CN1336095A - 电子控制仪 - Google Patents

电子控制仪 Download PDF

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CN1336095A
CN1336095A CN00802581A CN00802581A CN1336095A CN 1336095 A CN1336095 A CN 1336095A CN 00802581 A CN00802581 A CN 00802581A CN 00802581 A CN00802581 A CN 00802581A CN 1336095 A CN1336095 A CN 1336095A
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circuit board
printed circuit
housing
case frame
metal
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CN1196393C (zh
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京特·里尔
伯恩哈德·塞福林
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Robert Bosch GmbH
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/209Heat transfer by conduction from internal heat source to heat radiating structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/023Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
    • B60R16/0239Electronic boxes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/20Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern
    • H05K3/202Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern using self-supporting metal foil pattern
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0201Thermal arrangements, e.g. for cooling, heating or preventing overheating
    • H05K1/0203Cooling of mounted components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/182Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09009Substrate related
    • H05K2201/09118Moulded substrate
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09654Shape and layout details of conductors covering at least two types of conductors provided for in H05K2201/09218 - H05K2201/095
    • H05K2201/09727Varying width along a single conductor; Conductors or pads having different widths
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09818Shape or layout details not covered by a single group of H05K2201/09009 - H05K2201/09809
    • H05K2201/0999Circuit printed on or in housing, e.g. housing as PCB; Circuit printed on the case of a component; PCB affixed to housing
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10015Non-printed capacitor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10007Types of components
    • H05K2201/10166Transistor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/301Assembling printed circuits with electric components, e.g. with resistor by means of a mounting structure

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Casings For Electric Apparatus (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Mounting Of Printed Circuit Boards And The Like (AREA)

Abstract

为了使一种电子控制仪在结构尽可能紧凑且安装简单的情况下,能够实现由功率元件产生的热被良好地散热,其中,该电子控制仪具有一个安置在封闭壳体中、设置有电子和/或电气元件的印制电路板,并且具有至少一个安置在壳体上的插头件,其部分地嵌入所述壳体中的接触元件与印制电路板电连接,建议,所述壳体包括一个作为注塑件制成的、带有敞开的上侧面和下侧面的壳体框架,在其中部分地嵌入通过至少一个冲制格栅构成的金属导体条,壳体框架的下侧面用一个作为散热器设置的金属底部件封闭,上侧面用一个盖件封闭,并且,在底部件和印制电路板之间安置功率元件,其接头与印制电路板和/或导体条接触,其通过冷却板构成的、背离印制电路板的下侧面与底部件导热地连接。

Description

电子控制仪 现有技术
本发明涉及一种具有权利要求1前序部分给出的特征的电子控制仪。
这样的控制仪由DE19851445A1所公知,并且例如用于控制电动机驱动的驱动单元。这种公知的控制仪包括一个箱形的、塑料制成的、设有两个插头件的底部件,在其中装有印制电路板,并且可以用盖封上。箱形的底部件和插头件一起作为注塑件制成。
这种公知控制仪的缺点是,功率元件装入壳体中成为问题,因为不具有散热器,并且热量不能从封闭的塑料壳体中散发到环境中。此外,将散热器装入壳体中很不方便,并且有导致壳体加大的缺点。用这种公知控制仪不可能在具有简单的机械结构的同时又能理想地散热。
本发明的优点
借助根据本申请权利要求1的本发明控制仪,现有技术中的公知缺点被避免。所述控制仪价格低廉地由少量部件制成,并且构造得特别紧凑。特别有利的是很平坦、节省位置的构造方式具有小的结构高度,并且实现将功率元件产生的热有效地散热。通过用两侧面敞开的壳体框架构成壳体,其敞开的下侧面用一个构成壳体底部件的金属散热器遮盖,其中,安置在壳体中的功率元件在其背离印制电路板、作为冷却面设置的侧面上与所述散热器接触,即有利地达到这些。插头件的接触元件和传导大电流的导体条以简单的方式通过一个冲制格栅构成,所述冲制格栅可以通过注塑嵌入到壳体框架中。功率元件的接头可以有利地与印制电路板的印制导线接触和/或与冲制格栅未嵌入塑料中的段接触。
本发明的扩展和有利实施形式可以通过从属权利要求中给出的特征实现。
壳体框架有利地设置有横桥片,其上构成用于功率元件的固定装置和/或用于其它的电子元件的固定装置。由此达到,不必把所有的元件布置在印制电路板上,并且可以把要求大的位置的大元件独立于印制电路板固定在壳体框架的固定装置上。通过该措施大大地降低装置的结构高度。此外,通过横桥片实现非常稳定的结构,并且简化了安装。这样,例如可以在壳体框架上先安装大的电容器,然后把印制电路板固定在壳体框架上。
至少一个插头件的接触元件有利地通过冲制格栅的金属导体条构成。
印制电路板进一步有利地安置在导体条和盖件之间。由此达到,安置在印制电路板朝向金属底部件的侧面上的功率元件的接头可以与印制电路板和/或与冲制格栅的导体条电连接。这样,例如可以使功率晶体管导通大电流的接头与导体条直接接触,导通信号电流的接头直接与印制电路板连接。
通过把导电条朝向壳体框架的上侧面弯曲的接触段穿过印制电路板的接触孔,并且与印制电路板电连接,能够以简单的方式、例如通过浸液钎焊制成冲制格栅与印制电路板之间的电连接。
壳体框架的上侧面和/或下侧面有利地设置有一个环绕的密封,盖件和底部件安置在其上。通过此实现了特别好的防潮湿保护和抗环境影响保护,即,由壳体框架、金属的底部件和盖件构成的壳体是一个严密密封的封闭壳体。
这种紧凑、平坦的结构方式还可以通过此改进,即,该金属的底部件设置至少一个凹部和/或至少一个基座,用于安置功率元件和/或其它的电子元件。
附图
在附图中示出本发明的一个实施例,在下面的描述中进行说明。图示为:
图1壳体框架的立体视图,具有部分地嵌入其中的、通过冲制格栅构成的导体条;
图2带有导体条的冲制格栅;
图3金属的底部件;
图4在取掉盖时的组装好的控制仪的立体视图;
图5图4所示控制仪的侧面视图,带有盖。
实施例描述
如图1所示,本发明控制仪的壳体1包括一个由四个侧壁12、13、14、15构成的壳体框架2,该壳体框架2具有一个敞开的下侧面11和一个敞开的上侧面10。所述框架在其上侧面10和下侧面11上具有一个环绕的密封16。壳体框架2作为塑料制成的注塑件构成,并且带有部分地嵌入其中的金属导体条33。导体条33由一个冲制格栅3构成,在图2中看得最为清楚。通过冲制格栅3的导体条构成用于一个第一插头件7的接触元件34和用于一个第二插头件8的接触元件35以及导通高电流的导线组。导体条33中的一些设置有用于电子元件连接销的孔37。导体条33的端部部分地直角弯曲,其中弯曲的端部构成用于将导体条33连接到印制电路板6上的接触段36,如在下文中还进一步说明的。冲制格栅3以传统的方式通过冲制然后分离连接桥片制成,这些连接桥片使导体条33相互连接。所述连接桥片可以在将导体条注塑到壳体框架3中之前分离,也可以在注塑后通过壳体框架2的相应构成的空隙分开。如在图1中可以看出的,导体条的段34构成一个第一插头件7,段35构成一个第二插头件8。在图1中还可以看出,壳体框架2具有横桥片21、22,它们固定在侧壁12-15的内侧面上。导体条33可以部分地安置在横桥片22中。在横桥片21上构成用于大的电容器元件60的固定装置24。横桥片23具有矩形空隙形状的用于功率晶体管50的固定装置25。
图4示出在取掉盖时的装配完毕的控制仪。电容器元件60和其它的电子元件70可以从壳体框架2敞开的下侧面11装入横桥片21上的固定装置24中。电容器元件60的接头61和其它的电子元件70的接头71插入导体条33的孔37中,并且例如与导体条焊接。接着把一个在图3中示出的金属底板4放置在壳体框架的下侧面11上,并且与之胶接、用螺纹连接、通过闭锁机构或者用其它适当的方式连接。所述金属的底部件4具有凹部41,这些凹部在其轮廓上与电容器元件60相匹配。在安置好底部件4时,电容器元件60部分地安置进凹部41中,从而可以实现一个特别平坦的结构形状。
在图4中还可以看到,在壳体框架2中装入了设置有电子电路部分的印制电路板6。功率晶体管50各以其三个接头51与印制电路板6电连接,这些接头51穿过印制电路板的接触孔。这可以在把印制电路板6装入壳体框架之前进行。也可以把功率晶体管50的接头51至少部分地与冲制格栅3的为导通高电流而设置的导体条33直接连接。功率晶体管50在其下侧面上具有一个冷却板52,例如一块铜板。功率晶体管50的接头51朝向背离冷却板的功率晶体管上侧面直角地折弯,并且沿此方向插入到印制电路板的接触孔中。接头51有利地平行于导体条的接触段36延伸,从而可以在一个加工步骤中例如通过浸液钎焊将它们一起与印制电路板焊接。功率晶体管50背离印制电路板的下侧面52直接靠置在金属底部件4的基座42上。还可以把功率晶体管50通过一种导热的胶合剂或者类似物装在金属的底部件4上。壳体框架的横桥片22有利地还用于固定印制电路板6。如从图4中可以看出的,通过所示的结构,尽管具有散热器4,还是可以实现特别紧凑和平坦的结构形状,其中功率晶体管50把产生的热直接散出到底部件4上。在装入印制电路板6之后,把盖件5安置在控制仪上侧面10上的环绕密封16上,如图5所示。

Claims (8)

1.电子控制仪,具有一个安置在封闭的壳体中、设置有电子和/或电气元件(50)的印制电路板(6),并且具有至少一个安置在壳体(1)上的插头件(7,8),所述插头件的部分地嵌入所述壳体中的接触元件(34,35)与印制电路板(6)电连接,其特征在于,壳体(1)包括一个作为注塑件制成的、带有一个敞开的上侧面(10)和敞开的下侧面(11)的壳体框架(2),在其中部分地嵌入通过至少一个冲制格栅(3)构成的金属导体条(33),壳体框架(2)的下侧面(11)用一个作为散热器设置的金属底部件(4)封闭,上侧面(10)用一个盖件(5)封闭,并且,在底部件(4)和印制电路板(6)之间安置功率元件(50),该功率元件的接头(51)与印制电路板(6)和/或者导体条(33)接触,功率元件的通过一个冷却板(52)构成的、与印制电路板背离的下侧面与金属的底部件(4)导热地连接。
2.如权利要求1所述的电子控制仪,其特征在于,壳体框架(2)设置有横桥片(21,22),在其上构成用于功率元件(50)的固定装置(25)和/或用于其它的电子元件(60,70)的固定装置(26)。
3.如权利要求1所述的电子控制仪,其特征在于,至少一个插头件(7,8)的接触元件(34,35)通过金属的导体条(33)构成。
4.如权利要求1所述的电子控制仪,其特征在于,印制电路板(6)安置在导体条(33)与盖件(5)之间。
5.如权利要求4所述的电子控制仪,其特征在于,导体条的从导体条(33)向壳体框架(2)的上侧面(10)垂直折弯的接触段(36)穿过印制电路板(6)的接触孔,并且与所述印制电路板电连接。
6.如权利要求1所述的电子控制仪,其特征在于,壳体框架的上侧面(10)和/或下侧面(11)设置有一个环绕的密封(16)。
7.如权利要求1所述的电子控制仪,其特征在于,金属的底部件(4)设置有至少一个凹部(41)和/或至少一个基座(42),用于安置功率元件(50)和/或其它的电子元件(60,70)。
8.如以上权利要求之一所述的电子控制仪,其特征在于,由壳体框架(2)、金属的底部件(4)和盖件构成的壳体(1)是一个严密密封的封闭壳体。
CNB008025819A 1999-11-05 2000-11-01 电子控制仪 Expired - Lifetime CN1196393C (zh)

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Application Number Priority Date Filing Date Title
DE19953191.9 1999-11-05
DE19953191A DE19953191A1 (de) 1999-11-05 1999-11-05 Elektronisches Steuergerät

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CN1336095A true CN1336095A (zh) 2002-02-13
CN1196393C CN1196393C (zh) 2005-04-06

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US (1) US6445584B1 (zh)
EP (1) EP1145610B1 (zh)
JP (1) JP4709454B2 (zh)
KR (1) KR20010101370A (zh)
CN (1) CN1196393C (zh)
DE (2) DE19953191A1 (zh)
RU (1) RU2248683C2 (zh)
WO (1) WO2001033926A2 (zh)

Cited By (9)

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US11114807B2 (en) 2015-01-11 2021-09-07 Molex, Llc Circuit board bypass assemblies and components therefor
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CN109892026A (zh) * 2017-04-24 2019-06-14 深圳市大疆创新科技有限公司 电子调速器及无人机

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US6445584B1 (en) 2002-09-03
DE19953191A1 (de) 2001-05-10
WO2001033926A3 (de) 2001-09-20
KR20010101370A (ko) 2001-11-14
DE50015308D1 (de) 2008-09-25
WO2001033926A2 (de) 2001-05-10
CN1196393C (zh) 2005-04-06
RU2248683C2 (ru) 2005-03-20
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JP4709454B2 (ja) 2011-06-22
EP1145610A2 (de) 2001-10-17

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