CN1243876C - Adhesive lining cloth coated with water-soluble resin and its making method - Google Patents
Adhesive lining cloth coated with water-soluble resin and its making method Download PDFInfo
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- CN1243876C CN1243876C CN 02112908 CN02112908A CN1243876C CN 1243876 C CN1243876 C CN 1243876C CN 02112908 CN02112908 CN 02112908 CN 02112908 A CN02112908 A CN 02112908A CN 1243876 C CN1243876 C CN 1243876C
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Abstract
The present invention relates to an adhesive lining coated with water-soluble resin, which belongs to the weaving field. The present invention has the characteristics of refinement: refining liquid is added to a refining machine, and a fabric is infiltrated and refined in a refining container at the temperature of 60 to 120 DEG C.; finishing: finishing liquid is added to a finishing machine, so that the refined fabric which is infiltrated by the finishing liquid enters a baking oven and is dried and shaped at the temperature of 80 to 120 DEG C. at the vehicle speed of 25 to 40 m/ min; adhesion: the finished fabric passes through a coating machine, so that punctiform polyvinyl alcohol resin is coated on the fabric. After ready-made clothes are made by the adhesive lining of the present invention, water-soluble resin can be dissolved in water and washed off, and the gap between double-layer face fabrics and the middle lining at the adhesive lining part forms an air separating state after drying.
Description
Technical field
The present invention relates to field of textiles, specifically a kind of manufacture method that is coated with the binding lining of water-soluble resin.This lining cloth can be used for usually shirt, jacket, casual pants etc. collar, cuff, take door, pkt. flap etc. and locate.
Background technology
China gradually from external use of introducing binding lining, has progressively introduced the process equipment and the technology of binding lining simultaneously after the reform and opening-up of 20th century late nineteen seventies.In the clothing industry, the utilization rate of binding lining also 2% developed into present about 70% before two more than ten years.But because Chinese costume already uses binding lining history shorter, the binding lining machining starting point is low, and is backward in technique, thereby the lining cloth of producing is of low grade, and problems such as no technology content are more serious.
Though a year production has reached more than 1,500,000,000 meters, occupies prostatitis, the world, reality is that nonwoven adhesive interlining cloth has accounted for about 90%.Spin in the lining cloth also with cotton, low-tech products such as polyester-cotton blend are main, and the product proportion of high technology contents such as full terylene, high elasticity is also few.In order to reach special appearance effect and feel requirement, in technological design, need the clothes of water-washing step for some, obvious especially in the processing as clothes such as shirt, jacket, casual pantses.For a long time, the collar of shirt, the cuff bubble problem and the washing effect of jacket, casual pants class after washing is undesirable, and problem such as crease easily, very do not scrape is a problem of failing to solve after a long delay under traditional handicraft.
In addition, shirt, jacket, the various binding linings that clothes such as casual pants use in process, because its adhesive layer resin is water insoluble, though the resin point on these is strengthened or flattens processing, to improve the bonding force of binding lining, but in the repeatedly water-washing process of ready-made clothes machine washing process or shirt dress, the part that binding lining and shirt fabric can occur is peeled off inevitably, the oven dry back is owing to the most of lining cloth of the strong binding effect of binding lining still is bonded together with shirt fabric, a small amount of released part then is the air insulated state with shirt, to have influenced the dress of shirt attractive in appearance because of having produced bubble, thereby reduced the use value of shirt.
Summary of the invention
The objective of the invention is to seek a kind of binding lining and manufacture method that is coated with water-soluble resin, this binding lining is used in and adds man-hour, need carry out the occasion that ready-made clothes washing or ready-made clothes are washed processes such as dying; After using binding lining of the present invention, the bubble problem that collar, cuff that can make shirt etc. located diminishes in invisible; Lining cloth between inside and outside two-layer lining plays reinforcement that collar, cuff etc. are located, washable, not deliquescing, effect such as wrinkle resistant, has used the clothes of this binding lining more attractive in appearance, washablely scalds, easily maintenance, improves the use value of shirt; And in the making of shirt, process, can enhance productivity widely.
Its main technical schemes is to apply water-soluble resin on the base cloth of this binding lining.
A kind of manufacture method that is coated with the binding lining of water-soluble resin is characterized in that:
Concise: in the liquid bath of concise machinery, add the concise liquid that is mixed with by water and auxiliary agent, and make fabric pad concise liquid, make again fabric in the concise container of concise machinery, concise under 60 ℃～120 ℃ temperature;
Arrangement: in the liquid bath of arrangement machinery, add the dressing liquid that is mixed with by water and auxiliary agent, after making above-mentioned refined fabric soak into dressing liquid, enter again in the mechanical baking oven of arrangement, under 80 ℃～200 ℃ temperature, make the fabric drying typing, 25～40 meters/minute of the speed of a motor vehicle;
Bonding: as to make above-mentioned fabric process coating machine, on fabric, be coated with the polyvinyl alcohol resin of point-like through arrangement.
The composition of the auxiliary agent in the described concise liquid is NaOH 20～40 grams per liters, hydrogen peroxide 10～30 grams per liters, metal ion chelation agent 4～8 grams per liters, concise washing agent 1～4 grams per liter, removes to starch agent 4～8 grams per liters, hydrogen peroxide stabilizer 4～8 grams per liters, oxalic acid 2～5 grams per liters, Yu Weishui.
The composition of the auxiliary agent in the perhaps concise liquid is softener 0.1～0.5 grams per liter, surfactant 0.1～0.5 grams per liter, NaOH 1～5 grams per liter, desizing agent 0.2～0.5 grams per liter in metal ion chelation agent 0.1～0.5 grams per liter, the bath, Yu Weishui.
The composition of the auxiliary agent in the described dressing liquid is crosslinked resin 12～18 grams per liters, catalyst 1～5 grams per liter, softener 1～5 grams per liter, bleeding agent 0.1～0.3 grams per liter, waterproofing agent 1～5 grams per liter, Yu Weishui.
Perhaps the composition of the auxiliary agent in the dressing liquid is softener first 2～6 grams per liters, softener second 1～3 grams per liter, antistatic agent 1～3 grams per liter, bleeding agent 0.1～0.5 grams per liter, Yu Weishui.
The composition of the auxiliary agent in the dressing liquid can also be waterproofing agent 1～5 grams per liter, Yu Weishui.
Engraved roll, a roller, No. two rollers and No. three rollers are arranged in coating machine, and its temperature is an engraved roll: 30～40 ℃, No. one roller～No. three roller is 150～210 ℃, and temperature of oven is 100～130 ℃.
Before concise back, arrangement, dye, when dyeing, in the cylinder padding mangles, utilize earlier DISPERSE DYES pad dyeing, terylene is dyeed, during dyeing, add the dye liquor that is mixed with by water and auxiliary agent in the liquid bath of padding mangles, the composition of auxiliary agent is that DISPERSE DYES 40～50 grams per liters, metal ion chelation agent 0.5～1.5 grams per liter, dispersant 0.5～1.5 grams per liter, migration prevent agent 15～25 grams per liters, Yu Weishui;
In baker, bake 190～210 ℃ of temperature, 60～80 meters/minute of the speed of a motor vehicle again;
Handle in open soaper, during processing, add NaOH (30%) 80～120 grams per liter earlier in the water of open soaper, sodium sulphate 40～60 grams per liters are mixed with open washing liquid;
In the cylinder padding mangles, utilize REACTIVE DYES pad dyeing to cotton fiber dyeing again, when dyeing, in padding mangles, add entry and auxiliary agent, be mixed with dye liquor, the composition of auxiliary agent is that REACTIVE DYES 35～45 grams per liters, metal ion chelation agent 0.5～1.5 grams per liter, migration prevent that agent 15～25 grams per liters, reduction from preventing agent 1～3 grams per liter, Yu Weishui;
Handle in open soaper, during processing, add waterglass 60～80 grams per liters, saltcake 80～120 grams per liters in open soaper, all the other are water, are mixed with open washing liquid.
Fabric soaks into concise liquid and concise process is that fabric pads concise liquid, enters concise container again---and carry out concisely in the reaction tower, wherein a tower temperature is 80～120 ℃, and two tower temperature are 60～90 ℃, 40～60 minutes time.
Fabric soaks into concise liquid and concise process is to add entry in the liquid bath of concise machinery, after being warming up to 70～100 ℃, fabric is dropped in the fluid cylinder, make water and fabric one cycle rotation in the liquid bath that coexists, in this process, add entry to required amount and auxiliary agent, be warming up to 90～100 ℃ of concise temperature then, after concise 5～15 minutes, venting refining liquid takes out behind the adding cold water washing.
Binding lining of the present invention applies the water-soluble resin of one deck by base cloth and on base cloth to be formed, and resin can be spot distribution, also can flatten on base cloth to improve fixation performance.
As mentioned above, base cloth can be made by cotton, polyester-cotton blend or full terylene, full nylon long fiber material.Mainly be to spin cloth because as do base cloth with nonwoven fabric, then water-soluble resin is by after the flush away, anti-ly draws, washes each side such as intensity obvious decline is all arranged, concrete specification is according to various parameters decisions such as the feel of product requirement, bonding forces.Which kind of material binding lining selects for use is base cloth, mainly look it and produce to be used for which kind of lining after the finished product, and the style of clothes and deciding.Close or the principle of identity according to shrinkage factor: be used for cotton fabric and then select the cotton base cloth for use, by that analogy: the polyester-cotton blend lining is corresponding to the polyester-cotton blend base cloth, and full terylene, full nylon facing material be corresponding to full terylene, full nylon long fiber base cloth.
Base cloth makes it possess various performances such as feel, contraction, intensity through refining, dyeing, arrangement processing, and applying the water-soluble resin of one deck then promptly becomes finished product.This resin is generally polyvinyl alcohol resin.
In the process of using binding lining processing shirt of the present invention, jacket, casual pants etc., in advance this clothing collar, cuff etc. are located lining and the selected binding lining that can cooperate with this lining, be bonded together by the heat bundle, together carry out cutting then, be sewn into ready-made clothes.Then, according to the ready-made clothes design ready-made clothes is washed, add medicines such as softener in the aqueous solution as required and handle, reach feel, the appearance requirement of expectation by washing, the water-soluble resin that binding lining and lining are bonded together is soluble in water simultaneously, flush away.Make clothes use binding lining part of the present invention in the middle of double-layer fabric, three layers all are isolation, and the oven dry back is the air insulated state, and promptly integral body is an air pocket.
So use binding lining of the present invention, not only can reach the feel and the stereoeffect of the special washing of expected design, and fundamentally eliminated bubble problem, simultaneously by special refining, dyeing, arrangement processing, can play reinforcement that collar, cuff etc. is located, washable, not deliquescing, wrinkle resistant effect, used the clothes of this binding lining more attractive in appearance, washablely scalded, easily maintenance, improve the use value of clothes.
Fabric difference then processing method is also different, because the material different performance is different, the process route of design has certainly than big-difference.It is different to be mainly reflected in the used treatment process of cotton and polyester cotton class staple fibre and terylene class long fiber.The effect of each operation is described respectively below.
Refining: (one) staple fibre: in general cotton and polyester cotton, because cotton and terylene all is formed by weaving with the staple fibre form, so cotton and polyester cotton technology are on the whole approaching, cotton itself is a staple fibre, though and terylene itself is a long fiber, but the shape of cutting into chunks before the blending, mix, spin with cotton fiber then, on former base, can be mixed with field trash inevitably because contain cotton, as pectin, cotton wax, seed coat etc., and at secondary inclusion things such as spinning, the dyestuff that gives in the textile technology process, grease, mechanical greasy dirts.So to remove field trash grey cloth is dyeed by refining procedure such as destarch, refining, bleaching easily, arrangement processing.
(2) long fiber: form by long fiber terylene or nylon textile, so owing to do not contain cotton and do not have field trashes such as glue, cotton wax, seed coat, in refining process, only need with the second time field trash remove and get final product.Simultaneously because long stapled particularity, long stapled grey cloth must be carried out boiling-off under lax state, when removing impurity, also to add medicines such as NaOH, H2O2 and the corrosion of long stapled fiber be attenuated so that removes gloss and acquisition is easily dyed, characteristic such as soft, flexible.
Dyeing: dyestuff is adhered to or be bonded to fiber or enter fibrous inside, make fabric obtain attractive in appearance, even, firm color, and with require sample identical.
(1) staple fibre: take the method for continuous knot dyeing to dye, make the dyestuff of requirement, catch fabric as dispersion, activity, intellectual circle, coating etc., according to the difference of color, washing with cotton of polyester cotton will separately be dyeed sometimes.
(2) long fiber: in order to keep long fiber fabric better elastic, long stapled dyeing continuation is adopted high temperature, high pressure liquid stream dyeing machine or high temperature, high pressure liquid stream jet dyeing machine DISPERSE DYES (terylene), ACID DYES (nylon) or dispersion/directly (composite core) dyeing down with lax state.
Arrangement: utilize the technology of the method for physics or chemistry to the processing of grey cloth enforcement sense organ.
(1) staple fibre: by soak into the medicine that is dissolved with resin on grey cloth, oven dry, high-temperature cross-linking make this resin crosslinks curing and water insoluble then, thereby make this grey cloth have stiffening, wrinkle resistant effect.Perhaps in soaking into solution, add and add some softeners again in the medicine that is dissolved with resin and regulate, make it stiffeningly, wrinkle resistant require to reach a kind of balance, pass through shrinkproof machined at last, make grey cloth reach the washing shrinkage requirement of stipulating after the washing with feel.
(2) long fiber: make after refining, the dyeing the lax fully and grey cloth tentering that shrinks to certain fabric width, the typing of heating then.In this process,, make grey cloth after arrangement processing, not only have smooth outward appearance, and had certain elasticity, anti-static ability by adding softener, antistatic additive infiltration grey cloth, oven dry, and the feel that has design to need.
Bonding: way that shifts with hot melt or slurry coating method make thermoplastic resin polyvinyl alcohol (PVA) scatter and be bonded to processing technology on the base cloth equably.Concrete grammar is as shown in Figure 1: the A roller is inner heating, is uniform-distribution with the upper glue roller of pit on the surface.Whether the polyvinyl alcohol resin (PVA) with powdery in the hopper when A roller rotates falls in the pit and melted by heating, adheres to cooling on the grey cloth 10, look the arts demand decision again and the resin of powder point-like is flattened on grey cloth (D1, D2 pressure roller), comes out to be finished product.
Characteristics of the present invention are to use the part of binding lining of the present invention, the specific (special) requirements part is promptly arranged: as the third dimension of Collar of shirt, cuff and non-foaming requirement etc., with air insulated completely, promptly replace bonding fully and local air that may occur is isolated the minute bubbles that form with whole air pocket.
The present invention can be used for that all need after ready-made clothes washing or the dress must frequent washing, and requires non-foamingly after the washing, can keep special feel and relief dress ornament.
The used resin of the present invention is a water-soluble resin, when using binding lining of the present invention to make finished products such as shirt, jacket, casual pants, can add man-hour in washing, with resin flush away soluble in water, use the part of binding lining, as be that shirt, jacket easily bubble part as formation air insulated such as collar, cuffs.
The present invention has also adopted and can make lining cloth have the arrangement manufacturing procedure of reinforcement, washable, wrinkle resistant, not deliquescing, because the operating characteristic of frequent washing in ready-made clothes washing in the process such as shirt, jacket, casual pants and the wearing process, and the resin on the binding lining will be by flush away in the ready-made clothes washing process, do not have reinforcement to collar, increase relief effect, therefore in the arrangement process, must carry out the infiltration of resinous solution, processing such as oven dry and high-temperature cross-linking make it just possess the prerequisite various functions of lining cloth in the arrangement process.
Description of drawings
Fig. 1 is the bonding schematic diagram of double-layer resin.
Fig. 2 shifts legend for hot melt.
The specific embodiment
Embodiment one
Adopt T/C 45S polyester-cotton fabric to bathe arrangement processing altogether through continuous refining, continuous knot dyeing dyeing, resin/waterproof, water-solubility PVA resin hot melt shifts the production technology of bonding processing.
1, raw material: T82111
2. refining:
Concise machinery is continuous refining machine---heat setting machine.
The effect of continuous refining machine is slurry, refining, bleaching.
Auxiliary component: NaOH NaOH:30g/l, oxydol H 2O2:30g/l, metal ion chelation agent: 5g/l, refining washing agent: 2.5g/l removes to starch agent: 5g/l, hydrogen peroxide stabilizer: 5g/l, oxalic acid: 5g/l;
Reaction time: 45 minutes; Reaction temperature: 100 ℃ in a tower, 80 ℃ in two towers; The speed of a motor vehicle: 60 meters/minute;
Setting machine effect:, guarantee the thermal contraction performance of finished product to the terylene typing; Temperature: 200 ℃; The speed of a motor vehicle: 80 meters/minute; Finish fabric width: 118.5 centimetres.
3, dyeing:
Cylinder padding mangles---training baking machine---open soaper---cylinder padding mangles---open soaper
The effect of cylinder padding mangles: DISPERSE DYES pad dyeing, terylene is dyeed.
Auxiliary agent: DISPERSE DYES: 45g/l, metal ion chelation agent: 1g/l, dispersant: 1g/l, migration prevents agent: 20g/l;
The effect of training baking machine: the training baking makes DISPERSE DYES enter polyster fibre inside.
Technological parameter: temperature: 200 ℃; The speed of a motor vehicle: 70m/min.
The open soaper effect: flush away is attached to the residual dye of fiber surface.
Auxiliary agent: NaOH NaOH (30%): 100g/l, sodium hydrosulfite: 50g/l.
The effect of cylinder padding mangles: REACTIVE DYES pad dyeing is with to cotton fiber dyeing.
Dyestuff, auxiliary agent: REACTIVE DYES: 40g/l, metal ion chelation agent: 1g/l, migration prevents agent: 20g/l, reduction prevents agent: 2g/l.
Open soaper effect: fixation and flush away loose colour.
Auxiliary agent: waterglass Na2SiO3:70g/l, saltcake Na2SO4:100g/l.
4. arrangement:
Resin finishing machine---training baking machine; Resin finishing machine effect: dip auxiliary agents such as resin.
Auxiliary agent: crosslinked resin: 15%, catalyst: 3%, softener: 3%, bleeding agent: 0.2%, waterproofing agent: 3%.
Technological parameter: pre-drying room: 100 ℃; Stenter: 130 ℃; The speed of a motor vehicle: 35m/min; Finish fabric width: 119 centimetres.
Training baking machine effect: make resin generation cross-linking reaction, give fabric certain feel; Waterproofing agent is flooded.
5. bonding
Powder-Pointed Coating Machine effect: at fabric face uniformly dispersing thermoplastic resin particle.
35 ℃ of technological parameter: engraved roll: 22P (being 22*22 point/square inch) temperature, No. 1 warm-up mill: 200 ℃, No. 2 warm-up mills: 200 ℃, No. 3 warm-up mills: 200 ℃.
The speed of a motor vehicle: 16m/min; Resin:; Calender: 12:00; Baking oven: 100～130 ℃; Coating weight: 12g/ square metre.
Embodiment two
Adopt T/C 45S polyester-cotton fabric to bathe arrangement processing altogether through continuous refining, continuous knot dyeing dyeing, resin/waterproof, water-soluble poval resinoid hot melt shifts the production technology of bonding processing.
1, raw material: T82111
2. refining:
Concise machinery is continuous refining machine---heat setting machine.
The effect of continuous refining machine is slurry, refining, bleaching.
Auxiliary component: NaOH NaOH:40g/l, oxydol H 2O2:20g/l, metal ion chelation agent: 8g/l, refining washing agent: 4g/l removes to starch agent: 8g/l, hydrogen peroxide stabilizer: 8g/l, oxalic acid: 2g/l;
Reaction time: 45 minutes; Reaction temperature: 100 ℃ in a tower, 60 ℃ in two towers; The speed of a motor vehicle: 40 meters/minute;
Setting machine effect:, guarantee the thermal contraction performance of finished product to the terylene typing; Temperature: 220 ℃; The speed of a motor vehicle: 40 meters/minute; Finish fabric width: 118.5 centimetres.
3, dyeing:
Cylinder padding mangles---training baking machine-open soaper---cylinder padding mangles---open soaper
The effect of cylinder padding mangles: DISPERSE DYES pad dyeing, terylene is dyeed.
Auxiliary agent: DISPERSE DYES: 40g/l, metal ion chelation agent: 0.5g/l, dispersant: 1.5g/l, migration prevents agent: 15g/l;
The effect of training baking machine: the training baking makes DISPERSE DYES enter polyster fibre inside.
Technological parameter: temperature: 210 ℃; The speed of a motor vehicle: 60m/min.
The open soaper effect: flush away is attached to the residual dye of fiber surface.
Auxiliary agent: NaOH: 80g/l, sodium hydrosulfite: 40g/l.
The effect of cylinder padding mangles: REACTIVE DYES pad dyeing is with to cotton fiber dyeing.
Dyestuff, auxiliary agent: REACTIVE DYES: 35g/l, metal ion chelation agent: 0.5g/l, migration prevents agent: 15g/l, reduction prevents agent: 1g/l.
Open soaper effect: fixation and flush away loose colour.
Auxiliary agent: waterglass: 60g/l, saltcake: 80g/l.
4. arrangement:
Resin finishing machine---training baking machine
Resin finishing machine effect: pad auxiliary agents such as resin.
Auxiliary agent: crosslinked resin: 12%, catalyst: 1%, softener: 1%, bleeding agent: 0.1%, waterproofing agent: 1%.
Technological parameter: pre-drying room: 80 ℃; Stenter: 130 ℃; The speed of a motor vehicle: 40m/min; Finish fabric width: 119 centimetres.
Training baking machine effect: make resin generation cross-linking reaction, give fabric certain feel; Waterproofing agent is flooded.
5. bonding
Powder-Pointed Coating Machine effect: at fabric face uniformly dispersing thermoplastic resin particle.
30 ℃ of technological parameter: engraved roll: 22P (22 points/square inch), No. 1 warm-up mill: 150 ℃, No. 2 warm-up mills: 180 ℃, No. 3 warm-up mills: 210 ℃.
The speed of a motor vehicle: 16m/min; Resin: polyvinyl alcohol resin; Calender: 12:00; Baking oven: 100 ℃; Coating weight: 12g/ square metre.
Embodiment three
Adopt T/C 45S polyester-cotton fabric to bathe arrangement processing altogether through continuous refining, continuous knot dyeing dyeing, resin/waterproof, water-soluble poval resinoid hot melt shifts the production technology of bonding processing.
1, raw material: T82111
2. refining:
Concise machinery is continuous refining machine---heat setting machine.The effect of continuous refining machine is slurry, refining, bleaching.Auxiliary component: NaOH NaOH:20g/l, oxydol H 2O2:10g/l, metal ion chelation agent: 4g/l, refining washing agent: 1g/l removes to starch agent: 4g/l, hydrogen peroxide stabilizer: 4g/l, oxalic acid: 2g/l;
Reaction time: 45 minutes; Reaction temperature: 100 ℃ in a tower, 80 ℃ in two towers; The speed of a motor vehicle: 60 meters/minute; Heat setting machine effect:, guarantee the thermal contraction performance of finished product to the terylene typing; Temperature: 200 ℃; The speed of a motor vehicle: 80 meters/minute; Finish fabric width: 118.5 centimetres.
3, dyeing:
Cylinder padding mangles---training baking machine---open soaper---cylinder padding mangles---open soaper
The effect of cylinder padding mangles: DISPERSE DYES pad dyeing, terylene is dyeed.Auxiliary agent: DISPERSE DYES: 45g/l, metal ion chelation agent: 1g/l, dispersant: 1g/l, migration prevents agent: 20g/l;
The effect of training baking machine: the training baking makes DISPERSE DYES enter polyster fibre inside.Technological parameter: temperature: 200 ℃; The speed of a motor vehicle: 70m/min.
The open soaper effect: flush away is attached to the residual dye of fiber surface.Auxiliary agent: NaOH NaOH (30%): 100g/l, sodium hydrosulfite: 50g/l.
The effect of cylinder padding mangles: REACTIVE DYES pad dyeing is with to cotton fiber dyeing.Dyestuff, auxiliary agent: REACTIVE DYES: 40g/l, metal ion chelation agent: 1g/l, migration prevents agent: 20g/l, reduction prevents agent: 2g/l.Open soaper effect: fixation and flush away loose colour.Auxiliary agent: waterglass Na2SiO3:70g/l, saltcake Na2SO4:100g/l.
4. arrangement:
Resin finishing machine---training baking machine resin finishing machine effect: dip auxiliary agents such as resin.Auxiliary agent: crosslinked resin: 15%, catalyst: 3%, softener: 3%, bleeding agent: 0.2%, waterproofing agent: 3%.Technological parameter: pre-drying room: 100 ℃; Stenter: 130 ℃; The speed of a motor vehicle: 35m/min; Finish fabric width: 119 centimetres.Training baking machine effect: make resin generation cross-linking reaction, give fabric certain feel; Waterproofing agent is flooded.
5. bonding
Powder-Pointed Coating Machine effect: at fabric face uniformly dispersing thermoplastic resin particle.35 ℃ of technological parameter: engraved roll: 22P (22 points/square inch), No. 1 warm-up mill: 200 ℃, No. 2 warm-up mills: 200 ℃, No. 3 warm-up mills: 200 ℃.The speed of a motor vehicle: 16m/min; Resin: polyvinyl alcohol resin; Calender: 12:00; Baking oven: 100～130 ℃; Coating weight: 12g/ square metre.
Embodiment four
Fabric: full terylene T32432;
1, concise
Equipment: decrement machine; Effect: lax concise processing; Auxiliary agent: metal ion chelation agent 0.3 grams per liter, softener 0.3 grams per liter in the bath, surfactant 0.3 grams per liter, NaOH 3 grams per liters, desizing agent 0.35 grams per liter; Technological parameter: drop into temperature: 85 ℃, RX:95 ℃, the time: 10 minutes.
2, dyeing
Dyeing assistant: DISPERSE DYES 6 grams per liters, softener 1.2 grams per liters in the bath, dispersant 0.4 grams per liter, formic acid 0.3 grams per liter; The auxiliary agent of soaping: acid RCT agent 2 grams per liters, acid RCT is with soaping agent 0.4 grams per liter; Technological parameter: 130 ℃ of dyeing temperatures, dyeing time 30 minutes; Equipment: scutcher, dryer.
3, arrangement
Equipment: soft processing machine, effect: pad auxiliary agent, soft processing HEAT SETTING.Auxiliary agent: softener first 4 grams per liters, softener second 2 grams per liters, antistatic agent 2 grams per liters, bleeding agent 0.3 grams per liter.Technological parameter: 145 ℃ of processing temperatures, 25 meters/minute of the speed of a motor vehicle, 18 hertz of circulation fan.
4, bonding
Equipment: Powder-Pointed Coating Machine, effect: resin-oatmeal point layer shifts.Engraved roll: 30P (greatly) or 40P (little).Use resin: polyvinyl alcohol resin.Processing temperature: 175 ℃ on roller, 175 ℃ on No. two rollers, 175 ℃ on No. three rollers, 35 ℃ of engraved rolls, 165 ℃ of stenters.
Embodiment five
Fabric: full terylene T32432;
1, concise
Equipment: decrement machine; Effect: lax concise processing; Auxiliary agent: metal ion chelation agent 0.1 grams per liter, softener 0.3 grams per liter in the bath, surfactant 0.5 grams per liter, NaOH 5 grams per liters, desizing agent 0.2 grams per liter; Technological parameter: drop into temperature: 70 ℃, RX:90 ℃, the time: 12 minutes.
2, dyeing
Dyeing assistant: DISPERSE DYES 3 grams per liters, softener 1.5 grams per liters in the bath, dispersant 0.6 grams per liter, formic acid 0.5 grams per liter; The auxiliary agent of soaping: acid RCT agent 3 grams per liters, acid RCT is with soaping agent 0.6 grams per liter; Technological parameter: 140 ℃ of dyeing temperatures, dyeing time 20 minutes; Equipment: scutcher, dryer.
3, arrangement
Equipment: soft processing machine, effect: pad auxiliary agent, soft processing HEAT SETTING.Auxiliary agent: softener first 6 grams per liters, softener second 3 grams per liters, antistatic agent 3 grams per liters, bleeding agent 0.5 grams per liter.Technological parameter: 190 ℃ of processing temperatures, 20 meters/minute of the speed of a motor vehicle, 20 hertz of circulation fan.
4, bonding
Equipment: Powder-Pointed Coating Machine, effect: resin-oatmeal point layer shifts.Engraved roll: 30P (greatly) or 40P (little).Use resin: polyvinyl alcohol resin.Processing temperature: 200 ℃ on roller, 200 ℃ on No. two rollers, 200 ℃ on No. three rollers, 40 ℃ of engraved rolls, 170 ℃ of stenters.
Embodiment six
Fabric: full terylene T32432;
1, concise
Equipment: decrement machine; Effect: lax concise processing; Auxiliary agent: metal ion chelation agent 0.1 grams per liter, softener 0.1 grams per liter in the bath, surfactant 0.1 grams per liter, NaOH 1 grams per liter, desizing agent 0.2 grams per liter; Technological parameter: drop into temperature: 100 ℃, RX:100 ℃, the time: 8 minutes.
2, dyeing
Dyeing assistant: DISPERSE DYES 3 grams per liters, softener 1.0 grams per liters in the bath, dispersant 0.2 grams per liter, formic acid 0.1 grams per liter; The auxiliary agent of soaping: acid RCT agent 1 grams per liter, acid RCT is with soaping agent 0.2 grams per liter; Technological parameter: 120 ℃ of dyeing temperatures, dyeing time 20～40 minutes; Equipment: scutcher, dryer.
3, arrangement
Equipment: soft processing machine, effect: pad auxiliary agent, soft processing HEAT SETTING.Auxiliary agent: softener first 6 grams per liters, softener second 3 grams per liters, antistatic agent 1 grams per liter, bleeding agent 0.1 grams per liter.Technological parameter: 190 ℃ of processing temperatures, 20 meters/minute of the speed of a motor vehicle, 15 hertz of circulation fan.
4, bonding
Equipment: Powder-Pointed Coating Machine, effect: resin-oatmeal point layer shifts.Engraved roll: 30P (greatly) or 40P (little).Use resin: polyvinyl alcohol resin.Processing temperature: 150 ℃ on roller, 150 ℃ on No. two rollers, 150 ℃ on No. three rollers, 30 ℃ of engraved rolls, 160 ℃ of stenters.
Embodiment seven
Fabric: cotton 41110.
1, concise
Equipment: continuous scouring machine, effect: remove to starch refining and bleaching.Auxiliary agent: NaOH 25 grams per liters, hydrogen peroxide 15 grams per liters, metal ion chelation agent 6 grams per liters, concise washing agent 2.5 grams per liters remove to starch agent 6 grams per liters, hydrogen peroxide stabilizer 6 gram/agent, oxalic acid 3.5 grams per liters.Reaction time: 45 minutes, reaction temperature: 100 ℃ in a tower, 75 ℃ in two towers, 80 meters/minute of the speed of a motor vehicle.
2, arrangement
Equipment: resin finishing machine, effect: pad auxiliary agent, waterproof processing.Auxiliary agent: waterproofing agent 1～5 grams per liter.
Technological parameter: 100 ℃ of pre-drying room temperature, 175 ℃ of stenters, 40 meters/minute of the speed of a motor vehicle are finished 97 centimetres.
3, bonding
Equipment: Powder-Pointed Coating Machine, effect: resin-oatmeal point layer shifts.Engraved roll: 30P (greatly).Use resin: polyvinyl alcohol resin.Processing temperature: 180 ℃ on roller, 180 ℃ on No. two rollers, 180 ℃ on No. three rollers, 35 ℃ of engraved rolls, 120 ℃ in baking oven.
Embodiment eight
Fabric: cotton 41110.
1, concise
Equipment: continuous scouring machine, effect: remove to starch refining and bleaching.Auxiliary agent: NaOH 20 grams per liters, hydrogen peroxide 20 grams per liters, metal ion chelation agent 8 grams per liters, concise washing agent 4 grams per liters remove to starch agent 4 grams per liters, hydrogen peroxide stabilizer 4 gram/agent, oxalic acid 5 grams per liters.Reaction time: 40 minutes, reaction temperature: 120 ℃ in a tower, 60 ℃ in two towers, 90 meters/minute of the speed of a motor vehicle.
2, arrangement
Equipment: resin finishing machine, effect: pad auxiliary agent, waterproof processing.Auxiliary agent: waterproofing agent 5 grams per liters.Technological parameter: 120 ℃ of pre-drying room temperature, 200 ℃ of stenters, 35 meters/minute of the speed of a motor vehicle are finished 97 centimetres.
3, bonding
Equipment: Powder-Pointed Coating Machine, effect: resin-oatmeal point layer shifts.Engraved roll: 30P (greatly).Use resin: polyvinyl alcohol resin.Processing temperature: 210 ℃ on roller, 210 ℃ on No. two rollers, 210 ℃ on No. three rollers, 40 ℃ of engraved rolls, 130 ℃ in baking oven.
Embodiment nine
Fabric: cotton 41110.
1, concise
Equipment: continuous scouring machine, effect: remove to starch refining and bleaching.Auxiliary agent: NaOH 30 grams per liters, hydrogen peroxide 25 grams per liters, metal ion chelation agent 4 grams per liters, concise washing agent 1 grams per liter removes to starch agent 4 grams per liters, hydrogen peroxide stabilizer 4 gram/agent, oxalic acid 2 grams per liters.Reaction time: 40 minutes, reaction temperature: 80 ℃ in a tower, 60 ℃ in two towers, 70 meters/minute of the speed of a motor vehicle.
2, arrangement
Equipment: resin finishing machine, effect: pad auxiliary agent, waterproof processing.Auxiliary agent: waterproofing agent 5 grams per liters.Technological parameter: 80 ℃ of pre-drying room temperature, 150 ℃ of stenters, 45 meters/minute of the speed of a motor vehicle are finished 97 centimetres.
3, bonding
Equipment: Powder-Pointed Coating Machine, effect: resin-oatmeal point layer shifts.Engraved roll: 30P (greatly).Use resin: polyvinyl alcohol resin.Processing temperature: 150 ℃ on roller, 150 ℃ on No. two rollers, 150 ℃ on No. three rollers, 30 ℃ of engraved rolls, 100 ℃ in baking oven.
1 is baking oven among Fig. 1, and 2 is retracting device, and 3 is air pump, and 4 is dusting device, and 5 is scraper plate, and 6 are the net tube, and 7 is resin slurry, and 8 is cylinder, and 9 is device of excitation, and 10 is base cloth, and 11 is the point-like slurry, and 12 is powdered resin, and 13 for being bonded at the resin on the point-like slurry.Base cloth is through cylinder and after netting between tube, slurry comes out from the mesh of net tube, becomes point-like to be bonded on the base cloth, and base cloth continues reach, at the dusting device place, removed the last layer powdered resin, then, after the vibrating device vibration, make powdered resin be sprinkling upon on the base cloth equably, behind air pump and retracting device, the unnecessary powdered resin between the point-like slurry is absorbed again, made powdered resin become point-like to be uniformly distributed in the base cloth surface.
Fig. 2 is the hot melt transition diagram, and wherein 14 is hopper, and 10 is base cloth, and 15 is the point-like resin, and B is a resin, and A is an engraved roll, and D1, D2 are pressure roller.When base cloth was pasting engraved roll and moves, the pit resin that is positioned at engraved roll became point-like to be adhered on the base cloth, formed the point-like resin, for improving its bonding force, with a pair of pressure roller the point-like resin was pressed on the base cloth again.
Claims (11)
1, a kind of binding lining that is coated with water-soluble resin is characterized in that coating polyethylene alcohol resinoid on base cloth.
2, a kind of manufacture method that is coated with the binding lining of water-soluble resin is characterized in that:
Concise: in the liquid bath of concise machinery, add the concise liquid that is mixed with by water and auxiliary agent, and make fabric soak into concise liquid, make again fabric in the concise container of concise machinery, concise under 60 ℃～120 ℃ temperature;
Arrangement: in the liquid bath of arrangement machinery, add the dressing liquid that is mixed with by water and auxiliary agent, after making above-mentioned refined fabric soak into dressing liquid, enter again in the mechanical baking oven of arrangement, under 80 ℃～200 ℃ temperature, make the fabric drying typing, 25～40 meters/minute of the speed of a motor vehicle;
Bonding: as to make above-mentioned fabric process coating machine, on fabric, be coated with the polyvinyl alcohol resin of point-like through arrangement.
3, method according to claim 2, the composition that it is characterized in that the auxiliary agent in the concise liquid is NaOH 20～40 grams per liters, hydrogen peroxide 10～30 grams per liters, metal ion chelation agent 4～8 grams per liters, concise washing agent 1～4 grams per liter, removes to starch agent 4～8 grams per liters, hydrogen peroxide stabilizer 4～8 grams per liters, oxalic acid 2～5 grams per liters, Yu Weishui.
4, method according to claim 2, the composition that it is characterized in that the auxiliary agent in the concise liquid is softener 0.1～0.5 grams per liter, surfactant 0.1～0.5 grams per liter, NaOH 1～5 grams per liter, desizing agent 0.2～0.5 grams per liter in metal ion chelation agent 0.1～0.5 grams per liter, the bath, Yu Weishui.
5, method according to claim 1, the composition that it is characterized in that the auxiliary agent in the dressing liquid are crosslinked resin 12～18 grams per liters, catalyst 1～5 grams per liter, softener 1～5 grams per liter, bleeding agent 0.1～0.3 grams per liter, waterproofing agent 1～5 grams per liter, Yu Weishui.
6, method according to claim 2, the composition that it is characterized in that the auxiliary agent in the dressing liquid are softener first 2～6 grams per liters, softener second 1～3 grams per liter, antistatic agent 1～3 grams per liter, bleeding agent 0.1～0.5 grams per liter, Yu Weishui.
7, method according to claim 2, the composition that it is characterized in that the auxiliary agent in the dressing liquid are waterproofing agent 1～5 grams per liter, Yu Weishui.
8, method according to claim 2 is characterized in that engraved roll is arranged, a roller, No. two rollers and No. three rollers in coating machine, its temperature is an engraved roll: 30～40 ℃, No. one roller～No. three roller is 150～210 ℃, and temperature of oven is 100～130 ℃.
9, method according to claim 2, it is characterized in that before concise back, arrangement, dyeing, when dyeing, in the cylinder padding mangles, utilize earlier DISPERSE DYES pad dyeing, terylene is dyeed, during dyeing, in the liquid bath of padding mangles, add the dye liquor that is mixed with by water and auxiliary agent, the composition of auxiliary agent is that DISPERSE DYES 40～50 grams per liters, metal ion chelation agent 0.5～1.5 grams per liter, dispersant 0.5～1.5 grams per liter, migration prevent agent 15～25 grams per liters, Yu Weishui;
In baker, bake 190～210 ℃ of temperature, 60～80 meters/minute of the speed of a motor vehicle again;
Handle in open soaper, during processing, add 30% NaOH, 80～120 grams per liters earlier in the water of open soaper, sodium sulphate 40～60 grams per liters are mixed with open washing liquid;
In the cylinder padding mangles, utilize REACTIVE DYES pad dyeing to cotton fiber dyeing again, when dyeing, in padding mangles, add entry and auxiliary agent, be mixed with dye liquor, the composition of auxiliary agent is that REACTIVE DYES 35～45 grams per liters, metal ion chelation agent 0.5～1.5 grams per liter, migration prevent that agent 15～25 grams per liters, reduction from preventing agent 1～3 grams per liter, Yu Weishui;
Handle in open soaper, during processing, add waterglass 60～80 grams per liters, saltcake 80～120 grams per liters in open soaper, all the other are water, are mixed with open washing liquid.
10, method according to claim 2, it is characterized in that fabric soaks into concise liquid and concise process is that fabric pads concise liquid, enter concise container again---carry out concisely in the reaction tower, wherein a tower temperature is 80～120 ℃, two tower temperature are 60～90 ℃, 40～60 minutes time.
11, method according to claim 2, it is characterized in that fabric soaks into concise liquid and concise process is to add entry in the liquid bath of concise machinery, after being warming up to 70-100 ℃, fabric is dropped in the fluid cylinder, make water and fabric one cycle rotation in the liquid bath that coexists, in this process, add entry to required amount and auxiliary agent, be warming up to 90～100 ℃ of concise temperature then, after concise 5～15 minutes, venting refining liquid takes out behind the adding cold water washing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02112908 CN1243876C (en) | 2002-04-18 | 2002-04-18 | Adhesive lining cloth coated with water-soluble resin and its making method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02112908 CN1243876C (en) | 2002-04-18 | 2002-04-18 | Adhesive lining cloth coated with water-soluble resin and its making method |
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| CN1243876C true CN1243876C (en) | 2006-03-01 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101273804B (en) * | 2008-04-18 | 2010-06-23 | 广东溢达纺织有限公司 | Slopwork seam crease-shedding method with special composite adhesive lining belt |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100518559C (en) * | 2003-09-05 | 2009-07-29 | 日东纺(中国)有限公司 | Resin dyed bonding fabric and preparation method thereof |
| CN101892579B (en) * | 2010-06-29 | 2011-12-14 | 南通衣依衬布有限公司 | Production method of single-side reticulated power-point adhesive lining cloth |
| CN105088380A (en) * | 2015-06-18 | 2015-11-25 | 长兴虹波纺织有限公司 | Compound type non-woven collar interlining |
| CN105922680A (en) * | 2016-04-25 | 2016-09-07 | 绍兴武城针织有限公司 | Textile fabric, and weaving process and application thereof |
| CN107227607A (en) * | 2017-06-20 | 2017-10-03 | 南通海盟实业股份有限公司 | A kind of ecosystem environment-friendly type lining cloth and its production technology |
| CN111005238A (en) * | 2019-11-29 | 2020-04-14 | 如皋市五山漂染有限责任公司 | Preparation process of novel adhesive lining cloth |
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2002
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101273804B (en) * | 2008-04-18 | 2010-06-23 | 广东溢达纺织有限公司 | Slopwork seam crease-shedding method with special composite adhesive lining belt |
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