CN105539921A - Automatic packaging method - Google Patents
Automatic packaging method Download PDFInfo
- Publication number
- CN105539921A CN105539921A CN201610005332.8A CN201610005332A CN105539921A CN 105539921 A CN105539921 A CN 105539921A CN 201610005332 A CN201610005332 A CN 201610005332A CN 105539921 A CN105539921 A CN 105539921A
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- Prior art keywords
- carrier
- weighing
- product
- specification sheets
- transport tape
- Prior art date
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 238000005303 weighing Methods 0.000 claims description 93
- 238000005520 cutting process Methods 0.000 claims description 37
- 230000005693 optoelectronics Effects 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 19
- 230000001105 regulatory effect Effects 0.000 claims description 16
- 230000001276 controlling effect Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000969 carrier Substances 0.000 abstract 4
- 239000000047 product Substances 0.000 description 113
- 238000010586 diagram Methods 0.000 description 11
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008034 disappearance Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses an automatic packaging method. The automatic packaging method comprises an automatic packaging system. The automatic packaging method comprises the following steps that product boxes and cables are placed on carriers manually; a photographing-detection mechanism photographs and detects the product boxes and the cables; unqualified products detected out through the photographing-detection mechanism are discharged through a first discharge mechanism; an instruction book feeding mechanism conducts instruction book feeding, and a first six-axis manipulator adsorbs an instruction book and puts the instruction book into the corresponding product box; a second material placing mechanism grabs the cables on the carriers and places the cables in the product boxes on the carriers respectively; a conveying belt conveys forwards the product boxes and the carriers containing the instruction books and the cables, a carrying mechanism carries the product boxes to a weighing-detection mechanism, and the weighing-detection mechanism weighs and detects the product boxes; and unqualified products detected through the weighing-detection mechanism are discharged through a second discharge mechanism. Automatic production and detection are achieved, so that manpower is saved, and the production efficiency is improved.
Description
Technical field
The present invention relates to packaging field, particularly relate to automatic packaging method.
Background technology
In computer, vision receiver, telephone set etc. are produced, the specification sheets of telephone wire, grid line and product is needed to put into a packaging bag, existing way is, mode is manually adopted to carry out, respectively telephone wire or electric wire and specification sheets are put into same packaging bag, manner of packing manually, labor strength is large, and may occur misplacing line, many unwrapping wire, few unwrapping wire, putting problems such as putting bright book more, make unstable product quality, and waste of manpower and man-hour, be unfavorable for automated production, increase human cost.
Summary of the invention
The technical matters that the present invention solves there is provided a kind of automatic distribution specification sheets and puts into product box, is automatically put into the automatic packaging method of cable again.
The technical solution adopted for the present invention to solve the technical problems is: automatic packaging method, comprise automatic packaging system, automatic packaging system comprises frame, frame is provided with transport tape and transport tape drive motor, transport tape is provided with multiple carrier for placing product, the outside of transport tape is disposed with testing agency of taking pictures, the first cutting agency, specification sheets feed mechanism, the second material placement mechanism, weigh testing agency and the second cutting agency along the transmission direction of transport tape; Described testing agency of taking pictures, the first cutting agency, specification sheets feed mechanism and the second material placement mechanism place are respectively arranged with carrier detent mechanism, and carrier detent mechanism comprises opto-electronic pickup and stops cylinder; The side of carrier detent mechanism is provided with carrier lift cylinder; Described second material placement mechanism comprises for being captured by the second material on carrier and being placed into the second six axis robot in product box;
One end of the product input of described testing agency of weighing arranges carrying mechanism for the product on carrier being transported to testing agency of weighing, carrying mechanism comprises carrying frame, the product mounting table be arranged in carrying frame, drive the carrying end lifting motor of product mounting table lifting and be arranged on carrying frame top for adsorbing and carrying the conveying robot structure of product;
Further comprising the steps of:
A product box and cable are manually placed on carrier by (), cable is positioned at the outside of product box;
B () transport tape will be placed with the carrier onwards transmission of product box and cable, the opto-electronic pickup at place of testing agency of taking pictures detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; Testing agency of taking pictures to take pictures detection to product box and cable;
Carrier c testing agency of taking pictures is detected by () transport tape after and product onwards transmission, the opto-electronic pickup at the first cutting agency place detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; The inferior-quality product blanking that first cutting agency detects testing agency of taking pictures;
D qualified carrier and product onwards transmission are detected by () transport tape in testing agency of taking pictures, the opto-electronic pickup at specification sheets feed mechanism place detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; Specification sheets feed mechanism is described book material loading, and a specification sheets adsorbs and puts into product box by the first six axis robot;
E qualified carrier and product onwards transmission are detected by () transport tape in testing agency of taking pictures, the opto-electronic pickup at the second material placement mechanism place detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; Cable on carrier captures and is placed in the product box on carrier by the second six axis robot of the second material placement mechanism;
F () transport tape will be placed with product box and the carrier onwards transmission of specification sheets and cable, product box is carried to testing agency of weighing by carrying mechanism, and testing agency of weighing to weigh detection to product box;
(g) second the symmetrical re-detection mechanism of cutting agency detect inferior-quality product blanking;
Manually be placed on carrier by the product box for placing material and to be placed into the cable in product box, testing agency of taking pictures to take pictures detection to the product box be placed on carrier and cable, and the first cutting agency carries out blanking to the off-grade that testing agency of taking pictures detects; Specification sheets is also placed in product box by specification sheets feed mechanism material loading; Cable is placed in product box by the second material placement mechanism, and testing agency of weighing to weigh detection to product, and the symmetrical re-detection mechanism of the second cutting agency detects inferior-quality product and carries out blanking; Achieve and automatically specification sheets, cable are put into product box and detected, achieve automated production, save manpower, improve production efficiency.
Further: described first cutting agency comprises material platform, material platform is provided with guide rail and Rodless cylinder, and the mouth of Rodless cylinder is provided with the supporting plate for being shifted out by described carrier.
Further: described specification sheets feed mechanism comprises feeding conveyer belt for carrying out material loading to the specification sheets feed bin being placed with specification sheets, the elevator that is elevated specification sheets feed bin and for being adsorbed by the specification sheets in specification sheets feed bin and being in place the first six axis robot in the product box on carrier, and the top of elevator is provided with the opto-electronic pickup of the height for sensing specification sheets; Described elevator comprises specification sheets feed bin frame for placing specification sheets feed bin, for the specification sheets terminal filament bar that drives specification sheets feed bin frame to be elevated and the servomotor driving specification sheets terminal filament bar to rotate, specification sheets feed bin sets up the locating dowel pin be equipped with for positioning specification sheets feed bin frame, specification sheets feed bin frame top be provided with hairbrush for stopping specification sheets.
Further: described in testing agency of weighing comprise weighing frame, weighing frame is provided with pan feeding transport tape of weighing, symmetrically arranged two end transport tapes of weighing, the end transport tape closing device and be arranged on the weighing unit at middle part of two transport tapes of weighing of weighing, weighing unit comprising electronic scales, being arranged on the regulating plate on electronic scales and being arranged on the weighing bracket for placing product on regulating plate, regulating plate is provided with regulating plate slide rail, weighing bracket is by slide block and regulating plate slide rail bearing fit; Weigh pan feeding transport tape and one weighs the guide plate held and to be provided with between transport tape for leading to product; The side of weighing unit is provided with the opto-electronic pickup for sensing product, and the input end of end transport tape of weighing is provided with the opto-electronic pickup for sensing product.
Further: described in testing agency of weighing also comprise lifting unit of weighing for driving weighing unit to be elevated, lifting unit of weighing comprises the lifter plate be connected with electronic scales, the end motor of weighing that terminal filament bar rotates is weighed in weigh terminal filament bar and the driving that drive lifter plate to be elevated.
Further: described second cutting agency comprise be arranged on described one weigh end transport tape outside off-grade frame, be arranged on the top of weighing frame single-shaft mechanical arm and be arranged on single-shaft mechanical arm for inferior-quality product being pushed into the push pedal on off-grade frame, single-shaft mechanical arm is provided with the opto-electronic pickup of the stroke for controlling single-shaft mechanical arm.
The invention has the beneficial effects as follows: be manually placed on carrier by the product box for placing material and to be placed into the cable in product box, to take pictures the industrial CCD camera calibration camera of testing agency, the product box be placed on carrier and cable are taken pictures detection, whether testing product box and cable have disappearance, and the first cutting agency carries out blanking to the off-grade that testing agency of taking pictures detects; Specification sheets, to specification sheets material loading, to be in place in the product box on carrier by sucker by specification sheets feed mechanism; Cable on carrier is placed into by the second material placement mechanism to be placed in the product box of specification sheets, testing agency of weighing to weigh detection to product, whether testing product is qualified, namely the first material and the second material whether has been put in product box, after detection of weighing completes, the symmetrical re-detection mechanism of the second cutting agency detects inferior-quality product and carries out blanking; Achieve and automatically specification sheets, cable are put into product box and detected, achieve automated production, save manpower, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is automatic flow package schematic diagram;
Fig. 2 is automatic packaging system schematic diagram;
Fig. 3 is automatic packaging system birds-eye view schematic diagram;
Fig. 4 is carrier detent mechanism and carrier lift cylinder schematic diagram;
Fig. 5 is specification sheets feed mechanism schematic diagram;
Fig. 6 is specification sheets feed bin frame schematic diagram;
Fig. 7 is the first cutting agency schematic diagram;
Fig. 8 is testing agency's schematic diagram of weighing;
Fig. 9 is testing agency's birds-eye view schematic diagram of weighing;
Figure 10 is testing agency's partial schematic diagram of weighing;
Figure 11 is carrying mechanism partial schematic diagram;
Be labeled as in figure: frame 1, carrier detent mechanism 11, carrier lift cylinder 12, transport tape 2, carrier 21, to take pictures testing agency 3, first cutting agency 4, material platform 41, guide rail 42, Rodless cylinder 43, supporting plate 44, specification sheets feed mechanism 5, specification sheets feed bin 51, feeding conveyer belt 52, elevator 53, first six axis robot structure 54, specification sheets feed bin frame 55, specification sheets terminal filament bar 56, servomotor 57, hairbrush 58, blanking load-transfer device 59, second material placement mechanism 6, second six axis robot 61, to weigh testing agency 7, weighing frame 71, to weigh pan feeding transport tape 72, weigh and hold transport tape 73, electronic scales 74, regulating plate 75, weighing bracket 76, lifter plate 77, guide plate 78, cutting agency 8, off-grade frame 81, single-shaft mechanical arm 82, push pedal 83, carrying mechanism 9, carrying frame 91, product mounting table 92, conveying robot structure 93, locating piece 94.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is illustrated further.
As shown in Figure 2 to Figure 3, automatic packaging method, comprise automatic packaging system, automatic packaging system comprises frame 1, frame 1 is provided with transport tape 2 and transport tape drive motor, transport tape 2 is provided with multiple carrier 21 for placing product, the outside of transport tape 2 is disposed with testing agency 3, first cutting agency 4 of taking pictures, specification sheets feed mechanism 5, second material placement mechanism 6, weigh testing agency 7 and the second cutting agency 8 along the transmission direction of transport tape 2; Described testing agency 3, first cutting agency 4 of taking pictures, specification sheets feed mechanism 5 and the second material placement mechanism 6 place are respectively arranged with carrier detent mechanism 11, and carrier detent mechanism 11 comprises opto-electronic pickup and stops cylinder; The side of carrier detent mechanism is provided with carrier lift cylinder.
As shown in Figure 6, described first cutting agency 4 comprises material platform 41, and material platform 41 is provided with guide rail 42 and Rodless cylinder 43, and the mouth of Rodless cylinder 43 is provided with the supporting plate 44 for being shifted out by described carrier 21.
As shown in Fig. 4 to Fig. 5, the elevator 53 that described specification sheets feed mechanism 5 comprises feeding conveyer belt 52 for carrying out material loading to the specification sheets feed bin 51 being placed with specification sheets, be elevated specification sheets feed bin 51 and for being adsorbed by the specification sheets in specification sheets feed bin and being in place the first six axis robot structure 54 in the product box on carrier 21, the top of elevator 53 is provided with the opto-electronic pickup of the height for sensing specification sheets.
Described elevator 53 comprises specification sheets feed bin frame 55 for placing specification sheets feed bin, for the specification sheets terminal filament bar 56 that drives specification sheets feed bin frame 55 to be elevated and the servomotor 57 driving specification sheets terminal filament bar 56 to rotate, specification sheets feed bin frame 55 is provided with the locating dowel pin for positioning specification sheets feed bin frame 55, specification sheets feed bin frame 55 top be provided with hairbrush 58 for stopping specification sheets.Specification sheets feed bin frame 55 is for placing the specification sheets feed bin 51 that specification sheets is housed, and servomotor 57 drives specification sheets terminal filament bar 56 to rotate the rising realizing specification sheets feed bin frame 55, thus realizes the rising of specification sheets; Locating dowel pin is used for carrying out spacing to specification sheets, and prevent specification sheets from running out of the outside of specification sheets feed bin 51, hairbrush 58, for unnecessary specification sheets being blocked in the inside of specification sheets feed bin 51, ensures that the sucker of the first six axis robot structure 54 once adsorbs a specification sheets.
Described specification sheets feed mechanism 5 also comprises the blanking load-transfer device 59 for being carried out exporting by the specification sheets feed bin taking specification sheets, blanking load-transfer device 59 is positioned at the below of feeding conveyer belt 52, and the entrance of feeding conveyer belt 52 and the exit of blanking load-transfer device 59 are provided with protection silk screen; After the specification sheets in specification sheets feed bin 51 has been adsorbed, manually the specification sheets feed bin 51 of sky is placed into blanking load-transfer device 59, carried by blanking load-transfer device 59, protection silk screen can play barrier effect, make specification sheets feed bin 51 be positioned on corresponding load-transfer device, improve the safety performance of equipment simultaneously.
Described second material placement mechanism 6 comprises for being captured by the second material on carrier and being placed into the second six axis robot 61 in product box.
As shown in Figure 7 to 9, described testing agency 7 of weighing comprises weighing frame 71, weighing frame 71 is provided with pan feeding transport tape 72 of weighing, symmetrically arranged two end transport tapes 73 of weighing, the end transport tape closing device and be arranged on the weighing unit at middle part of two transport tapes 73 of weighing of weighing, weighing unit comprising electronic scales 74, being arranged on the regulating plate 75 on electronic scales 74 and being arranged on the weighing bracket 76 for placing product on regulating plate 75, regulating plate 75 is provided with regulating plate slide rail, weighing bracket 76 is by slide block and regulating plate slide rail bearing fit; Weigh pan feeding transport tape 71 and one weighs the guide plate 78 held and to be provided with between transport tape for leading to product; The side of weighing unit is provided with the opto-electronic pickup for sensing product, and the input end of end transport tape 73 of weighing is provided with the opto-electronic pickup for sensing product.
Described testing agency 7 of weighing also comprises the lifting unit of weighing for driving weighing unit to be elevated, and lifting unit of weighing comprises the lifter plate 77 be connected with electronic scales 74, the end motor of weighing that terminal filament bar rotates is weighed in weigh terminal filament bar and the driving that drive lifter plate 77 to be elevated; Weigh testing agency 7 for driving the lifting of weighing unit, and make weighing unit can need to carry out according to different Product checking the adjustment of height, Applicable scope is wider.
Described cutting agency 8 comprise be arranged on described one weigh end transport tape outside off-grade frame 81, be arranged on the top of weighing frame 71 single-shaft mechanical arm 82 and be arranged on single-shaft mechanical arm 82 for inferior-quality product being pushed into the push pedal 83 on off-grade frame 81, single-shaft mechanical arm 82 is provided with the opto-electronic pickup of the stroke for controlling single-shaft mechanical arm.
As shown in Figure 10, one end of the product input of described testing agency 7 of weighing arranges carrying mechanism 9 for the product on carrier being transported to testing agency of weighing, carrying mechanism 9 comprises carrying frame 91, the product mounting table 92 be arranged in carrying frame 91, the carrying end lifting motor driving product mounting table 92 to be elevated and be arranged on carrying frame 91 top for adsorbing and carrying the conveying robot structure 93 of product; Described product mounting table 92 is provided with for the locating piece 94 by product orientation.
As shown in Figure 1, further comprising the steps of:
A product box and cable are manually placed on carrier 21 by (), cable is positioned at the outside of product box.
B () transport tape 2 will be placed with carrier 21 onwards transmission of product box and cable, the opto-electronic pickup at place of testing agency 3 of taking pictures detects that carrier 21 arrives, and the piston rod of positioning cylinder stretches out locates carrier 21; Take pictures testing agency 3, namely industrial CCD camera to be taken pictures detection to product box and cable.
Carrier 21 onwards transmission c testing agency 3 of taking pictures is detected by () transport tape 2 after, the opto-electronic pickup at the first cutting agency 4 place detects that carrier 21 arrives, and the piston rod of positioning cylinder stretches out locates carrier 21; The inferior-quality product blanking that first cutting agency 4 detects testing agency 3 of taking pictures; Concrete, when the industrial CCD camera calibration camera calibration of testing agency 3 of taking pictures goes out that on carrier, product lacks material, the carrier 21 of the first cutting agency 4 to scarce material carries out blanking, and namely the piston rod of carrier lift cylinder 12 stretches out, and is raised by carrier, Rodless cylinder 43 drives supporting plate 44 to stretch out, be positioned at the below of carrier 21, the piston rod of carrier lift cylinder 12 is retracted, and carrier 21 drops on supporting plate 44, supporting plate 44 is regained, and is transported to by carrier 21 on material platform 41.
D qualified carrier 21 and product onwards transmission are detected by () transport tape 2 in testing agency 3 of taking pictures, the opto-electronic pickup at specification sheets feed mechanism 5 place detects that carrier 21 arrives, and the piston rod of positioning cylinder stretches out locates carrier 21; Specification sheets feed mechanism 5 is described book material loading, and a specification sheets adsorbs and puts into product box by the first six axis robot 54.Concrete, feeding conveyer belt 52 carries out material loading to the specification sheets feed bin 51 being placed with specification sheets, manually specification sheets feed bin 51 is put into elevator 53, the end of the first six axis robot structure 54 is provided with sucker, and a specification sheets adsorbs and is transported to the product box be positioned on carrier 21 by sucker; Opto-electronic pickup remains on the height of setting for controlling uppermost specification sheets, so that the sucker of the first six axis robot structure 54 carries out adsorbing and carries.
E qualified carrier and product onwards transmission are detected by () transport tape 2 in testing agency 3 of taking pictures, the opto-electronic pickup at the second material placement mechanism 6 place detects that carrier 21 arrives, and the piston rod of positioning cylinder stretches out locates carrier; Cable on carrier 21 captures and is placed in the product box on carrier 21 by the second six axis robot 61 of the second material placement mechanism 6; The end of the second six axis robot 61 is provided with jaw, places in the product box of specification sheets, and be positioned at the top of specification sheets for being placed on the second material gripping on carrier 21 and being placed into.
F () transport tape will be placed with product box and the carrier onwards transmission of specification sheets and cable, product box is carried to testing agency of weighing by carrying mechanism, and testing agency of weighing to weigh detection to product box; Product to be detected is delivered on the weighing bracket 76 of weighing unit by pan feeding transport tape 72 of weighing, for the opto-electronic pickup sensing product, what the side of weighing unit was arranged detects that product arrives after on weighing bracket 76, electronic scales 74 pairs of products are weighed, and judge that whether product is qualified according to the weight of the product claimed, if the weight of the product claimed is in the scope of setting, then product is qualified, if the product claimed weigh less than or higher than setting scope, more then product nonconformity, namely put or put into material situation less.Product checking is carried out by the mode of weighing, accurately easy to detect.The conveying robot structure 93 of carrying mechanism carries out for product to be detected being transported to testing agency 9 of weighing detection of weighing, and achieves automated handling, convenient in carrying, saves artificial; Meanwhile, the locating piece 94 on product mounting table 92, for positioning product, makes product more accurate in the position of product mounting table, so that the carrying of conveying robot structure 93.One end of the product input of carrying mechanism 9 is provided with the carrier cutting agency similar with described first cutting agency 4, comprise charging area under carrier, charging area is provided with guide rail and Rodless cylinder under carrier, the mouth of Rodless cylinder is provided with the supporting plate for being shifted out by described carrier; After the product carrying on carrier is walked by carrying mechanism 9, carrier cutting agency carries out blanking to carrier 21, namely the piston rod of carrier lift cylinder stretches out, raised by carrier, Rodless cylinder drives supporting plate to stretch out, and is positioned at the below of carrier, the piston rod of carrier lift cylinder is retracted, carrier 21 drops on supporting plate, and supporting plate is regained, and is transported to by carrier on material platform 41.
G inferior-quality product blanking detects in () second cutting agency 8 symmetrical re-detection mechanism 7.When testing agency 7 of weighing detects that product is qualified, by manually carrying out blanking or continuing transmission by end transport tape 73 of weighing, qualified product is delivered to next process; Detecting inferior-quality product then drives push pedal 83 to push on the off-grade frame 81 in the outside of a described end transport tape of weighing by the single-shaft mechanical arm 82 on the top of weighing frame 71.
Automatic packaging method of the present invention, manually be placed on carrier by the product box for placing material and to be placed into the cable in product box, to take pictures the industrial CCD camera calibration camera of testing agency, the product box be placed on carrier and cable are taken pictures detection, whether testing product box and cable have disappearance, and the first cutting agency carries out blanking to the off-grade that testing agency of taking pictures detects; Specification sheets, to specification sheets material loading, to be in place in the product box on carrier by sucker by specification sheets feed mechanism; Cable on carrier is placed into by the second material placement mechanism to be placed in the product box of specification sheets, testing agency of weighing to weigh detection to product, whether testing product is qualified, namely the first material and the second material whether has been put in product box, after detection of weighing completes, the symmetrical re-detection mechanism of the second cutting agency detects inferior-quality product and carries out blanking; Achieve and automatically specification sheets, cable are put into product box and detected, achieve automated production, save manpower, improve production efficiency.
Above-described detailed description of the invention; object of the present invention, technical scheme and beneficial effect are further described; be understood that; the foregoing is only the specific embodiment of the present invention; be not limited to the present invention; within the spirit and principles in the present invention all, any amendment made, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. automatic packaging method, comprise automatic packaging system, it is characterized in that: automatic packaging system comprises frame, frame is provided with transport tape and transport tape drive motor, transport tape is provided with multiple carrier for placing product, the outside of transport tape is disposed with testing agency of taking pictures, the first cutting agency, specification sheets feed mechanism, the second material placement mechanism, weigh testing agency and the second cutting agency along the transmission direction of transport tape; Described testing agency of taking pictures, the first cutting agency, specification sheets feed mechanism and the second material placement mechanism place are respectively arranged with carrier detent mechanism, and carrier detent mechanism comprises opto-electronic pickup and stops cylinder; The side of carrier detent mechanism is provided with carrier lift cylinder; Described second material placement mechanism comprises for being captured by the second material on carrier and being placed into the second six axis robot in product box;
One end of the product input of described testing agency of weighing arranges carrying mechanism for the product on carrier being transported to testing agency of weighing, carrying mechanism comprises carrying frame, the product mounting table be arranged in carrying frame, drive the carrying end lifting motor of product mounting table lifting and be arranged on carrying frame top for adsorbing and carrying the conveying robot structure of product;
Further comprising the steps of:
A product box and cable are manually placed on carrier by (), cable is positioned at the outside of product box;
B () transport tape will be placed with the carrier onwards transmission of product box and cable, the opto-electronic pickup at place of testing agency of taking pictures detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; Testing agency of taking pictures to take pictures detection to product box and cable;
Carrier c testing agency of taking pictures is detected by () transport tape after and product onwards transmission, the opto-electronic pickup at the first cutting agency place detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; The inferior-quality product blanking that first cutting agency detects testing agency of taking pictures;
D qualified carrier and product onwards transmission are detected by () transport tape in testing agency of taking pictures, the opto-electronic pickup at specification sheets feed mechanism place detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; Specification sheets feed mechanism is described book material loading, and a specification sheets adsorbs and puts into product box by the first six axis robot;
E qualified carrier and product onwards transmission are detected by () transport tape in testing agency of taking pictures, the opto-electronic pickup at the second material placement mechanism place detects that carrier arrives, and the piston rod of positioning cylinder stretches out locates carrier; Cable on carrier captures and is placed in the product box on carrier by the second six axis robot of the second material placement mechanism;
F () transport tape will be placed with product box and the carrier onwards transmission of specification sheets and cable, product box is carried to testing agency of weighing by carrying mechanism, and testing agency of weighing to weigh detection to product box;
(g) second the symmetrical re-detection mechanism of cutting agency detect inferior-quality product blanking.
2. automatic packaging method as claimed in claim 1, is characterized in that: described first cutting agency comprises material platform, and material platform is provided with guide rail and Rodless cylinder, and the mouth of Rodless cylinder is provided with the supporting plate for being shifted out by described carrier.
3. automatic packaging method as claimed in claim 1, it is characterized in that: described specification sheets feed mechanism comprises feeding conveyer belt for carrying out material loading to the specification sheets feed bin being placed with specification sheets, the elevator that is elevated specification sheets feed bin and for being adsorbed by the specification sheets in specification sheets feed bin and being in place the first six axis robot in the product box on carrier, and the top of elevator is provided with the opto-electronic pickup of the height for sensing specification sheets; Described elevator comprises specification sheets feed bin frame for placing specification sheets feed bin, for the specification sheets terminal filament bar that drives specification sheets feed bin frame to be elevated and the servomotor driving specification sheets terminal filament bar to rotate, specification sheets feed bin sets up the locating dowel pin be equipped with for positioning specification sheets feed bin frame, specification sheets feed bin frame top be provided with hairbrush for stopping specification sheets.
4. automatic packaging method as claimed in claim 1, it is characterized in that: described in testing agency of weighing comprise weighing frame, weighing frame is provided with pan feeding transport tape of weighing, symmetrically arranged two end transport tapes of weighing, the end transport tape closing device and be arranged on the weighing unit at middle part of two transport tapes of weighing of weighing, weighing unit comprising electronic scales, being arranged on the regulating plate on electronic scales and being arranged on the weighing bracket for placing product on regulating plate, regulating plate is provided with regulating plate slide rail, weighing bracket is by slide block and regulating plate slide rail bearing fit; Weigh pan feeding transport tape and one weighs the guide plate held and to be provided with between transport tape for leading to product; The side of weighing unit is provided with the opto-electronic pickup for sensing product, and the input end of end transport tape of weighing is provided with the opto-electronic pickup for sensing product.
5. automatic packaging method as claimed in claim 4, it is characterized in that: described in testing agency of weighing also comprise lifting unit of weighing for driving weighing unit to be elevated, lifting unit of weighing comprises the lifter plate be connected with electronic scales, the end motor of weighing that terminal filament bar rotates is weighed in weigh terminal filament bar and the driving that drive lifter plate to be elevated.
6. automatic packaging method as claimed in claim 1, it is characterized in that: described second cutting agency comprise be arranged on described one weigh end transport tape outside off-grade frame, be arranged on the top of weighing frame single-shaft mechanical arm and be arranged on single-shaft mechanical arm for inferior-quality product being pushed into the push pedal on off-grade frame, single-shaft mechanical arm is provided with the opto-electronic pickup of the stroke for controlling single-shaft mechanical arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610005332.8A CN105539921B (en) | 2016-01-07 | 2016-01-07 | automatic packaging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610005332.8A CN105539921B (en) | 2016-01-07 | 2016-01-07 | automatic packaging method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105539921A true CN105539921A (en) | 2016-05-04 |
| CN105539921B CN105539921B (en) | 2017-10-13 |
Family
ID=55819574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610005332.8A Active CN105539921B (en) | 2016-01-07 | 2016-01-07 | automatic packaging method |
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Cited By (12)
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| CN107458676A (en) * | 2017-07-30 | 2017-12-12 | 合肥徽工工业自动化工程有限公司 | A kind of method of automatic packaging |
| CN107719791A (en) * | 2017-11-09 | 2018-02-23 | 江苏大丰和顺电子有限公司 | A kind of television set packing box transmitting device with function of weighing |
| CN109080864A (en) * | 2018-09-10 | 2018-12-25 | 云南昆船电子设备有限公司 | A kind of pipe tobacco automatic ration method cased and the production line used |
| CN109277314A (en) * | 2018-10-18 | 2019-01-29 | 上海创志实业有限公司 | A kind of weighing of automobile oil cooler and vision detection system |
| CN109353553A (en) * | 2018-11-30 | 2019-02-19 | 中天智能装备有限公司 | Automatic box packing device |
| CN109625410A (en) * | 2019-01-22 | 2019-04-16 | 昆山湖大机器人技术有限公司 | Sanitary ware packing device |
| CN110053966A (en) * | 2019-05-21 | 2019-07-26 | 深圳市华龙精密模具有限公司 | A kind of product testing material collecting device and method |
| CN112758404A (en) * | 2020-12-29 | 2021-05-07 | 常熟理工学院 | A packagine machine constructs for bow-shaped silk packaging production line |
| CN113138136A (en) * | 2021-06-08 | 2021-07-20 | 广东优科检测认证有限公司 | SMD fastness test device |
| CN113532282A (en) * | 2021-06-17 | 2021-10-22 | 深圳市骏创科技有限公司 | Automatic change detection, packing integrated form production facility |
| CN114789142A (en) * | 2022-03-24 | 2022-07-26 | 浙江博控自动化技术有限公司 | Material detection device based on pressure sensor |
| CN114933072A (en) * | 2022-06-30 | 2022-08-23 | 歌尔股份有限公司 | Boxing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107458676A (en) * | 2017-07-30 | 2017-12-12 | 合肥徽工工业自动化工程有限公司 | A kind of method of automatic packaging |
| CN107719791A (en) * | 2017-11-09 | 2018-02-23 | 江苏大丰和顺电子有限公司 | A kind of television set packing box transmitting device with function of weighing |
| CN109080864A (en) * | 2018-09-10 | 2018-12-25 | 云南昆船电子设备有限公司 | A kind of pipe tobacco automatic ration method cased and the production line used |
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| CN109277314A (en) * | 2018-10-18 | 2019-01-29 | 上海创志实业有限公司 | A kind of weighing of automobile oil cooler and vision detection system |
| CN109277314B (en) * | 2018-10-18 | 2024-07-09 | 上海创志实业有限公司 | Automobile oil cooler weighing and visual detection system |
| CN109353553A (en) * | 2018-11-30 | 2019-02-19 | 中天智能装备有限公司 | Automatic box packing device |
| CN109625410A (en) * | 2019-01-22 | 2019-04-16 | 昆山湖大机器人技术有限公司 | Sanitary ware packing device |
| CN110053966B (en) * | 2019-05-21 | 2023-12-15 | 深圳市华龙精密模具有限公司 | Product detection receiving device and method |
| CN110053966A (en) * | 2019-05-21 | 2019-07-26 | 深圳市华龙精密模具有限公司 | A kind of product testing material collecting device and method |
| CN112758404A (en) * | 2020-12-29 | 2021-05-07 | 常熟理工学院 | A packagine machine constructs for bow-shaped silk packaging production line |
| CN113138136A (en) * | 2021-06-08 | 2021-07-20 | 广东优科检测认证有限公司 | SMD fastness test device |
| CN113138136B (en) * | 2021-06-08 | 2023-08-25 | 广东优科检测认证有限公司 | SMD fastness test device |
| CN113532282B (en) * | 2021-06-17 | 2023-08-11 | 深圳市骏创科技有限公司 | Automatic change detection, packing integrated production facility |
| CN113532282A (en) * | 2021-06-17 | 2021-10-22 | 深圳市骏创科技有限公司 | Automatic change detection, packing integrated form production facility |
| CN114789142A (en) * | 2022-03-24 | 2022-07-26 | 浙江博控自动化技术有限公司 | Material detection device based on pressure sensor |
| CN114933072A (en) * | 2022-06-30 | 2022-08-23 | 歌尔股份有限公司 | Boxing device |
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Denomination of invention: Automatic packaging method Effective date of registration: 20220526 Granted publication date: 20171013 Pledgee: Bank of China Limited Suzhou Yangtze River Delta integration Demonstration Zone Branch Pledgor: SUZHOU JINGSHUO AUTOMATION EQUIPMENT Co.,Ltd. Registration number: Y2022980006518 |
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