CN109030508B - Plug detection equipment - Google Patents
Plug detection equipment Download PDFInfo
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- CN109030508B CN109030508B CN201810401590.7A CN201810401590A CN109030508B CN 109030508 B CN109030508 B CN 109030508B CN 201810401590 A CN201810401590 A CN 201810401590A CN 109030508 B CN109030508 B CN 109030508B
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- 238000001514 detection method Methods 0.000 title claims abstract description 108
- 239000000463 material Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 16
- 230000000712 assembly Effects 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 13
- 238000012360 testing method Methods 0.000 claims description 5
- 238000004883 computer application Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
Abstract
The invention discloses plug detection equipment, which comprises an equipment platform, a control system, a detection system, a driving system and a bar code input system, wherein the detection system is connected with the driving system and can move under the driving of the driving system; the detection system comprises two groups of detection cameras; the driving system comprises an X-axis driving module and a Y-axis driving module, and the X-axis driving module is connected with the Y-axis driving module. A driving system is arranged in the invention, and can reciprocate in the X-axis direction and the Y-axis direction and determine the optimal position for detection. In addition, the plug detection equipment is internally provided with a detection system, so that the plug can be detected from three important positions of the plug, the accuracy of detection results reaches 99.9%, and the labor intensity of operators is reduced. Meanwhile, the bar code input system is arranged in the invention, so that the plug to be tested can be determined, the phenomena of missing detection and false detection are avoided, and the working efficiency is improved.
Description
Technical Field
The invention relates to detection equipment, in particular to detection equipment for a plug in a hard disk, and belongs to the technical field of computer application.
Background
The plug is connected with the hard disk and used for transmitting data read and written by the magnetic head, and 30 PIN needles are arranged in the current plug. However, during the process of manufacturing and testing the plug, the plug is continuously inserted into or pulled out of the testing device, which may cause deformation of the PIN in the plug, thereby causing poor contact of the whole hard disk.
At present, the deformation of the PIN needle in the plug is observed by an operator through a microscope and the identified deformed PIN needle is picked out, but the detection mode has three defects: firstly, the detection mode has higher requirements on the operation level of operators, and the PIN needle with tiny deformation is difficult to distinguish by naked eyes, so that the detection omission phenomenon can occur frequently; secondly, the vision of the operator is reduced when the operator uses the microscope for a long time; finally, by adopting manual detection, more labor cost is required to be input, and great pressure is brought to enterprises.
In summary, how to provide a plug detection device, so that the device can replace manual detection, improve detection efficiency and success rate, and has stable performance, which is a problem to be solved by those skilled in the art.
Disclosure of Invention
The present invention has been made to solve the above-mentioned problems occurring in the prior art, and an object of the present invention is to provide a plug detecting device which has a simple structure and can detect a plug having a changed external shape rapidly.
The technical scheme of the invention is as follows:
the plug detection device comprises a device platform, a control system, a detection system, a driving system and a bar code input system, wherein the detection system is connected with the driving system and can move under the driving of the driving system, and the bar code input system is arranged below the detection system and is positioned on the device platform; the detection system comprises two groups of detection cameras; the driving system comprises an X-axis driving module and a Y-axis driving module, and the X-axis driving module is connected with the Y-axis driving module.
Preferably, the X-axis driving module comprises a first screw rod, a first sliding rail bracket, a first fixed support and a first servo motor, wherein the first screw rod is arranged on the first sliding rail bracket, two ends of the first screw rod are connected with the first sliding rail bracket, the first fixed support is sleeved on the first screw rod and can reciprocate on the first sliding rail bracket under the driving of the first servo motor, and the first servo motor is arranged at one end of the first sliding rail bracket; taking the direction of the first screw rod as the X-axis direction;
the Y-axis driving module is arranged on the supporting platform and is perpendicular to the X-axis direction, the Y-axis driving module comprises a second screw rod, a second sliding rail bracket, a second fixed support and a second servo motor, the second screw rod is arranged on the second sliding rail bracket, two ends of the second screw rod are connected with the second sliding rail bracket, the second fixed support is sleeved on the second screw rod and can reciprocate on the second sliding rail bracket under the driving of the second servo motor, and the second servo motor is arranged at one end of the second sliding rail bracket;
the X-axis driving module is connected with the second fixed support and can reciprocate on the second sliding rail under the driving of the second servo motor.
Preferably, the X-axis driving module is connected with the second fixed support through the first sliding rail bracket; and limit sensors are arranged on the first sliding rail support and the second sliding rail support.
Preferably, the two groups of detection cameras comprise an industrial camera component and a pin camera component, the industrial camera component and the pin camera component are fixedly connected through a camera bracket, and the industrial camera component is arranged on one side of the pin camera component.
Preferably, the camera support is connected with the X-axis driving module through the first fixing support, and can reciprocate on the first sliding rail support through the first fixing support under the driving of the first servo motor.
Preferably, the pin camera assembly comprises two identical pin cameras, and the two pin cameras are arranged in parallel.
Preferably, the industrial camera assembly comprises one industrial camera.
Preferably, the bar code entry system comprises two bar code scanning assemblies which are arranged on the equipment platform in parallel.
Preferably, each bar code scanning assembly comprises two bar code guns for scanning bar codes on the plugs and a material box for containing a plurality of plugs, and the two bar code guns are arranged below the material box.
A detection process using the plug detection device according to any one of claims 1 to 9, comprising the steps of:
s1: inputting bar code information of the plug to be tested into a control system to form a list to be tested, and inputting detection sequence information of the plug to be tested into the control system;
s2: the bar code gun scans the bar code on the plug and compares the bar code information with the bar code information of the plug to be tested in the list to be tested through the control system;
s3: after the control system is compared, whether the plug leaks the previous working procedure or the plug repeatedly passing through the working procedure is automatically determined, the plug which leaks the previous working procedure or the plug repeatedly passing through the working procedure is a non-to-be-detected plug, and the to-be-detected plug is picked out; when the comparison result is consistent with the list to be tested, the plug to be tested is adopted, and a plurality of plugs to be tested are arranged and placed in the material box;
s4: the control system controls the driving system to work according to the detection sequence information of the plug to be detected, namely a first servo motor in the X-axis driving module drives a first fixed support to reciprocate on a first sliding rail bracket, and the first fixed support drives the detection system to reciprocate above the material box along the X-axis and is fixed in the X-axis direction through a limit sensor on the first sliding rail bracket; a second servo motor in the Y-axis driving module drives a second fixed support to reciprocate on a second sliding rail bracket, and the second fixed support drives the X-axis driving module to reciprocate above the material box along the Y axis; and is fixed in the Y-axis direction by a limit sensor on the second slide rail bracket;
s5: fixing the position of the detection system through the driving system, detecting the appearance of the plug from three different positions of the plug through the pin camera and the industrial camera in the detection system, and feeding back the detection result to the control system;
s6: the control system can automatically pick out the plug with the shape changed, so that the detection of the plug is completed.
The invention provides plug detection equipment, which has the following advantages:
(1) The plug detection equipment is internally provided with the control system, the control system can feed back the detection result of the detection system to the control system, plugs with the shape changed can be selected out through the control system, the automation degree is high, and the fault rate of mutual cooperation among the systems is small.
(2) The plug detection equipment is internally provided with a driving system, and can reciprocate in the X-axis direction and the Y-axis direction to determine the optimal detection position, so that the plug can be accurately detected by the detection system.
(3) The plug detection equipment is internally provided with a detection system, the detection system comprises an industrial camera component and a contact pin camera component, the plug can be detected from three important positions of the plug, the accuracy of detection results reaches 99.9%, and the labor intensity of operators is reduced.
(4) The bar code input system is arranged in the plug detection equipment, so that the plug to be detected can be determined, the phenomena of missing detection and false detection are avoided, and the working efficiency is improved.
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings, so that the technical scheme of the present invention can be understood and mastered more easily.
Drawings
FIG. 1 is a schematic view of the front view of the present invention;
FIG. 2 is a schematic diagram of the drive system of the present invention;
fig. 3 is a schematic top view of fig. 2.
The device comprises a 11-device platform, a 12-device support, a 21-first screw rod, a 22-first slide rail support, a 23-first fixed support, a 24-first servo motor, a 25-second slide rail support, a 26-second servo motor, a 27-limit sensor, a 28-connecting plate, a 29-second screw rod, a 31-contact pin camera, a 32-industrial camera, a 33-camera support, a 41-bar code gun, a 42-material box, a 51-use state indicator lamp, a 52-operation button and a 53-emergency stop button.
Detailed Description
The plug detection device, as shown in fig. 1, comprises a device platform 11 and a control system (not shown in the figure), wherein the device platform 11 is arranged on a device bracket 12, the control system is arranged below the device platform 11, and the plug detection device further comprises a detection system, a driving system and a bar code input system, wherein the detection system, the driving system and the bar code input system are connected with the control system and controlled by the control system.
The driving system is connected with the detection system and can drive the detection system to move, so that the detection system can reciprocate in the X-axis direction and the Y-axis direction to determine the optimal detection position, and accurate detection of the plug is realized. The driving system, as shown in fig. 2 and 3, comprises an X-axis driving module and a Y-axis driving module, wherein the X-axis driving module is connected with the Y-axis driving module.
Specifically, the X-axis driving module comprises a first screw rod 21, a first slide rail bracket 22, a first fixed support 23 and a first servo motor 24, wherein the first screw rod 21 is arranged on the first slide rail bracket 22, two ends of the first screw rod 21 are connected with the first slide rail bracket 22, the first fixed support 23 is sleeved on the first screw rod 21 and can reciprocate on the first slide rail bracket 22 under the driving of the first servo motor 24, and the first servo motor 24 is arranged at one end of the first slide rail bracket 22; and the direction of the first screw rod 21 is taken as the X-axis direction;
the Y-axis driving module is arranged on the supporting platform and is perpendicular to the X-axis direction, the Y-axis driving module comprises a second screw rod 29, a second sliding rail bracket 25, a second fixed support (not shown in the figure) and a second servo motor 26, the second screw rod 29 is arranged on the second sliding rail bracket 25, two ends of the second screw rod 29 are connected with the second sliding rail bracket 25, the second fixed support is sleeved on the second screw rod 29 and can reciprocate on the second sliding rail bracket 25 under the drive of the second servo motor 26, and the second servo motor 26 is arranged at one end of the second sliding rail bracket 25;
the X-axis drive module is connected to the second fixed support via a connection plate 28 and is driven by the second servo motor 26 to reciprocate on the second slide rail. Specifically, the first sliding rail support 22 in the X-axis driving module is connected with the second fixed support in the Y-axis driving module, that is, one end of the connecting plate 28 is connected with the first sliding rail support 22 in the X-axis driving module, and the other end of the connecting plate 28 is connected with the second fixed support in the Y-axis driving module. In this embodiment, the first slide rail support 22 and the second slide rail support 25 are both provided with a limit sensor 27.
Further, the detection system, as shown in fig. 1, includes two sets of detection cameras; the two groups of detection cameras comprise an industrial camera component and a pin camera component, the industrial camera component and the pin camera component are fixedly connected through a camera bracket 33, and the industrial camera component is arranged on one side of the pin camera component. The camera support 33 is connected to the X-axis drive module via a first stationary support 23 and is driven by a first servomotor 24 to reciprocate on the first slide support 22 by means of the first stationary support 23.
In the technical scheme of the invention, the pin camera assembly comprises two identical pin cameras 31, and the two pin cameras 31 are arranged in parallel; the industrial camera assembly comprises an industrial camera 32, the technical staff can independently set the number of pin camera assemblies and the number of the industrial camera assemblies according to the detection positions of the plugs, in the embodiment, the plugs are detected from three important positions of the plugs, the industrial camera 32 and the pin camera 31 are reasonably combined to realize the optimal configuration of two groups of detection cameras, the accuracy of detection results reaches 99.9%, and the labor intensity of operators is reduced.
In addition, the camera support 33 includes two pin camera fixing portions (not shown) and one industrial camera fixing portion (not shown), the two pin camera fixing portions are disposed opposite to each other, the industrial camera fixing portion is disposed on one side of the two pin camera fixing portions and above the two pin camera fixing portions, and the arrangement structure of the camera support 33 is related to the focal lengths of the industrial camera 32 and the pin camera 31, and can fix the detection system.
Further, the bar code entry system is arranged below the detection system and is positioned on the equipment platform 11; the barcode entry system comprises two barcode scanning assemblies which are arranged on the equipment platform 11 in parallel. Each bar code scanning assembly comprises two bar code guns 41 for scanning bar codes on the plugs and a material box 42 for containing a plurality of plugs, and the two bar code guns 41 are arranged below the material box 42. The staff in the field can also set the number of the bar code scanning assemblies independently according to the requirement, and can be set as one bar code scanning assembly or a plurality of bar code scanning assemblies.
The bar code input system can distinguish the plug to be detected from the plug not to be detected and can determine the plug to be detected, so that the phenomena of missing detection and false detection are avoided, and the working efficiency is improved. Meanwhile, in the present embodiment, the material box 42 is replaced by a transparent material, the bar code gun 41 can scan the code rapidly, so as to save the manual distinction between the plug to be tested and the plug not to be tested, and reduce the labor intensity.
In the technical scheme of the invention, the plug detection device further comprises a safety protection system, wherein the safety protection system comprises a use state indicator lamp 51, an operation button 52 and an emergency stop button 53, the use state indicator lamp 51 is arranged at the upper end of the device bracket 12, the operation button 52 and the emergency stop button 53 are arranged on one side of the device bracket 12, the safety protection system is connected with the control system, and an operator can know the use state of the plug detection device according to the use state indicator lamp 51 and can enable the plug detection device to operate or stop through the operation button 52 and the emergency stop button 53 respectively.
The detection process of the plug detection device is briefly described below, and comprises the following steps:
s1: inputting bar code information of the plug to be tested into a control system to form a list to be tested, and inputting detection sequence information of the plug to be tested into the control system;
s2: the bar code gun 41 scans the bar code on the plug and compares the bar code information with the bar code information of the plug to be tested in the list to be tested through the control system;
s3: after the control system is compared, whether the plug leaks the previous working procedure or the plug repeatedly passing through the working procedure is automatically determined, the plug which leaks the previous working procedure or the plug repeatedly passing through the working procedure is a non-to-be-detected plug, and the to-be-detected plug is picked out; when the comparison result is consistent with the list to be tested, the plugs to be tested are all plugs to be tested, and a plurality of plugs to be tested are arranged and placed in the material box 42;
s4: the control system controls the driving system to work according to the detection sequence information of the plug to be detected, namely, a first servo motor 24 in the X-axis driving module drives a first fixed support 23 to reciprocate on a first sliding rail bracket 22, and the first fixed support 23 drives the detection system to reciprocate above a material box 42 along the X-axis and is fixed in the X-axis direction through a limit sensor 27 on the first sliding rail bracket 22; a second servo motor 26 in the Y-axis driving module drives a second fixed support to reciprocate on a second sliding rail bracket 25, and the second fixed support drives the X-axis driving module to reciprocate above the material box 42 along the Y-axis; and is fixed in the Y-axis direction by a limit sensor 27 on the second slide rail bracket 25;
s5: fixing the position of the detection system through the driving system, detecting the appearance of the plug from three different positions of the plug through the pin camera 31 and the industrial camera 32 in the detection system, and feeding back the detection result to the control system;
s6: the control system can automatically pick out the plug with the shape changed, so that the detection of the plug is completed.
The plug detection equipment provided by the invention is internally provided with the control system, the detection result of the detection system can be fed back to the control system, the plugs with the changed shapes can be selected through the control system, the automation degree is high, and the fault rate of mutual coordination among the systems is small. Meanwhile, a driving system is arranged in the plug detection equipment, and can reciprocate in the X-axis direction and the Y-axis direction to determine the optimal detection position, so that the plug can be accurately detected by the detection system. In addition, be provided with detecting system in this plug check out test set, this detecting system includes industry camera subassembly and contact pin camera subassembly, can detect the plug from three important positions of plug, and the testing result rate of accuracy reaches 99.9%, and reduces operating personnel's intensity of labour. The bar code input system is arranged in the plug detection equipment, so that the plug to be detected can be determined, the phenomena of missing detection and false detection are avoided, and the working efficiency is improved.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims.
Claims (3)
1. The plug detection device comprises a device platform (11) and a control system, and is characterized in that: the system also comprises a detection system, a driving system and a bar code input system, wherein the detection system is connected with the driving system and can move under the driving of the driving system, and the bar code input system is arranged below the detection system and is positioned on the equipment platform (11); the detection system comprises two groups of detection cameras; the driving system comprises an X-axis driving module and a Y-axis driving module, and the X-axis driving module is connected with the Y-axis driving module;
the X-axis driving module comprises a first screw rod (21), a first sliding rail support (22), a first fixed support (23) and a first servo motor (24), wherein the first screw rod (21) is arranged on the first sliding rail support (22), two ends of the first screw rod (21) are connected with the first sliding rail support (22), the first fixed support (23) is sleeved on the first screw rod (21) and can reciprocate on the first sliding rail support (22) under the driving of the first servo motor (24), and the first servo motor (24) is arranged at one end of the first sliding rail support (22); taking the direction of the first screw rod (21) as the X-axis direction;
the Y-axis driving module is arranged on the supporting platform and is perpendicular to the X-axis direction, the Y-axis driving module comprises a second screw rod (29), a second sliding rail bracket (25), a second fixed support and a second servo motor (26), the second screw rod (29) is arranged on the second sliding rail bracket (25), two ends of the second screw rod (29) are connected with the second sliding rail bracket (25), the second fixed support is sleeved on the second screw rod (29) and can reciprocate on the second sliding rail bracket (25) under the driving of the second servo motor (26), and the second servo motor (26) is arranged at one end of the second sliding rail bracket (25);
the X-axis driving module is connected with the second fixed support and can reciprocate on the second sliding rail under the driving of the second servo motor (26);
the two groups of detection cameras comprise pin camera assemblies and industrial camera assemblies, the industrial camera assemblies are fixedly connected with the pin camera assemblies through camera supports (33), and the industrial camera assemblies are arranged on one sides of the pin camera assemblies;
the camera support (33) is connected with the X-axis driving module through the first fixed support (23) and can reciprocate on the first slide rail support (22) by means of the first fixed support (23) under the driving of the first servo motor (24);
the pin camera assembly comprises two identical pin cameras (31), and the two pin cameras (31) are arranged in parallel; the industrial camera assembly includes an industrial camera (32);
the bar code input system comprises two bar code scanning assemblies which are arranged on the equipment platform (11) in parallel; each bar code scanning assembly comprises two bar code guns (41) for scanning bar codes on the plugs and a material box (42) for containing a plurality of plugs, and the two bar code guns (41) are arranged below the material box (42).
2. A plug testing device according to claim 1, wherein: the X-axis driving module is connected with the second fixed support through the first sliding rail bracket (22); limiting sensors (27) are arranged on the first sliding rail support (22) and the second sliding rail support (25).
3. A detection process using the plug detection apparatus according to any one of claims 1 to 2, comprising the steps of:
s1: inputting bar code information of the plug to be tested into a control system to form a list to be tested, and inputting detection sequence information of the plug to be tested into the control system;
s2: the bar code gun (41) scans the bar code on the plug and compares the bar code information of the plug to be tested in the list to be tested through the control system;
s3: after the control system is compared, whether the plug leaks the previous working procedure or the plug repeatedly passing through the working procedure is automatically determined, the plug which leaks the previous working procedure or the plug repeatedly passing through the working procedure is a non-to-be-detected plug, and the to-be-detected plug is picked out; when the comparison result is consistent with the list to be tested, the plug to be tested is adopted, and a plurality of plugs to be tested are arranged and placed in the material box (42);
s4: the control system controls the driving system to work according to the detection sequence information of the plug to be detected, namely a first servo motor (24) in the X-axis driving module drives a first fixed support (23) to reciprocate on a first sliding rail bracket (22), and the first fixed support (23) drives the detection system to reciprocate above a material box (42) along the X-axis and is fixed in the X-axis direction through a limit sensor (27) on the first sliding rail bracket (22); a second servo motor (26) in the Y-axis driving module drives a second fixed support to reciprocate on a second sliding rail bracket (25), and the second fixed support drives the X-axis driving module to reciprocate above the material box (42) along the Y axis; and is fixed in the Y-axis direction through a limit sensor (27) on the second slide rail bracket (25);
s5: fixing the position of the detection system through the driving system, detecting the appearance of the plug from three different positions of the plug through a pin camera (31) and an industrial camera (32) in the detection system, and feeding back the detection result to the control system;
s6: the control system can automatically pick out the plug with the shape changed, so that the detection of the plug is completed.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810401590.7A CN109030508B (en) | 2018-04-28 | 2018-04-28 | Plug detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810401590.7A CN109030508B (en) | 2018-04-28 | 2018-04-28 | Plug detection equipment |
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| CN109030508A CN109030508A (en) | 2018-12-18 |
| CN109030508B true CN109030508B (en) | 2024-03-22 |
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| CN109612938B (en) * | 2019-01-10 | 2023-09-15 | 安徽明天氢能科技股份有限公司 | Monopole board quality inspection tool |
| CN110335559B (en) * | 2019-05-09 | 2023-09-15 | 苏州精濑光电有限公司 | Detection system |
| CN111060493A (en) * | 2019-12-28 | 2020-04-24 | 安徽中科赛飞尔科技有限公司 | Surface-enhanced Raman spectrum multi-sample detection system |
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