CN205110159U - Tobacco curing case sealer smoke box appearance quality detecting system - Google Patents
Tobacco curing case sealer smoke box appearance quality detecting system Download PDFInfo
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- CN205110159U CN205110159U CN201520665699.3U CN201520665699U CN205110159U CN 205110159 U CN205110159 U CN 205110159U CN 201520665699 U CN201520665699 U CN 201520665699U CN 205110159 U CN205110159 U CN 205110159U
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Abstract
The utility model discloses a tobacco curing case sealer smoke box appearance quality detecting system, including image acquisition unit processing unit and execution unit, the image acquisition unit include camera mounting bracket, camera and image transmission, processing unit adopt programmable logic controler, execution unit include normal close formula solenoid valve, audible and visual alarm, smoke box alignment sensor, reject board power device and reject the board, the low -voltage line phase sequence signboard is advantageous in that, the utility model discloses utilize the image acquisition device to gather the outward appearance information on smoke box surface, then judge outward appearance message routing for PLC, if the smoke box quality has the problem, PLC will control the cylinder promotion rejection board rejection problem of rejecting smoke box, has guaranteed can not result in appearing mass defect owing to there being the problem smoke box on the production line of smoke box packing, secondarily, the utility model discloses still having adopted the smoke box alignment sensor, having guaranteed when the bring to rest of smoke box packagine machine, what the rejection board can be accurate rejects away the problem smoke box.
Description
Technical field
The utility model relates to tobacco curing field, particularly relates to a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system.
Background technology
The smoke box that tobacco curing cartoning sealing machine uses enters after cartoning sealing machine through steps such as FOLD AND PACK, the filling of bar cigarette, joint sealing, conveying and stamps, automatically finished product is produced, enter next production procedure, wherein, smoke box delivery track is made up of two transfer rollers and two feed belts, article two, feed belt connects the right and left of transfer roller respectively, and have the smoke box transmission track in space in the middle of forming, whole joint sealing process is full automatic; But because tobacco curing cartoning sealing machine is not equipped with smoke box appearance quality detection system, when there is the Appearance quality defects such as wrong version, dirty version and breakage when smoke box, tobacco curing cartoning sealing machine cannot defect recognition smoke box automatically, causes there is serious hidden danger of quality in the production process of tobacco curing cartoning sealing machine.
Utility model content
The purpose of this utility model is to provide a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system, in order to solve the problem having serious hidden danger of quality in smoke box production process caused because tobacco curing cartoning sealing machine is not equipped with smoke box appearance quality detection system.
In order to solve the problem, the utility model by the following technical solutions:
A kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system, comprises image acquisition units, processing unit and performance element; Described image acquisition units comprises camera installing rack, camera and image transmission, camera installing rack is arranged on above the delivery track of smoke box, and camera installing rack is at least provided with a top IMAQ camera, a left part IMAQ camera and a right part IMAQ camera, the output of camera is connected with the input of image transmission, and the output of image transmission is connected with the input of programmable logic controller (PLC);
Described processing unit adopts programmable logic controller (PLC);
Described performance element comprises normally closed solenoid valve, acoustic-optic alarm, smoke box alignment sensor, reject plate power set and reject plate, the contact of normally closed solenoid valve is connected on the on-off circuit of cartoning sealing machine, the first end of the coil of normally closed solenoid valve is connected to the output of programmable logic controller (PLC), second end ground connection of the coil of normally closed solenoid valve, the output of described smoke box alignment sensor connects the input of programmable logic controller (PLC), acoustic-optic alarm is all connected with the output of programmable logic controller (PLC) with the input of rejecting plate power set, reject plate power set to be used for providing power for rejecting plate, described rejecting plate is used for rejecting problem smoke box and reject plate and smoke box alignment sensor and be arranged on same straight line.
The side corresponding with smoke box delivery track on described rejecting plate is provided with the seal being carved with " problem smoke box " printed words.
Described programmable logic controller (PLC) adopts S7-200.
Described rejecting plate power set adopt rejects cylinder, and the output shaft of rejecting cylinder is connected with rejecting plate.
Described rejecting cylinder adopts single-stroke cylinder.
Described smoke box alignment sensor adopts photoelectric sensor.
Described photoelectric sensor is arranged on same straight line with rejecting plate.
First, the utility model utilizes image acquisition device to the appearance information on smoke box surface, then appearance information is sent to PLC, PLC judges after receiving appearance information, if smoke box quality is intact, then the detection of pending next smoke box such as, if smoke box quality has problem, PLC will control to reject cylinder and promote to reject plate and reject problem smoke box, ensure that to cause occurring mass defect due to existing problems smoke box on the production line of smoke box packaging; Secondly, the utility model additionally uses smoke box alignment sensor, ensures when smoke box packing machine is out of service, and rejecting plate can eliminate problem smoke box accurately; Again, the utility model is also provided with acoustic-optic alarm, and when PLC detects problem smoke box, acoustic-optic alarm will send sound and light alarm, reminds staff to note.
Accompanying drawing explanation
Fig. 1 is theory diagram of the present utility model;
Fig. 2 is the schematic diagram of image acquisition units described in the utility model.
Detailed description of the invention
As depicted in figs. 1 and 2, a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system, comprises image acquisition units, processing unit and performance element, described image acquisition units comprises camera installing rack 3, camera and image transmission, camera installing rack 3 is arranged on above the delivery track 1 of smoke box, in order to guarantee to collect than more comprehensive smoke box picture, camera installing rack 3 is at least provided with a top IMAQ camera 4, left part IMAQ camera 5 and a right part IMAQ camera 6, the output of camera is connected with the input of image transmission, and the output of image transmission is connected with the input of processing unit, described processing unit adopts programmable logic controller (PLC) (PLC), and programmable logic controller (PLC) adopts the programmable logic controller (PLC) (PLC) of S7-200 series, described performance element comprises normally closed solenoid valve, acoustic-optic alarm, smoke box alignment sensor, reject plate power set and reject plate, the contact of normally closed solenoid valve is connected on the on-off circuit of cartoning sealing machine, the first end of the coil of normally closed solenoid valve is connected to the output of programmable logic controller (PLC), second end ground connection of the coil of normally closed solenoid valve, the output of described smoke box alignment sensor connects the input of programmable logic controller (PLC) and described smoke box alignment sensor adopts photoelectric sensor, acoustic-optic alarm is all connected with the output of programmable logic controller (PLC) with the input of rejecting plate power set, reject plate power set to be used for providing power for rejecting plate, described rejecting plate power set adopt rejects cylinder, reject cylinder and adopt single-stroke cylinder, stressed of the piston rod of single-stroke cylinder moves to a direction and piston rod can automatically reset under the effect of back-moving spring, the output of rejecting the piston rod of cylinder is connected with rejecting plate, described photoelectric sensor is arranged on same straight line with rejecting plate.; The side corresponding with smoke box delivery track on described rejecting plate is provided with the seal being carved with " problem smoke box " printed words.
When using native system to tobacco curing cartoning sealing machine smoke box appearance quality detection, first image acquisition units is opened and closed tobacco curing cartoning sealing machine on-off circuit, because the magnetic valve be connected in tobacco curing cartoning sealing machine on-off circuit is normally closed type, so, as long as be closed tobacco curing cartoning sealing machine on-off circuit, two contact conductings of magnetic valve, tobacco curing cartoning sealing machine just can normally work, when smoke box is transported to the below of camera installing rack 3, top IMAQ camera 4 on camera installing rack 3 gathers the top graph picture of smoke box, left part IMAQ camera 5 gathers the left part image of smoke box, right part IMAQ camera 6 gathers the right part image of smoke box, when collected by camera to smoke box appearance information after, the smoke box appearance information collected will be transferred in PLC by image transmission by camera, PLC receives smoke box appearance information and processes smoke box appearance information and judge, if smoke box belongs to outward appearance smoke box up to standard, then PLC waits for and judging next smoke box appearance information, if smoke box belongs to problem smoke box, first PLC sends to acoustic-optic alarm and starts alarm signal, and acoustic-optic alarm sends sound and light alarm and reminds staff to note investigating (utilize PLC to carry out detection to image information and belong to the state of the art), simultaneously, when smoke box is transferred to the position of rejecting plate, smoke box alignment sensor sends smoke box to PLC and has arrived the signal of rejecting position, at this moment, PLC is to normally closed solenoid valve coil power transmission, and normally closed solenoid valve coil obtains electric contact and contact separation afterwards, the on-off circuit open circuit of tobacco curing cartoning sealing machine, tobacco curing cartoning sealing machine quits work, and problem smoke box stops transmission on transporting rail, meanwhile, PLC sends starting-up signal to rejecting cylinder, and the piston rod that cylinder is rejected in single-stroke pushes rejecting plate to problem smoke box, then rejects plate and problem smoke box is released smoke box delivery track 1 and utilizes seal on problem smoke box, stamp the mark of " problem smoke box ".
First, the utility model utilizes image acquisition device to the appearance information on smoke box surface, then appearance information is sent to PLC, PLC judges after receiving appearance information, if smoke box quality is intact, then the detection of pending next smoke box such as, if smoke box quality has problem, PLC will control to reject cylinder and promote to reject plate and reject problem smoke box, ensure that to cause occurring mass defect due to existing problems smoke box on the production line of smoke box packaging; Secondly, the utility model additionally uses smoke box alignment sensor, ensures when smoke box packing machine is out of service, and rejecting plate can eliminate problem smoke box accurately; Again, the utility model is also provided with acoustic-optic alarm, and when PLC detects problem smoke box, acoustic-optic alarm will send sound and light alarm, reminds staff to note.
Claims (7)
1. a tobacco curing cartoning sealing machine smoke box appearance quality detection system, is characterized in that: comprise image acquisition units, processing unit and performance element;
Described image acquisition units comprises camera installing rack, camera and image transmission, camera installing rack is arranged on above the delivery track of smoke box, and camera installing rack is at least provided with a top IMAQ camera, a left part IMAQ camera and a right part IMAQ camera, the output of camera is connected with the input of image transmission, and the output of image transmission is connected with the input of programmable logic controller (PLC);
Described processing unit adopts programmable logic controller (PLC);
Described performance element comprises normally closed solenoid valve, acoustic-optic alarm, smoke box alignment sensor, reject plate power set and reject plate, the contact of normally closed solenoid valve is connected on the on-off circuit of cartoning sealing machine, the first end of the coil of normally closed solenoid valve is connected to the output of programmable logic controller (PLC), second end ground connection of the coil of normally closed solenoid valve, the output of described smoke box alignment sensor connects the input of programmable logic controller (PLC), acoustic-optic alarm is all connected with the output of programmable logic controller (PLC) with the input of rejecting plate power set, reject plate power set to be used for providing power for rejecting plate, described rejecting plate is used for rejecting problem smoke box and reject plate and smoke box alignment sensor and be arranged on same straight line.
2. a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system according to claim 1, is characterized in that: the side corresponding with smoke box delivery track on described rejecting plate is provided with the seal being carved with " problem smoke box " printed words.
3. a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system according to claim 1, is characterized in that: described programmable logic controller (PLC) adopts S7-200.
4. a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system according to claim 1, is characterized in that: described rejecting plate power set adopt rejects cylinder, and the output shaft of rejecting cylinder is connected with rejecting plate.
5. a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system according to claim 4, is characterized in that: described rejecting cylinder adopts single-stroke cylinder.
6. a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system according to claim 1, is characterized in that: described smoke box alignment sensor adopts photoelectric sensor.
7. a kind of tobacco curing cartoning sealing machine smoke box appearance quality detection system according to claim 6, is characterized in that: described photoelectric sensor is arranged on same straight line with rejecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520665699.3U CN205110159U (en) | 2015-08-31 | 2015-08-31 | Tobacco curing case sealer smoke box appearance quality detecting system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520665699.3U CN205110159U (en) | 2015-08-31 | 2015-08-31 | Tobacco curing case sealer smoke box appearance quality detecting system |
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| CN205110159U true CN205110159U (en) | 2016-03-30 |
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| CN201520665699.3U Active CN205110159U (en) | 2015-08-31 | 2015-08-31 | Tobacco curing case sealer smoke box appearance quality detecting system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106645187A (en) * | 2016-11-29 | 2017-05-10 | 河南中烟工业有限责任公司 | Cigarette packet appearance detection and elimination device based on IPC (Industrial Process Control) technology |
| CN108620343A (en) * | 2018-04-09 | 2018-10-09 | 河南中烟工业有限责任公司 | A kind of smoke box appearance quality detection method based on CCD |
| CN109701891A (en) * | 2018-12-25 | 2019-05-03 | 浙江中烟工业有限责任公司 | A kind of bottom of box damage detection device and the method according to the damaged smoke box of detection device rejecting |
| CN109807071A (en) * | 2018-09-18 | 2019-05-28 | 红塔烟草(集团)有限责任公司 | A kind of smoke box appearance quality detection and offline checking system and its method |
-
2015
- 2015-08-31 CN CN201520665699.3U patent/CN205110159U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106645187A (en) * | 2016-11-29 | 2017-05-10 | 河南中烟工业有限责任公司 | Cigarette packet appearance detection and elimination device based on IPC (Industrial Process Control) technology |
| CN106645187B (en) * | 2016-11-29 | 2023-09-15 | 河南中烟工业有限责任公司 | Tobacco bale outward appearance detects removing devices based on IPC technique |
| CN108620343A (en) * | 2018-04-09 | 2018-10-09 | 河南中烟工业有限责任公司 | A kind of smoke box appearance quality detection method based on CCD |
| CN109807071A (en) * | 2018-09-18 | 2019-05-28 | 红塔烟草(集团)有限责任公司 | A kind of smoke box appearance quality detection and offline checking system and its method |
| CN109701891A (en) * | 2018-12-25 | 2019-05-03 | 浙江中烟工业有限责任公司 | A kind of bottom of box damage detection device and the method according to the damaged smoke box of detection device rejecting |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Zhengzhou agricultural road, Henan, No. 29 Patentee before: China Tobacco Henan Industrial Co., Ltd. |