CN206715884U - A kind of pelletizer with vision on-line checking function - Google Patents

A kind of pelletizer with vision on-line checking function Download PDF

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Publication number
CN206715884U
CN206715884U CN201720314817.5U CN201720314817U CN206715884U CN 206715884 U CN206715884 U CN 206715884U CN 201720314817 U CN201720314817 U CN 201720314817U CN 206715884 U CN206715884 U CN 206715884U
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CN
China
Prior art keywords
pot
line checking
projection
observation window
disk pot
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Expired - Fee Related
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CN201720314817.5U
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Chinese (zh)
Inventor
龚先锋
徐连香
谭志银
张宇
龚厚仙
杨树喜
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CHUZHOU HUAYE ELECTRICAL AND MECHANICAL TECHNOLOGY Co Ltd
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CHUZHOU HUAYE ELECTRICAL AND MECHANICAL TECHNOLOGY Co Ltd
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Priority to CN201720314817.5U priority Critical patent/CN206715884U/en
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Publication of CN206715884U publication Critical patent/CN206715884U/en
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Abstract

The utility model discloses a kind of pelletizer with vision on-line checking function, including drive device, transmission device, main shaft, pivoting support component, disk pot, pot cover, crossbeam, left/right side stand, pedestal, on-line checking module, data processing module, it is characterised in that:Left and right side support is connected with crossbeam both ends respectively;Drive device passes sequentially through transmission device, main shaft, pivoting support component and transferred power in disk pot;Disk pot can fasten integrally with pot cover, and use labyrinth sealing;Inching CCD industry cameras in on-line checking module, it can be moved and synchronous rotary with pelletizing, and by the pelletizing dynamic image acquisition of pelletizing key area, for data processing module analytic statistics.Compared with prior art, automatic on-line detection balling process function is realized, the labor intensity and degree of danger of field worker is reduced, improves balling equipment entirety automatic horizontal and level of intelligence, be easy to promote the use of.

Description

A kind of pelletizer with vision on-line checking function
Technical field
The technical field of energy supply for metallurgy environmental protection is the utility model is related to, more particularly to one kind has vision on-line checking function Pelletizer.
Background technology
Granular material pelletizing, balling equipment are widely used in all conglomeraties such as chemical industry, building materials, metallurgy and environmental protection, are works Visual plant in industry production.In some specific industries, such as it is used in stainless steel spray roasting nitration mixture regeneration techniques, for environmental protection Demand, totally enclosed type pellet forming process need to be used, to prevent from polluting environment.
Patent of invention 2015100284031 proposes a kind of pelletizer, employs and is provided with dust-removing cover in the top of balling disk (-sc) Sealing structure, fully closed disk pellet forming process is realized substantially, but using duplex bearing supported disk in its drive mechanism The pattern in face.The coupling part position separation disc face centre of gyration position of this structure is nearer, the effectively supporting efficiency phase that can be provided To smaller, therefore, generally require greatly to support card, when need to support compared with platter surface disk(You are as directly more than 4 meters)When, knot Structure is unstable, poor reliability, and easily produces significantly noise, influences service life.
Patent No. CN2006100440134, CN2012206902674, CN2012203337329, CN2005202005970, CN2007201004861, CN 2014100816043 Patents, although employing revolving support Structure, the structural instability problem that the pattern of duplex bearing supported card can be overcome to easily cause, but balling disk (-sc) does not all use It is totally-enclosed, there is definitely environmental protection to influence, it is impossible to which directly applying to needs the occasion of all-sealed pelletizing.
Disc balling machine with pivoting support, the installation site required precision to disk and pivoting support is very high, and The installation of pivoting support is completed in inclined plane, its precision is more difficult to ensure.Above-mentioned patent is without reference to guarantee disk and revolution Measure or the device of installation accuracy are supported, causes the existing disc balling machine with pivoting support, in manufacture, maintenance maintenance side Still there is above-mentioned limitation in face, is unfavorable for manufacturing and repairs, and causes to promote the use of with certain difficulty.
Meanwhile current pelletizing effect data, it is still manually routine observation and to gather, acquired data volume is small, no It is representative, it is impossible to instruct pellet forming process processing procedure well.Vision online measuring technique is applied on palletizing device, had The labor intensity and degree of danger of field worker are reduced, balling equipment entirety automatic horizontal and level of intelligence can be improved.But at present The technology is applied in pelletizing field still not enough generally, and being primarily present reason has in non-enclosed balling process, caused a large amount of Dust meeting contaminated industry cam lens, cause industry camera can not gather image, and balling process is a dynamic process, Detected pelletizing, which is known from experience, constantly moves, routinely static collection, cannot clearly pelletizing image.
The content of the invention
The technical problems to be solved by the invention are:For existing disc balling machine function deficiency, propose that one kind has and regard Feel the pelletizer of on-line checking function, there is automatic on-line detection balling process function, and transmission process is stable, good reliability is special Point, and auxiliary conditioning unit is carried, the installation accuracy in installation, maintenance can be ensured, to realize vision-based detection function in circle The popularization and application of disk pelletizer field ground.
To reach above-mentioned purpose, embodiment of the present utility model adopts the following technical scheme that:
A kind of pelletizer with vision on-line checking function, including drive device, transmission device, main shaft, pivoting support Component, disk pot, pot cover, crossbeam, right side support, left side brackets, main support, pedestal, on-line checking module, data processing mould Block, it is characterised in that:Described right side support, left side brackets are located at disk pot diametric(al) both sides, upper end respectively with horizontal stroke Beam both ends are fixedly connected, and bottom is arranged on pedestal by hinge respectively, and in a certain angle with horizontal direction;Described master Support is fixedly mounted on pedestal, and is fixed with drive device;
Described drive device is connected with transmission device;Described transmission device is passed by belt wheel transmission mechanism, gear successively Motivation structure forms, and is connected with main shaft, realizes and the power of drive device is delivered on main shaft, and it is slowed down;
The other end of described main shaft is connected with the driving wheel in pivoting support component, and the pivoting support component is planet Drive mechanism is taken turns, middle part is driving wheel, and outside is fast pulley, and there is the planetary gear of several circumference uniform distributions centre, and planetary gear is each other Between have retainer, planetary gear is connected with disk pot respectively, and fast pulley is connected with crossbeam;
Described disk pot, pot cover can be buckled into cylinder, and both contact positions are labyrinth seal structure;In pot cover Top is additionally provided with dust removal port, charging aperture and active doctor blade device;Discharge hole device is provided with the downside of disk pot, is gone out in described On material mouth device, if Packed discharging opening observation window;
In the middle part of pot cover, maintenance observation window, long ball area observation window, stable region observation window are respectively equipped with;On the outside of disk pot Also it is welded with the first projection, the second projection;T word U-bar guide rails are additionally provided with pedestal, T words U-bar guide rail is provided with dismountable Component is adjusted, the component other end is adjusted, can be fixedly connected with the first projection, the second projection in disk pot;
Described on-line checking module, including the first vertical frame, the first adjustable frame, inching CCD industry cameras, position tune Mould preparation block, dust cover, blowing dust collector, described position adjusting type modules are by electric turntable, electric moveable platform, motion-control module Composition, electric moveable platform is vertically mounted on electric turntable, and electric turntable is fixedly mounted on the first adjustable frame, the first adjustable frame with First vertical frame the control information that the acceptable host computer of motion-control module is sent, can be distinguished by the hinge connection of angle adjustable Motion state control is carried out to the controlled motor on electric turntable and electric moveable platform;
Described inching CCD industry cameras, it is the CCD industry cameras of the fine-tuning focal length of electric drive, installed in electricity In mobile station, two-dimentional pelletizing image information can be obtained, and its periphery is provided with the dust cover of transparent organic glass material;Described blows Gas dust arrester is fixedly installed in the second vertical frame, can be to the air blowing dedusting of dust cover lower surface;
The angle between the first adjustable frame and the first vertical frame is adjusted, may be such that described inching CCD industry cameras, is hung down Directly in stable region observation window;
Described data processing module, including industrial computer, image processing software, image pick-up card, described image Capture card is connected by signal wire with inching CCD industry cameras, can receive the two dimension of inching CCD industry cameras collection Image information is simultaneously stored, and industrial computer, image processing software are combined, can handle with analysis of two-dimensional images information, and show Final result.
As optimization, it is equipped with directly over described maintenance observation window, long ball area observation window, discharging opening observation window Line detection module.
As optimization, described adjustment component is spiral adjustment structure, is made up of base, screw rod, nut, top plate, bottom Seat is provided with screw rod, nut, installation lug, and installation lug is provided with mounting hole, and the upper end of screw rod is fixedly connected with top plate, top plate Being provided with can be with the first projection, the second projection are fixedly connected in disk pot the second mounting hole.
As optimization, described adjustment component is cylinder type adjustment structure, and the installation end of oil cylinder can be arranged on T word channel-section steels On guide rail, the external part of oil cylinder connects for cellular type, and with can be fixedly connected with the first projection, the second projection in disk pot.
Operation principle of the present utility model:After granular material enters disk pot, drive device by transmission device, return Turn bearing assembly, transfer power in disk pot, drive the rotation of disk pot.Disk pot, pot cover can be buckled into cylinder Body, and both contact positions are provided with labyrinth seal structure, so that it is totally-enclosed in balling process, prevent balling process to be harmful to Material, dust etc. leak, and pollute environment.The first projection, the second projection are provided with disk pot, can be extended by adjusting component Amount, installation site of the component in T word U-bar guide rails is adjusted, the angles and positions adjustment of disk pot is realized, consequently facilitating in circle Installation passback supporting and miscellaneous part in disk pot.
Meanwhile the inching CCD industry cameras in on-line checking module, under control system effect, short focus can be achieved Focused away from adjust automatically, position adjusting type modules can realize that length is focused away from adjust automatically, so as to ensure inching CCD industry cameras On-line checking module can be separately positioned on Chu Qiu areas, stable region, long ball with disk pot pelletizing rotary motion and synchronous rotary The pelletizing key area such as area and maintenance area, can collect pelletizing dynamic image, for data processing module analytic statistics and show, subtract Lack artificial gathered data labor intensity and improve the accuracy of data acquisition.
The dust cover of transparent organic glass material is provided with inching CCD industry cameras periphery, camera lens can be ensured not By the pollution of pelletizing dust, using blowing dust collector to the air blowing dedusting of dust cover lower surface, it can ensure that dust cover is clean.And Because disc balling machine provided by the utility model is full-closed structure, balling process is very small to external environment influence, therefore Also the reliability and accuracy using vision-based detection pellet forming process are further provided.
A kind of pelletizer with vision on-line checking function that the utility model embodiment provides, with prior art phase Than realizing automatic on-line detection balling process function, reducing the labor intensity and degree of danger of field worker, improve and make Ball equipment entirety automatic horizontal and level of intelligence, and have totally enclosed type pelletizing function concurrently, pollution environment is small, and transmission process is steady in addition Fixed, good reliability, the adjusting apparatus carried, can ensure that installation, maintenance is more easily realized, be easy to promote the use of.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, is not paying the premise of creative work Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the assembling structure schematic diagram of the disc balling machine in the utility model example;
Fig. 2 is the A of the disc balling machine in the utility model example to assembling structure schematic diagram;
Fig. 3 is the structural representation of pivoting support in the utility model example;
Fig. 4 is the adjustment structure partial enlarged diagram in the utility model example;
Fig. 5 is the structural representation of the on-line checking module in the utility model example;
Fig. 6 is the spiral adjustment component structure diagram in the utility model example;
Fig. 7 is that the cylinder type in the utility model example adjusts component structure diagram;
In figure:7-active doctor blade device, 8-T words U-bar guide rail, 10-drive device, 11-transmission device, 12-master Axle, 21-pot cover, 22-disk pot, 24-discharge hole device, 30-pivoting support component, 50-pedestal, 51-right side branch Frame, 51 '-left side brackets, 52-main support, 53-crossbeam, 58-adjustment component, 60-dust removal port, 90-charging aperture, 221- First projection, the 222-the second projection, 301-driving wheel, 302-planetary gear, 303-fast pulley, 304-retainer, 581- Top plate, 582-screw rod, 583-nut, 584-base, 585-installation lug, 586-external part, 587-installation end,
41-discharging opening observation window, 42-stable region observation window, 43-long ball area observation window, 44 maintenance observation windows, 100- On-line checking module, the 101-the first vertical frame, 102-blowing dust collector, 103-electric turntable, 104-electric moveable platform, 105-inching CCD industry cameras, 106-dust cover, the 107-the second vertical frame, the 108-the first adjustable frame.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.
The utility model embodiment provides a kind of pelletizer with vision on-line checking function, such as Fig. 1 to Fig. 5 institutes Show, including drive device 10, transmission device 11, main shaft 12, pivoting support component 30, disk pot 22, pot cover 21, crossbeam 53, Right side support 51, left side brackets 51 ', main support 52, pedestal 50, on-line checking module 100, data processing module, its feature exist In:Described right side support 51, left side brackets 51 ' are located at the diametric(al) both sides of disk pot 22, upper end respectively with crossbeam 53 Both ends are fixedly connected, and bottom is arranged on pedestal 50 by hinge respectively, and in a certain angle with horizontal direction;Described master Support 52 is fixedly mounted on pedestal 50, and is fixed with drive device 10;
Described drive device 10 is connected with transmission device 11;Described transmission device 11 successively by belt wheel transmission mechanism, Gear drive forms, and is connected with main shaft 12, realizes and the power of drive device 10 is delivered on main shaft 12, and it is entered Row slows down;
The other end of described main shaft 12 is connected with the driving wheel 301 in pivoting support component 30, the pivoting support group Part 30 is planet gear transmission structure, and middle part is driving wheel 301, and outside is fast pulley 303, and there is the row of several circumference uniform distributions centre Star-wheel 302, planetary gear 302 have retainer 304 each other, and planetary gear 302 is connected with disk pot 22 respectively, fast pulley 303 It is connected with crossbeam 53;
Described disk pot 22, pot cover 21 can be buckled into cylinder, and both contact positions are labyrinth seal structure; The top of pot cover 21 is additionally provided with dust removal port 60, charging aperture 90 and active doctor blade device 7;Discharging opening is provided with the downside of disk pot 22 to fill 24 are put, on described discharge hole device 24, if Packed discharging opening observation window 41;
At the middle part of pot cover 21, maintenance observation window 44, long ball area observation window 43, stable region observation window 42 are respectively equipped with;Disk The outside of pot 22 is also welded with the first projection 221, the second projection 222;T words U-bar guide rail 8, T word grooves are additionally provided with pedestal 50 Steel guide rail 8 is provided with dismountable adjustment component 58, adjusts the other end of component 58, can with the first projection 221 in disk pot 22, Second projection 222 is fixedly connected;
Described on-line checking module 100, including the first vertical frame 101, the first adjustable frame 108, inching CCD industry shooting First 105, position adjusting type modules, dust cover 106, blowing dust collector 102, described position adjusting type modules by electric turntable 103, Electric moveable platform 104, motion-control module composition, electric moveable platform 104 are vertically mounted on electric turntable 103, and electric turntable 103 is solid On the first adjustable frame 108, the first adjustable vertical frame 101 of frame 108 and first passes through the hinge connection of angle adjustable, motion for Dingan County Control module is subjected to the control information that host computer is sent, can be respectively to the control electricity on electric turntable 103 and electric moveable platform 104 Machine carries out motion state control;
Described inching CCD industry cameras 105, it is the CCD industry cameras of the fine-tuning focal length of electric drive, is arranged on On electric moveable platform 104, two-dimentional pelletizing image information can be obtained, and its periphery is provided with the dust cover 106 of transparent organic glass material; Described blowing dust collector 102 is fixedly installed in the second vertical frame 107, can be to the lower surface air blowing dedusting of dust cover 106;
The angle between the first adjustable vertical frame 101 of frame 108 and first is adjusted, may be such that described inching CCD industry is taken the photograph As first 105, perpendicular to stable region observation window 42;
Described data processing module, including industrial computer, image processing software, image pick-up card, described image Capture card is connected by signal wire with inching CCD industry cameras 105, can be received inching CCD industry cameras 105 and be gathered Two-dimensional image information and storage, industrial computer, image processing software be combined, can handle with analysis of two-dimensional images information, And show final result.
As optimization, it is all provided with directly over described maintenance observation window 44, long ball area observation window 43, discharging opening observation window 41 There is on-line checking module 100.
As shown in fig. 6, described adjustment component 58 is spiral adjustment structure, by base 584, screw rod 582, nut 583, Top plate 581 forms, and base 584 is provided with screw rod 582, nut 583, installation lug 585, and installation lug 585 is provided with mounting hole, The upper end of screw rod 582 is fixedly connected with top plate 581, and top plate 581 is provided with can be with the first projection 221, second in disk pot 22 The second mounting hole that projection 222 is fixedly connected.
As shown in fig. 7, described adjustment component 58 is cylinder type adjustment structure, and the installation end 587 of oil cylinder can be arranged on T On word U-bar guide rail 8, the external part 586 of oil cylinder is cellular type connection, and with can be with the first projection 221, second in disk pot 22 Projection 222 is fixedly connected.
It is described above, only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to In this, any one skilled in the art can readily occur in change in the technical scope that the utility model discloses Or replace, it should all cover within the scope of protection of the utility model.Therefore, the scope of protection of the utility model should be with the power The protection domain that profit requires is defined.

Claims (4)

1. a kind of pelletizer with vision on-line checking function, including drive device(10), transmission device(11), main shaft (12), pivoting support component(30), disk pot(22), pot cover(21), crossbeam(53), right side support(51), left side brackets (51’), main support(52), pedestal(50), on-line checking module(100), data processing module, it is characterised in that:The described right side Side stand(51), left side brackets(51’)Positioned at disk pot(22)Diametric(al) both sides, upper end respectively with crossbeam(53)Both ends It is fixedly connected, bottom is arranged on pedestal by hinge respectively(50)On, and it is in a certain angle with horizontal direction;Described main branch Frame(52)It is fixedly mounted on pedestal(50)On, and it is fixed with drive device(10);
Described drive device(10)With transmission device(11)Connection;Described transmission device(11)Successively by belt wheel transmission machine Structure, gear drive composition, and and main shaft(12)Connection, is realized drive device(10)Power be delivered to main shaft(12) On, and it is slowed down;
Described main shaft(12)The other end and pivoting support component(30)In driving wheel(301)It is connected, the pivoting support Component(30)For planet gear transmission structure, middle part is driving wheel(301), outside is fast pulley(303), there are several circumference centre Uniform planetary gear(302), planetary gear(302)There is retainer each other(304), planetary gear(302)Respectively with disk pot (22)It is connected, fast pulley(303)With crossbeam(53)It is connected;
Described disk pot(22), pot cover(21)Cylinder can be buckled into, and both contact positions are labyrinth seal structure; Pot cover(21)Top is additionally provided with dust removal port(60), charging aperture(90)And active doctor blade device(7);In disk pot(22)Downside is set There is discharge hole device(24), in described discharge hole device(24)On, if Packed discharging opening observation window(41);
In pot cover(21)Middle part, it is respectively equipped with maintenance observation window(44), long ball area observation window(43), stable region observation window(42); Disk pot(22)Outside is also welded with the first projection(221), the second projection(222);In pedestal(50)On be additionally provided with T word channel-section steels Guide rail(8), T word U-bar guide rails(8)It is provided with dismountable adjustment component(58), adjust component(58)The other end, can be with disk Pot(22)Upper first projection(221), the second projection(222)It is fixedly connected;
Described on-line checking module(100), including the first vertical frame(101), the first adjustable frame(108), inching CCD industry takes the photograph As head(105), position adjusting type modules, dust cover(106), blowing dust collector(102), described position adjusting type modules are by electricity rotation Turntable(103), electric moveable platform(104), motion-control module composition, electric moveable platform(104)It is vertically mounted on electric turntable(103) On, electric turntable(103)It is fixedly mounted on the first adjustable frame(108)On, the first adjustable frame(108)With the first vertical frame(101)It is logical The hinge connection of angle adjustable is crossed, motion-control module is subjected to the control information that host computer is sent, can be respectively to electric turntable (103)With electric moveable platform(104)On controlled motor carry out motion state control;
Described inching CCD industry cameras(105), be the fine-tuning focal length of electric drive CCD industry cameras, installed in electricity Mobile station(104)On, two-dimentional pelletizing image information can be obtained, and its periphery is provided with the dust cover of transparent organic glass material (106);Described blowing dust collector(102)It is fixedly installed on the second vertical frame(107)On, can be to dust cover(106)Lower surface Air blowing dedusting;
Adjust the first adjustable frame(108)With the first vertical frame(101)Between angle, may be such that described inching CCD industry is taken the photograph As head(105), perpendicular to stable region observation window(42);
Described data processing module, including industrial computer, image processing software, image pick-up card, described IMAQ Card passes through signal wire and inching CCD industry cameras(105)Connection, can receive inching CCD industry cameras(105)Collection Two-dimensional image information and storage, industrial computer, image processing software be combined, can handle with analysis of two-dimensional images information, And show final result.
A kind of 2. pelletizer with vision on-line checking function according to claim 1, it is characterised in that:Described Overhaul observation window(44), long ball area observation window(43), discharging opening observation window(41)Surface is equipped with on-line checking module (100).
A kind of 3. pelletizer with vision on-line checking function according to claim 1, it is characterised in that:Described tune Whole group part(58)For spiral adjustment structure, by base(584), screw rod(582), nut(583), top plate(581)Composition, base (584)It is provided with screw rod(582), nut(583), installation lug(585), lug is installed(585)It is provided with mounting hole, screw rod (582)Upper end and top plate(581)It is fixedly connected, top plate(581)Being provided with can be with disk pot(22)Upper first projection (221), the second projection(222)The second mounting hole being fixedly connected.
A kind of 4. pelletizer with vision on-line checking function according to claim 1, it is characterised in that:Described tune Whole group part(58)For cylinder type adjustment structure, and the installation end of oil cylinder(587)T word U-bar guide rails can be arranged on(8)On, oil cylinder External part(586)For cellular type connect, and with can be with disk pot(22)Upper first projection(221), the second projection(222)It is fixed to connect Connect.
CN201720314817.5U 2017-03-29 2017-03-29 A kind of pelletizer with vision on-line checking function Expired - Fee Related CN206715884U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111041194A (en) * 2019-10-29 2020-04-21 江苏省沙钢钢铁研究院有限公司 Preparation device for improving green pellet quality of mineral powder pellets and application method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111041194A (en) * 2019-10-29 2020-04-21 江苏省沙钢钢铁研究院有限公司 Preparation device for improving green pellet quality of mineral powder pellets and application method thereof

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