighing detecting region, the appearance defect rejecting region and the package lack rejecting region can be used for clamping and transporting products with defects by adopting the output side belt machine which is connected with the cigarette packaging box machine; the horizontal smoke exhaust belt machine is positioned below the appearance defect rejecting region; and the electrical control cabinet is installed individually. Based on automatic weighing and sorting and a machine vision detecting technology, the high-speed comprehensive cigarette detecting machine provided by the utility model can detect the package lack in packaging and the appearance quality of cigarettes on a cigarette production line in real time, founds and rejects the cigarettes with defects in appearance and weight in real time, meets the requirements of high detection accuracy and high detection speed, and fully guarantees the comprehensive quality of cigarette products.
Description
Technical field
The invention belongs to packing of product technical field of quality detection, be specifically related to the machine of the inner parcel quantity of a kind of high speed detection bar cigarette and bar cigarette surfactant package quality.
Background technology
Along with development and the progress of society, cigarette package has received increasing concern as an important component part of product quality.Parcel quantity and the presentation quality of cigarette product discal patch cigarette inside are especially true.The quality accident of bag (less than ten bags) may appear lacking in the bar cigarette in packaging process, the defective that outward appearance may occur is that wrapper breaks, inner packing exposes, glass paper gauffer, lateral oil seal unfairness, overlap joint mouthful bonding bad, grind one's teeth etc. without aureate pullcord, aureate pullcord, these defectives are mainly manifested in two end faces and the oil sealing paper faying surface of bar cigarette.Because the wrapping machine that uses is different, oil sealing paper overlap joint mouthful some in the front, some is in the side, therefore need to two end faces of bar cigarette, oil sealing paper overlap joint mouthful may the front and the side altogether four faces detect.
For above problem, present most enterprises still mainly adopt manual type to detect, and doing not only like this wastes time and energy, and the rate of sorting out of substandard products is affected by human factors greatlyr, and effect is undesirable.And the bar cigarette lacks this great quality accident of bag, only can after the customer complains, just can find.Production of cigarettes is high-speed, a supermatic production process, and traditional artificial defect detects the needs that can not satisfy meticulous production far away; And the domestic bar cigarette outward appearance vision-based detection product of being engaged in has been taked to install visual detector additional at receipt machine and dress joint sealing input channel, the mode that the side direction cylinder is rejected, there is great limitation in the structure of this series products, the requirement of not satisfying high speed detection and rejecting at a high speed, and the most great scarce bag defective can't detect in the stip cigarette packing; Existing bag " three-in-one " comprehensive detection machine is the check implement for the design of cigarette packer productive capacity on the market, although complete measuring ability is arranged, the requirement of not satisfying high speed detection and rejecting at a high speed.
Summary of the invention
Goal of the invention: design a kind of the high-speed integrated detection machine of cigarette, solve the low defective of detection imperfection, detection speed of existing testing product.
Technical scheme: the high-speed integrated detection machine of bar cigarette, comprise: plume buffer area, plume stall spot, vision-based detection district, the detection zone of weighing, apparent defect is rejected the district, lacks bag and rejects district, main belt feeder and tail band, the outgoing side belt feeder, the horizontal belt feeder of discharging fume, electrical control cabinet is characterized in that: this detection machine is installed between cigarette receipt machine and the cigarette cartoning sealing machine; Main belt feeder and tail band run through plume buffer area, plume stall spot, vision-based detection district, four zones of detection zone of weighing that connect successively; Apparent defect is rejected the district, scarce bag is rejected the district and is positioned at after the detection zone of weighing, and both jointly adopt the outgoing side belt feeder that the product that has defective is carried out clamping and carry; The outgoing side belt feeder is connected to the cigarette cartoning sealing machine; The horizontal belt feeder of discharging fume is positioned at apparent defect and rejects the below, district; Electrical control cabinet is independently installed.
Described apparent defect is rejected the district, scarce bag is rejected both front and back positions of district and can be exchanged;
Described plume buffer area can be accepted five cigarettes (approximately 90 millimeters * 5=450 millimeters of length) that the receipt machine is once discharged;
Described plume stall spot adopts a minute cigarette side belt feeder, separates plume (90 millimeters * 300/minute=27 m/mins of linear velocities) by largest production speed rhythm; Divide the cigarette module to adopt a minute cigarette motor-driven synchronous cog belt, synchronous cog belt drives minute cigarette side belt feeder flat belt of both sides again and does reverse synchronized transmission, has guaranteed the synchronism of flat belt; The bar cigarette is driven by the both sides flat belt after entering minute cigarette module, utilize it to realize that with the velocity contrast of transfer passage (>300/minute) separate the continuous strip cigarette at a high speed;
Described vision-based detection district configuration combination camera, led light source, shading protective case, but the defective that exists on complete five faces in detector bar cigarette front, rear, left and right, top; Under the optimum condition, the user can select to increase the configuration bottom camera, and the 6th face (bottom surface) detected;
Described main belt feeder and tail band are through the plume buffer zone, and plume stall spot, vision-based detection district, the detection zone of weighing are used for plume and accelerate, and 60 m/mins of linear velocities are to guarantee that minute cigarette interval is greater than 110 millimeters;
The described detection zone of weighing uses the band of weighing, and the tape speed of weighing is with main belt feeder, and length equals the length bonus point cigarette interval of plume, and approximately 200 millimeters, DC machine drives, and establishes transparent anti-overload protection cover;
Described apparent defect is rejected the district and is adopted both sides belt clamping mode of movement, and high-speed cylinder is rejected push rod, adopts photodetection, and the cigarette operation is arranged, and smokelessly stops; Exist disallowable cylinder 1 push rod of bar cigarette of apparent defect to push apparent defect rejecting mouth;
The horizontal belt feeder of described smoke evacuation is located at apparent defect and rejects a mouthful below, can move to the left or to the right, gets rid of the bar cigarette that has apparent defect;
Described the scarce bag rejecting of cigarette district will exist the scarce bar cigarette that wraps to push scarce bag rejecting mouth by rejecting cylinder 2, be stored in the useless smoke box; Transparent side door is established in both sides, for manually taking out; When both there had been apparent defect in a cigarette, exist again when lacking bag, by lacking the bag eliminating defects, reject cylinder 1 and be failure to actuate, reject cylinder 2 actions and reject;
Described outgoing side belt feeder adopts both sides belt clamping mode of movement, rejects the district for two and shares, and speed is less than main belt feeder, and 45 m/mins of linear velocities are connected to the case packer entrance always; Reject valve and select high speed pulse valve, program adopts register shift, adds lead control;
The inner installation and measuring control system of described electrical control cabinet, for power distribution protection and all control components and parts, pneumatic elements, and configuration industrial computer and read-out.
Described the high-speed integrated detection machine of cigarette working process: the cigarette receipt machine on right side is periodically discharged the many bar cigarettes that abut against together, enter the plume buffer area, when discharging the bar cigarette, the plume stall spot separation of front bar cigarette of once discharging enters into detection zone next time; Owing to abutting against the detection of can't taking pictures of together bar cigarette side, also can't single weighing measurement, therefore, bar cigarette in the buffer area enters the plume stall spot successively, minute cigarette side belt enters into main belt feeder according to case packer maximum capacity fixed time interval separating bar cigarette, is accelerated to space out; The bar cigarette of distance of separation enters into the vision-based detection district successively, when the bar cigarette moves to the camera site, detects the detection control system that signal is sent to electrical control cabinet inside by photoelectric switch, triggers light source and camera; 4 cameras in vision-based detection district are processed by analysis to the image on five surfaces of bar cigarette (or 5 cameras are to six surfaces of bar cigarette), and processing signals is sent to detects control system and deposit; The bar cigarette that transmits through the vision-based detection district, the interval that keeps fixing enters the detection zone of weighing, and guarantees that weighing to be with two cigarettes to occur any time, namely takes the bar cigarette to and is about to leave during this period of time from entering into to weigh fully when the bar cigarette, is the weighing measurement time; Detect control system weighing-up wave calculated, obtain the actual weight of this cigarette, and with detect std wt that control system inside sets in advance relatively, when this weight during less than preset range, determine that this cigarette lacks bag, and this signal condition deposited; Move to apparent defect through the bar cigarette of twice detection and reject the district, when the signal of depositing of correspondence is judged as when having apparent defect, reject cylinder 1 action and will exist the bar cigarette of apparent defect to reject, and by rejecting a mouthful lower horizontal belt feeder eliminating; The bar cigarette that outward appearance is qualified continues to move to when lacking bag and rejecting the district, and the corresponding signal of depositing is judged as and exists when lacking bag, rejects cylinder 2 actions and will exist the bar cigarette that lacks bag to reject, and is stored in the smoke box that gives up; When both there had been apparent defect in a cigarette, exist again when lacking bag, reject cylinder 1 and be failure to actuate, reject cylinder 2 actions and reject; Apparent defect is rejected the district and is lacked the front and back position that wraps the rejecting district and can exchange.
Advantage of the present utility model and beneficial effect: the utility model is based on automatic weighing and sorting with based on mechanical vision inspection technology, can on cigarette production line, detect in real time the scarce bag of the packing of bar cigarette and presentation quality, in time find and reject the bar cigarette that has defective on outward appearance and the weight, satisfy the requirement of high measurement accuracy and high detection speed, fully guarantee bar smoke product overall quality.
Description of drawings
Fig. 1 is the utility model overall structure schematic diagram;
Fig. 2 is the utility model plume stall spot principle of work schematic diagram;
Fig. 3 is that the utility model vision-based detection district is left and right to the bar cigarette, three the face detection camera in the end are arranged schematic diagram;
Fig. 4 is that the utility model vision-based detection district is forward and backward to the bar cigarette, four the face detection camera in the end are arranged schematic diagram;
Fig. 5 is the utility model detection zone principle of work schematic diagram of weighing;
Fig. 6 is that the utility model lacks bag and rejects the district and be positioned at apparent defect and reject overall structure schematic diagram before the district.
The specific embodiment
In order to make the purpose, technical solutions and advantages of the present invention clearer, describe the present invention below in conjunction with the drawings and specific embodiments.
Such as Fig. 1, the high-speed integrated detection machine of bar cigarette comprises: the plume buffer area, the plume stall spot, the vision-based detection district, the detection zone of weighing, apparent defect is rejected the district, lack bag and reject the district, main belt feeder and tail band, outgoing side belt feeder, the horizontal belt feeder of discharging fume, electrical control cabinet is characterized in that: this detection machine is installed between cigarette receipt machine and the cigarette cartoning sealing machine; Main belt feeder and tail band run through plume buffer area, plume stall spot, vision-based detection district, four zones of detection zone of weighing that connect successively; Apparent defect is rejected the district, scarce bag is rejected the district and is positioned at after the detection zone of weighing, and both jointly adopt the outgoing side belt feeder that the product that has defective is carried out clamping and carry; The outgoing side belt feeder is connected to the cigarette cartoning sealing machine; The horizontal belt feeder of discharging fume is positioned at apparent defect and rejects the below, district; Electrical control cabinet is independently installed.
Described apparent defect is rejected the district, scarce bag is rejected both front and back positions of district and can be exchanged;
Described plume buffer area can be accepted five cigarettes (approximately 90 millimeters * 5=450 millimeters of length) that the receipt machine is once discharged.
Described plume stall spot adopts a minute cigarette side belt feeder, separates plume (90 millimeters * 300/minute=27 m/mins of linear velocities) by largest production speed rhythm; Divide the cigarette module to adopt a minute cigarette motor-driven synchronous cog belt, synchronous cog belt drives minute cigarette side belt feeder flat belt of both sides again and does reverse synchronized transmission, has guaranteed the synchronism of flat belt; The bar cigarette is driven by the both sides flat belt after entering minute cigarette module, utilize it to realize that with the velocity contrast of transfer passage (>300/minute) separate the continuous strip cigarette at a high speed, as shown in Figure 2.
Described vision-based detection district configuration combination camera, led light source, shading protective case, but the defective that exists on complete five faces in detector bar cigarette front, rear, left and right, top; Under the optimum condition, the user can select to increase the configuration bottom camera, the 6th face (bottom surface) is detected, as shown in Figure 3, Figure 4.
Described main belt feeder and tail band are through the plume buffer zone, and plume stall spot and vision-based detection district are used for plume and accelerate, and 60 m/mins of linear velocities are to guarantee that minute cigarette interval is greater than 110 millimeters.
The described detection zone of weighing uses the band of weighing, and the tape speed of weighing is with main belt feeder, and length equals the length bonus point cigarette interval of plume, and approximately 200 millimeters, DC machine drives, and establishes transparent anti-overload protection cover; Weigh the detection zone principle of work as shown in Figure 5, the bar cigarette that transmits through the vision-based detection district, the interval that keeps fixing enters the detection zone of weighing, guarantee any time, weigh to be with and two cigarettes can not occur, namely take the bar cigarette to and be about to leave during this period of time from entering into to weigh fully when the bar cigarette, be the weighing measurement time.
Described apparent defect is rejected the district and is adopted both sides belt clamping mode of movement, and high-speed cylinder is rejected push rod, adopts photodetection, and the cigarette operation is arranged, and smokelessly stops; Exist disallowable cylinder 1 push rod of bar cigarette of apparent defect to push apparent defect rejecting mouth.
The horizontal belt feeder of described smoke evacuation is located at apparent defect and rejects a mouthful below, can move to the left or to the right, gets rid of the bar cigarette that has apparent defect.
Described the scarce bag rejecting of cigarette district will exist the scarce bar cigarette that wraps to push scarce bag rejecting mouth by rejecting cylinder 2, be stored in the useless smoke box; Transparent side door is established in both sides, for manually taking out; When both there had been apparent defect in a cigarette, exist again when lacking bag, by lacking the bag eliminating defects, reject cylinder 1 and be failure to actuate, reject cylinder 2 actions and reject.
Described outgoing side belt feeder adopts both sides belt clamping mode of movement, rejects the district for two and shares, and speed is less than main belt feeder, and 45 m/mins of linear velocities are connected to the case packer entrance always; Reject valve and select high speed pulse valve, program adopts register shift, adds lead control.
The inner installation and measuring control system of described electrical control cabinet, for power distribution protection and all control components and parts, pneumatic elements, and configuration industrial computer and read-out.
Described the high-speed integrated detection machine of cigarette working process: the cigarette receipt machine on right side is periodically discharged the many bar cigarettes that abut against together, enter the plume buffer area, when discharging the bar cigarette, the plume stall spot separation of front bar cigarette of once discharging enters into detection zone next time; Owing to abutting against the detection of can't taking pictures of together bar cigarette side, also can't single weighing measurement, therefore, bar cigarette in the buffer area enters the plume stall spot successively, minute cigarette side belt enters into main belt feeder according to case packer maximum capacity fixed time interval separating bar cigarette, is accelerated to space out; The bar cigarette of distance of separation enters into the vision-based detection district successively, when the bar cigarette moves to the camera site, detects the detection control system that signal is sent to electrical control cabinet inside by photoelectric switch, triggers light source and camera; 4 cameras in vision-based detection district are processed by analysis to the image on five surfaces of bar cigarette (or 5 cameras are to six surfaces of bar cigarette), and processing signals is sent to detects control system and deposit; The bar cigarette that transmits through the vision-based detection district, the interval that keeps fixing enters the detection zone of weighing, and guarantees that weighing to be with two cigarettes to occur any time, namely takes the bar cigarette to and is about to leave during this period of time from entering into to weigh fully when the bar cigarette, is the weighing measurement time; Detect control system weighing-up wave calculated, obtain the actual weight of this cigarette, and with detect std wt that control system inside sets in advance relatively, when this weight during less than preset range, determine that this cigarette lacks bag, and this signal condition deposited; Move to apparent defect through the bar cigarette of twice detection and reject the district, when the signal of depositing of correspondence is judged as when having apparent defect, reject cylinder 1 action and will exist the bar cigarette of apparent defect to reject, and by rejecting a mouthful lower horizontal belt feeder eliminating; The bar cigarette that outward appearance is qualified continues to move to when lacking bag and rejecting the district, and the corresponding signal of depositing is judged as and exists when lacking bag, rejects cylinder 2 actions and will exist the bar cigarette that lacks bag to reject, and is stored in the smoke box that gives up; When both there had been apparent defect in a cigarette, exist again when lacking bag, reject cylinder 1 and be failure to actuate, reject cylinder 2 actions and reject; The front and back position that apparent defect rejecting district and scarce bag rejecting are distinguished can exchange, and Fig. 6 lacks to wrap to reject to distinguish to be positioned at apparent defect rejecting district overall structure schematic diagram before.
Claims (10)
1. the high-speed integrated detection machine of bar cigarette, comprise: plume buffer area, plume stall spot, vision-based detection district, the detection zone of weighing, apparent defect is rejected the district, lacks bag and rejects district, main belt feeder and tail band, the outgoing side belt feeder, the horizontal belt feeder of discharging fume, electrical control cabinet is characterized in that: this detection machine is installed between cigarette receipt machine and the cigarette cartoning sealing machine; Main belt feeder and tail band run through plume buffer area, plume stall spot, vision-based detection district, four zones of detection zone of weighing that connect successively; Apparent defect is rejected the district, scarce bag is rejected the district and is positioned at after the detection zone of weighing, and both jointly adopt the outgoing side belt feeder that the product that has defective is carried out clamping and carry; The outgoing side belt feeder is connected to the cigarette cartoning sealing machine; The horizontal belt feeder of discharging fume is positioned at apparent defect and rejects the below, district; Electrical control cabinet is independently installed.
2. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: apparent defect rejects the district, lack bag rejects both front and back positions of district and can exchange.
3. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: described plume stall spot adopts a minute cigarette side belt feeder, separates plume by largest production speed rhythm; Divide the cigarette module to adopt a minute cigarette motor-driven synchronous cog belt, synchronous cog belt drives minute cigarette side belt feeder flat belt of both sides again and does reverse synchronized transmission, has guaranteed the synchronism of flat belt; The bar cigarette is driven by the both sides flat belt after entering minute cigarette module, utilize the velocity contrast of itself and transfer passage to realize high-speed separation continuous strip cigarette.
4. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: described vision-based detection district configuration combination camera, led light source, shading protective case, the defective that exists on complete five faces in detector bar cigarette front, rear, left and right, top.
5. according to claim 4 the high-speed integrated detection machine of cigarette is characterized in that: increase the configuration bottom camera in described vision-based detection district, the bottom surface is detected.
6. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: the described detection zone of weighing uses the band of weighing, and the tape speed of weighing is with main belt feeder, and length equals the length bonus point cigarette interval of plume.
7. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: described apparent defect is rejected the district and is adopted both sides belt clamping mode of movement, and high-speed cylinder is rejected push rod, adopts photodetection, and the cigarette operation is arranged, and smokelessly stops; Exist disallowable cylinder 1 push rod of bar cigarette of apparent defect to push apparent defect rejecting mouth; The horizontal belt feeder of described smoke evacuation is located at apparent defect and rejects a mouthful below, can move to the left or to the right, gets rid of the bar cigarette that has apparent defect.
8. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: described cigarette lacks bag rejects the district and will exist the bar cigarette that lacks bag to push and lack bag and reject mouthful by rejecting cylinder 2, is stored in the smoke box that gives up; When both there had been apparent defect in a cigarette, exist again when lacking bag, by lacking the bag eliminating defects, reject cylinder 1 and be failure to actuate, reject cylinder 2 actions and reject.
9. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: described outgoing side belt feeder adopts both sides belt clamping mode of movement, rejects the district for two and shares, and speed is connected to the case packer entrance less than main belt feeder always.
10. according to claim 1 high-speed integrated detection machine of cigarette is characterized in that: the inner installation and measuring control system of described electrical control cabinet, for power distribution protection and all control components and parts, pneumatic elements, and configuration industrial computer and read-out.
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