CN201604831U - Cigarette stayguy on-line detection system aiming at GDX 500 packing machine - Google Patents
Cigarette stayguy on-line detection system aiming at GDX 500 packing machine Download PDFInfo
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- CN201604831U CN201604831U CN2009202862271U CN200920286227U CN201604831U CN 201604831 U CN201604831 U CN 201604831U CN 2009202862271 U CN2009202862271 U CN 2009202862271U CN 200920286227 U CN200920286227 U CN 200920286227U CN 201604831 U CN201604831 U CN 201604831U
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- Prior art keywords
- wrapping machine
- cigarette
- supporting plate
- bar cigarette
- backguy
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Abstract
The utility model discloses a cigarette stayguy on-line detection system aiming at a GDX 500 packing machine, which comprises a packing machine outlet supporting plate, the front side of which is provided with a push rod, and the rear side thereof is provided with a rejecting mechanism; the packing machine outlet supporting plate is provided with an image taking hole, an intelligent camera is positioned just under the image taking hole, and a lighting source is also positioned under the image taking hole; a first approach switch is arranged above the packing machine outlet supporting plate; a second approach switch is positioned above the rejecting mechanism; and the intelligent camera, the lighting source, the first approach switch and the second approach switch are all connected with a controller. The system can be used for detecting cigarette bottom surface stayguy on the GDX 500 packing machine, thus improving the detection quality of the cigarette stayguy, accelerating the detection speed, increasing the rejection rate of defective cigarettes, and ensuring the outer packing quality of the cigarettes when leaving a factory.
Description
Technical field
The utility model relates to a kind of checking system, the bar cigarette backguy on-line detecting system of using on particularly a kind of tobacco machine at the GDX500 wrapping machine.
Background technology
The product manufacturing of at present domestic each big tobacco manufacturing enterprise all is to carry out on high-speed flow line, the degree of automation of tobacco manufacturing equipment is very high, but because of reasons such as breakdown of equipment off gauge may appear in the production process, wherein a lot of tobacco plants are in the cigarette pack process, the phenomenon of backguy or the inboard dislocation of backguy often appears not having on the cigarette bar external packaging, exist these defectives to tend to cause the customer to be difficult to open this cigarette, make user's satisfaction reduce, also can slacken simultaneously the credit worthiness of brand value and product, it is vital therefore the bar cigarette backguy off gauge on the conveyor line being detected and rejects.
The GDX500 wrapping machine is a kind of stip cigarette packing machine that Italian GD company produces, this GDX500 wrapping machine is provided with and is used for bar cigarette appearance delection device that the backguy on the bar cigarette is detected, but this cigarette appearance delection device is mainly used in the packaging external appearance mass defect that detects stip cigarette packing paper and oil sealing paper, the end face and the end face of the just bar cigarette of its detection can't detect the bottom surface of bar cigarette.And in the stip cigarette packing process, the bottom surface of the position of mouth at the bar cigarette taken in the backguy of bar cigarette, and actinal surface is taken in the general backguy that also only can appear at the bar cigarette of this presentation quality defective of the inboard dislocation of backguy, therefore bar cigarette appearance delection device can only by the way detect having or not of bar cigarette backguy, but can't whether inboard dislocation be arranged the backguy of detector bar cigarette.On the GDX500 wrapping machine whether bar cigarette tie rod being had at present the detection of defective such as inboard dislocation mainly is to inspect by random samples the enterprising pedestrian worker of manufacturing line by the spinner, spinner's labour intensity is very big, and adopt the method detection efficiency of artificial sampling observation all lower with the detection quality, can't satisfy the requirement of production facilities automation.
The utility model content
At above-mentioned the deficiencies in the prior art, the technical problems to be solved in the utility model provides a kind of special bar cigarette backguy on-line detecting system at the GDX500 wrapping machine, realize the automation that the backguy of GDX500 packing machine strip cigarette detects, improve the speed and the quality that detect.
For solving the problems of the technologies described above, the utility model adopts following technical scheme:
A kind of bar cigarette backguy on-line detecting system at the GDX500 wrapping machine, comprise wrapping machine outlet supporting plate, the front side of described wrapping machine outlet supporting plate is provided with push rod, the rear side of described wrapping machine outlet supporting plate is provided with rejecting mechanism, described wrapping machine outlet supporting plate is provided with a capture mouth, be provided with a smart camera under the described capture mouth, described capture mouth below also is provided with lighting source, described wrapping machine outlet supporting plate top is provided with first near switch, described rejecting mechanism top is provided with second near switch, described smart camera, lighting source, first near switch, second all is connected with a controller near switch.
Preferably, described lighting source comprises two strip sources, and described two strip sources lay respectively at the both sides of described smart camera camera lens.
Preferably, described rejecting mechanism comprises a cylinder, a connecting rod and a cigarette supporting plate, and an end and the described cylinder of described connecting rod are hinged, and the other end of described connecting rod is hinged and captive joint with an end of described cigarette supporting plate.
Preferably, also be provided with one between described wrapping machine outlet supporting plate and the described rejecting mechanism and lack the bag detector, described scarce bag detector is connected with described controller.
Preferably, also be provided with bar cigarette lift system between described wrapping machine outlet supporting plate and the described push rod, described cigarette lift system top is provided with a photoelectric switch, and described photoelectric switch is connected with described controller.
Preferably, be provided with a storage smoke box below the described rejecting mechanism.
Technique scheme has following beneficial effect: this scheme is provided with the capture mouth and under the capture mouth smart camera is installed on wrapping machine outlet supporting plate, by smart camera the image that obtains bar cigarette bottom surface tie rod is mutually got in the bottom surface that exports the bar cigarette of supporting plate capture mouth through wrapping machine, by smart camera the image of bar cigarette tie rod is analyzed again, judge whether bar cigarette tie rod exists defective, as exist defective then by the action of controller control rejecting mechanism, defective cigarette rejected.This system can detect bar cigarette bottom surface tie rod on the GDX500 wrapping machine, has accelerated detection quality and detection speed to bar cigarette tie rod on the GDX500 wrapping machine, has improved the rejecting rate of defectiveness bar cigarette, has guaranteed the external packing quality when the bar cigarette dispatches from the factory.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is that the A of Fig. 1 is to view.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail.
As shown in Figure 1, 2, be provided with a push rod 3 in the front side of the wrapping machine of GDX500 wrapping machine 1 outlet supporting plate 2, push rod 3 can promote bar cigarette 12 and move along the B direction backward on wrapping machine outlet supporting plate 2 in the past.Be provided with a cigarette lift system 4 between push rod 3 and wrapping machine outlet supporting plate 2, bar cigarette lift system 4 is used for the bar cigarette is promoted to and wrapping machine outlet supporting plate 2 same horizontal position, can make things convenient for push rod 3 that the bar cigarette is pushed on wrapping machine outlet supporting plate 2 like this.On wrapping machine outlet supporting plate 2, be provided with a capture mouth 21, be provided with a smart camera 7 under the capture mouth 21, the below of capture mouth 21 also is provided with lighting source, lighting source comprises two strip sources 14, two strip sources 14 lay respectively at the both sides of smart camera 7 camera lenses, and the light that this strip source 14 penetrates provides illumination when capture mouth 21 is taken a picture for smart camera 7.
Also be provided with one at the rear side of wrapping machine outlet supporting plate 2 successively along the direction of bar cigarette operation and lack a bag detector 10 and a rejecting mechanism 8, lack bag detector 10 and be used for whether lacking in the detector bar cigarette tobacco bale.Rejecting mechanism 8 comprises a cylinder 81, a connecting rod 82 and a cigarette supporting plate 83, one end and the cylinder 81 of connecting rod 82 are hinged, the other end of connecting rod 82 is hinged and captive joint with an end of bar cigarette supporting plate 83, and cylinder 81 moves around and can drive bar cigarette supporting plate 83 and come back rotation with vertical direction in the horizontal direction.
Be provided with a photoelectric switch 5 above bar cigarette lift system 4, photoelectric switch 5 is used for detector bar cigarette lift system 4 and whether the bar cigarette is promoted to assigned address.Whether the top of wrapping machine outlet supporting plate 2 front ends is provided with first and is used to detect on the wrapping machine outlet supporting plate 2 near switch 6 near switch 6, the first and has the bar cigarette to enter.Whether rejecting mechanism 8 tops are provided with second and are used to detect rejecting mechanism 8 near switch 9, the second near switch 9 and have the bar cigarette to enter.Photoelectric switch 5, first near switch 6, second near switch 9, smart camera 7, strip source 14, push rod 3, rejecting mechanism 8 and scarce bag detector 10 all are connected with a controller 11, and controller 11 is used for according to the different relevant mechanism actions of feedback signal control.
As shown in Figure 1, this cigarette backguy on-line detecting system is when work, bar cigarette 12 at first is promoted to the bar cigarette and wrapping machine outlet supporting plate 2 same horizontal position by bar cigarette lift system 4, photoelectric switch 5 inductions trigger, feedback signal is passed to controller 11,3 actions of controller 11 control push rods are pushed into the bar cigarette on the wrapping machine outlet supporting plate 2, trigger near switch 6 inductions this moment first, feedback signal is passed to controller 11, controller 11 control smart cameras 7 and strip source 14 work, 7 pairs of bottom surfaces through the bar cigarette of capture mouth 21 of smart camera are taken, and captured image analyzed, whether the backguy of judging the bottom surface of bar cigarette exists defectives such as inboard dislocation, as exists defective then corresponding signal to be fed back to controller 11.When bar cigarette 12 wraps detector 10 through lacking, whether exist in the scarce bag detector 10 detector bar cigarettes 12 to lack the bag phenomenon, when the scarce bag of existence phenomenon, lack bag detector 10 corresponding signal is fed back to controller 11.When the bar cigarette 12 of defectiveness passes through rejecting mechanisms 8, controller 11 is according to cylinder 81 actions of the signal control rejecting mechanism 8 of smart camera 7 and scarce bag detector 10 feedbacks, cylinder 81 drives bar cigarette supporting plate 83 and rotates, make bar cigarette supporting plate 83 go to the upright position by level attitude, a defective like this cigarette 12 is by disallowable from manufacturing line, for convenient defective cigarette reclaims, the below of rejecting mechanism 8 also is provided with a storage smoke box 15.There is not the bar cigarette of defective then to be transported to subsequent processing after testing through bar cigarette gig 13.
When the backguy of the bottom surface of 7 pairs of bar cigarettes of smart camera is analyzed, the position that has at first utilized edge crack between two cigarettes and the light and shade difference between the bar cigarette itself to determine tested cigarette, determining backguy place " measured zone " by increasing certain increment again, then edge details being carried out in backguy in the measured zone extracts, extract and carry out fitting of a straight line by edge details, find two backguy edges, highest and lowest, adopt the indirect method of measurement to measure two distances between the backguy inboard, judge according to the setting value of the inboard dislocation of backguy distance whether the inboard dislocation distance of tested cigarette backguy is qualified at last.When defective appears in the bar cigarette, controller 11 can be stored in feedback signal in the corresponding shift memory, write down defective the residing position of cigarette by shift memory, and when this defectiveness bar cigarette arrived on the rejecting mechanism 8,8 actions of control rejecting mechanism should be rejected by defective cigarette.
In the process of GDX500 packing unit production " China " board bar cigarette, used this cigarette backguy on-line detecting system, check after tested, this system reaches 100% to the rejecting rate that the bar cigarette does not have backguy, the inboard dislocation of bar cigarette backguy distance detection accuracy has been reached ± 0.3mm, in the rejecting accuracy rate that puts before this is 100%, and mistake is picked rate less than 2%.This shows that this bar cigarette backguy on-line detecting system at the GDX500 wrapping machine can detect backguy class presentation quality defectives such as the backguy of GDX500 wrapping machine production process discal patch cigarette has or not, the inboard dislocation of backguy effectively and also can accurately reject, this system has accelerated detection quality and the detection speed to bar cigarette tie rod, improved the rejecting rate of defectiveness bar cigarette, guarantee the external packing quality when the bar cigarette dispatches from the factory, also reduced spinner's labour intensity on the manufacturing line simultaneously.
More than bar cigarette backguy on-line detecting system that the utility model embodiment is provided at the GDX500 wrapping machine be described in detail; for one of ordinary skill in the art; thought according to the utility model embodiment; part in specific embodiments and applications all can change; in sum; this description should not be construed as restriction of the present utility model, and all any changes of being made according to the utility model design philosophy are all within protection domain of the present utility model.
Claims (6)
1. bar cigarette backguy on-line detecting system at the GDX500 wrapping machine, comprise wrapping machine outlet supporting plate, the front side of described wrapping machine outlet supporting plate is provided with push rod, the rear side of described wrapping machine outlet supporting plate is provided with rejecting mechanism, it is characterized in that: described wrapping machine outlet supporting plate is provided with a capture mouth, be provided with a smart camera under the described capture mouth, described capture mouth below also is provided with lighting source, described wrapping machine outlet supporting plate top is provided with first near switch, described rejecting mechanism top is provided with second near switch, described smart camera, lighting source, first near switch, second all is connected with a controller near switch.
2. the bar cigarette backguy on-line detecting system at the GDX500 wrapping machine according to claim 1, it is characterized in that: described lighting source comprises two strip sources, described two strip sources lay respectively at the both sides of described smart camera camera lens.
3. the bar cigarette backguy on-line detecting system at the GDX500 wrapping machine according to claim 1, it is characterized in that: described rejecting mechanism comprises a cylinder, a connecting rod and a cigarette supporting plate, one end and the described cylinder of described connecting rod are hinged, and the other end of described connecting rod is hinged and captive joint with an end of described cigarette supporting plate.
4. the bar cigarette backguy on-line detecting system at the GDX500 wrapping machine according to claim 1 is characterized in that: also be provided with one between described wrapping machine outlet supporting plate and the described rejecting mechanism and lack the bag detector, described scarce bag detector is connected with described controller.
5. the bar cigarette backguy on-line detecting system at the GDX500 wrapping machine according to claim 1, it is characterized in that: also be provided with bar cigarette lift system between described wrapping machine outlet supporting plate and the described push rod, described cigarette lift system top is provided with a photoelectric switch, and described photoelectric switch is connected with described controller.
6. the bar cigarette backguy on-line detecting system at the GDX500 wrapping machine according to claim 1 is characterized in that: described rejecting mechanism below is provided with a storage smoke box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202862271U CN201604831U (en) | 2009-12-24 | 2009-12-24 | Cigarette stayguy on-line detection system aiming at GDX 500 packing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202862271U CN201604831U (en) | 2009-12-24 | 2009-12-24 | Cigarette stayguy on-line detection system aiming at GDX 500 packing machine |
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| CN201604831U true CN201604831U (en) | 2010-10-13 |
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| CN2009202862271U Expired - Lifetime CN201604831U (en) | 2009-12-24 | 2009-12-24 | Cigarette stayguy on-line detection system aiming at GDX 500 packing machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102700772A (en) * | 2012-06-25 | 2012-10-03 | 河南中烟工业有限责任公司 | Automatic eliminating and picking device for S-shaped cigarette elevator |
| CN104354935A (en) * | 2014-10-22 | 2015-02-18 | 中国电子科技集团公司第四十一研究所 | Defect detection device for drawn wire on transparent packaging material |
| CN108082601A (en) * | 2017-11-22 | 2018-05-29 | 河南中烟工业有限责任公司 | A kind of GD packing machine strips cigarette separator |
| CN110877756A (en) * | 2019-08-01 | 2020-03-13 | 浙江中烟工业有限责任公司 | Rejecting effectiveness monitoring method for on-line quality detection system of cigarette packaging machine |
-
2009
- 2009-12-24 CN CN2009202862271U patent/CN201604831U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102700772A (en) * | 2012-06-25 | 2012-10-03 | 河南中烟工业有限责任公司 | Automatic eliminating and picking device for S-shaped cigarette elevator |
| CN102700772B (en) * | 2012-06-25 | 2013-12-11 | 河南中烟工业有限责任公司 | Automatic eliminating and picking device for S-shaped cigarette elevator |
| CN104354935A (en) * | 2014-10-22 | 2015-02-18 | 中国电子科技集团公司第四十一研究所 | Defect detection device for drawn wire on transparent packaging material |
| CN108082601A (en) * | 2017-11-22 | 2018-05-29 | 河南中烟工业有限责任公司 | A kind of GD packing machine strips cigarette separator |
| CN110877756A (en) * | 2019-08-01 | 2020-03-13 | 浙江中烟工业有限责任公司 | Rejecting effectiveness monitoring method for on-line quality detection system of cigarette packaging machine |
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Granted publication date: 20101013 |
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| CX01 | Expiry of patent term |