A kind of method of high-speed packaging machine barrel glue point detection
Technical field
The present invention relates to Cigarette processing equipment technical field, especially a kind of C800 high-speed packaging machine barrel glue point detection
Method can be detected for a cigarette package barrel glue point quality, and automatic rejection faulty goods.
Background technique
In production of cigarettes, C800 high-speed packaging machine is main force's type of China's cigarette package industry.The machine is mainly born
The qualified cigarette packet that duty produces upstream machine carries out packet transparent paper and bracing wire packaging, 2*5 barrel packaging, transparent paper of bar box in tobacco and bracing wire
The processes such as packaging.The qualified cigarette packet of the high-speed packaging machines such as GDX6S, GD3000 production is transmitted to C800 high speed by cigarette packet conveyer belt
Packing machine carries out the package of packet transparent paper and bracing wire, and bracing wire is pasted onto the specific position of cellophane paper, by heater to its into
The entire encapsulation process of packet transparent paper and bracing wire is completed in row heat-sealing, and after the completion of cellophane paper wraps up, qualified cigarette packet is transmitted to the portion BV
Divide and carry out 2*5 wrap molding packaging, item packet completes progress cigarette cellophane paper and bracing wire packaging after package, to complete entire cigarette
Packaging production.During barrel shaping packaging, barrel carries out barrel painting by 7 automatic adhesive spray devices on decline passway
Glue, the barrel for gluing completion are pasted together under plume mutual extrusion, complete stip cigarette packing.During barrel glue spraying, by
It is influenced in by many factors such as air pressure, glue-spraying spout blocking, glue quality, glue bubble, there is that glue spraying is unsmooth when causing, barrel quotient
7 glue spots on millimeter paper are lost, and make the paper wrapper of barrel trade mark that can not paste and barrel trade mark paper wrapper occurs and scatters, and this
Class barrel packaging defect often has the characteristics that sporadic, sudden, discontinuity, and damage disappears once faulty goods comes into the market
The person's of expense interests.And existing C800 high-speed packaging machine not yet finds the side of detection and the rejecting about barrel label paper glue spraying glue spots
Method brings difficulty to operation, production and maintenance, and barrel trade mark paper-hanging glue spraying position is due to narrow space, it is also difficult to needle
Corresponding detection device for eliminating is installed to above-mentioned mass defect, the prior art not can be well solved the problem still.
Summary of the invention
The purpose of the present invention is to overcome the shortcomings of the existing technology, provides a kind of C800 high-speed packaging machine barrel glue point detection
Method, be not required to interrupt production procedure, original machine system is not had an impact, realization faulty goods is detected and is picked automatically
It removes.
The purpose of the present invention is achieved through the following technical solutions: a kind of side of C800 high-speed packaging machine barrel glue point detection
Method, comprising the following steps:
S1, one is installed respectively for shooting barrel quotient in C800 type high-speed packaging machine barrel label paper transfer passage two sides
The miniature camera of glue spots on millimeter paper and one are for carrying out the illumination of shadowless lighting to the glue spots on barrel label paper
Light source installs an optoelectronic switch in C800 type high-speed packaging machine barrel label paper transfer passage position, by miniature camera, light
Electric switch is electrically connected with the controller, and controller is controlled by the original machine of a photoelectrical coupler and C800 type high-speed packaging machine
System is electrically connected, and a touch display is connect with controller;
S2, miniature camera carry out full side to the glue spots on the barrel label paper passed through in barrel label paper transfer passage
Position progressive scan is taken pictures, and captured image is sent into controller, and controller analyzes the image of feeding by image algorithm
Processing exports a voltage signal after controller processing, which send with touch display screen according to the difference of glue spots brightness of image
The reference voltage entered is compared, if the voltage value is higher than reference voltage value, controller judges that the glue spots are normal, equipment
Normal production, barrel label paper enter next procedure and carry out a cigarette cellophane paper and bracing wire package;It is on the contrary then judge that the glue spots are lost
It loses or smaller, controller determines the barrel label paper glue spots existing defects at this time;
S3, when controller determine barrel label paper existing defects when, controller receive optoelectronic switch be sent into pulse signal,
Shift count is carried out to the barrel label paper, when displacement numerical value reaches numerical value set by user, controller, which issues, rejects high electricity
Ordinary mail number, the high level signal connect photoelectrical coupler, and photoelectrical coupler normally open contact is connected, the DC24V high electricity come from original machine
Ordinary mail number is connected, which is sent into original machine control system, and original machine control system issues a rejecting pulse signal to goods rejection
Solenoid valve, goods rejection solenoid valve by the plume of the glue spots existing defects C800 high-speed packaging machine cigarette goods rejection mouth from
It is dynamic to reject.
To realize the perfect matching of detection speed and the equipment speed of service.User can pass through the base in touch display screen
Quasi- voltage value, displacement numerical value, image setting value are modified, to realize the accurate detection and accurately of barrel label paper glue spots
It rejects.
Miniature camera, optoelectronic switch and the lighting source passes through mounting bracket respectively and is installed on C800 type high-speed packet
In installation.
The controller and touch display is mounted on the original machine electric cabinet cabinet of C800 type high-speed packaging machine, original machine electricity
Cabinet cabinet is mounted on C800 type high-speed packaging machine position of wallboards.
The lighting source is one group of independence blue led light source, is realized to the glue spots on barrel label paper without shadow
Illumination, clearly shows that the glue spots on barrel label paper.
The touch display screen and controller carries out comprehensive detection to the glue spots on running barrel label paper,
By image algorithm software, detection image is analyzed, is handled, realizes the detection to 7 glue spots on barrel label paper,
High level is sent out after the barrel label paper detection lost to glue spots, control photoelectrical coupler is connected.
To guarantee that system run all right, miniature camera carry out comprehensive progressive scan to the glue spots on barrel label paper
It takes pictures.Captured image is sent into controller, and controller is analyzed and processed the image of feeding by image algorithm, by its turn
It is changed to voltage signal, and is compared with the reference voltage value of touch display screen setting, being higher than reference voltage value is qualification, otherwise
It is judged as faulty goods.
The optoelectronic switch being mounted on barrel label paper delivery descending channel is counted to by the barrel label paper at this
Number displacement.
The AC220V AC power source connection that the controller is come by DC power supplier and original machine, DC power supplier
It is DC24V DC power supply by its Transformer Rectifier, is miniature camera, lighting source, optoelectronic switch, controller, touch display
Power supply is provided.
The invention has the following advantages that
1, the loss defect that can accurately detect glue spots on barrel label paper, by modifying controller shift parameters, and
And these defective products are subjected to automatic rejection, it comes into the market to prevent faulty goods.
2, the method achieve the perfect matching of detection speed and the equipment speed of service, user passes through in touch display screen
Fixed, detection parameters adjustment, reference voltage value modification are installed to camera check bit, is not required to interrupt production procedure, can be realized to item
The faulty goods that box label paper glue spots are lost is detected and is rejected automatically.
3, this method institute assembling device is stable, efficient, reliable, easy to maintain.
Detailed description of the invention
Fig. 1 is the principle of the present invention block diagram.
Fig. 2 is structural schematic diagram of the invention.
In figure, 1- barrel label paper, 2- case paper guide plate, 3- case paper conveyer belt, 4- glue spots, 5- glue-spraying spout, 6- light
Electric switch, 7- miniature camera, 8- lighting source.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing:
As shown in Figure 1 and Figure 2, a kind of method of C800 high-speed packaging machine barrel glue point detection, comprising the following steps:
S1, one is installed respectively for shooting barrel in 1 transfer passage two sides of C800 type high-speed packaging machine barrel label paper
The miniature camera 7 of glue spots 4 on label paper 1 and one are for carrying out shadowless lighting to the glue spots 4 on barrel label paper 1
Lighting source 8,1 transfer passage position of C800 type high-speed packaging machine barrel label paper install an optoelectronic switch 6, will be miniature
Camera 7, optoelectronic switch 6 are electrically connected with the controller, and controller is passed through a photoelectrical coupler and C800 type high-speed packaging
The original machine control system of machine is electrically connected, and a touch display is connect with controller;
S2, miniature camera 7 carry out the glue spots 4 on the barrel label paper 1 passed through in 1 transfer passage of barrel label paper
Comprehensive progressive scan is taken pictures, and captured image is sent into controller, and controller carries out the image of feeding by image algorithm
Analysis processing exports a voltage signal after controller processing according to the difference of 4 brightness of image of glue spots, and the signal and touch are aobvious
The reference voltage that display screen is sent into is compared, if the voltage value is higher than reference voltage value, controller is judging the glue spots 4 just
Often, equipment normally produces, and barrel label paper 1 enters next procedure and carries out a cigarette cellophane paper and bracing wire package;On the contrary then judgement is somebody's turn to do
The loss or smaller of glue spots 4, controller determines 1 glue spots of barrel label paper, 4 existing defects at this time;
S3, when controller determine 1 existing defects of barrel label paper when, controller receive optoelectronic switch 6 be sent into pulse letter
Number, shift count is carried out to the barrel label paper 1, when displacement numerical value reaches numerical value set by user, controller, which issues, is rejected
High level signal, the high level signal connect photoelectrical coupler, and photoelectrical coupler normally open contact is connected, the DC24V come from original machine
High level signal is connected, which is sent into original machine control system, and original machine control system issues a rejecting pulse signal to waste product
Solenoid valve is rejected, goods rejection solenoid valve picks the plume of 4 existing defects of glue spots in C800 high-speed packaging machine cigarette waste product
Except mouth automatic rejection.
To realize the perfect matching of detection speed and the equipment speed of service.User can pass through the base in touch display screen
Quasi- voltage value, displacement numerical value, image setting value are modified, to realize the accurate detection and standard of 1 glue spots 4 of barrel label paper
Really reject.
It is high that miniature camera 7, optoelectronic switch 6 and the lighting source 8 is installed on C800 type by mounting bracket respectively
On fast packing machine.
The controller and touch display is mounted on the original machine electric cabinet cabinet of C800 type high-speed packaging machine, original machine electricity
Cabinet cabinet is mounted on C800 type high-speed packaging machine position of wallboards.
The lighting source 8 is one group of independence blue led light source, realizes the nothing to the glue spots 4 on barrel label paper 1
Shadow illumination, clearly shows that the glue spots 4 on barrel label paper 1.
The touch display screen and controller carries out comprehensive inspection to the glue spots 4 on running barrel label paper 1
It surveys, by image algorithm software, detection image is analyzed, is handled, realize to 7 glue spots 4 on barrel label paper 1
Detection, sends out high level after detecting to the barrel label paper 1 that glue spots 4 are lost, control photoelectrical coupler is connected.
For guarantee system run all right, miniature camera 7 to the glue spots 4 on barrel label paper 1 carry out it is comprehensive line by line
Scanning is taken pictures.Captured image is sent into controller, and controller is analyzed and processed the image of feeding by image algorithm, will
It is converted to voltage signal, and is compared with the reference voltage value of touch display screen setting, and being higher than reference voltage value is qualification,
Otherwise it is judged as faulty goods.
6 pairs of optoelectronic switch on 1 delivery descending channel of barrel label paper are mounted on to carry out by the barrel label paper 1 at this
Count displacement.
The AC220V AC power source connection that the controller is come by DC power supplier and original machine, DC power supplier
It is DC24V DC power supply by its Transformer Rectifier, is miniature camera 7, lighting source 8, optoelectronic switch 6, controller, touches display
Device provides power supply.