CN107515218A - Automatic scanning detecting system - Google Patents
Automatic scanning detecting system Download PDFInfo
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- CN107515218A CN107515218A CN201710569681.7A CN201710569681A CN107515218A CN 107515218 A CN107515218 A CN 107515218A CN 201710569681 A CN201710569681 A CN 201710569681A CN 107515218 A CN107515218 A CN 107515218A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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Abstract
The invention discloses the automatic scanning detecting system of non-standard automation equipment field application.Its structure includes conveyer, localization handspike component and Scanning Detction equipment, the conveyer includes drive device and conveyer belt, the conveyer belt includes detection entrance and detection exports, the localization handspike component includes the first localization handspike component, second localization handspike component and the 3rd localization handspike component, the first localization handspike component is used to product being pushed to detection correspondence position, the second localization handspike component is used to the product for detecting completion being pushed to away from Scanning Detction equipment, the 3rd localization handspike component is used to product being pushed to defined tracks.The detecting system avoids the artificial placement of staff and operation of taking, and effectively increases the automation of production process.The detection operation of machine provides guarantees for detection quality, while the compounding practice of machinery carries out providing guarantee to detect continuing of operating, and effectively increases operating efficiency.
Description
Technical field
The present invention relates to a kind of automatic scanning detecting system of non-standard automation equipment field application.
Background technology
In production process, to ensure the reliability of the quality, then the part of each equipment and finished product are required for carrying out strictly
Detection operation, so as to ensure that integrally-built service life.Common detection operation is to be manually placed at corresponding detection
At equipment, and then detected.The detection efficiency is relatively low, and the working strength of staff is larger, is unfavorable for continuing for product
Detection operation.And for simple in construction and small volume product, then be not easy to be stablized takes and detects operation.Generally pass through
Manually detected, and then carried out placement sort operation.But the process efficiency of artificial detection is relatively low, and add work
The demand of personnel amount, improves testing cost.In detection process, easily there are fatigue conditions in staff, and then reduces
Accuracy of detection, is unfavorable for the guarantee of product quality, while reduces detection efficiency, is unfavorable for the stable progress of production operation.
Meanwhile during production and application, product is sent to corresponding test position and utilizes positioning dress by conveyer
Put carry out position adjustment.But existing positioner is platy structure, then when being contacted with arc-shaped outer surface product, then connects
Contacting surface product is smaller, and active force is larger caused by correspondence position, the depression of product external surfaces easily occurs, is unfavorable for product quality
Keep, cause the lifting of product fraction defective, cause the waste of resource, and the scope of application of the positioner is more limited to.Then
The product of substantial amounts of circular outer diameter is in transport and detection process, generally by manually carrying out being placed into correspondence position, Jin Ershi
Now stable detection operation.But this manually place it is less efficient, while in process of production will to the quantity of staff
Ask larger, add production cost, be unfavorable for the stable progress of production operation.And prolonged single work easily causes work
Make the generation of the sense of fatigue of personnel, be unfavorable for the holding of placement precision, therefore be unfavorable for the essence of follow-up transmission or detection operation
Degree is kept, and is easily in the presence of that transmission deviates desired trajectory or can't detect position, is brought for product quality and greatly threaten.
The content of the invention
Present invention solves the technical problem that it is to provide a kind of automatic scanning detecting system for improving product detection efficiency.
The technical solution adopted for the present invention to solve the technical problems is:
Automatic scanning detecting system, including conveyer, localization handspike component and Scanning Detction equipment, the transmission dress
Put including drive device and conveyer belt, the conveyer belt includes detection entrance and detection exports, and the localization handspike component and sweeps
The side that detection device is arranged on conveyer belt is retouched, the localization handspike component includes the first localization handspike component, the second positioning pushes away
Bar assembly and the 3rd localization handspike component, the first localization handspike component, the second localization handspike component, Scanning Detction equipment and
3rd localization handspike component is successively set between detection entrance and detection outlet, and the first localization handspike component is used for will production
Product are pushed to detection correspondence position, and the second localization handspike component is used to the product for detecting completion being pushed to away from scanning inspection
At measurement equipment, the 3rd localization handspike component is used to product being pushed to defined tracks.
Product on conveyer is pushed to Scanning Detction equipment by the application using the first push rod in use
In detection zone, and then detection operation is carried out to it by Scanning Detction equipment.It is to avoid product right in transmit process simultaneously
Damage, the detection zones of Scanning Detction equipment such as the shock of Scanning Detction equipment are arranged on the first localization handspike component and Scanning Detction
Between equipment, the product for detecting completion can be pushed to away from surface sweeping detection device by the second localization handspike component.By
The product of two localization handspike components drives continues to move towards detection outlet with conveyer.It is moved through Scanning Detction equipment
The position of the product of setting area will offset the centre position of conveyer belt, to ensure that stablizing for product transmits effect, the 3rd
Localization handspike component is arranged between Scanning Detction equipment and detection outlet, and then product is moved to specific shifting by promoting
In dynamic region, so as to ensure that the transmission effect of product.The detection process avoids the artificial placement of staff and the behaviour that takes
Make, effectively increase the automation of production process.Simultaneously machinery compounding practice for detection operation continue carry out providing guarantor
Barrier, effectively increases operating efficiency.
It is further that the side of the conveyer belt is provided with location detecting apparatus, and the location detecting apparatus is used for true
Test position corresponding to the arrival of fixed output quota product.
It is further that the location detecting apparatus includes pressure sensor and photoelectric sensor.
It is further that the localization handspike component includes drive mechanism, roll wheel assembly and some regulating bolts, the drive
Motivation structure includes fixed part and move portion, and the move portion realizes that reciprocating linear moves for drive roller group part, the roller
Component includes mounting bracket and some rollers, and the mounting bracket is transversely vertically installed with some rotating shafts, and the roller, which is set in, to be turned
On axle, the roller includes rolling side, and the rolling side is in contact with product to be positioned, and the mounting bracket is by adjusting spiral shell
Bolt is attached with move portion, and the regulating bolt is configured along the transverse direction of mounting bracket, and the regulating bolt is parallel to each other, institute
The one end and mounting bracket for stating regulating bolt are hinged, and the other end is fixedly connected by nut with move portion, and the nut is used to limit
The relative position of move portion and regulating bolt.
It is further that the drive mechanism is drive cylinder, the fixed part is cylinder body, and the move portion is piston
Bar.
It is further that the side of the drive cylinder is provided with the axis of guide, and the axis of guide sets up separately in drive cylinder
Both sides, the roll wheel assembly are moved back and forth along the axis of guide.
It is further that the Scanning Detction equipment includes drive component and some detection cameras, the drive component is used
In the movement for realizing detection camera position, the drive component includes X-axis drive component and Z axis drive component, the detection phase
The quantity at least two of machine, the relative position of the detection camera are fixed, and the detection camera is described towards product to be detected
Detection camera is CCD camera.
It is further that the quantity of the detection camera is two, and the Z axis drive component includes Z axis installing plate and Z axis
Slide unit is moved, the X-axis drive component includes X-axis installing plate and X-axis motion slide unit, and the X-axis installing plate is arranged at Z axis motion
Slide unit, the detection camera are arranged at X-axis motion slide unit.
It is further that the end set of the detection camera has rotational structure, and the rotational structure, which is used to realize, to be detected
Camera angle adjusts.
It is further that the drive component is servo-drive component.
The beneficial effects of the invention are as follows:
1st, the setting that conveyer, localization handspike component and Scanning Detction equipment are combined, avoid and manually detect one by one
Operation, the working strength of staff is reduced, improve operating efficiency, while guarantee is provided for detection quality;
2nd, in localization handspike component regulating bolt setting, improve roll wheel assembly angle setting flexibility, ensure that
The external diameter goodness of fit of roll wheel assembly and different product, while ensureing to promote effect, effectively reduce in pushing course to production
The damage of product outer surface, guarantee is provided for product quality, effectively expands the scope of application of the equipment;
3rd, the use of drive cylinder, while using effect is ensured, the reduction of production cost is realized, is more beneficial for setting
Standby extensive use;
4th, the setting of the axis of guide, the mobile controllability of roll wheel assembly in pushing course has been effectively ensured, has ensure that promotion effect
Fruit simultaneously provides guarantee for product orientation quality;
5th, the setting of CCD camera, the controllability of detection zone is improved, reduces the demand to drive component, pass through X-axis
Corresponding Detection results can be achieved in drive component and Z axis drive component, reduce production cost, have ensured detection quality, together
When improve control regulated efficiency, provide guarantee for detection efficiency;
6th, the setting of rotational structure, the angle adjustment effect of detection camera is improved, expands the setting spirit of detection camera
Activity, while the detection adjustability of the equipment is improved, while detection range realizes expansion;
7th, the setting of servo-drive component, the driving effect and control accuracy of drive component are improved, for the equipment
Detection stability provides guarantee.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the automatic scanning detecting system of the present invention;
Fig. 2 is the overall structure diagram of the positioner of the automatic scanning detecting system of the present invention;
Fig. 3 is the internal structure schematic diagram of the positioner of the automatic scanning detecting system of the present invention;
Fig. 4 is the structure enlargement diagram of a-quadrant in Fig. 3;
Fig. 5 is the structural representation of the regulating bolt of the automatic scanning detecting system of the present invention;
Fig. 6 is the attachment structure schematic diagram of the roll wheel assembly of the automatic scanning detecting system of the present invention;
Fig. 7 is the overall structure diagram of the detection device of the automatic scanning detecting system of the present invention;
Fig. 8 is the internal structure schematic diagram of the detection device of the automatic scanning detecting system of the present invention;
Fig. 9 is the structure enlargement diagram of B area in Fig. 8;
Figure 10 is that the detection camera of the automatic scanning detecting system of the present invention and the attachment structure blast of rotational structure are shown
It is intended to;
Figure 11 is the attachment structure signal of the Z axis drive component and detection camera of the automatic scanning detecting system of the present invention
Figure;
Figure 12 is the attachment structure schematic diagram of the X-axis drive component of the automatic scanning detecting system of the present invention.
In figure mark for:Conveyer 1, detection entrance 11, detection outlet 12, the first localization handspike component 2, frame 21,
Drive cylinder 22, fixed plate 23, connecting plate 24, roll wheel assembly 25, mounting bracket 251, roller 252, rotating shaft 253, regulating bolt 26,
Hinged end 261, the end of thread 262, the axis of guide 27, axle sleeve 271, metal plate shield 28, spacing slideway 29, the second localization handspike component 3,
3rd localization handspike component 4, location detecting apparatus 5, Scanning Detction equipment 6, X-axis drive component 61, X-axis installing plate 611, X-axis
Motion slide unit 612, X-axis driving 613, Z axis drive component 62, Z axis installing plate 621, Z axis motion slide unit 622, Z axis driving 623,
Detect camera 63, rotational structure 631, camera installing plate 632, horizontal rotating shaft 633, vertical rotation axis 634, connector 635, fixture
636, camera block cover 637, industrial computer 64, distribution box 65, outside protective covers 66, mounting table 661, warning lamp 662, platform is set
67, shifting roller 68.
Embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
The whole installation structure of the automatic scanning detecting system by section bar and metallic plate as shown in figure 1, connect shape
Into the erecting bed of conveyer 1.Now the conveyer belt of the conveyer 1 is arranged on erecting bed, and then real by motor
Existing conveyer belt is from detection entrance 11 to the cycle rotation of detection outlet 12.Product is placed on detection porch 11 by staff,
And then product is moved to the correspondence position of the first localization handspike component 2 with conveyer belt.First localization handspike component 2 is arranged on transmission
The side of band, now the first localization handspike component 2 product is pushed to corresponding detection zone.
The overall structure of the first localization handspike component 2 is as shown in Fig. 2 the equipment connects to be formed by plurality of rods shape section bar
The frame 21 of rectangular shape, the upper end of the frame 21 is installation end face.The drive mechanism is arranged on installation end face along frame 21,
And make the roll wheel assembly 25 towards conveyer belt, and then the reciprocating motion of roll wheel assembly 25 is realized under impetus, then product exists
The movement of product space can be achieved in the presence of roll wheel assembly 25.Drive mechanism can be pushed away using electric cylinders pair roller component 25
It is dynamic.As described in Figure 3, the drive mechanism of the application is drive cylinder 22, and the reduction of cost can be achieved in the use of drive cylinder 22, together
When the drive cylinder 22 can realize corresponding to promote operation, the reasonable disposition of resource is realized while locating effect is ensured.
Drive cylinder 22 laterally carries out installation fixation along frame 21.Now the fixed part of drive cylinder 2 is cylinder body, and move portion is piston
Bar.Now the installation end face of frame 21 is provided with fixed plate 23 by bolt, and the fixed plate 23 is provided with to be passed through for piston rod
Through hole.For drive cylinder 22 when being installed, piston rod passes through the through hole of fixed plate 23, and then is fixed on the side wall of cylinder body
In fixed plate 23.Now cylinder body and the position of fixed plate 23 are relatively fixed, and to ensure the fixed mass of drive cylinder 22, can be passed through
Bolt carries out the connection with frame 21.The end of piston rod is connected with the connecting plate 24 of rectangle.The connecting plate 24 and frame 21
Upper surface is vertical, and then perpendicular to piston rod moving direction.When drive cylinder 22 is operated, connecting plate 24 is in piston rod
Driving effect lower edge moves back and forth parallel to the direction of frame 21.To ensure the stability of the moving direction of connecting plate 24,
The both sides of drive cylinder 22 are separately installed with the axis of guide 27, and the axis of guide 27 is parallel with the setting direction of drive cylinder 22.This equipment
The axis of guide 27 is optical axis, and fixed plate 23 is connected with axle sleeve 271 in the correspondence position that optical axis is installed.As shown in figure 4, one end of optical axis
It is fixedly connected through axle sleeve 271 with connecting plate 24.The opposite side of connecting plate 24 is provided with roll wheel assembly 25.The knot of roll wheel assembly 25
Structure is as shown in fig. 6, roll wheel assembly 25 is arranged with five in parallel including having the mounting bracket 251 of the rectangle of mounting groove in mounting groove
Rotating shaft 253.The both ends of rotating shaft 253 are fixed on mounting bracket 251 by nut, while are arranged with roller respectively in rotating shaft 253
252, the roller 252 is that axle is rotated with rotating shaft 253.Now the diameter of roller 252 is more than the depth of mounting groove, then has part
Rolling extend sideways out mounting bracket 251.According to different product demands, the tune of rotating shaft 253 and the quantity of roller 252 can be carried out
It is whole, if product external diameter is larger, rotating shaft 253 can be arranged to six, eight etc..
As shown in figure 3, the roll wheel assembly 25 is attached by regulating bolt 26 and connecting plate 24.The regulating bolt 26
Structure is as shown in Figure 5.Regulating bolt 26 is provided with the connecting hole passed through for hinge, i.e. shape with one end that roll wheel assembly 25 is connected
Into hinged end 261.The end relative with hinged end 261 is the end of thread 262 being connected with connecting plate 24, and the end of thread 262 is set
The external screw thread of a segment distance is equipped with, then the end of thread 262 can be realized and be fixedly connected with connecting plate 24 by being engaged with nut.Should
The set-up mode of roll wheel assembly 25 is as illustrated, roll wheel assembly 25 is be arranged in parallel with frame 21.In the presence of piston rod,
Roll wheel assembly 25 moves back and forth towards the outside of frame 21, now the rolling side of the roller 252 outwardly so that it is sharp
It is in contact with side is rolled with product.Because the product external surfaces are circular configuration, then the rolling side of arc improves and produced
The goodness of fit of product side, the appearance that pushing course is recessed to product surface is avoided, has ensured product stability.The rolling simultaneously
Side can be circumferentially provided with yielding rubber, and the yielding rubber is the strong flexible polymer material with reversible deformation.At room temperature
High resilience, it can just be produced compared with large deformation under the external force of very little, remove resilient after external force.Then the equipment utilization buffers
Rubber is in contact with product, and the position stability of product has been effectively ensured, and avoids the damage of product design, ensure that product matter
Amount.The hinged end 261 of the regulating bolt 26 is attached by the mounting bracket 251 of hinge and roll wheel assembly 25, and the hinge is set
Direction is put perpendicular to frame 21.The end of thread 262 is fixedly connected by nut and connecting plate 24, and the end of thread 262 is in connecting plate
24 former and later two sides are coated with a nut respectively, and then using two nuts to regulating bolt 26 and the position of connecting plate 24
Put and be defined, and then the position of pair roller component 25 and connecting plate 24 is defined.As shown in figure 3, the number of regulating bolt 26
Measure as two, two regulating bolts 26 are separately positioned on the both sides of connecting plate 24, then pass through regulating bolt 26 and connecting plate 24
Position adjustment realize the regulation of roll wheel assembly 25 and the angle of connecting plate 24.Now staff can be carried out according to different products
Corresponding angle is set, so that it is more identical with the external diameter of product, improves positioning Adjustment effect.It is being attached plate 24 and is adjusting
When saving the position adjustment of bolt 26, corresponding roll wheel assembly 25 does the motion towards or away from connecting plate, when the connecting plate of both sides
22 with the relative position difference of roll wheel assembly 3 when, then the hinged end 261 of regulating bolt 26 can be rotated by axle of hinge, enter
And the damage of device during regulation is avoided, improve regulated efficiency and adjustment quality.
To ensure control effect, as shown in Fig. 2 metal plate shield 28 is provided with above the drive mechanism, and then will driving
Mechanism is enclosed in inside, avoids pollution of the external environment condition to the drive mechanism, ensure that the normal use of driving positioning action
In the life-span, guarantee is provided for position stability.Metal plate has that in light weight, intensity is high, cost is low, scale of mass production performance is good simultaneously
The features such as, provide guarantee for the production operation of equipment.The frame 21 installs limited location slideway 29 in the side of roll wheel assembly 25,
The spacing slideway 29 is provided with the groove passed through for roll wheel assembly 25 towards roll wheel assembly 25.When roll wheel assembly 25 is moved to machine
The top of frame 21 moves along spacing slideway 29, ensure that the moving mass of roll wheel assembly 25, while the drive mechanism is entered
Row protection, avoids damage of the external equipment to the device.
Product is pushed in corresponding detection zone by the first localization handspike component 2, and the side of the conveyer belt is provided with
Location detecting apparatus 5.Location detecting apparatus 5 includes the corresponding position that the pressure sensor pressure sensor is arranged on detection zone
Put, can then give pressure sensor certain pressure when product is located at the position, the pressure conversion can be by pressure sensor
Electric signal, and then produce corresponding react.To ensure accuracy of detection, the location detecting apparatus 5 is additionally provided with photoelectric sensor, leads to
The change that influences into horizontal electrical signal of the product to optical channel is crossed, and then determines the position of product.The pressure sensor and photoelectricity
The set-up mode that sensor is engaged effectively increases positioning precision, ensure that the stable setting of subsequent detection operation.In addition it is
Ensure stability of the first localization handspike component 2 to the positioning action of product, then can carry out two in the opposite side of conveyer belt
The setting of localization handspike component, then the determination of product space is carried out using two relative localization handspike components.
By location detecting apparatus 5 detect product space it is qualified when, then it is located at the detection zone of Scanning Detction equipment 6
It is interior, and then effective detection operation can be realized.If product to be detected is not located at defined position, the hair of alarm signal can be carried out
Go out, so as to remind staff timely to correct product space, and then complete detection operation.In addition location detecting apparatus
5 can detect to the working effect of the first localization handspike component 2, according to the testing result of location detecting apparatus 5 and then right
The structure of first localization handspike component 2 is adjusted, and the job stability of system has been effectively ensured.
The overall structure diagram of the Scanning Detction equipment 6 is as shown in Figure 7.The outside of the outside protective covers 66 is provided with placement
Platform 661.The mounting table 661 can be controlled the placement of mechanism, while can also place registering device, improve making for the device
Use comfort level.The upper end of outside protective covers 66 is provided with warning lamp 662, and assay is respectively acceptance or rejection by staff
Situations such as different settings is carried out to the working condition of warning lamp 662, and then classification processing is carried out to the product of different quality.Should
Equipment can be controlled operation by the industrial computer 64 of inside, and carry out the control of parameter.Scanning Detction equipment 6 is worked
Cheng Zhong, warning lamp 662 can carry out different work to testing result and show, improve the Observable of the equipment testing result
Property, being advantageous to staff makes timely reply reaction to testing result, ensure that the stability of detection operation.The equipment
Bottom can be provided with multiple shifting rollers 68, and then improve the mobile effect of position control of the equipment, ensure that control efficiency,
Greatly expand the scope of application of the equipment.
The internal structure of the Scanning Detction equipment 6 is as shown in figure 8, the upper surface of the encirclement shell of the distribution box 65 is used as and used
In the setting platform 67 of fixed drive component.In addition drive component uses servo-drive component, then Z axis driving 623 and X-axis driving
613 be servomotor, and then is driven operation to Z axis motion slide unit 622 and X-axis motion slide unit 612 using servomotor.Watch
The use for taking motor improves the control accuracy of driving operation, ensure that control quality, guarantee is provided for control effect.Such as
Shown in Figure 11, the Z axis installing plate 621 of Z axis drive component 62, which is fixedly mounted on, to be set on platform 67, so that Z axis drive component
62 perpendicular to setting platform 67.Now Z axis motion slide unit 622 drives 623 times directions to set platform 67 reciprocating in Z axis,
And then realize the motion along Z axis.As shown in figure 12, the X-axis installing plate 611 of X-axis drive component 61 is fixedly mounted on Z axis motion and slided
On platform 622, while the X-axis drive component 61 and Z axis drive component 62 are perpendicular, then correspond to the driving X-axis motion of X-axis driving 613
The moving direction of slide unit 612 is parallel to setting platform 67.The quantity that camera 63 is detected in the figure is two, and detection camera 63 uses
CCD camera.CCD camera is fixedly connected on X-axis motion slide unit 612 side by side simultaneously, and now the relative position of two CCD cameras is
Fixed.The CCD camera is moved slide unit 612 with X-axis by rotational structure 631 and is attached.Rotational structure 631 and detection camera
63 attachment structure explosive view is as shown in Figure 10, and rotational structure 631 is provided with for moving what slide unit 612 was fixedly connected with X-axis
The camera installing plate 632 of rectangle.The both ends of the camera installing plate 632 are provided with fixture 636, and fixture 636, which is provided with, to be used for
The mounting hole of fixed horizontal rotating shaft 633.The both ends of horizontal rotating shaft 633 are set in the mounting hole of fixture 636 respectively, Jin Ershui
The position of flat turn axle 633, which is realized, to be fixed.Connector 635 is now arranged with horizontal rotating shaft 633.The connector 635 is arranged level
The end set of the connecting hole of rotating shaft 633 has adjustment mechanism, and connector 635 can be achieved according to the operation of adjustment mechanism turns with horizontal
The change of the connection effect of axle 633, being then fixedly connected or being fixedly connected for connector 635 and the position of horizontal rotating shaft 633 can be achieved
The releasing of effect.Connector 635 has the fixation for installing vertical rotation axis 634 in the couple positioned opposite that horizontal rotating shaft 633 connects
Position.The setting direction of vertical rotation axis 634 is vertical with the setting direction of horizontal rotating shaft 633.Camera 63 is now detected to be arranged on vertically
In rotating shaft 634.Each part in Figure 10 is attached to form structure chart as shown in Figure 9 according to connecting line, now detects camera
63 with the angle adjustment that vertical rotation axis 634 is that rotating shaft can realize vertical direction, while connector 635 is to turn with horizontal rotating shaft 633
Moving axis can carry out the angle adjustment of horizontal direction, and then detect the rotation that camera 63 also realizes horizontal direction with connector 635.
The set-up mode that horizontal rotating shaft 633 and vertical rotation axis 634 are engaged, effectively increase the angular adjustment effect of detection camera 63.
When detecting the angle adjustment of camera 63 state needed for, the position can be fixed by structures such as nuts, so as to ensure to examine
Stability is surveyed, guarantee is provided for the maintenance of detection zone.The top of the detection camera 63 is provided with camera shelves cover 637 simultaneously.
Staff is determined by the regulation of angle and the determination of focal length, and then to the detection range of the detection camera 63, carries
The high setting flexibility of the detection zone, guarantee is provided for Detection results.
The relative position for detecting camera 63 is fixed first using preceding for the equipment, and then to the focal length of CCD camera
It is adjusted, and then forms certain detection zone.Now conjecture product to be checked can be by manually placing or the biography of conveyer
Pass operation and transport the position, the adjustment of position is carried out to detection camera 63 by drive component, so as to ensure that production to be detected
Grade effectively increases detection quality, ensure that detection efficiency in the detection zone.Because the detection camera 63 can phase interworking
Conjunction forms certain detection zone, so as to the relative reduction of the demand to drive component, therefore only needs by X-axis drive component
62 and Z axis drive component 61 can be formed corresponding to detection operation, effectively reduce production cost, improve control adjustment effect
Rate, it ensure that Detection results.The set-up mode that multiple detection cameras 63 are engaged simultaneously, avoid single detection camera 63 and detect
The limitation in region, it ensure that the Detection results of product.Then reflective areas corresponding to product is also not to simultaneously different shooting angle
With, therefore multiple detection cameras 63 are equipped with, and are avoided the presence of reflective areas, be ensure that the stabilization of each feature of product
Collection effect, the validity of detection zone is effectively ensured, guarantee is provided to equipment quality.Detecting camera 33 can be according to demand
Carry out the setting of three, four etc. quantity.
Except above-mentioned set-up mode, the drive component to X-axis drive component 62 can along X-direction consolidate by connecting rod
It is fixed, and then the Z axis installing plate 611 of Z axis drive component 61 is fixedly mounted on X-axis motion slide unit 622, and then camera will be detected
63 are arranged on Z axis motion slide unit 612.
The outside protective covers 66 are arranged on the top of placement platform 67, and drive component is arranged in outside protective covers 66.Such as Fig. 7 institutes
Show, the detection camera 63 is located at the outside of outside protective covers 66 with the X-axis motion slide unit 622 for being installed with detection camera 63.Should
Outside protective covers 66 are exposed to have enough X-axis that is used for move moving range of the slide unit 622 along X-direction, and the end is offered for X
Axle moving parts 62 realize the passage of Z-direction movement.The setting of the outside protective covers 66, external environment condition is avoided to drive component
Damage, improve control effect, guarantee provided for the service life of equipment.
The application by the regulation by CCD camera focal length make detection zone be located at Scanning Detction equipment 6 with first positioning push away
Between bar assembly 2.Because the detection efficiency of the Scanning Detction equipment 6 is higher, then it can be made by the speed adjustment of conveyer belt
Adapt to detect picking rate, then product can be completed in transportation acquisition testing operation, improve detection efficiency and
Product delivery quality.To avoid influence of the product to Scanning Detction equipment 6, set between detection zone and Scanning Detction equipment 6
It is equipped with the second localization handspike component 3.The product that detection terminates is directed away from scanning inspection in the presence of the second localization handspike component 3
The direction of measurement equipment 6 carries out the movement of certain distance, and then avoids product and produced in moving process with Scanning Detction equipment 6
Collision, the transport transmission effect of product is effectively ensured.The second localization handspike component 3 is between Scanning Detction equipment 6 simultaneously
It is provided with positioning part.When product is moved at positioning block piece with conveyer 1, then the product under the barrier effect of positioning part
Stop moving forward, and then avoid product and be moved to conveyer 1 at Scanning Detction equipment 6, ensure that equipment uses peace
Quan Xing.Now the second localization handspike component 3 can be promoted the product being blocked at positioning block piece.The positioning block piece can be set
For rod-like structure or platy structure.Product by the promotion of the second localization handspike component 3 passes through Scanning Detction equipment 6
Setting area, then corresponding product space will deviate the center of conveyer belt, be unfavorable for the transmission stability of product, therefore
The system is provided with the 3rd localization handspike component 4 in the opposite side of conveyer belt.The setting direction of 3rd localization handspike component 4 with
Second localization handspike component 3 it is in opposite direction, while the 3rd localization handspike component 4 is located at Scanning Detction equipment 6 with detecting
Between mouth 12.Effect of the product in the 3rd localization handspike component 4 of Scanning Detction equipment 6 is moved through in the presence of conveyer belt
It is lower to recover to securely transmitting region, and then detection outlet 12 is removed with conveyer 1, complete detection operation.Second positioning pushes away
The set-up mode of the localization handspike component 4 of bar assembly 3 and the 3rd set-up mode of first localization handspike component 2 as described above.
Particular embodiments described above, the purpose of the present invention, technical scheme and beneficial effect are carried out further in detail
Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., it should be included in the guarantor of the present invention
Within the scope of shield.
Claims (10)
1. automatic scanning detecting system, it is characterised in that set including conveyer (1), localization handspike component and Scanning Detction
Standby (6), the conveyer (1) include drive device and conveyer belt, and the conveyer belt includes detection entrance (11) and detected
Mouth (12), the localization handspike component and Scanning Detction equipment (6) are arranged on the side of conveyer belt, the localization handspike component bag
The first localization handspike component (2), the second localization handspike component (3) and the 3rd localization handspike component (4) are included, first positioning pushes away
Bar assembly (2), the second localization handspike component (3), Scanning Detction equipment (6) and the 3rd localization handspike component (4) are successively set on
Detect between entrance (11) and detection outlet (12), the first localization handspike component (2) is used to product being pushed to detection pair
Position is answered, the second localization handspike component (3) is used to the product for detecting completion being pushed to away from Scanning Detction equipment (6)
Place, the 3rd localization handspike component (4) are used to product being pushed to defined tracks.
2. automatic scanning detecting system according to claim 1, it is characterised in that the side of the conveyer belt is provided with
Location detecting apparatus (5), the location detecting apparatus (5) are used to determine test position corresponding to product arrival.
3. automatic scanning detecting system according to claim 2, it is characterised in that location detecting apparatus (5) bag
Include pressure sensor and photoelectric sensor.
4. automatic scanning detecting system according to claim 1, it is characterised in that the localization handspike component includes driving
Motivation structure, roller (252) component (25) and some regulating bolts (26), the drive mechanism include fixed part and move portion, institute
State move portion and realize that reciprocating linear moves for drive roller group part (25), the roll wheel assembly (25) includes mounting bracket (251)
With some rollers (252), the mounting bracket (251) is transversely vertically installed with some rotating shafts (253), roller (252) set
It is located in rotating shaft (253), the roller (252) includes rolling side, and the rolling side is in contact with product to be positioned, described
Mounting bracket (251) is attached by regulating bolt (26) with move portion, horizontal stroke of the regulating bolt (26) along mounting bracket (251)
To being configured, the regulating bolt (26) is parallel to each other, and one end of the regulating bolt (26) and mounting bracket (251) are be hinged,
The other end is fixedly connected by nut with move portion, and the nut is used for the relative position for limiting move portion and regulating bolt (26)
Put.
5. automatic scanning detecting system according to claim 4, it is characterised in that the drive mechanism is drive cylinder
(22), the fixed part is cylinder body, and the move portion is piston rod.
6. automatic scanning detecting system according to claim 5, it is characterised in that the side of the drive cylinder (22)
The axis of guide (27) is provided with, the axis of guide (27) is set up separately in the both sides of drive cylinder (22), roller (252) component (25)
Moved back and forth along the axis of guide (27).
7. automatic scanning detecting system according to claim 1, it is characterised in that Scanning Detction equipment (6) bag
Drive component and some detection cameras (63) are included, the drive component is used for the movement for realizing detection camera (63) position, described
Drive component includes X-axis drive component (61) and Z axis drive component (62), and the quantity of the detection camera (63) is at least two
Individual, the relative position of the detection camera (63) is fixed, and the camera (63) that detects is towards product to be detected, the detection camera
(63) it is CCD camera.
8. automatic scanning detecting system according to claim 7, it is characterised in that the quantity of the detection camera (63)
For two, the Z axis drive component (62) includes Z axis installing plate (621) and Z axis motion slide unit (622), the X-axis driving group
Part (61) includes X-axis installing plate (611) and X-axis motion slide unit (612), and the X-axis installing plate (611) is arranged at Z axis motion and slided
Platform (622), the detection camera (63) are arranged at X-axis motion slide unit (612).
9. the automatic scanning detecting system according to claim 7 or 8, it is characterised in that the detection camera (63)
End set has rotational structure (631), and the rotational structure (631) is used to realize detection camera (63) angle adjustment.
10. automatic scanning detecting system according to claim 7, it is characterised in that the drive component drives for servo
Dynamic component.
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CN201710569681.7A CN107515218A (en) | 2017-07-13 | 2017-07-13 | Automatic scanning detecting system |
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