CN107226233B - Method for detecting glue points of carton of high-speed packaging machine - Google Patents

Method for detecting glue points of carton of high-speed packaging machine Download PDF

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Publication number
CN107226233B
CN107226233B CN201710352659.7A CN201710352659A CN107226233B CN 107226233 B CN107226233 B CN 107226233B CN 201710352659 A CN201710352659 A CN 201710352659A CN 107226233 B CN107226233 B CN 107226233B
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controller
label paper
glue
packaging machine
speed packaging
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CN107226233A (en
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蔡培良
陈龙军
杨剑锋
李明
何勤
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Hongyunhonghe Tobacco Group Co Ltd
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Hongyunhonghe Tobacco Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B19/00Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
    • B65B19/28Control devices for cigarette or cigar packaging machines
    • B65B19/30Control devices for cigarette or cigar packaging machines responsive to presence of faulty articles, e.g. incorrectly filled cigarettes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Labeling Devices (AREA)

Abstract

本发明公开了一种C800高速包装机条盒胶点检测的方法,包括以下步骤:S1、安装微型照相机、照明光源和光电开关,并连接控制器、光电耦合器和触摸显示器;S2、微型照相机对条盒商标纸输送通道内通过的条盒商标纸上的胶水点进行全方位逐行扫描拍照,所拍摄的图像送入控制器,控制器判断该胶水点是否存在缺陷;S3、当控制器判定条盒商标纸存在缺陷时,控制器对该条盒商标纸进行移位计数,发出剔除高电平信号送入原机控制系统,将废品自动剔除。本发明的有益效果是:够及时发现条盒商标纸上的胶水点丢失或减少,不需中断生产流程,即可实现对条盒商标纸上胶水点存在缺陷产品的自动检测和剔除,实现了检测速度与设备运行速度的完美匹配。

The invention discloses a method for detecting glue points of a C800 high-speed packaging machine box, comprising the following steps: S1, installing a micro camera, an illumination light source and a photoelectric switch, and connecting a controller, a photoelectric coupler and a touch display; S2, the micro camera Take pictures of the glue spots on the label paper in the label box passing through the conveying channel in an all-round way by line-by-line scanning, and the captured images are sent to the controller, and the controller judges whether the glue spots are defective; S3, when the controller When it is determined that the label paper in the carton is defective, the controller will count the displacement of the label paper in the carton, and send a high level signal of rejection to the original machine control system to automatically reject the waste products. The beneficial effects of the present invention are: the loss or reduction of glue spots on the label paper of the box can be found in time, and the automatic detection and rejection of defective products with glue spots on the label paper of the box can be realized without interrupting the production process, and the realization of The detection speed is perfectly matched to the operating speed of the device.

Description

A kind of method of high-speed packaging machine barrel glue point detection
Technical field
The present invention relates to Cigarette processing equipment technical field, especially a kind of C800 high-speed packaging machine barrel glue point detection Method can be detected for a cigarette package barrel glue point quality, and automatic rejection faulty goods.
Background technique
In production of cigarettes, C800 high-speed packaging machine is main force's type of China's cigarette package industry.The machine is mainly born The qualified cigarette packet that duty produces upstream machine carries out packet transparent paper and bracing wire packaging, 2*5 barrel packaging, transparent paper of bar box in tobacco and bracing wire The processes such as packaging.The qualified cigarette packet of the high-speed packaging machines such as GDX6S, GD3000 production is transmitted to C800 high speed by cigarette packet conveyer belt Packing machine carries out the package of packet transparent paper and bracing wire, and bracing wire is pasted onto the specific position of cellophane paper, by heater to its into The entire encapsulation process of packet transparent paper and bracing wire is completed in row heat-sealing, and after the completion of cellophane paper wraps up, qualified cigarette packet is transmitted to the portion BV Divide and carry out 2*5 wrap molding packaging, item packet completes progress cigarette cellophane paper and bracing wire packaging after package, to complete entire cigarette Packaging production.During barrel shaping packaging, barrel carries out barrel painting by 7 automatic adhesive spray devices on decline passway Glue, the barrel for gluing completion are pasted together under plume mutual extrusion, complete stip cigarette packing.During barrel glue spraying, by It is influenced in by many factors such as air pressure, glue-spraying spout blocking, glue quality, glue bubble, there is that glue spraying is unsmooth when causing, barrel quotient 7 glue spots on millimeter paper are lost, and make the paper wrapper of barrel trade mark that can not paste and barrel trade mark paper wrapper occurs and scatters, and this Class barrel packaging defect often has the characteristics that sporadic, sudden, discontinuity, and damage disappears once faulty goods comes into the market The person's of expense interests.And existing C800 high-speed packaging machine not yet finds the side of detection and the rejecting about barrel label paper glue spraying glue spots Method brings difficulty to operation, production and maintenance, and barrel trade mark paper-hanging glue spraying position is due to narrow space, it is also difficult to needle Corresponding detection device for eliminating is installed to above-mentioned mass defect, the prior art not can be well solved the problem still.
Summary of the invention
The purpose of the present invention is to overcome the shortcomings of the existing technology, provides a kind of C800 high-speed packaging machine barrel glue point detection Method, be not required to interrupt production procedure, original machine system is not had an impact, realization faulty goods is detected and is picked automatically It removes.
The purpose of the present invention is achieved through the following technical solutions: a kind of side of C800 high-speed packaging machine barrel glue point detection Method, comprising the following steps:
S1, one is installed respectively for shooting barrel quotient in C800 type high-speed packaging machine barrel label paper transfer passage two sides The miniature camera of glue spots on millimeter paper and one are for carrying out the illumination of shadowless lighting to the glue spots on barrel label paper Light source installs an optoelectronic switch in C800 type high-speed packaging machine barrel label paper transfer passage position, by miniature camera, light Electric switch is electrically connected with the controller, and controller is controlled by the original machine of a photoelectrical coupler and C800 type high-speed packaging machine System is electrically connected, and a touch display is connect with controller;
S2, miniature camera carry out full side to the glue spots on the barrel label paper passed through in barrel label paper transfer passage Position progressive scan is taken pictures, and captured image is sent into controller, and controller analyzes the image of feeding by image algorithm Processing exports a voltage signal after controller processing, which send with touch display screen according to the difference of glue spots brightness of image The reference voltage entered is compared, if the voltage value is higher than reference voltage value, controller judges that the glue spots are normal, equipment Normal production, barrel label paper enter next procedure and carry out a cigarette cellophane paper and bracing wire package;It is on the contrary then judge that the glue spots are lost It loses or smaller, controller determines the barrel label paper glue spots existing defects at this time;
S3, when controller determine barrel label paper existing defects when, controller receive optoelectronic switch be sent into pulse signal, Shift count is carried out to the barrel label paper, when displacement numerical value reaches numerical value set by user, controller, which issues, rejects high electricity Ordinary mail number, the high level signal connect photoelectrical coupler, and photoelectrical coupler normally open contact is connected, the DC24V high electricity come from original machine Ordinary mail number is connected, which is sent into original machine control system, and original machine control system issues a rejecting pulse signal to goods rejection Solenoid valve, goods rejection solenoid valve by the plume of the glue spots existing defects C800 high-speed packaging machine cigarette goods rejection mouth from It is dynamic to reject.
To realize the perfect matching of detection speed and the equipment speed of service.User can pass through the base in touch display screen Quasi- voltage value, displacement numerical value, image setting value are modified, to realize the accurate detection and accurately of barrel label paper glue spots It rejects.
Miniature camera, optoelectronic switch and the lighting source passes through mounting bracket respectively and is installed on C800 type high-speed packet In installation.
The controller and touch display is mounted on the original machine electric cabinet cabinet of C800 type high-speed packaging machine, original machine electricity Cabinet cabinet is mounted on C800 type high-speed packaging machine position of wallboards.
The lighting source is one group of independence blue led light source, is realized to the glue spots on barrel label paper without shadow Illumination, clearly shows that the glue spots on barrel label paper.
The touch display screen and controller carries out comprehensive detection to the glue spots on running barrel label paper, By image algorithm software, detection image is analyzed, is handled, realizes the detection to 7 glue spots on barrel label paper, High level is sent out after the barrel label paper detection lost to glue spots, control photoelectrical coupler is connected.
To guarantee that system run all right, miniature camera carry out comprehensive progressive scan to the glue spots on barrel label paper It takes pictures.Captured image is sent into controller, and controller is analyzed and processed the image of feeding by image algorithm, by its turn It is changed to voltage signal, and is compared with the reference voltage value of touch display screen setting, being higher than reference voltage value is qualification, otherwise It is judged as faulty goods.
The optoelectronic switch being mounted on barrel label paper delivery descending channel is counted to by the barrel label paper at this Number displacement.
The AC220V AC power source connection that the controller is come by DC power supplier and original machine, DC power supplier It is DC24V DC power supply by its Transformer Rectifier, is miniature camera, lighting source, optoelectronic switch, controller, touch display Power supply is provided.
The invention has the following advantages that
1, the loss defect that can accurately detect glue spots on barrel label paper, by modifying controller shift parameters, and And these defective products are subjected to automatic rejection, it comes into the market to prevent faulty goods.
2, the method achieve the perfect matching of detection speed and the equipment speed of service, user passes through in touch display screen Fixed, detection parameters adjustment, reference voltage value modification are installed to camera check bit, is not required to interrupt production procedure, can be realized to item The faulty goods that box label paper glue spots are lost is detected and is rejected automatically.
3, this method institute assembling device is stable, efficient, reliable, easy to maintain.
Detailed description of the invention
Fig. 1 is the principle of the present invention block diagram.
Fig. 2 is structural schematic diagram of the invention.
In figure, 1- barrel label paper, 2- case paper guide plate, 3- case paper conveyer belt, 4- glue spots, 5- glue-spraying spout, 6- light Electric switch, 7- miniature camera, 8- lighting source.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing:
As shown in Figure 1 and Figure 2, a kind of method of C800 high-speed packaging machine barrel glue point detection, comprising the following steps:
S1, one is installed respectively for shooting barrel in 1 transfer passage two sides of C800 type high-speed packaging machine barrel label paper The miniature camera 7 of glue spots 4 on label paper 1 and one are for carrying out shadowless lighting to the glue spots 4 on barrel label paper 1 Lighting source 8,1 transfer passage position of C800 type high-speed packaging machine barrel label paper install an optoelectronic switch 6, will be miniature Camera 7, optoelectronic switch 6 are electrically connected with the controller, and controller is passed through a photoelectrical coupler and C800 type high-speed packaging The original machine control system of machine is electrically connected, and a touch display is connect with controller;
S2, miniature camera 7 carry out the glue spots 4 on the barrel label paper 1 passed through in 1 transfer passage of barrel label paper Comprehensive progressive scan is taken pictures, and captured image is sent into controller, and controller carries out the image of feeding by image algorithm Analysis processing exports a voltage signal after controller processing according to the difference of 4 brightness of image of glue spots, and the signal and touch are aobvious The reference voltage that display screen is sent into is compared, if the voltage value is higher than reference voltage value, controller is judging the glue spots 4 just Often, equipment normally produces, and barrel label paper 1 enters next procedure and carries out a cigarette cellophane paper and bracing wire package;On the contrary then judgement is somebody's turn to do The loss or smaller of glue spots 4, controller determines 1 glue spots of barrel label paper, 4 existing defects at this time;
S3, when controller determine 1 existing defects of barrel label paper when, controller receive optoelectronic switch 6 be sent into pulse letter Number, shift count is carried out to the barrel label paper 1, when displacement numerical value reaches numerical value set by user, controller, which issues, is rejected High level signal, the high level signal connect photoelectrical coupler, and photoelectrical coupler normally open contact is connected, the DC24V come from original machine High level signal is connected, which is sent into original machine control system, and original machine control system issues a rejecting pulse signal to waste product Solenoid valve is rejected, goods rejection solenoid valve picks the plume of 4 existing defects of glue spots in C800 high-speed packaging machine cigarette waste product Except mouth automatic rejection.
To realize the perfect matching of detection speed and the equipment speed of service.User can pass through the base in touch display screen Quasi- voltage value, displacement numerical value, image setting value are modified, to realize the accurate detection and standard of 1 glue spots 4 of barrel label paper Really reject.
It is high that miniature camera 7, optoelectronic switch 6 and the lighting source 8 is installed on C800 type by mounting bracket respectively On fast packing machine.
The controller and touch display is mounted on the original machine electric cabinet cabinet of C800 type high-speed packaging machine, original machine electricity Cabinet cabinet is mounted on C800 type high-speed packaging machine position of wallboards.
The lighting source 8 is one group of independence blue led light source, realizes the nothing to the glue spots 4 on barrel label paper 1 Shadow illumination, clearly shows that the glue spots 4 on barrel label paper 1.
The touch display screen and controller carries out comprehensive inspection to the glue spots 4 on running barrel label paper 1 It surveys, by image algorithm software, detection image is analyzed, is handled, realize to 7 glue spots 4 on barrel label paper 1 Detection, sends out high level after detecting to the barrel label paper 1 that glue spots 4 are lost, control photoelectrical coupler is connected.
For guarantee system run all right, miniature camera 7 to the glue spots 4 on barrel label paper 1 carry out it is comprehensive line by line Scanning is taken pictures.Captured image is sent into controller, and controller is analyzed and processed the image of feeding by image algorithm, will It is converted to voltage signal, and is compared with the reference voltage value of touch display screen setting, and being higher than reference voltage value is qualification, Otherwise it is judged as faulty goods.
6 pairs of optoelectronic switch on 1 delivery descending channel of barrel label paper are mounted on to carry out by the barrel label paper 1 at this Count displacement.
The AC220V AC power source connection that the controller is come by DC power supplier and original machine, DC power supplier It is DC24V DC power supply by its Transformer Rectifier, is miniature camera 7, lighting source 8, optoelectronic switch 6, controller, touches display Device provides power supply.

Claims (5)

1.一种C800高速包装机条盒胶点检测的方法,其特征在于:包括以下步骤:1. a method for C800 high-speed packaging machine box glue point detection, is characterized in that: comprise the following steps: S1、在C800型高速包装机条盒商标纸输送通道两侧分别安装一个用于拍摄条盒商标纸上的胶水点的微型照相机及一个用于对条盒商标纸上的胶水点进行无影照明的照明光源,在C800型高速包装机条盒商标纸输送通道位置安装一个光电开关,将微型照相机、光电开关均与控制器电连接,将控制器通过一个光电耦合器与C800型高速包装机的原机控制系统电性连接,将一个触摸显示器与控制器连接;S1. Install a micro camera for photographing the glue spots on the label paper on the label box of the C800 high-speed packaging machine on both sides of the label paper conveying channel and a shadowless lighting for the glue spots on the label paper on the label box. Install a photoelectric switch at the position of the label paper conveying channel of the C800 high-speed packaging machine, connect the micro camera and the photoelectric switch with the controller, and connect the controller to the C800 high-speed packaging machine through a photocoupler. The original control system is electrically connected, and a touch display is connected to the controller; S2、微型照相机对条盒商标纸输送通道内通过的条盒商标纸上的胶水点进行全方位逐行扫描拍照,所拍摄的图像送入控制器,控制器对送入的图像通过图像算法进行分析处理,根据胶水点图像亮度的不同,控制器处理后输出一电压信号,该信号与触摸显示屏送入的基准电压进行比较,如果该电压值高于基准电压值,则控制器判断该胶水点正常,设备正常生产,条盒商标纸进入下道工序进行条烟透明纸及拉线包裹;反之则判断该胶水点丢失或较小,此时控制器判定该条盒商标纸胶水点存在缺陷;S2. The micro camera scans and takes pictures of the glue spots on the label paper passing through the label paper conveying channel in all directions. The captured image is sent to the controller, and the controller processes the input image through an image algorithm. Analysis and processing, according to the difference of the image brightness of the glue point, the controller outputs a voltage signal after processing, the signal is compared with the reference voltage sent by the touch screen, if the voltage value is higher than the reference voltage value, the controller judges the glue If the dots are normal and the equipment is in normal production, the label paper of the carton enters the next process to wrap the cigarette transparent paper and the drawing wire; otherwise, it is judged that the glue spot is missing or small, and the controller determines that the glue spot of the label paper of the carton is defective; S3、当控制器判定条盒商标纸存在缺陷时,控制器接收光电开关送入的脉冲信号,对该条盒商标纸进行移位计数,当移位数值达到用户设定的数值时,控制器发出剔除高电平信号,该高电平信号接通光电耦合器,光电耦合器常开触头接通,从原机来的DC24V高电平信号接通,该信号送入原机控制系统,原机控制系统发出一个剔除脉冲信号给废品剔除电磁阀,废品剔除电磁阀将该胶水点存在缺陷的烟条在C800高速包装机条烟废品剔除口自动剔除。S3. When the controller determines that the label paper in the carton is defective, the controller receives the pulse signal sent by the photoelectric switch, and counts the displacement of the label paper in the carton. When the displacement value reaches the value set by the user, the controller Send out a high-level signal for rejection, the high-level signal turns on the photocoupler, the normally open contact of the photoelectric coupler is connected, and the DC24V high-level signal from the original machine is connected, and the signal is sent to the original machine control system, The original machine control system sends a rejection pulse signal to the waste rejection solenoid valve, and the waste rejection solenoid valve automatically rejects the cigarette rods with defective glue points at the C800 high-speed packaging machine's waste rejection port. 2.根据权利要求1所述的一种C800高速包装机条盒胶点检测的方法,其特征在于:所述的微型照相机、光电开关和照明光源分别通过安装支架安装于C800型高速包装机上。2 . The method for detecting the glue point of a C800 high-speed packaging machine box according to claim 1 , wherein the micro camera, the photoelectric switch and the lighting source are respectively installed on the C800 type high-speed packaging machine through a mounting bracket. 3 . 3.根据权利要求1所述的一种C800高速包装机条盒胶点检测的方法,其特征在于:所述的控制器和触摸显示器安装在C800型高速包装机的原机电柜箱体上,原机电柜箱体安装在C800型高速包装机墙板位置。3. The method for detecting the glue point of a C800 high-speed packaging machine box according to claim 1, wherein the controller and the touch display are installed on the original electromechanical cabinet box of the C800 type high-speed packaging machine, The original electromechanical cabinet is installed on the wall panel of the C800 high-speed packaging machine. 4.根据权利要求1所述的一种C800高速包装机条盒胶点检测的方法,其特征在于:所述的照明光源为一组独立LED光源。4 . The method for detecting glue spots of a C800 high-speed packaging machine barrel according to claim 1 , wherein the illumination light source is a group of independent LED light sources. 5 . 5.根据权利要求1所述的一种C800高速包装机条盒胶点检测的方法,其特征在于:所述的控制器通过直流电源模块与原机来的AC220V交流电源接通。5 . The method for detecting the glue point of a C800 high-speed packaging machine box according to claim 1 , wherein the controller is connected to the AC220V AC power supply from the original machine through a DC power supply module. 6 .
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CN111806803A (en) * 2019-04-10 2020-10-23 红塔烟草(集团)有限责任公司 A packaging machine box glue point defect imaging detection system
CN111122597A (en) * 2019-12-12 2020-05-08 河南中烟工业有限责任公司 Visual detection system and detection method for defects of cigarette packets of packaging machine
CN113306802B (en) * 2021-05-26 2022-10-21 红云红河烟草(集团)有限责任公司 Evaluation method and evaluation device for forming state of cigarette small box

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