CN112108388A - Intelligent sorting method and system for aerated concrete products - Google Patents
Intelligent sorting method and system for aerated concrete products Download PDFInfo
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- CN112108388A CN112108388A CN202011064631.1A CN202011064631A CN112108388A CN 112108388 A CN112108388 A CN 112108388A CN 202011064631 A CN202011064631 A CN 202011064631A CN 112108388 A CN112108388 A CN 112108388A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Sorting Of Articles (AREA)
Abstract
The invention discloses an intelligent sorting method and system for aerated concrete products, which comprises a blank receiving conveying area, a separating and breaking layering area, a grouping conveying area, a sorting area, a visual identification system and a sorting device which are sequentially connected end to end; the blank receiving and conveying area receives single-row multi-layer aerated concrete block piles from the steam-curing vehicle; the breaking-off layered area realizes breaking off the delivered aerated concrete block piles to form a single-layer green body; the marshalling conveying area is used for decomposing the transmitted single-layer green bodies to form a plurality of single-block green bodies or a single-section green body consisting of a plurality of single-block green bodies; the visual identification system spans the grouping conveying area, visually identifies the single green bodies or the single green bodies to be sorted, and outputs a control command to the sorting device according to an analysis result; the sorting device automatically takes out the damaged green bodies to finish the sorting of the green bodies. The invention can intelligently sort aerated concrete products, improves the working efficiency and reduces the labor and transportation cost.
Description
Technical Field
The invention belongs to the technical field of aerated concrete product packaging, and relates to an intelligent sorting method and system for aerated concrete products.
Background
At present, the prior aerated concrete block packaging and transporting mode in China is to directly package and transport products after the products are discharged from a kettle without splitting and sorting, so that damaged blanks certainly exist in the packaged blocks, and the transaction of the aerated concrete block is to determine the final transaction quantity according to the quantity of complete products unloaded to a use site, so that the damaged products are transported to the use site but do not have any value, and therefore, the damaged blanks are required to be sorted in the packaging process of the blocks.
Meanwhile, the aerated concrete plates are generally sorted and distinguished in a mode of human eye observation before being delivered to a factory for packaging and transportation, and the plates with problems are found and then separated and clamped by a single plate manually, so that the problems of time and labor waste and manual omission are easily caused. The need for problem sorting of sheet materials is more acute due to the higher value of the sheet materials.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the method and the system for intelligently sorting the aerated concrete products can intelligently sort the aerated concrete products, improve the working efficiency and reduce the labor and transportation cost.
In order to achieve the purpose, the invention adopts the technical scheme that: an intelligent sorting method for aerated concrete products comprises the following steps:
the first step is as follows: automatically decomposing a single-row multi-layer aerated concrete block pile into a single-layer green body through breaking and layering areas;
the second step is that: conveying the single-layer green bodies to a grouping conveying area layer by layer, and decomposing the whole layer of green bodies into a plurality of single green bodies or a single-section green body consisting of a plurality of single green bodies in the green body conveying process of the grouping conveying area;
the third step: acquiring image information of the single blank or the single blank in the step two by adopting a visual recognition system;
the fourth step: the computer in the visual identification system compares and analyzes the image information acquired in the third step with the image information of the good product which is input into the computer in advance, and outputs a control command to the sorting device according to the analysis result;
the fifth step: the sorting device automatically takes out the damaged green bodies to finish the sorting of the green bodies.
Further, the visual recognition system spans the grouping conveying area and comprises at least one camera for acquiring image information of the blank body.
Further, when the visual recognition system collects image information, for the single blanks, the camera takes pictures of the upper surface, the front surface, the rear surface, the left surface and the right surface of each blank to collect the image information; for the single-section green body, the camera takes pictures of the upper surface, the left surface and the right surface of each section of green body to acquire image information.
Further, the single-row multi-layer aerated concrete block brick pile is replaced by a single-row multi-layer plate. And a camera in the visual recognition system photographs the upper surface, the lower surface, the left surface and the right surface of the plate to acquire image information.
Further, the output end of the dividing and breaking layered area and the input end of the grouping conveying area are connected to form a main conveying line, the main conveying line is set into one group or a plurality of groups, and the main conveying line share one set of vision recognition system and sorting device.
An intelligent sorting system for aerated concrete products comprises a blank receiving conveying area, a separating and breaking layering area, a grouping conveying area, a visual identification system and a sorting device which are sequentially connected end to end; the blank receiving and conveying area receives single-row multi-layer aerated concrete block piles from the steam-curing vehicle; the breaking-off conveying line of the breaking-off layered area is provided with a brick clamping fixture for clamping a bottom blank of the aerated concrete block pile, a breaking-off fixture for clamping a penultimate blank is arranged above the breaking-off conveying line of the breaking-off layered area, and the breaking-off layered area is under the combined action of the brick clamping fixture and the breaking-off fixture to realize breaking off the conveyed aerated concrete block pile to form a single-layer blank; the marshalling conveying area is used for decomposing the transmitted single-layer green bodies to form a plurality of single green bodies or a single green body consisting of a plurality of single green bodies; the visual recognition system spans the grouping conveying area and comprises a camera for acquiring image information of a single blank or a single blank and a computer connected with the camera for analyzing and processing the image information; the sorting device receives a control command from the computer and is used for taking out and placing the damaged green bodies in a waste box.
Further, the grouping conveying area comprises a grouping cache area, a grouping decomposition area, a grouping identification conveying area and a grouping sorting conveying area which are sequentially connected in an end-to-end manner, and the grouping cache area is connected with the breaking conveying lines of the breaking layering area in an end-to-end manner; a main shaft for connecting adjacent conveying lines is arranged at the joint of each two adjacent areas so as to realize the stable operation of the blank body; the marshalling cache area and the marshalling decomposition area decompose the single-layer green body into a single-section green body or a single-block green body through the start-stop control of the marshalling cache area and the marshalling decomposition area; the visual identification system is arranged at the marshalling identification conveying area, the sorting device is arranged at the marshalling sorting conveying area, and blanks to be sorted are conveyed to the sorting area through the marshalling sorting conveying area to be clamped by the sorting device conveniently.
The invention has the following beneficial effects: (1) the system is convenient to operate, saves labor force, generally improves working efficiency, reduces transportation cost and realizes production automation.
(2) Compared with a sorting mode observed by human eyes, the sorting method can effectively avoid the problem of manual omission, and greatly reduces the error rate; meanwhile, the secondary damage to the blank body caused by manual operation can be avoided, and the breakage rate is reduced.
(3) This system adopts one set of visual identification system and sorting device, carries out intelligent sorting to the aerated concrete product on two transfer chains simultaneously, can the operation in batches to equipment mechanism is compact, has reduced installation space.
Drawings
FIG. 1 is a schematic structural diagram of a first embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a second embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a third embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a fourth embodiment of the present invention;
FIG. 5 is a schematic diagram of the embodiment of FIG. 4;
fig. 6 is an isometric side view of fig. 5.
Reference numerals: 1. a receiving and conveying area; 2. breaking the layering area; 3. a marshalling conveying area; 4. a visual recognition system; 5. a sorting device; 6. a sorting area; 11. stacking aerated concrete blocks; 12. a plate blank; 13. a blank receiving lifting platform; 21. a single-layer block green body; 22. a single-layer plate blank; 23. breaking the clamp; 24. breaking off the conveying line; 31. a single-section green body; 32. a single green body; 33. a single sheet blank; 34. grouping a cache region; 35. grouping a decomposition area; 36. grouping identification conveying areas; 37. grouping, sorting and conveying areas; 51. a sorting robot; 61. a waste bin.
Detailed Description
The invention is described in further detail below with reference to the figures and the embodiments.
Example one
As shown in fig. 1, 5 and 6, the intelligent sorting system for aerated concrete products comprises a blank receiving conveying area 1, a separating and breaking layering area 2, a grouping conveying area 3 and a sorting area 6, a visual identification system 4 and a sorting device 5.
The blank receiving conveying area 1, the separating and breaking layering area 2, the grouping conveying area 3 and the sorting area 6 are sequentially connected end to end, and the visual identification system 4 and the sorting device 5 span one section of the grouping conveying area 3.
The blank receiving and conveying area 1 receives a single-row multi-layer aerated concrete block pile 11 from a steam-curing vehicle, and in specific implementation, the aerated concrete block pile 11 on the steam-curing vehicle consists of a row of products, each row of products consists of a plurality of layers of products, and each layer of products consists of a plurality of products. The finished product fixture integrally clamps the aerated concrete block pile 11 and then is placed in the blank receiving conveying area 1. Further, the specific functions of the blank receiving conveying area 1 can be completed by extending the separating conveying line 24 of the separating and separating area 2 and then placing the blank receiving lifting platform 13 in the middle of the separating conveying line 24.
A group of brick clamping fixtures are arranged on the separating conveying line 24 of the separating and separating area 2 and are used for clamping the bottom green body of the aerated concrete block pile 11; the separating clamp 23 is arranged above the conveying line of the separating and separating area 2 and used for clamping the penultimate green bodies, and under the combined action of the brick clamping clamp and the separating clamp 23, the green bodies above the penultimate green bodies are clamped, so that the separating and separating of the multilayer green bodies are realized, the single-layer building block green bodies 21 are formed, and the single-layer building block green bodies 21 are conveyed to the grouping conveying area 3.
The marshalling conveyor zone 3 serves to disintegrate the single-layer block blanks 21 that are being transferred. The grouping conveying area 2 comprises a grouping cache area 34, a grouping decomposition area 35, a grouping identification conveying area 36 and a grouping sorting conveying area 37 which are connected end to end in sequence, wherein the grouping cache area 34 is connected with the separating conveying lines 24 of the separating and layering area 2 end to end, and the grouping sorting conveying area 37 is connected with the conveying lines of the sorting area 6 end to end; and the joint of each two adjacent areas is provided with a main shaft for connecting adjacent conveying lines so as to realize the stable operation of the blank body.
In specific implementation, the dividing and breaking layering area 2 is matched with the marshalling conveying area 3, and the single-layer green bodies are conveyed to the marshalling conveying area 3 layer by layer; by controlling the start and stop of the marshalling cache region 34 and the marshalling decomposition region 35 of the marshalling conveying region 3, the whole layer of blanks are decomposed into a plurality of single-section blanks 31, and the single-section blanks 31 are composed of a plurality of single-block blanks.
The vision recognition system 4 spans the grouping recognition conveying area 36 of the grouping conveying area 3 and comprises a camera for acquiring image information of single-block blanks or single-section blanks and a computer connected with the camera for analyzing and processing the image information; the sorting device receives control commands from the computer for taking out damaged blanks to a waste bin 61. The camera can select a line scanning industrial camera, the condition that whether the single-section blank body 31 is damaged or not is judged through image comparison analysis of different pixels and good products caused by cracks and defects existing on the picture, and the sorting device 5 carries out corresponding operation according to a received control command.
The sorting device 5 is arranged at the grouping and sorting conveying area 37 of the grouping and conveying area 3, after image information of blanks to be sorted is collected by the visual recognition system 4, the blanks are conveyed to the sorting area 6 after passing through the grouping and sorting conveying area 37, the sorting device 5 clamps damaged blanks in the sorting area 6, and the damaged blanks are placed in the waste bin 61 on one side to be collected. The sorting device 5 is a sorting robot 51 with a gripper.
An intelligent sorting method for aerated concrete products comprises the following steps:
the first step is as follows: integrally clamping a single-row multi-layer aerated concrete block pile 11 placed on a steam curing vehicle by a finished product clamp, placing the aerated concrete block pile 11 in a blank receiving conveying area 1, and conveying the aerated concrete block pile 11 to a separating and breaking layering area 2 by the blank receiving conveying area 1;
the second step is that: automatically decomposing a single-row multi-layer aerated concrete block pile 11 into a single-layer block green body 21 through the breaking-off layered area 2;
the third step: the single-layer building block green bodies 21 are conveyed to a marshalling conveying area 3 layer by layer, and the marshalling conveying area 3 decomposes the whole single-layer building block green bodies 21 into a plurality of single-section green bodies 31 in the green body conveying process;
the fourth step: the visual recognition system 4 is adopted to collect image information of the single-section blank body 31, preferably, the visual recognition system 4 comprises three cameras, and the cameras are used for photographing the upper surface, the left surface and the right surface of the single-section blank body 31 respectively to collect image information; it should be clear that the conveying direction of the grouped conveying area 3 is the front, and the left side and the right side are correspondingly defined;
the fifth step: the computer in the visual recognition system 4 compares and analyzes the acquired image information with the image information of the good products which is recorded into the computer in advance, and outputs a control command to the sorting device 5 according to the analysis result;
and a sixth step: the sorting device 5 automatically takes out the damaged green bodies to finish the sorting of the green bodies.
Example two
As shown in fig. 2, unlike the first embodiment, the grouping and conveying area 3 decomposes the single-layer block blank 21 into a plurality of single-block blanks 32, the number of cameras of the visual recognition system 4 is five, and when the single-block blanks 32 enter the visual recognition system 4, the cameras respectively take pictures of the upper surface, the front surface, the rear surface, the left surface and the right surface of the single-block blanks 32 to distinguish whether the blocks are damaged.
EXAMPLE III
As shown in fig. 3, unlike the first embodiment, the sorted product is replaced with a plate. Since the sheets are in a plurality of layers in height, each layer typically comprises 1 sheet and at most 2 sheets, the broken sheets pass through the grouping conveyor 3 and then pass through the vision recognition system 4 in the form of a single sheet.
The multi-layer plate blank 12 is firstly decomposed into single-layer plate blanks 22 by breaking the layering area 2, and then the single-layer plate blanks 22 are decomposed into single-plate blanks 33 by the marshalling and conveying area 3. When the single plate blank 33 passes through the visual recognition system 4, the camera photographs the upper surface, the lower surface, the left surface and the right surface of the single plate blank 33 to acquire image information so as to distinguish whether the plate is damaged or not.
Example four
As shown in fig. 4, unlike the first, second and third embodiments, two groups of main conveyor lines, which share the finished product clamp, the vision recognition system 4 and the sorting device 5, may be arranged in parallel to improve the production efficiency, so as to improve the efficiency and reduce the investment.
In specific implementation, the blank receiving conveying area 1, the dividing and breaking layering area 2 and the grouping conveying area 3 are sequentially connected in an end-to-end manner and are arranged into two parallel groups, the visual recognition system 4 and the sorting device 5 span the grouping conveying area 3, and the visual recognition system 4 and the sorting device 5 simultaneously perform visual recognition and sorting operation on the aerated concrete block blanks or plates on the two groups of conveying lines. The number of cameras of the visual recognition system 4 is set according to actual requirements.
It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the present disclosure, and are not used for limiting the conditions that the present disclosure can be implemented, so that the present disclosure is not technically significant, and any structural modifications, ratio changes or size adjustments should still fall within the scope of the present disclosure without affecting the efficacy and the achievable purpose of the present disclosure.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The intelligent sorting method of the aerated concrete products is characterized by comprising the following steps:
the first step is as follows: automatically decomposing a single-row multi-layer aerated concrete block pile into a single-layer green body through breaking and layering areas;
the second step is that: conveying the single-layer green bodies to a grouping conveying area layer by layer, and decomposing the whole layer of green bodies into a plurality of single green bodies or a single-section green body consisting of a plurality of single green bodies in the green body conveying process of the grouping conveying area;
the third step: acquiring image information of the single blank or the single blank in the step two by adopting a visual recognition system;
the fourth step: the computer in the visual identification system compares and analyzes the image information acquired in the third step with the image information of the good product which is input into the computer in advance, and outputs a control command to the sorting device according to the analysis result;
the fifth step: the sorting device automatically takes out the damaged green bodies to finish the sorting of the green bodies.
2. The intelligent sorting method of aerated concrete products according to claim 1, characterized in that: the visual recognition system spans the grouping conveying area and comprises at least one camera for acquiring blank image information.
3. The intelligent sorting method of aerated concrete products according to claim 2, characterized in that: in the third step, for the single green bodies, the camera photographs the upper surface, the front surface, the rear surface, the left surface and the right surface of each green body to acquire image information; for the single-section green body, the camera takes pictures of the upper surface, the left surface and the right surface of each section of green body to acquire image information.
4. The intelligent sorting method of aerated concrete products according to claim 1, characterized in that: the single-row multi-layer aerated concrete block pile is replaced by a single-row multi-layer plate.
5. The intelligent sorting method of aerated concrete products according to claim 4, characterized in that: and a camera in the visual recognition system photographs the upper surface, the lower surface, the left surface and the right surface of the plate to acquire image information.
6. The intelligent sorting method of aerated concrete products according to claim 1, characterized in that: the output ends of the dividing and breaking layering area and the input ends of the grouping and conveying area are connected to form a main conveying line, and the main conveying line is set into one group or a plurality of groups and shares one set of vision recognition system and sorting device.
7. The utility model provides an aerated concrete product's intelligent letter sorting system which characterized in that: the automatic sorting machine comprises a blank receiving conveying area, a separating and breaking layering area, a grouping conveying area, a visual identification system and a sorting device which are sequentially connected end to end;
the blank receiving and conveying area receives single-row multi-layer aerated concrete block piles from the steam-curing vehicle;
the breaking-off conveying line of the breaking-off layered area is provided with a brick clamping fixture for clamping a bottom blank of the aerated concrete block pile, a breaking-off fixture for clamping a penultimate blank is arranged above the breaking-off conveying line of the breaking-off layered area, and the breaking-off layered area is under the combined action of the brick clamping fixture and the breaking-off fixture to realize breaking off the conveyed aerated concrete block pile to form a single-layer blank;
the marshalling conveying area is used for decomposing the transmitted single-layer green bodies to form a plurality of single green bodies or a single green body consisting of a plurality of single green bodies;
the visual recognition system spans the grouping conveying area and comprises a camera for acquiring image information of a single blank or a single blank and a computer connected with the camera for analyzing and processing the image information;
the sorting device receives a control command from the computer and is used for taking out and placing the damaged green bodies in a waste box.
8. The intelligent sorting system for aerated concrete products according to claim 7, wherein: the marshalling and conveying area comprises a marshalling cache area, a marshalling decomposition area, a marshalling identification conveying area and a marshalling sorting conveying area which are sequentially connected in an end-to-end mode, and the marshalling cache area is connected with the breaking-off conveying lines of the breaking-off layered area in an end-to-end mode; a main shaft for connecting adjacent conveying lines is arranged at the joint of each two adjacent areas so as to realize the stable operation of the blank body;
the marshalling cache area and the marshalling decomposition area decompose the single-layer green body into a single-section green body or a single-block green body through the start-stop control of the marshalling cache area and the marshalling decomposition area; the visual identification system is arranged at the marshalling identification conveying area, the sorting device is arranged at the marshalling sorting conveying area, and blanks to be sorted are conveyed to the sorting area through the marshalling sorting conveying area to be clamped by the sorting device conveniently.
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| CN202011064631.1A CN112108388A (en) | 2020-09-30 | 2020-09-30 | Intelligent sorting method and system for aerated concrete products |
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| CA2356710A1 (en) * | 2000-09-05 | 2003-03-05 | Eric Milot | Sorting device for concrete products |
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