CN203365337U - Appearance quality detection device for cigarette cartons - Google Patents
Appearance quality detection device for cigarette cartons Download PDFInfo
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- CN203365337U CN203365337U CN 201320435218 CN201320435218U CN203365337U CN 203365337 U CN203365337 U CN 203365337U CN 201320435218 CN201320435218 CN 201320435218 CN 201320435218 U CN201320435218 U CN 201320435218U CN 203365337 U CN203365337 U CN 203365337U
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- plume
- photoelectric sensor
- upper driving
- driving band
- rejecting mechanism
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Abstract
The utility model relates to an appearance quality detection device for cigarette cartons, which comprises an upper transmission belt and a lower conveyor belt, wherein the upper transmission belt and the lower conveyor belt are arranged at an interval; a cigarette carton overturning mechanism is arranged between the upper transmission belt and the lower conveyor belt; an interval cigarette separating mechanism is arranged at the beginning end part of the upper transmission belt; a first contact photoelectric sensor, a first detection photoelectric sensor and a first cigarette carton rejecting mechanism are sequentially arranged on the upper transmission belt and in the conveying direction of the cigarette cartons; a second contact photoelectric sensor, a second detection photoelectric sensor and a second cigarette carton rejecting mechanism are sequentially arranged on the lower conveyor belt and in the conveying direction of the cigarette cartons. The appearance quality detection device is simple in structure and reasonable in design, arranges the detection steps reasonably according to a cigarette carton production procedure, can detect six sides of a cigarette carton all-sidedly without omission, is simple, feasible, convenient and reliable, is high in detection efficiency, and can avoid mistakes approximately.
Description
Technical field
The utility model relates to a kind of appearance of tobacco rod quality detection device.
Background technology
In known technical field, tobacco manufacturing enterprise generally is comprised of the two large divisions, and first is the throwing workshop, and its function is the requirement according to production technology tobacco leaf, make silk, and flavoring and casing, second portion is the wraparound workshop, its function is that pipe tobacco is rolled into to cigarette one by one, be packaged into tobacco bale on packaging machine, tobacco bale is packaged into plume immediately, finally is packaged into case, delivers to bin storage.
Existing cigarette plume mainly contains following defect:
(1) without wrapping paper;
(2) wrapping paper anti-package;
(3) the wrong row of wrapping paper;
(4) the bonding position of wrapping paper reflexed;
(5) wrapping paper breakage;
(6) oil sealing bracing wire dislocation (staggering more than 2mm in bracing wire the inner);
(7) the oil sealing bracing wire departs from (more than runner 48 ± 2mm, soft more than 62 ± 2mm);
(8) the oil sealing bracing wire without;
(9) oil sealing breakage;
(10) oil sealing without;
(11) oil sealing fold;
(12) plume gross distortion;
And if these underproof plumes are rejected not in time, come into the market and have a strong impact on corporate image, increase enterprise cost.If there is above-mentioned defect in the plume of finding a certain batch afterwards, must, to the inspection of manually devaning of the finished product of this batch, by waste of manpower, material resources, affect production efficiency.
The plume of current domestic cigarette factory after for oil sealing is nearly all artificial full inspection, and plume detects generally on the joint sealing line, and general corresponding 2～5 packaging machines of joint sealing, so the plume of per minute by cartoning sealing machine is generally between 70～250.The labour intensity of artificial full inspection is large, eyesight is easily tired, and notice is high concentration for a long time also, and reviewer's technical quality, experience and naked eyes resolution characteristic also affect testing result very much, and accuracy and standardization are difficult to assurance, thereby can't guarantee the quality of product.
At present, it is several that appearance of tobacco rod quality testing mode mainly contains probe-type, color sensor formula, smart camera formula and PC-BASED formula.The probe-type detection mode is that a kind of mechanical contact detects, and color sensor formula detection mode does not use imaging technique, is the predecessor of machine vision.These two kinds of detection modes are due to its inadequate natural endowment, and a lot of defects can't detect, and by the machine vision mode, are replaced gradually.Smart camera formula detection mode and PC-BASED detection mode are all Machine Vision Detection, although the smart camera volume is little, low in energy consumption, arrange simple, but its arithmetic speed is low, measuring ability is also simple, more and more can not meet current high speed demand.The PC-BASED detection mode is " camera+image pick-up card+industrial computer " pattern, its fast operation, the software extensibility is large, measuring ability is strong, but in current this method application, two shortcomings are arranged, the first is easily received undesired signal, affects picture quality, its two maximum four faces (two end faces, a large face and a side) that detect plume, detect comprehensive not.
The utility model content
The technical problems to be solved in the utility model is: provide a kind of reasonable in design, efficiently convenient, detect comprehensive appearance of tobacco rod quality detection device, so that all online plumes are carried out to contactless outward appearance detection, reach and can be detected six faces of plume, automatic rejection open defect product, the real-time statistics defect situation also generates chart, is convenient to the reason of reviewing, analyzing defect produces.
The utility model solves the technical scheme that its technical matters adopts: a kind of appearance of tobacco rod quality detection device, on having, upper driving band and lower conveyor belt that lower difference is spaced, be provided with the plume turning over mechanism between described upper driving band and lower conveyor belt, be provided with interval Fen Yan mechanism in the initial end of described upper driving band, a left side at described upper driving band, right both sides are respectively equipped with for capturing the digital camera of two end faces of plume, be provided with side by side two digital cameras to be respectively used to capture a large face and a side of plume above described upper driving band, be provided with side by side two digital cameras to be respectively used to capture another large and another side of plume above described lower conveyor belt, be provided with successively first along the plume direction of transfer and on described upper driving band and touch photoelectric sensor, first detects photoelectric sensor and the first plume rejecting mechanism, be provided with successively second along the plume direction of transfer and on described underdrive band and touch photoelectric sensor, second detects photoelectric sensor and the second plume rejecting mechanism, the picture signal that all digital cameras obtain all is sent in industrial computer, described industrial computer is controlled the action of the opening and closing of the first plume rejecting mechanism and the second plume rejecting mechanism by the PLC electric control gear.
Further, in order to obtain clearly image, the utility model the left side of described upper driving band, right side and above be equipped with LED and dodge the screen light source, also be provided with LED and dodge the screen light source above described underdrive band.
Further, as a kind of concrete control mode, the first plume rejecting mechanism described in the utility model and the second plume rejecting mechanism all have solenoid valve that control by the PLC electric control gear, can the action of control cylinder push rod.
The beneficial effects of the utility model are: the utility model is simple in structure, reasonable in design, fully for the operation of plume production, carry out the arrangement of rational detecting step, six faces that can the complete detection plume, do not omit, simple, convenient and reliable, detection efficiency is high, can substantially stop the situation of makeing mistakes.
The accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the side view of Fig. 1;
In figure: 1. upper driving band, 2. lower conveyor belt, 3. plume turning over mechanism, 4. interval Fen Yan mechanism, 5. digital camera, 5 '. digital camera, 5 ". digital camera, 6. first touch photoelectric sensor, 7. first detect photoelectric sensor; 8. the first plume rejecting mechanism, 9. second touch photoelectric sensor, 10. second detect photoelectric sensor; 11. second plume rejecting mechanisms; 12. industrial computers, 13.PLC electric control gear, 14. plumes.
Embodiment
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, basic structure of the present utility model only is described in a schematic way, so it only show the formation relevant with the utility model.
The preferred embodiment of the utility model appearance of tobacco rod quality detection device as shown in Figure 1, on having, the upper driving band 1 that lower difference is spaced and lower conveyor belt 2, be provided with plume turning over mechanism 3 between described upper driving band 1 and lower conveyor belt 2, be provided with interval Fen Yan mechanism 4 in the initial end of described upper driving band 1, a left side at described upper driving band 1, right both sides are respectively equipped with for capturing the digital camera 5 of two end faces of plume, be provided with side by side two digital cameras 5 ' to be respectively used to capture a large face and a side of plume above described upper driving band 1, be provided with side by side two digital cameras 5 " to be respectively used to capture another large and another side of plume above described lower conveyor belt 2, be provided with successively first along the plume direction of transfer and on described upper driving band 1 and touch photoelectric sensor 6, first detects photoelectric sensor 7 and the first plume rejecting mechanism 8, be provided with successively second along the plume direction of transfer and on described underdrive band 2 and touch photoelectric sensor 9, second detects photoelectric sensor 10 and the second plume rejecting mechanism 11, described digital camera 5, digital camera 5 ', " picture signal that obtains all is sent in industrial computer 12 digital camera 5, described industrial computer 12 is controlled the action of the opening and closing of the first plume rejecting mechanism 8 and the second plume rejecting mechanism 11 by PLC electric control gear 13.
The left side of described upper driving band 1, right side and above be equipped with LED and dodge the screen light source, also be provided with LED and dodge the screen light source above described underdrive band 2, described LED dodges the screen light source to be triggered by digital camera, and that described the first plume rejecting mechanism 8 and the second plume rejecting mechanism 11 all have is that control by PLC electric control gear 13, solenoid valve that can the action of control cylinder push rod.
The present embodiment detecting step and flow process are as follows:
(1) plume on upper driving band 1 14, after super-interval divides being spaced apart of cigarette mechanism 4, arrives the position of taking pictures successively, then triggers first and touches photoelectric sensor 6 generation trigger pips;
(2) trigger pip reach digital camera 5 and digital camera 5 ' in;
(3) digital camera 5 and digital camera 5 ' triggering LED sudden strain of a muscle screen light source sends and dodges the screen signal, captures the image of large face of plume, a side and two end faces after time delay simultaneously;
(4) view data reaches in industrial computer 12 by the gigabit netting twine;
(5) carry out the image processing by image processing software in industrial computer 12, if, just testing result correctly enters detection next time, produce and reject signal if testing result is incorrect, then detect next time;
(6), if produce to reject signal, the I/O of this rejecting signal by industrial computer 12 snaps into and reaches PLC electric control gear 13;
(7) after PLC electric control gear 13 receives and rejects signal, the plume of waiting for the first detection photoelectric sensor 7 signal that puts in place, after these two signals all receive, if reject allow signal and stifled smoke signal all correct, pick smoke signal to solenoid valve just send;
(8) after solenoid valve receives and picks smoke signal, the action of deration of signal control cylinder push rod is installed, defective plume is shifted out from upper driving band 1 by the first plume rejecting mechanism 8;
(9) if produce to reject signal or, after plume 14 has been rejected, remaining plume 14, after 180 ° of plume turning over mechanism 3 upsets, is transferred on lower conveyor belt 2;
(10) plume 14 triggers second and touches photoelectric sensor 9;
(11) action on upper driving band 1 with reference to plume 14, digital camera 5 " will take the image of plume 14 another large and another sides; picture signal is sent in industrial computer 12 and is judged; if wrong; the second plume rejecting mechanism 11 is rejected; if errorless, final qualified plume 14 will be taken away by hoister.
The above-mentioned foundation desirable embodiment of the present utility model of take is enlightenment, and by above-mentioned description, the relevant staff can, in the scope that does not depart from this utility model technological thought, carry out various change and modification fully.The technical scope of this utility model is not limited to the content on instructions, must determine its technical scope according to the claim scope.
Claims (3)
1. an appearance of tobacco rod quality detection device, it is characterized in that: on having, upper driving band and lower conveyor belt that lower difference is spaced, be provided with the plume turning over mechanism between described upper driving band and lower conveyor belt, be provided with interval Fen Yan mechanism in the initial end of described upper driving band, a left side at described upper driving band, right both sides are respectively equipped with for capturing the digital camera of two end faces of plume, be provided with side by side two digital cameras to be respectively used to capture a large face and a side of plume above described upper driving band, be provided with side by side two digital cameras to be respectively used to capture another large and another side of plume above described lower conveyor belt, be provided with successively first along the plume direction of transfer and on described upper driving band and touch photoelectric sensor, first detects photoelectric sensor and the first plume rejecting mechanism, be provided with successively second along the plume direction of transfer and on described underdrive band and touch photoelectric sensor, second detects photoelectric sensor and the second plume rejecting mechanism, the picture signal that all digital cameras obtain all is sent in industrial computer, described industrial computer is controlled the action of the opening and closing of the first plume rejecting mechanism and the second plume rejecting mechanism by the PLC electric control gear.
2. appearance of tobacco rod quality detection device as claimed in claim 1 is characterized in that: the left side of described upper driving band, right side and above be equipped with LED and dodge the screen light source, also be provided with LED and dodge the screen light source above described underdrive band.
3. appearance of tobacco rod quality detection device as claimed in claim 1 is characterized in that: described the first plume rejecting mechanism and the second plume rejecting mechanism all have solenoid valve that control by the PLC electric control gear, can the action of control cylinder push rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320435218 CN203365337U (en) | 2013-07-22 | 2013-07-22 | Appearance quality detection device for cigarette cartons |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320435218 CN203365337U (en) | 2013-07-22 | 2013-07-22 | Appearance quality detection device for cigarette cartons |
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| Publication Number | Publication Date |
|---|---|
| CN203365337U true CN203365337U (en) | 2013-12-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320435218 Expired - Lifetime CN203365337U (en) | 2013-07-22 | 2013-07-22 | Appearance quality detection device for cigarette cartons |
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| CN (1) | CN203365337U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103760166A (en) * | 2014-01-14 | 2014-04-30 | 河南科技大学 | Flue-cured tobacco appearance information collecting device |
| CN106645187A (en) * | 2016-11-29 | 2017-05-10 | 河南中烟工业有限责任公司 | Cigarette packet appearance detection and elimination device based on IPC (Industrial Process Control) technology |
| CN107515218A (en) * | 2017-07-13 | 2017-12-26 | 苏州威兹泰克自动化科技有限公司 | Automatic scanning detecting system |
| CN108387590A (en) * | 2018-03-15 | 2018-08-10 | 福州大学 | A kind of low module stem gear appearance defect detection device |
| CN110243843A (en) * | 2019-06-28 | 2019-09-17 | 浙江中烟工业有限责任公司 | A kind of cigarette tear tape imaging detection device |
| CN110987949A (en) * | 2019-12-24 | 2020-04-10 | 河南中烟工业有限责任公司 | Cigarette packet package appearance detection method |
| CN114113134A (en) * | 2021-10-23 | 2022-03-01 | 北京远舢智能科技有限公司 | Offline appearance detection platform |
-
2013
- 2013-07-22 CN CN 201320435218 patent/CN203365337U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103760166A (en) * | 2014-01-14 | 2014-04-30 | 河南科技大学 | Flue-cured tobacco appearance information collecting device |
| CN106645187A (en) * | 2016-11-29 | 2017-05-10 | 河南中烟工业有限责任公司 | Cigarette packet appearance detection and elimination device based on IPC (Industrial Process Control) technology |
| CN106645187B (en) * | 2016-11-29 | 2023-09-15 | 河南中烟工业有限责任公司 | Tobacco bale outward appearance detects removing devices based on IPC technique |
| CN107515218A (en) * | 2017-07-13 | 2017-12-26 | 苏州威兹泰克自动化科技有限公司 | Automatic scanning detecting system |
| CN108387590A (en) * | 2018-03-15 | 2018-08-10 | 福州大学 | A kind of low module stem gear appearance defect detection device |
| CN110243843A (en) * | 2019-06-28 | 2019-09-17 | 浙江中烟工业有限责任公司 | A kind of cigarette tear tape imaging detection device |
| CN110987949A (en) * | 2019-12-24 | 2020-04-10 | 河南中烟工业有限责任公司 | Cigarette packet package appearance detection method |
| CN114113134A (en) * | 2021-10-23 | 2022-03-01 | 北京远舢智能科技有限公司 | Offline appearance detection platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131225 |
|
| CX01 | Expiry of patent term |