A kind of high-power LED encapsulation substrate
Technical field
The utility model relates to the LED encapsulation field, relates to a kind of high-power LED encapsulation substrate in particular.
Background technology
Along with the high speed development of society, energy-saving and emission-reduction have become theme.LED as light emitting semiconductor device, it can allow the very little electric current that passes through almost all change into visible light, and have high light efficiency, high energy-conservation, photochromic many, safe, characteristic such as the life-span long, respond fast and operating cost is low, so LED is at present just by wide popularization and application.
At present, low-power LED device mainly is with the solid crystalline substance of silver slurry or Reflow Soldering the pin of crystal grain to be fixed on the printed circuit board, the substrate medium layer of this printed circuit board generally all is the ceramic powders that has added organic material, its thermal conductivity generally only is 2.3w/m.k, promptly has the low and high problem of thermal resistance coefficient of thermal conductivity, simultaneously because silver slurry non-refractory is aging, so it is heat sink also to exist heat energy effectively to pass to.
In view of this, the inventor has this case to produce at the above-mentioned defective further investigation of existing LED device when encapsulating then.
The utility model content
The purpose of this utility model is to provide a kind of high-power LED encapsulation substrate, with the problem that solves poor thermal conductivity in the prior art and cause poor reliability because of silver slurry non-refractory.
In order to reach above-mentioned purpose, solution of the present utility model is:
A kind of high-power LED encapsulation substrate, wherein, comprise heat conducting base material and the single face base material that is laminated on the heat conducting base material, has the crystal grain resigning hole on this single face base material, this heat conducting base material is formed with for crystal grain welding crystal bonding area territory thereon corresponding to crystal grain resigning hole place, electroplates on this crystal bonding area territory to be formed with silver coating.
Further, also be formed with on this single face base material for the pad that links to each other with crystal grain.
Further, this heat-conducting substrate adopts the red copper substrate.
Further, this single face base material adopts CCL or FCCL.
After adopting said structure, contact-making surface coating can be formed earlier on the bottom of this crystal grain, this contact-making surface coating specifically can adopt pure tin (Sn) or golden tin (Au-Sn) alloy, can adopt the mode of eutectic welding thus, when heat conducting base material is heated to suitable eutectic temperature by Reflow Soldering, silver element in this silver coating is penetrated into the gold-tin alloy layer in the crystal grain, then can make thus the alloy-layer composition change and play the effect that improves fusing point, make the eutectic layer solidify and LED securely be welded on the heat-conducting substrate.Thus, the utility model can allow crystal grain be fastened on the heat-conducting substrate, promptly has the effect of good reliability, also can improve the thermal conductivity of LED simultaneously greatly.
Description of drawings
The structural representation of Fig. 1 a kind of high-power LED encapsulation substrate for the utility model relates to;
The method for making theory diagram of Fig. 2 a kind of high-power LED encapsulation substrate for the utility model relates to.
Among the figure:
Base plate for packaging 100 heat conducting base material 1
Crystal bonding area territory 11 silver coatings 12
Single face base material 2 crystal grain resigning holes 21
Pad 22
Crystal grain 200 nation's alignments 210
Contact-making surface coating 220.
Embodiment
In order further to explain the technical solution of the utility model, the utility model is elaborated below by specific embodiment.
As shown in Figure 1, a kind of high-power LED encapsulation substrate 100 that it relates to for the utility model, comprise heat conducting base material 1 and single face base material 2, this single face base material 2 is laminated on the heat conducting base material 1, has crystal grain resigning hole 21 on this single face base material 2, this heat conducting base material 1 is formed with crystal bonding area territory 11, this crystal bonding area territory 11 is corresponding to crystal grain resigning hole 21, specifically be to be up and down over against shape, this crystal bonding area territory 11 specifically provides space that crystal grain 200 is provided with and by this crystal bonding area territory 11 and link to each other with heat conducting base material 1, the heat that thereby LED can be produced conducts by heat conducting base material 1, also electroplates on this crystal bonding area territory 11 to be formed with silver coating 12.
Particularly, also be formed with pad 22 on this single face base material 2, can easily realize being electrically connected between crystal grain 200 and the single face base material 2, and then reach the effect of control LED work by this pad 22 and nation's alignment 210.This heat conducting base material 1 specifically can be selected the red copper substrate for use, and 2 of this single face base materials can adopt CCL or FCCL.
In addition, in order to realize the purpose of this utility model, the structure of this crystal grain 200 also needs to do corresponding adjustment, and the bottom of this crystal grain 200 needs to form earlier contact-making surface coating 220, and this contact-making surface coating 220 specifically can adopt pure tin (Sn) or golden tin (Au-Sn) alloy.
Thus, the utility model can adopt the mode of eutectic welding, when heat conducting base material 1 is heated to suitable eutectic temperature by Reflow Soldering, silver element in this silver coating 12 can be penetrated into the gold-tin alloy layer in the crystal grain 200, because the infiltration of silver element, make the composition of gold-tin alloy layer change to some extent,, and then make the eutectic layer solidify and LED securely is welded on the heat-conducting substrate because the change of composition can improve the fusing point of whole alloy.Thus, the utility model can allow crystal grain 200 be fastened on the heat-conducting substrate, promptly has the effect of good reliability, also can improve the thermal conductivity of LED simultaneously greatly.
As shown in Figure 2, in order to allow the LED base plate for packaging 100 of said structure can be realized that the utility model also discloses the method for making of this base plate for packaging 100 by the public, this method for making comprises the steps:
1., heat-conducting substrate is carried out preliminary treatment: heat-conducting substrate is carried out figure transfer, electrosilvering and stripping successively, thereby mold the heat-conducting substrate that satisfies the utility model requirement;
2., single face base material 2 is carried out preliminary treatment: single face base material 2 is carried out figure transfer and plating successively, and after pasting gum, machine-shaping goes out crystal grain resigning hole 21, and concrete the plating is the electronickelling gold, and 21 of this crystal grain resigning holes specifically are the mode moulding of adopting punching press;
3., will be through pretreated heat-conducting substrate and single face base material 2 combination laminations, and mold LED base plate for packaging 100 through silk-screen white oil and cutting successively.Preferably, step 3. in, after cutting, also comprise plasma treatment gold face and cut the operation of profile once more.
Preferably, the electrosilvering operation of this step in 1. only electroplated the crystal bonding area territory 11 of heat conducting base material 1, thereby satisfying under the condition of primary demand, also plays the effect of economical with materials.
Thus, adopt said method, can mold complete satisfactory LED base plate for packaging 100.
The foregoing description and graphic and non-limiting product form of the present utility model and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present utility model to its suitable variation or modification of doing.