CN206405908U - A kind of online vision detection system polished for robot - Google Patents

A kind of online vision detection system polished for robot Download PDF

Info

Publication number
CN206405908U
CN206405908U CN201720102525.5U CN201720102525U CN206405908U CN 206405908 U CN206405908 U CN 206405908U CN 201720102525 U CN201720102525 U CN 201720102525U CN 206405908 U CN206405908 U CN 206405908U
Authority
CN
China
Prior art keywords
guide rail
dimensional
robot
industrial computer
dimensional laser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201720102525.5U
Other languages
Chinese (zh)
Inventor
黄新春
李山
夏卫红
胡建勇
谢少波
赵键
张晓腾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northwestern Polytechnical University
Original Assignee
Northwestern Polytechnical University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northwestern Polytechnical University filed Critical Northwestern Polytechnical University
Priority to CN201720102525.5U priority Critical patent/CN206405908U/en
Application granted granted Critical
Publication of CN206405908U publication Critical patent/CN206405908U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Length Measuring Devices By Optical Means (AREA)

Abstract

The utility model is related to for the detection technique field in robot bruting process, more particularly, to a kind of online vision detection system polished for robot.It is characterized in including three-dimensional laser measuring mechanism and two-dimensional motion mechanism, pose adjustment mechanism is additionally provided with two-dimensional motion mechanism, described three-dimensional laser measuring mechanism includes industrial computer, industrial computer is connected with signal processor, signal processor is connected with the three-dimensional laser camera on pose adjustment mechanism, industrial computer is connected with the X-direction guide rail of two-dimensional motion mechanism and the control variable-frequency motor of Y-direction guide rail respectively, and keyboard and display are connected with industrial computer;The X-direction guide rail of two-dimensional motion mechanism is installed on guide rail in the Y direction.It solves repositioning error and the time waste that artificial detection band is come, and processing and the test problems of robot polishing are solved well, polishing, the automation process of detection is realized, effectively raises crudy and efficiency.

Description

A kind of online vision detection system polished for robot
Technical field
The utility model is related to for the detection technique field in robot bruting process, is used for machine more particularly, to one kind The online vision detection system of device people polishing.
Background technology
Machine vision technique had swift and violent development as an important branch of computer science in nearly 30 years.By Data processing can be carried out automatically with quick obtaining bulk information in NI Vision Builder for Automated Inspection, it is easy to believe with design information and machining control Breath it is integrated, therefore, in modern automation production process, NI Vision Builder for Automated Inspection be widely used in operating condition monitoring, product inspection and The fields such as quality control.Traditional detection mode be the parts clamping that will be processed to test system, it is direct with measurement apparatus Contact measurement, measurement accuracy is low, and efficiency is low, it is difficult to realize automation.Machine Vision Inspecting System can not contact workpiece, pass through Camera absorbs detection image, is translated into data signal, then using advanced computer hardware and software engineering to image Data signal is handled, so that required various target image characteristics values are obtained, and implementation pattern is recognized on this basis, Coordinate is calculated, a variety of functions such as intensity profile figure.Machine Vision Inspecting System can rapidly show figure according to its testing result As output data, issue instruction, executing agency can coordinate it to complete position adjustment, and quality is screened, the automation such as data statistics Flow.Workpiece need to be only scanned, image is rapidly shown according to its testing result, output data, issue instruction performs machine Structure can coordinate it to complete accordingly to adjust, the automatic flow such as data statistics, compared with traditional detection mode, machine vision Great advantage is noncontact, accurately, quickly, reliably, and information digitalization.
In robot polishing system of the prior art, the surface quality detection of polishing part needs to use offline mode, After robot working procedure setting, it is necessary to just know processing result when removing workpiece after process finishing and measuring, will go out Now clamping repeatedly, both reduces machining accuracy, loses time again, reduces productivity ratio, it is impossible to the real automation for realizing processing, mesh It is preceding also to have in polishing station increase three-coordinates measuring machine to realize on-line measurement, but this method is not only high to field requirement, and And cost is high, detection speed is slow.
The content of the invention
The purpose of this utility model is the defect for avoiding prior art and provides a kind of for the online of robot polishing Vision detection system, efficiently solves the problem of prior art is present.
To achieve the above object, the technical scheme that the utility model is taken is:It is described a kind of to polish for robot Online vision detection system, is characterized in including in three-dimensional laser measuring mechanism and two-dimensional motion mechanism, two-dimensional motion mechanism also Pose adjustment mechanism is provided with, described three-dimensional laser measuring mechanism includes industrial computer, and industrial computer is connected with signal processor, believes Number processor is connected with the three-dimensional laser camera on pose adjustment mechanism, industrial computer respectively with two-dimensional motion mechanism X-direction guide rail is connected with the control variable-frequency motor of Y-direction guide rail, and keyboard and display are connected with industrial computer;Two-dimensional motion mechanism X-direction guide rail install in the Y direction on guide rail.
Described pose adjustment mechanism includes the base on the X-direction guide rail of two-dimensional motion mechanism, and support shaft is led to Flange in the bottom is crossed on base, adapter is provided with support shaft, deck is arranged on adapter by card handle, on card handle Rotating shaft is provided with, bearing is arranged in rotating shaft, and the connecting plate for installing three-dimensional laser camera is provided with bearing.
Described card pommel portion is additionally provided with the knob for fastening deck and card handle, screws knob and realizes that adapter is relative Fixed in support shaft, while realizing the clamping and positioning of card handle countershaft;Described bearing is fixedly linked by screw with rotating shaft, even Fishplate bar is fixedly linked by screw with bearing.
The three-dimensional laser camera of described three-dimensional laser measuring mechanism is fixed by screws in the company of pose adjustment mechanism On fishplate bar, workpiece is placed in three-dimensional laser camera scanning range, and three-dimensional laser is realized by the adjustment of pose adjustment mechanism Scanning Detction of the camera to the single test position of workpiece;When needing integrally to measure the multiple measurement positions of workpiece surface, lead to The movement for crossing the X-direction guide rail and Y-direction guide rail of two-dimensional motion mechanism realizes, the X-direction guide rail of two-dimensional motion mechanism and Y side The encoded signal of variable-frequency motor of the direction guiding rail in motion is implemented to gather by industrial computer, so as to obtain three-dimensional laser camera edge The movement of workpiece two-dimensional surface carries out sampled measurements, and the information of scanning passes through the figure that is delivered to after signal processor processes in industrial computer As in analysis software, obtaining the corresponding of workpiece surface quality by the analysis to scanning cloud data and evaluating, corresponding measurement knot Fruit is transferred to robot control cabinet through industrial computer, and robot is adjusted correspondingly continuation according to measurement result and processed or stopping.
The beneficial effects of the utility model are:A kind of described online vision detection system polished for robot, its By introducing vision-based detection mechanism in robot bruting process, robot polishing detection automation is realized, artificial detection is solved The repositioning error brought and time waste.Monitored when the device is to polishing fructufy, when result of polishing is unqualified, machine People's polishing system meeting adjustment programme continues to polish, until processing certified products.Well solve robot polishing processing with Test problems, realize polishing, the automation process of detection, effectively raise crudy and efficiency.
Brief description of the drawings
By reading the detailed description made with reference to the following drawings to non-limiting example, further feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is the utility model principle schematic diagram;
Fig. 2 is two-dimensional motion mechanism structural representation of the present utility model;
Fig. 3 is the utility model Fig. 2 configuration schematic diagram;
Fig. 4 is pose adjustment mechanism structural representation of the present utility model;
Fig. 5 is the utility model Fig. 4 configuration schematic diagram.
Shown in figure:1.Y traversing guides;2.X traversing guides;3. base;4. flange in the bottom;5. support shaft;6. adapter; 7. deck;8. card handle;9. bearing;10. knob;11. rotating shaft;12. connecting plate;13. three-dimensional laser camera;14. keyboard;15. Display;16. industrial computer;17. signal processor.
Embodiment
Principle of the present utility model and feature are described below in conjunction with accompanying drawing, example is served only for explaining this practicality It is new, it is not intended to limit scope of the present utility model.
As shown in Fig. 1 to 5, a kind of described online vision detection system polished for robot is characterized in including Pose adjustment mechanism, described three-dimensional are additionally provided with three-dimensional laser measuring mechanism and two-dimensional motion mechanism, two-dimensional motion mechanism Laser measurement mechanism includes industrial computer 16, and industrial computer 16 is connected with signal processor 17, and signal processor 17 is with being arranged on pose Three-dimensional laser camera 13 on adjustment mechanism is connected, industrial computer 16 respectively with the X-direction guide rail 2 of two-dimensional motion mechanism and Y side The control variable-frequency motor of direction guiding rail 1 is connected, and keyboard 14 and display 15 are connected with industrial computer 16;The X-direction of two-dimensional motion mechanism Guide rail 2 is installed on guide rail 1 in the Y direction.
Further, described pose adjustment mechanism includes the base 3 on the X-direction guide rail 2 of two-dimensional motion mechanism, Support shaft 5 is installed on the base 3 by flange in the bottom 4, and adapter 6 is provided with support shaft 5, and deck 7 is arranged on by card handle 8 On adapter 6, rotating shaft 11 is provided with card handle 8, bearing 9 is arranged in rotating shaft 11, is provided with bearing 9 three-dimensional sharp for installing The connecting plate 12 of light video camera head 13.
Further, the described end of card handle 8 is additionally provided with the knob 10 for fastening deck 7 and card handle 8, screws knob 10 Realize that adapter 6 is fixed relative to support shaft 5, while realizing the clamping and positioning of the countershaft 11 of card handle 8;Described bearing 9 passes through Screw is fixedly linked with rotating shaft 11, and connecting plate 12 is fixedly linked by screw with bearing 9.
Further, the three-dimensional laser camera 13 of described three-dimensional laser measuring mechanism is fixed by screws in pose adjustment On the connecting plate 12 of mechanism, workpiece is placed in the scanning range of three-dimensional laser camera 13, passes through the adjustment of pose adjustment mechanism Realize Scanning Detction of the three-dimensional laser camera to the single test position of workpiece;It is whole to the multiple measurement positions of workpiece surface when needing During bulk measurement, realized by the movement of the X-direction guide rail 2 and Y-direction guide rail 1 of two-dimensional motion mechanism, two-dimensional motion mechanism The encoded signal of the variable-frequency motor of X-direction guide rail 2 and Y-direction guide rail 1 in motion is implemented to gather by industrial computer 16, so as to obtain Obtain three-dimensional laser camera 13 and move carry out sampled measurements along workpiece two-dimensional surface, the information of scanning passes through signal processor processes It is delivered to afterwards in the image analysis software in industrial computer 16, workpiece surface quality is obtained by the analysis to scanning cloud data Correspondence is evaluated, and corresponding measurement result is transferred to robot control cabinet through industrial computer, and robot carries out corresponding according to measurement result Adjustment continue process or stop.
The three-dimensional laser camera 13 of described three-dimensional laser measuring mechanism is image acquisition equipment, and it is by being distributed in it On each pixel photodiode linear array or rectangular array constitute, pass through the voltage of each diode of Sequential output Pulse, realizes the purpose that image light signals are converted into electric signal.The sequence of voltage pulses of output can be directly with RS-170 systems Formula inputs standard television display, or inputs the internal memory of computer, carries out the processing that quantizes.Image procossing is by picture signal Manage device to complete, then signal processor passes the signal to COGNEX image analysis softwares, software can be absorbed by analysis Picture obtain the related geometry physical message of testee.Output display is directly completed over the display.
To limit the utility model, all any modifications within spirit of the present utility model and principle, made, equally replace Change, improve, should be included within protection domain of the present utility model.

Claims (4)

1. a kind of online vision detection system polished for robot, it is characterized in that including three-dimensional laser measuring mechanism and two dimension Pose adjustment mechanism is additionally provided with motion, two-dimensional motion mechanism, described three-dimensional laser measuring mechanism includes industrial computer, Industrial computer is connected with signal processor, and signal processor is connected with the three-dimensional laser camera on pose adjustment mechanism, Industrial computer is connected with the X-direction guide rail of two-dimensional motion mechanism and the control variable-frequency motor of Y-direction guide rail respectively, keyboard and display It is connected with industrial computer;The X-direction guide rail of two-dimensional motion mechanism is installed on guide rail in the Y direction.
2. a kind of online vision detection system polished for robot as claimed in claim 1, it is characterised in that:Described Pose adjustment mechanism includes the base on the X-direction guide rail of two-dimensional motion mechanism, and support shaft is installed by flange in the bottom On base, adapter is provided with support shaft, deck is arranged on adapter by card handle, and rotating shaft is provided with card handle, is propped up Seat is arranged in rotating shaft, and the connecting plate for installing three-dimensional laser camera is provided with bearing.
3. a kind of online vision detection system polished for robot as claimed in claim 2, it is characterised in that:Described Card pommel portion is additionally provided with the knob for fastening deck and card handle, screws knob and realizes that adapter is fixed relative to support shaft, The clamping and positioning of card handle countershaft is realized simultaneously;Described bearing is fixedly linked by screw with rotating shaft, and connecting plate passes through screw It is fixedly linked with bearing.
4. a kind of online vision detection system polished for robot as claimed in claim 1, it is characterised in that:Described The three-dimensional laser camera of three-dimensional laser measuring mechanism is fixed by screws on the connecting plate of pose adjustment mechanism, and workpiece is placed In three-dimensional laser camera scanning range, realize that three-dimensional laser camera is single to workpiece by the adjustment of pose adjustment mechanism The Scanning Detction of test position;When needing integrally to measure the multiple measurement positions of workpiece surface, pass through the X of two-dimensional motion mechanism The movement of traversing guide and Y-direction guide rail realizes, the X-direction guide rail and Y-direction guide rail of two-dimensional motion mechanism are in motion The encoded signal of variable-frequency motor is implemented to gather by industrial computer, is moved so as to obtain three-dimensional laser camera along workpiece two-dimensional surface Sampled measurements are carried out, the information of scanning is led to by being delivered to after signal processor processes in the image analysis software in industrial computer The correspondence evaluation that the analysis to scanning cloud data obtains workpiece surface quality is crossed, corresponding measurement result is transferred to through industrial computer Robot control cabinet, robot is adjusted correspondingly continuation according to measurement result and processed or stopping.
CN201720102525.5U 2017-01-31 2017-01-31 A kind of online vision detection system polished for robot Withdrawn - After Issue CN206405908U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720102525.5U CN206405908U (en) 2017-01-31 2017-01-31 A kind of online vision detection system polished for robot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720102525.5U CN206405908U (en) 2017-01-31 2017-01-31 A kind of online vision detection system polished for robot

Publications (1)

Publication Number Publication Date
CN206405908U true CN206405908U (en) 2017-08-15

Family

ID=59557635

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720102525.5U Withdrawn - After Issue CN206405908U (en) 2017-01-31 2017-01-31 A kind of online vision detection system polished for robot

Country Status (1)

Country Link
CN (1) CN206405908U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584273A (en) * 2017-01-31 2017-04-26 西北工业大学 Online visual detecting system for robot polishing
CN110253437A (en) * 2019-05-14 2019-09-20 重庆市合川区均恒金属加工厂 A kind of intelligent work piece sanding and polishing detection device
CN110421436A (en) * 2019-08-29 2019-11-08 四川智能创新铸造有限公司 The removal system of robot machining steel-casting increasing meat and riser root
CN114918679A (en) * 2022-06-24 2022-08-19 沈阳建筑大学 Continuous machining and heat treatment production line and data acquisition and processing system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106584273A (en) * 2017-01-31 2017-04-26 西北工业大学 Online visual detecting system for robot polishing
CN106584273B (en) * 2017-01-31 2019-02-15 西北工业大学 A kind of online vision detection system for robot polishing
CN110253437A (en) * 2019-05-14 2019-09-20 重庆市合川区均恒金属加工厂 A kind of intelligent work piece sanding and polishing detection device
CN110421436A (en) * 2019-08-29 2019-11-08 四川智能创新铸造有限公司 The removal system of robot machining steel-casting increasing meat and riser root
CN114918679A (en) * 2022-06-24 2022-08-19 沈阳建筑大学 Continuous machining and heat treatment production line and data acquisition and processing system
CN114918679B (en) * 2022-06-24 2024-04-12 沈阳建筑大学 Continuous machining and heat treatment production line and data acquisition and processing system

Similar Documents

Publication Publication Date Title
CN106584273B (en) A kind of online vision detection system for robot polishing
CN206405908U (en) A kind of online vision detection system polished for robot
US20200150055A1 (en) Automatic detection device and method for detecting surface detects of large caliber cambered optical element
CN110146019B (en) Workpiece size online detection and automatic compensation method based on industrial camera
CN107037130B (en) Monocular vision three-D ultrasonic nondestructive detection system and detection method
CN110355607A (en) A kind of vision detection system of the lathe tool state of wear of machining center
CN108489394A (en) A kind of large-scale sheet metal works almost T-stable automatic detection device and method
CN108917594A (en) A kind of machine vision device measuring household board size
CN110260790A (en) A kind of detection device and its detection method of the punching angle steel based on 3D vision
CN208042989U (en) A kind of large-scale sheet metal works almost T-stable automatic detection device
CN210720188U (en) Rapid automatic optical detection system
CN108759676A (en) Based on tessellated transmission case end face large scale geometric tolerance detection device and method
CN110017783A (en) Plate is displaced on-line measuring device and conveyer system
CN106197515B (en) A kind of detecting system and its detection method of instrument pointer amount of jitter
CN104215171A (en) Noncontact laser ray measuring method for internal threads
CN109030508A (en) A kind of plug detection device
CN209247652U (en) Rivet surface defect on-line measuring device on a kind of big shell
CN114354633B (en) Ceramic bathroom appearance quality detection system and detection method
CN201917325U (en) Off-line detection device for optical deflection angle of float glass
CN216988673U (en) Six visual inspection device of inductance
Lei et al. Automated vision inspection system for the size measurement of workpieces
CN114740084A (en) Detection method and system for steel surface coating
CN208238727U (en) A kind of machine vision device measuring household board size
CN105403163A (en) Printing ink thickness detection method
CN207487601U (en) High-precision breadth on-line measurement device

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20170815

Effective date of abandoning: 20190215

AV01 Patent right actively abandoned