CN109030508A - A kind of plug detection device - Google Patents
A kind of plug detection device Download PDFInfo
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- CN109030508A CN109030508A CN201810401590.7A CN201810401590A CN109030508A CN 109030508 A CN109030508 A CN 109030508A CN 201810401590 A CN201810401590 A CN 201810401590A CN 109030508 A CN109030508 A CN 109030508A
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- 238000001514 detection method Methods 0.000 title claims abstract description 91
- 238000012360 testing method Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 17
- 238000012512 characterization method Methods 0.000 claims description 3
- 238000001310 location test Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 3
- 206010047571 Visual impairment Diseases 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
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- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 208000029257 vision disease Diseases 0.000 description 1
- 230000004393 visual impairment Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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Abstract
Present invention discloses a kind of plug detection devices, including equipment platform and control system, it further include detection system, drive system and bar code input system, detection system is connected with drive system and can move under drive system driving, and bar code input system is arranged in the lower section of detection system and is located on equipment platform；Detection system includes two groups of detection cameras；Drive system includes that X-axis driving mould group and Y-axis driving mould group, X-axis drive mould group to be connected with Y-axis driving mould group.It is provided with drive system in the present invention, can move back and forth and determine the optimum position of detection in X-direction and Y direction.In addition, being provided with detection system in the plug detection device, plug can be detected from three critical positions of plug, accuracy rate of testing result reaches 99.9%, and reduces the labor intensity of operator.Meanwhile bar code input system is provided in the present invention, it may be determined that plug to be measured, and generation the phenomenon that avoid missing inspection and false retrieval, raising working efficiency.
Description
Technical field
The present invention relates to a kind of detection device more particularly to a kind of detection devices for plug in hard disk, belong to calculating
Machine applied technical field.
Background technique
The data that plug connection hard disk is used to read and write magnetic head are transmitted, and have 30 PIN needles in current plug.But
In the production processing of plug and test process, plug constantly can be inserted into test equipment or be extracted from test equipment, this
The deformation of PIN needle in plug is likely to result in since sample, so as to cause entire hard disk poor contact.
Currently, the deformation of PIN needle is that operator passes through micro- sem observation, and the deformation PIN needle that will be recognized in plug
It picks out, but this detection mode haves the defects that three aspects: firstly, this detection mode is horizontal to the operation of operator
It is required that it is relatively high, and for the PIN needle for micro-strain occurs, it is visually to be difficult to tell, thus often will appear missing inspection
The phenomenon that；Secondly, operator uses microscope for a long time, the visual impairment of operator can be caused；Finally, using artificial inspection
It surveys, needs to put into more human costs, very big pressure is brought to enterprise.
In conclusion how to provide a kind of plug detection device, the equipment is made to can replace artificial detection, improves detection effect
Rate and detection success rate, and performance is stablized, with regard to those skilled in the art's urgent problem to be solved.
Summary of the invention
The object of the invention is in order to solve the above-mentioned problems in the prior art, provide a kind of plug detection to set
Standby, the plug assay device structures are simple, can rapidly detected the plug of profile variation.
The technical solution of the invention is as follows:
A kind of plug detection device, including equipment platform and control system further include detection system, drive system and bar code
Input system, detection system are connected with drive system and can move under drive system driving, and the setting of bar code input system exists
The lower section of detection system is simultaneously located on equipment platform；The detection system includes two groups of detection cameras；The drive system includes X
Axis drives mould group and Y-axis drives mould group, and X-axis drives mould group to be connected with Y-axis driving mould group.
Preferably, the X-axis driving mould group is watched including the first screw rod, the first sliding rail rack, the first hold-down support and first
Motor is taken, the first screw rod is arranged on the first sliding rail rack and the both ends of the first screw rod are connected with the first sliding rail rack, and first
Hold-down support is set on the first screw rod, and can be moved back and forth on the first sliding rail rack under the driving of first servo motor,
One end of the first sliding rail rack is arranged in first servo motor；Using the direction where the first screw rod as X-direction；
The Y-axis driving mould group is arranged in support platform, and perpendicular with X-direction, and it includes second that Y-axis, which drives mould group,
Bar, the second sliding rail rack, the second hold-down support and the second servo motor, the second screw rod are arranged on the second sliding rail rack and second
The both ends of screw rod are connected with the second sliding rail rack, and the second hold-down support is set on the second screw rod, and can be in the second servo electricity
It is moved back and forth on the second sliding rail rack under the driving of machine, one end of the second sliding rail rack is arranged in the second servo motor；
The X-axis driving mould group is connected with the second hold-down support, and can be under the driving of the second servo motor in the second sliding rail
Upper reciprocating motion.
Preferably, the X-axis driving mould group is connected by first sliding rail rack with second hold-down support；Institute
It states and is provided with limit sensors on the first sliding rail rack and second sliding rail rack.
Preferably, detection camera described in two groups includes industrial camera component and contact pin photomoduel, and industrial camera component
It is fixedly connected by camera support with contact pin photomoduel, the side of contact pin photomoduel is arranged in industrial camera component.
Preferably, the camera support drives mould group to be connected by first hold-down support and the X-axis, and the
It can be moved back and forth on first sliding rail rack by first hold-down support under the driving of one servo motor.
Preferably, the contact pin photomoduel includes two identical contact pin cameras, and two contact pin cameras are arranged in parallel.
Preferably, the industrial camera component includes an industrial camera.
Preferably, the bar code input system includes two bar code scan components, two bar code scan member parallel settings
On equipment platform.
Preferably, each bar code scan component include for scan two of bar code on plug barcode scanner and
For holding the material box of multiple plugs, two barcode scanner are arranged at the lower section of the material box.
A kind of characterization processes using any plug detection device of the claims 1 ~ 9, include the following steps:
S1: by the bar code information input control system of plug to be measured and inventory to be measured is formed, while the detection of plug to be measured is suitable
Sequence information input control system；
S2: barcode scanner scans the bar code on plug, and by the plug bar code information to be measured in control system and inventory to be measured into
Row compares；
S3: control system automatically determines whether the plug misses last process or iterate through inserting for this process after comparison
Head, missing last process or iterating through the plug of this process is non-plug to be measured, and plug to be measured is picked out；Work as comparison
As a result it is plug to be measured when consistent with inventory to be measured, and multiple plugs to be measured is placed in material box；
S4: control system controls drive system according to the detection ordering information of plug to be measured and works, i.e. the in X-axis driving mould group
One servo motor drives the first hold-down support to move back and forth on the first sliding rail rack, and the first hold-down support drives detection system to exist
It moves back and forth above material box along X-axis, and is fixed by the limit sensors on the first sliding rail rack in X-direction；Y-axis driving
The second servo motor in mould group drives the second hold-down support to move back and forth on the second sliding rail rack, and the second hold-down support drives
X-axis drives mould group to move back and forth above material box along Y-axis；And by the limit sensors on the second sliding rail rack in Y-axis side
It is fixed upwards；
S5: being fixed by the position that drive system will test system, and passes through the contact pin camera and industrial camera in detection system
From the shape of three different location test plugs of plug, and it will test result feedback to control system；
S6: control system can automatically pick out the changed plug of shape, to complete the detection of plug.
The present invention provides a kind of plug detection device, advantage is mainly reflected in the following aspects:
(1) it is provided with control system in the plug detection device, the testing result which can will test system is fed back to
Control system, and the plug of profile variation can be picked out by control system, high degree of automation, between each system mutually
Cooperate failure rate small.
(2) it is provided with drive system in the plug detection device, can moves back and forth and determines in X-direction and Y direction
Accurate detection of the detection system to plug is realized in the optimum position of detection.
(3) it is provided with detection system in the plug detection device, which includes industrial camera component and contact pin phase
Thermomechanical components can detect plug from three critical positions of plug, and accuracy rate of testing result reaches 99.9%, and reduces behaviour
Make the labor intensity of personnel.
(4) bar code input system is provided in the plug detection device, it may be determined that plug to be measured, and avoid missing inspection and false retrieval
The phenomenon that occur, improve working efficiency.
Just attached drawing in conjunction with the embodiments below, the embodiment of the present invention is described in further detail, so that of the invention
Technical solution is more readily understood, grasps.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of main view of the present invention；
Fig. 2 is the structural schematic diagram of drive system in the present invention；
Fig. 3 is the overlooking structure diagram of Fig. 2.
Wherein, 11- equipment platform, 12- equipment supporter, the first screw rod of 21-, the first sliding rail rack of 22-, 23- first
Hold-down support, 24- first servo motor, the second sliding rail rack of 25-, the second servo motor of 26-, 27- limit sensors,
28- connecting plate, the second screw rod of 29-, 31- contact pin camera, 32- industrial camera, 33- camera support, 41- barcode scanner,
42- material box, 51- use state indicator light, 52- run button, 53- scram button.
Specific embodiment
A kind of plug detection device, as shown in Figure 1, including equipment platform 11 and control system (not shown), equipment
Platform 11 is arranged on equipment supporter 12, and set-up of control system is also wrapped in the lower section of equipment platform 11, the plug detection device
Detection system, drive system and bar code input system are included, three is connected to the control system and by the control of control system
System.
Wherein, drive system is connected with detection system, and detection system can be driven to move, and makes detection system can be in X-axis
The optimum position for determining detection is moved back and forth on direction and Y direction, realizes the accurate detection to plug.Drive system is such as schemed
2, shown in Fig. 3, including X-axis driving mould group and Y-axis drive mould group, and X-axis drives mould group to be connected with Y-axis driving mould group.
Specifically, X-axis driving mould group includes the first screw rod 21, the first sliding rail rack 22, the first hold-down support 23 and first
Servo motor 24, the first screw rod 21 is arranged on the first sliding rail rack 22 and the both ends of the first screw rod 21 and the first sliding rail rack 22
It is connected, the first hold-down support 23 is set on the first screw rod 21, and can be sliding first under the driving of first servo motor 24
It is moved back and forth on rail bracket 22, one end of the first sliding rail rack 22 is arranged in first servo motor 24；And with 21 institute of the first screw rod
Direction be X-direction；
Y-axis drives mould group to be arranged in support platform, and perpendicular with X-direction, Y-axis drive mould group include the second screw rod 29,
Second sliding rail rack 25, the second hold-down support (not shown) and the second servo motor 26, the second screw rod 29 are arranged second
On the sliding rail rack 25 and both ends of the second screw rod 29 are connected with the second sliding rail rack 25, and the second hold-down support is set in second
On bar 29, and it can be moved back and forth on the second sliding rail rack 25 under the driving of the second servo motor 26, the second servo motor 26
One end of second sliding rail rack 25 is set；
X-axis driving mould group is connected by a connecting plate 28 with the second hold-down support, and can be in the driving of the second servo motor 26
Under moved back and forth on the second sliding rail.Specifically, the first sliding rail rack 22 in X-axis driving mould group drives in mould group with Y-axis
Second hold-down support is connected, i.e., one end of connecting plate 28 is connected with the first sliding rail rack 22 in X-axis driving mould group, connects
The other end of plate 28 is connected with the second hold-down support in Y-axis driving mould group.In the present embodiment, the first sliding rail rack 22 with
Limit sensors 27 are provided on second sliding rail rack 25.
Further, detection system, as shown in Figure 1, including two groups of detection cameras；Two groups of detection cameras include industrial camera
Component and contact pin photomoduel, and industrial camera component passes through camera support 33 with contact pin photomoduel and is fixedly connected, industry
The side of contact pin photomoduel is arranged in photomoduel.Camera support 33 drives mould group phase by the first hold-down support 23 and X-axis
Connection, and can be by first hold-down support 23 on first sliding rail rack 22 under the driving of first servo motor 24
It moves back and forth.
In the inventive solutions, contact pin photomoduel includes two identical contact pin cameras 31, two contact pin phases
Machine 31 is arranged in parallel；Industrial camera component includes an industrial camera 32, and this technology staff can be according to the test section of plug
The quantity of the autonomous setting contact pin photomoduel in position and the quantity of industrial camera component, from three important positions of plug in the present embodiment
It sets and plug is detected, industrial camera 32 can realize distributing rationally for two groups of detection cameras with 31 reasonable combination of contact pin camera,
So that accuracy rate of testing result is reached 99.9%, and reduces the labor intensity of operator.
In addition, camera support 33 includes two contact pin camera fixed part (not shown)s and an industrial camera fixed part
(not shown), two contact pin camera fixed parts are oppositely arranged, and industrial camera fixed position is in two contact pin camera fixed parts
Side, and the top of two contact pin camera fixed parts is set, the setting structure and industrial camera 32 of camera support 33 and is inserted
The focal length of needle camera 31 is related, and can be with fixed inspection system.
Further, bar code input system is arranged in the lower section of detection system and is located on equipment platform 11；Bar code record
Entering system includes two bar code scan components, and two bar code scan member parallel settings are on equipment platform 11.Each bar code is swept
Component is retouched and includes the material box 42 for scanning two of bar code on plug barcode scanner 41 and for holding multiple plugs,
Two barcode scanner 41 are arranged at the lower section of the material box 42.This field staff can be also independently arranged as needed
The quantity of bar code scan component may be configured as a bar code scan component or multiple bar code scan components.
Plug to be measured and non-plug to be measured can be distinguished and be can determine plug to be measured by bar code input system, avoid missing inspection
Occur with the phenomenon that false retrieval, improves working efficiency.Meanwhile in the present embodiment, material box 42 is changed to transparent by black material
Material, barcode scanner 41 can carry out quick barcode scanning, save the artificial differentiation of plug to be measured Yu non-plug to be measured, reduce labor intensity.
In the inventive solutions, which further includes safety system, safety system packet
It includes use state indicator light 51, operation button 52 and scram button 53, use state indicator light 51 and equipment supporter 12 is set
Upper end, operation button 52 and scram button 53 are arranged at the side of equipment supporter 12, safety system and control system phase
Connection, operator can understand the use state of the plug detection device according to use state indicator light 51, and can pass through respectively
Operation button 52 and scram button 53 make the plug detection device run or stop.
The characterization processes of the plug detection device described briefly below, include the following steps:
S1: by the bar code information input control system of plug to be measured and inventory to be measured is formed, while the detection of plug to be measured is suitable
Sequence information input control system；
S2: barcode scanner 41 scans the bar code on plug, and passes through the plug bar code information to be measured in control system and inventory to be measured
It is compared；
S3: control system automatically determines whether the plug misses last process or iterate through inserting for this process after comparison
Head, missing last process or iterating through the plug of this process is non-plug to be measured, and plug to be measured is picked out；Work as comparison
As a result it is plug to be measured when consistent with inventory to be measured, and multiple plugs to be measured is placed in material box 42；
S4: control system controls drive system according to the detection ordering information of plug to be measured and works, i.e. the in X-axis driving mould group
One servo motor 24 drives the first hold-down support 23 to move back and forth on the first sliding rail rack 22, and the first hold-down support 23 drives inspection
Examining system moves back and forth above material box 42 along X-axis, and by the limit sensors 27 on the first sliding rail rack 22 in X-axis side
To fixation；The second servo motor 26 in Y-axis driving mould group drives the second hold-down support back and forth to transport on the second sliding rail rack 25
Dynamic, the second hold-down support drives X-axis driving mould group to move back and forth above material box 42 along Y-axis；And pass through the second sliding rail rack
Limit sensors 27 on 25 are fixed in the Y-axis direction；
S5: being fixed by the position that drive system will test system, and passes through the contact pin camera 31 and industry phase in detection system
Machine 32 will test result feedback to control system from the shapes of three different location test plugs of plug；
S6: control system can automatically pick out the changed plug of shape, to complete the detection of plug.
A kind of plug detection device provided by the invention, is arranged inside control system, can will test the detection knot of system
Fruit feeds back to control system, and can be picked out the plug of profile variation by control system, high degree of automation, each system
Between mutual cooperation failure rate it is small.Meanwhile it being provided with drive system in the plug detection device, it can be in X-direction and Y direction
It is upper to move back and forth the optimum position for determining detection, realize accurate detection of the detection system to plug.In addition, the plug detection device
It is inside provided with detection system, which includes industrial camera component and contact pin photomoduel, can be important from three of plug
Plug is detected in position, and accuracy rate of testing result reaches 99.9%, and reduces the labor intensity of operator.Plug inspection
Bar code input system is provided in measurement equipment, it may be determined that plug to be measured, and generation the phenomenon that avoid missing inspection and false retrieval improve work
Efficiency.
It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and this
Field technical staff can be designed alternative embodiment without departing from the scope of the appended claims.
Claims (10)
1. a kind of plug detection device, including equipment platform (11) and control system, it is characterised in that: further include detection system,
Drive system and bar code input system, detection system are connected with drive system and can move under drive system driving, item
Code input system is arranged in the lower section of detection system and is located on equipment platform (11)；The detection system includes two groups of detection phases
Machine；The drive system includes that X-axis driving mould group and Y-axis driving mould group, X-axis drive mould group to be connected with Y-axis driving mould group.
2. a kind of plug detection device according to claim 1, it is characterised in that: the X-axis driving mould group includes first
Screw rod (21), the first sliding rail rack (22), the first hold-down support (23) and first servo motor (24), the first screw rod (21) setting
On the first sliding rail rack (22) and the both ends of the first screw rod (21) are connected with the first sliding rail rack (22), the first hold-down support
(23) it is set on the first screw rod (21), and can be past on the first sliding rail rack (22) under the driving of first servo motor (24)
Multiple movement, first servo motor (24) are arranged in one end of the first sliding rail rack (22)；With the direction where the first screw rod (21)
For X-direction；
The Y-axis driving mould group is arranged in support platform, and perpendicular with X-direction, and it includes the second screw rod that Y-axis, which drives mould group,
(29), the second sliding rail rack (25), the second hold-down support and the second servo motor (26), the second screw rod (29) setting are sliding second
On rail bracket (25) and the both ends of the second screw rod (29) are connected with the second sliding rail rack (25), and the second hold-down support is set in
On two screw rods (29), and it can be moved back and forth on the second sliding rail rack (25) under the driving of the second servo motor (26), second
Servo motor (26) is arranged in one end of the second sliding rail rack (25)；
The X-axis driving mould group is connected with the second hold-down support, and can be under the driving of the second servo motor (26) second
It is moved back and forth on sliding rail.
3. a kind of plug detection device according to claim 2, it is characterised in that: the X-axis driving mould group passes through described
First sliding rail rack (22) is connected with second hold-down support；First sliding rail rack (22) and the second sliding rail branch
Limit sensors (27) are provided on frame (25).
4. a kind of plug detection device according to claim 2, it is characterised in that: detection camera includes contact pin described in two groups
Photomoduel and industrial camera component, and industrial camera component and contact pin photomoduel pass through camera support (33) fixed company
It connects, the side of contact pin photomoduel is arranged in industrial camera component.
5. a kind of plug detection device according to claim 4, it is characterised in that: the camera support (33) passes through described
First hold-down support (23) is connected with X-axis driving mould group, and can be by institute under the driving of first servo motor (24)
The first hold-down support (23) is stated to move back and forth on first sliding rail rack (22).
6. a kind of plug detection device according to claim 4, it is characterised in that: the contact pin photomoduel includes two
Identical contact pin camera (31), two contact pin cameras (31) are arranged in parallel.
7. a kind of plug detection device according to claim 4, it is characterised in that: the industrial camera component includes one
Industrial camera (32).
8. a kind of plug detection device according to claim 2, it is characterised in that: the bar code input system includes two
Bar code scan component, two bar code scan member parallels are arranged on equipment platform (11).
9. a kind of plug detection device according to claim 8, it is characterised in that: each bar code scan component wraps
Include two for scanning bar code on plug barcode scanner (41) and the material box (42) for holding multiple plugs, two institutes
State the lower section that barcode scanner (41) is arranged at the material box (42).
10. a kind of characterization processes using the plug detection device as described in claim 1 ~ 9 is any, which is characterized in that including
Following steps:
S1: by the bar code information input control system of plug to be measured and inventory to be measured is formed, while the detection of plug to be measured is suitable
Sequence information input control system；
S2: barcode scanner (41) scans the bar code on plug, and is believed by the plug bar code to be measured in control system and inventory to be measured
Breath is compared；
S3: control system automatically determines whether the plug misses last process or iterate through inserting for this process after comparison
Head, missing last process or iterating through the plug of this process is non-plug to be measured, and plug to be measured is picked out；Work as comparison
As a result it is plug to be measured when consistent with inventory to be measured, and multiple plugs to be measured is placed in material box (42)；
S4: control system controls drive system according to the detection ordering information of plug to be measured and works, i.e. the in X-axis driving mould group
One servo motor (24) driving the first hold-down support (23) moves back and forth on the first sliding rail rack (22), the first hold-down support
(23) it drives detection system to move back and forth above material box (42) along X-axis, and passes through the limit on the first sliding rail rack (22)
Sensor (27) is fixed in X-direction；Y-axis drives the second servo motor (26) in mould group to drive the second hold-down support second
Sliding rail rack moves back and forth on (25), and the second hold-down support drives X-axis driving mould group back and forth to transport above material box (42) along Y-axis
It is dynamic；And it is fixed in the Y-axis direction by the limit sensors (27) on the second sliding rail rack (25)；
S5: being fixed by the position that drive system will test system, and passes through the contact pin camera (31) in detection system and industry
Camera (32) will test result feedback to control system from the shapes of three different location test plugs of plug；
S6: control system can automatically pick out the changed plug of shape, to complete the detection of plug.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810401590.7A CN109030508B (en) | 2018-04-28 | 2018-04-28 | Plug detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810401590.7A CN109030508B (en) | 2018-04-28 | 2018-04-28 | Plug detection equipment |
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| Publication Number | Publication Date |
|---|---|
| CN109030508A true CN109030508A (en) | 2018-12-18 |
| CN109030508B CN109030508B (en) | 2024-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810401590.7A Active CN109030508B (en) | 2018-04-28 | 2018-04-28 | Plug detection equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109612938A (en) * | 2019-01-10 | 2019-04-12 | 安徽明天氢能科技股份有限公司 | A kind of unipolar plate quality inspection tooling |
| CN110335559A (en) * | 2019-05-09 | 2019-10-15 | 苏州精濑光电有限公司 | A kind of detection system |
| CN111060493A (en) * | 2019-12-28 | 2020-04-24 | 安徽中科赛飞尔科技有限公司 | Surface-enhanced Raman spectrum multi-sample detection system |
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