CN107161428A - A kind of big bar cellophane paper offset detecting device of high-speed packaging machine and its detection method - Google Patents
A kind of big bar cellophane paper offset detecting device of high-speed packaging machine and its detection method Download PDFInfo
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- CN107161428A CN107161428A CN201710525314.7A CN201710525314A CN107161428A CN 107161428 A CN107161428 A CN 107161428A CN 201710525314 A CN201710525314 A CN 201710525314A CN 107161428 A CN107161428 A CN 107161428A
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- plume
- cellophane paper
- controller
- optoelectronic switch
- fiber amplifier
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Links
- 229920000298 Cellophane Polymers 0.000 title claims abstract description 70
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 39
- 238000001514 detection method Methods 0.000 title claims abstract description 23
- 239000000835 fiber Substances 0.000 claims abstract description 38
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 35
- 230000005693 optoelectronics Effects 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000007547 defect Effects 0.000 claims description 16
- 238000012946 outsourcing Methods 0.000 claims description 10
- 230000005622 photoelectricity Effects 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 4
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000035611 feeding Effects 0.000 description 12
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 210000001367 artery Anatomy 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses a kind of big bar cellophane paper offset detecting device of high-speed packaging machine, including fiber amplifier, mounting bracket, optoelectronic switch A, optoelectronic switch B, controller, photoelectrical coupler and dc source, the fiber amplifier is arranged on position inside and outside the wheels of BV bis- outlet cigarette pushing plate top by mounting bracket, the optoelectronic switch A is arranged on centre position above the wheels of BV bis- outlet cigarette pushing plate by mounting bracket, the optoelectronic switch B is arranged on BV mono- by mounting bracket and takes turns entry position, and the controller, photoelectrical coupler, dc source are arranged in electrical control cubicles.The detection method and C800 type high-speed packaging machines are supporting, and the quality such as the skew of plume cellophane paper, crooked is detected, and are not required to interrupt production procedure, do not produce influence to former machine system, realize the automatic detection to faulty goods and rejecting.
Description
Technical field
The present invention relates to a kind of big bar cellophane paper offset detecting device of high-speed packaging machine and its detection method.
Background technology
In production of cigarettes, C800 high-speed packaging machines are main force's types of China's cigarette package industry.The machine is mainly born
Blame the qualified cigarette bag for producing upstream machine and carry out packet transparent paper and bracing wire packaging, 2*5 barrels packaging, transparent paper of bar box in tobacco and bracing wire
The processes such as packaging.C800 high-speed packaging machines CH parts carry out packet transparent paper and the parcel of bracing wire, and bracing wire is pasted onto cellophane paper
Ad-hoc location, is sealed by heater to it, completes the whole encapsulation process of packet transparent paper and bracing wire, cellophane paper parcel
After the completion of, qualified cigarette bag is sent to BV parts and carries out 2*5 bars wrap moldings packaging, bar bag complete to carry out after parcel big bar cellophane paper and
Bracing wire is packed, so as to complete whole cigarette package production.The spiral of BV parts stacks conveyer and capsule cigarette bag is carried out into 2*5 stackings
Arrangement feeding BV parts carry out barrel shaping packaging.The plume of barrel packaging enters cellophane paper parcel heat-sealing link, saturating in plume
During bright paper bag is wrapped up in, due to being conveyed by cellophane paper, the rotation of transparent-paper package material, plume two wheel, plume propeller, transparent
Paper folding, plume shape etc. influence, and have plume cellophane paper parcel is crooked, offset, fold the quality such as bad, loose to lack when in production
Product is fallen into produce, and this kind of plume transparent-paper package defect is the features such as often have contingency, sudden, discontinuity, once
Faulty goods, which comes into the market, to damage consumer's interests.And existing C800 high-speed packaging machines not yet find it is inclined on plume cellophane paper
Shifting, crooked detection and device for eliminating, bring difficulty, it is also difficult to install for above-mentioned mass defect to operation, production and maintenance
Corresponding detection device for eliminating, prior art can not still solve the problem.
The content of the invention
In view of this, it is an object of the present invention to provide a kind of big bar cellophane paper offset detecting device of high-speed packaging machine, with C800
Type high-speed packaging machine is supporting, and the quality such as the skew of plume cellophane paper, crooked is detected, and is not required to interrupt production procedure, not right
Former machine system produces influence, realizes the automatic detection to faulty goods and rejecting.
In order to solve the above-mentioned technical problem, the technical scheme is that:
A kind of big bar cellophane paper offset detecting device of high-speed packaging machine, including including fiber amplifier, mounting bracket, photoelectricity
A, optoelectronic switch B, controller, photoelectrical coupler and dc source are switched, the fiber amplifier is arranged on by mounting bracket
Position inside and outside above the wheels of BV bis- outlet cigarette pushing plate, the optoelectronic switch A is arranged on the outlet of the wheels of BV bis- by mounting bracket and pushed away
Centre position above cigarette plate, the optoelectronic switch B is arranged on BV mono- by mounting bracket and takes turns entry position, the controller, light
Electric coupler, dc source are arranged in electrical control cubicles.Controller output is former by photoelectrical coupler and C800 types high-speed packaging machine
Machine control panel is electrically connected with, and wherein BV mono- wheels and BV bis- take turns the roller being made for polyvinyl chloride.
Preferably, the controller is S7-200PLC controllers.
Preferably, the optoelectronic switch A is located above plume, the fiber amplifier is located at plume two ends, for examining
Survey the wheels of BV bis- outlet plume whether there is, only the plume is present, and the fiber amplifier at two ends is just to the cigarette at this inside and outside plume
Bar cellophane paper parcel is detected.
Preferably, distance is 290mm between two fiber amplifiers described in both sides.The fiber amplifier is arranged on C800
Position inside and outside above the wheels of type high-speed packaging machine BV bis- outlet cigarette pushing plate, Design of mounting plate is " a word hole ", passes through the hole
Easily test position is suitably adjusted, distance is plume length 270mm+20mm between two fiber amplifiers, works as plume
On cellophane paper be less than 10mm when, fiber amplifier can not be detected to it, the plume decision bits cellophane paper skew or it is crooked.
The signal is handled by PLC, and output high level performs the accurate rejecting of unqualified plume to former machine control system, so that
Complete the detection process that plume cellophane paper is crooked and offsets.
Described optoelectronic switch B, for carrying out shift count to the unqualified plume after detection, if fiber amplifier is examined
When measuring plume outsourcing cellophane paper and shifting or be crooked, the counter of optoelectronic switch B inputs starts shift count, when displacement meter
When number device reaches that PLC sets numerical value, PLC sends bad plume signal, and control photoelectrical coupler is connected, and photoelectrical coupler is born
Carry side joint to lead to, the former machine control system of control signal input rejects the defect plume, so as to realize faulty goods in BV outlets triggering
Automatic detection and removing function.
To ensure system run all right, the fiber amplifier installed in plume two ends is adjusted apart from plume by mounting bracket
10mm positions, if the transparent paper length at plume two ends is less than the value, control system is determined as faulty goods.
This detection method is for the defect such as the big bar cellophane paper parcel appearance skew of high-speed packaging machine, crooked, length, loss
Invention disclosed.Its detection method and detecting step are as follows:
S1, when high-speed packaging machine is run, installed in BV mono- take turns entry position optoelectronic switch B detect plume, its is defeated
Go out high level signal feeding PLC, controller obtains machine operation and plume has signal, start detecting system control journey
Sequence.
S2, now, when the optoelectronic switch B taken turns installed in BV bis- above outlet cigarette pushing plate detects plume, it exports high electricity
Ordinary mail number sends into PLC.Director demon starts two fiber amplifiers.
S3, in director demon, when above-mentioned two signals of A, B are met simultaneously, i.e., there is letter in packing machine operation and plume
Meet number simultaneously, director demon is defeated by the fiber amplifier that position inside and outside above outlet cigarette pushing plate is taken turns installed in BV bis-
Enter level signal, judge whether now plume outsourcing cellophane paper parcel is normal.If now the fiber amplifier of both sides is simultaneously defeated
Go out high level signal feeding controller, then program judges that the big bar cellophane paper parcel is normal;If the fiber amplifier of both sides is only
Have an output high level signal feeding controller, then program judge big bar cellophane paper parcel occur cellophane paper length, it is crooked,
Skew;If the fiber amplifier of both sides does not export high level signal to controller, program judges the big bar cellophane paper
There is cellophane paper loss in parcel.
S4, when controller judge this cigarette outsourcing cellophane paper parcel it is normal when, PLC does not export high level signal and arrived
Photoelectrical coupler, photoelectrical coupler dead electricity is failure to actuate, and former machine controller is not received by rejecting signal, and plume rejecting is not performed.
Conversely, when controller judges that this cigarette outsourcing cellophane paper parcel is abnormal, the counter T1 that PLC passes through programming
Start counting up, counter reaches and set numerical parameter 6 times that (parameter is the defect plume that detects to the cigarette for rejecting mouth
Bar number, parameter can modify according to equipment plume number) when, controller exports high level signal to photoelectrical coupler, photoelectricity coupling
Clutch energized action, former machine controller receives the rejecting signal of detection means feeding, rejects magnetic valve energized action, execution pair
The accurate rejecting of the defect plume.
The technology of the present invention effect major embodiment is in the following areas:The skew of plume cellophane paper parcel can accurately be detected and crooked
Mass defect, automatic rejection is carried out by changing controller shift parameters, and by these defective products, so as to prevent
Faulty goods comes into the market.The perfect matching of detection speed and the equipment speed of service is the method achieve, is not required to interrupt production stream
Journey, you can realize that wrapping up plume cellophane paper skew and crooked mass defect product carries out automatic detection and rejecting.This method
It is stable, efficient, reliable, it is easy to safeguard.
Brief description of the drawings
Fig. 1 is a kind of structured flowchart of the big bar cellophane paper offset detecting device of high-speed packaging machine of the present invention.
Fig. 2 is a kind of structure chart of the big bar cellophane paper offset detecting device of high-speed packaging machine of the present invention.
Fig. 3 is a kind of fundamental diagram of the big bar cellophane paper offset detecting device of high-speed packaging machine of the present invention.
Wherein:1. optoelectronic switch mounting bracket;2. optoelectronic switch A;3. optoelectronic switch B;4. two wheel outlet cigarette pushing plates;5. light
Fiber amplifier;6. transparent scroll;7.BV bis- takes turns;8. plume;9. plume two ends cellophane paper;10.BV rejects mouth in outlet;11. from BV
Export the unqualified plume rejected;12. photoelectrical coupler;13.PLC controllers;14. plume cellophane paper structure for conveying;15.BV mono-
Wheel outlet cigarette pushing plate;16.BV mono- takes turns.
Embodiment
Below in conjunction with accompanying drawing, the embodiment to the present invention is described in further detail, so that technical solution of the present invention is more
It should be readily appreciated that and grasp.
As shown in figure 1, a kind of high-speed packaging machine plume cellophane paper bias detecting method, its constitute substantially including:Optical fiber is put
Big device, mounting bracket, optoelectronic switch A, optoelectronic switch B, S7-200PLC controller, photoelectrical coupler, dc source etc., optical fiber
Amplifier, optoelectronic switch A, optoelectronic switch B, S7-200PLC controller are connected by photoelectrical coupler with former machine control system, are used
Family is operated by programming and fiber amplifier position adjustment etc., is not required to interrupt production procedure, you can realize transparent to plume
Paper is offset and the crooked product that there is mass defect carries out automatic detection and rejecting.
Go out as shown in Fig. 2 described fiber amplifier 5 is installed on the wheel of C800 types high-speed packaging machine two 7 by mounting bracket 1
Mouth cigarette pushing plate 4 top plume both ends of the surface position, described optoelectronic switch A2 is arranged on C800 type high-speed packagings by mounting bracket 1
The wheel of machine two 7 exports the top plume centre position of cigarette pushing plate 4, and described optoelectronic switch B3 is arranged on C800 types height by mounting bracket
Fast packing machine one takes turns 16 entry positions, and during equipment operation, PLC collects equipment run signal, if now photoelectricity is opened
Close A and detect plume, two fiber amplifiers are detected simultaneously by plume cellophane paper, then plume cellophane paper parcel is normal, conversely, such as
Really one of fiber amplifier is not detected by, then plume cellophane paper skew or crooked, signal feeding PLC, together
When optoelectronic switch B send into plume run signal as the shift signal of defective work, write by PLC program, when in PLC program
Displacement numerical value reach setting numerical value when, PLC output high level, perform reject command.The high level signal connects photoelectric coupling
Device, photoelectrical coupler normally opened contact is connected, and the DC24V high level signals come from former machine are connected, the former machine control system of signal feeding
System, former machine control system sends rejecting signal, and plume cellophane paper is wrapped up into the plume of existing defects in C800 high-speed packaging machine bars
Automatic rejection at cigarette goods rejection mouthful 10.
As shown in figure 3, equipment is run, the AC220V AC powers come from former machine are connected, and DC power supplier is by its voltage
Rectification is DC24V dc sources, and power supply, PLC, fiber amplifier, optoelectronic switch A, photoelectricity are provided for this method
Switch B obtains electric normal work, and the optoelectronic switch detection plume operation of entry position is taken turns installed in C800 type high-speed packaging machines BV mono-
Signal is as displacement is counted, if without plume operation, to the displacement numerical value increase of unqualified plume, until plume runs letter
Untill number occurring, solve the displacement that empty plume brings and forbidden failure.It is installed on the outlet of the wheels of C800 type high-speed packaging machines BV bis- and pushes away cigarette
Above plate the optoelectronic switch A in centre position to the position plume with the presence or absence of differentiating, if without plume, PLC program
Cellophane paper offset detection is shielded, the optical fiber of both ends of the surface position above the wheels of C800 type high-speed packaging machines BV bis- outlet cigarette pushing plate is installed on
Amplifier detects that PLC sends into fiber amplifier and optoelectronic switch A to the cellophane paper by plume two ends at this
Signal be compared, differentiate whether plume cellophane paper offsets or crooked, if cellophane paper parcel is normal, equipment is normally produced,
Cellophane paper wraps up qualified plume and enters next procedure;Conversely, then there is skew and crooked mass defect in plume parcel cellophane paper,
The step-by-step counting that controller receives optoelectronic switch B feedings enables signal, starts to carry out shift count to the unqualified plume, works as shifting
When position count value reaches the shift value of user's input, PLC exports high level signal to photoelectrical coupler, photoelectric coupling
Device is connected, load-side conducting, and former machine DC24V signals are sent to former machine control system, and former machine control system sends a rejecting arteries and veins
Rush signal and export goods rejection magnetic valve to BV, magnetic valve enters the product that plume cellophane paper wraps up skew or crooked mass defect
Row is accurate to reject.
This detection method is for the defect such as the big bar cellophane paper parcel appearance skew of high-speed packaging machine, crooked, length, loss
Invention disclosed.Its detection method and detecting step are as follows:
S1, when high-speed packaging machine is run, installed in BV mono- take turns entry position optoelectronic switch B detect plume, its is defeated
Go out high level signal feeding PLC, controller obtains machine operation and plume has signal, start detecting system control journey
Sequence.
S2, now, when the optoelectronic switch B taken turns installed in BV bis- above outlet cigarette pushing plate detects plume, it exports high electricity
Ordinary mail number sends into PLC.Director demon starts two fiber amplifiers.
S3, in director demon, when above-mentioned two signals of A, B are met simultaneously, i.e., there is letter in packing machine operation and plume
Meet number simultaneously, director demon is defeated by the fiber amplifier that position inside and outside above outlet cigarette pushing plate is taken turns installed in BV bis-
Enter level signal, judge whether now plume outsourcing cellophane paper parcel is normal.If now the fiber amplifier of both sides is simultaneously defeated
Go out high level signal feeding controller, then program judges that the big bar cellophane paper parcel is normal;If the fiber amplifier of both sides is only
Have an output high level signal feeding controller, then program judge big bar cellophane paper parcel occur cellophane paper length, it is crooked,
Skew;If the fiber amplifier of both sides does not export high level signal to controller, program judges the big bar cellophane paper
There is cellophane paper loss in parcel.
S4, when controller judge this cigarette outsourcing cellophane paper parcel it is normal when, PLC does not export high level signal and arrived
Photoelectrical coupler, photoelectrical coupler dead electricity is failure to actuate, and former machine controller is not received by rejecting signal, and plume rejecting is not performed.
Conversely, when controller judges that this cigarette outsourcing cellophane paper parcel is abnormal, the counter T1 that PLC passes through programming
Start counting up, counter reaches and set numerical parameter 6 times that (parameter is the defect plume that detects to the cigarette for rejecting mouth
Bar number, parameter can modify according to equipment plume number) when, controller exports high level signal to photoelectrical coupler, photoelectricity coupling
Clutch energized action, former machine controller receives the rejecting signal of detection means feeding, rejects magnetic valve energized action, execution pair
The accurate of the defect plume is picked.
Certainly, it is the representative instance of the present invention above, in addition, the present invention can also have other a variety of specific implementations
The technical scheme of mode, all use equivalent substitutions or equivalent transformation formation, all falls within the scope of protection of present invention.
Claims (5)
1. a kind of big bar cellophane paper offset detecting device of high-speed packaging machine, it is characterised in that:Including fiber amplifier, branch is installed
Frame, optoelectronic switch A, optoelectronic switch B, controller, photoelectrical coupler and dc source, the fiber amplifier pass through mounting bracket
Position inside and outside above the wheels of BV bis- outlet cigarette pushing plate, the optoelectronic switch A is taken turns by mounting bracket installed in BV bis-
Centre position above cigarette pushing plate is exported, the optoelectronic switch B is arranged on BV mono- by mounting bracket and takes turns entry position, the control
Device, photoelectrical coupler, dc source are arranged in electrical control cubicles.
2. the big bar cellophane paper offset detecting device of high-speed packaging machine according to claim 1, it is characterised in that:The controller
For S7-200PLC controllers.
3. the big bar cellophane paper offset detecting device of high-speed packaging machine according to claim 1, it is characterised in that:The photoelectricity is opened
Close A to be located above plume, the fiber amplifier is located at plume two ends.
4. the big bar cellophane paper offset detecting device of high-speed packaging machine according to claim 3, it is characterised in that:Two described in both sides
Distance is 290mm between fiber amplifier.
5. the application method of the big bar cellophane paper offset detecting device of high-speed packaging machine according to claim 1, it is characterised in that:
1) when high-speed packaging machine is run, plume is detected installed in the optoelectronic switch B for taking turns entry position of BV mono-, it exports high electricity
Ordinary mail number sends into PLC, and controller obtains machine operation and plume has signal, starts detecting system control program;
2) when the optoelectronic switch B taken turns installed in BV bis- above outlet cigarette pushing plate detects plume, it exports high level signal feeding
PLC, director demon starts two fiber amplifiers;
3) in director demon, when above-mentioned two signals of A, B are met simultaneously, i.e., there is signal simultaneously in packing machine operation and plume
Meet, director demon exports the fiber amplifier incoming level of position inside and outside above cigarette pushing plate by being taken turns installed in BV bis-
Signal, judges whether now plume outsourcing cellophane paper parcel is normal, if now the fiber amplifier of both sides exports high electricity simultaneously
Ordinary mail feeding controller, then program judge that big bar cellophane paper parcel is normal;If the fiber amplifier only one of which of both sides
High level signal feeding controller is exported, then program judges that cellophane paper length, crooked, skew occurs in the big bar cellophane paper parcel;
If the fiber amplifier of both sides does not export high level signal to controller, program judges that the big bar cellophane paper is wrapped up out
Existing cellophane paper is lost;
4) when controller judges that this cigarette outsourcing cellophane paper parcel is normal, PLC does not export high level signal to photoelectricity
Coupler, photoelectrical coupler dead electricity is failure to actuate, and former machine controller is not received by rejecting signal, and plume rejecting is not performed, conversely,
When controller judges that this cigarette outsourcing cellophane paper parcel is abnormal, PLC is started by the counter T1 of programming
Count, when counter reaches setting numerical parameter 6 times, controller exports high level signal to photoelectrical coupler, photoelectricity
Coupler energized action, former machine controller receives the rejecting signal of detection means feeding, rejects magnetic valve energized action, performs
Accurate rejecting to the defect plume.
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CN201710525314.7A CN107161428A (en) | 2017-06-30 | 2017-06-30 | A kind of big bar cellophane paper offset detecting device of high-speed packaging machine and its detection method |
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CN201710525314.7A CN107161428A (en) | 2017-06-30 | 2017-06-30 | A kind of big bar cellophane paper offset detecting device of high-speed packaging machine and its detection method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108279240A (en) * | 2018-03-13 | 2018-07-13 | 红云红河烟草(集团)有限责任公司 | A kind of high speed cellophane paper packager entrance small box of cigarettes appearance quality detecting device |
CN108308699A (en) * | 2018-03-26 | 2018-07-24 | 上海烟草集团有限责任公司 | System and its operational method for rejecting wrapping paper fold cigarette packet |
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CN108308699A (en) * | 2018-03-26 | 2018-07-24 | 上海烟草集团有限责任公司 | System and its operational method for rejecting wrapping paper fold cigarette packet |
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