CN111005238A - Preparation process of novel adhesive lining cloth - Google Patents
Preparation process of novel adhesive lining cloth Download PDFInfo
- Publication number
- CN111005238A CN111005238A CN201911195664.7A CN201911195664A CN111005238A CN 111005238 A CN111005238 A CN 111005238A CN 201911195664 A CN201911195664 A CN 201911195664A CN 111005238 A CN111005238 A CN 111005238A
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- cloth
- gray
- lining cloth
- gray cloth
- coating
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0092—Non-continuous polymer coating on the fibrous substrate, e.g. plastic dots on fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a preparation process of novel adhesive lining cloth, and relates to the technical field of preparation of adhesive lining cloth; in order to solve the preparation problem of the novel adhesive lining cloth; the non-damaged stain dacron fabric gray cloth of surface specifically chooses for use, the dacron fabric gray cloth adopts dacron filament water spray to weave, use the dacron filament as the raw materials, weave to be the base cloth, through water repellent resin shaping, the width of door of chooseing the gray cloth is 150cm, dacron filament density is 50 x 50g/m between the full-year-of-70 x 70g/m, the gray cloth is handled, the machine of dacron fabric gray cloth, some cotton balls and cotton wool can appear on the gray cloth surface, carry out the clearance to the cotton ball through ball cleaning machine, inhale the collecting box with the cotton wool through the suction machine and handle. According to the invention, the ball cleaning machine and the dust collector are arranged, so that some lint balls and cotton wool appear on the surface of the gray cloth in the weaving process of the gray cloth, the lint balls on the surface are removed by the rolling of the ball cleaning machine, and the cotton wool is sucked into the collection box by the dust collector through suction force, so that the cotton wool is treated, the human body is prevented from being injured, and the surrounding environment is protected.
Description
Technical Field
The invention relates to the technical field of dental comprehensive treatment machines, in particular to a preparation process of novel adhesive lining cloth.
Background
The lining cloth is made of woven fabric, knitted fabric and non-woven fabric as base cloth, and is specially finished with special machinery with or without thermoplastic polymer compound, and is used as clothing material for reinforcing and straightening the inner layer of clothing and adhering or non-adhering to the fabric.
Through search, the patent with the Chinese patent application number of CN107385943A discloses a preparation process of novel adhesive lining cloth, and the preparation process comprises seven steps of initial inspection, adhesive preparation, powder coating processing, baking, cooling and rolling, finished product inspection and packaging to prepare the novel adhesive lining cloth. The invention has the advantages that: the novel preparation process of the adhesive lining cloth takes the polyester fabric as the raw material, and overcomes the defects of more defects, unstable cloth quality, poor quality and the like of the conventional water-spraying fabric. The above patents suffer from the following disadvantages: during the process of selecting the gray cloth before preparation, the gray cloth can generate lint and cotton wool during weaving, and the surface of the lining cloth is not flat without effective treatment, so that the quality of the lining cloth is influenced.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a preparation process of a novel adhesive lining cloth.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation process of novel adhesive lining cloth comprises the following steps:
s1: selecting polyester fabric gray cloth without damage stains on the surface, performing water-jet weaving on the polyester fabric gray cloth by adopting polyester filaments, weaving the polyester filaments into base cloth, and performing water-repellent resin molding, wherein the width of the gray cloth is 150cm, and the density of the polyester filaments is 50 x 50 g/m-70 g/m between full-length rows;
s2: treating gray cloth, weaving the polyester fabric gray cloth, enabling cotton balls and cotton wool to appear on the surface of the gray cloth, cleaning the cotton balls through a ball cleaning machine, sucking the cotton wool into a collecting box through a dust suction machine for treatment, and carrying out adhesive preparation, powder point coating processing, dissolving and drying, cooling and shaping, finished product detection and packaging on the detected gray cloth to finish the manufacturing of the lining cloth;
preferably: the processing mode of the adhesive is as follows: preparing a polyamide slurry by adopting diethylenetriamine, wherein the polyamide is formed by not less than three different nylon monomer tools to form different monomer components and monomer proportion;
preferably: the powder point coating processing mode is as follows: feeding the cloth of the blank subjected to qualified inspection at a speed of 16m/min, performing coating powder point coating processing by using a coating machine, wherein the coating amount of the powder point coating is 20g/m, and controlling the surface temperature of the cloth to be 170 ℃ when the coating is operated;
preferably: the processing mode of the dissolving and drying is as follows: sending the gray cloth with the powder point coating into a drying room for dissolving and drying, wherein the dissolving and drying temperature is 240 ℃, and the dissolving and drying time is based on the melting state of the point-shaped resin coated on the gray cloth; the point-shaped, linear or reticular resin on the coating surface is melted again by using a hot pressing roller in the drying room, so that the coating surface can be flattened;
preferably: the cooling and shaping mode is as follows: compressing and cooling the gray cloth after being dissolved and dried by using a compression cooling device, laying lining cloth on a cutting bed, cutting by computer precision control, wherein the number of the cut lining cloth blocks is more than or equal to 5/min, the cutting precision is 95%, the cutting diameter must be less than 25cm, and the lining cloth blocks are rolled into a roll every 165m by an automatic winding machine;
preferably: the finished product inspection mode is as follows: taking a small sample of the lining cloth, carrying out instrument detection according to the national standard, detecting the strength by a YB090L type peeling strength tester, controlling the peeling strength to be more than or equal to 15.16 and less than or equal to 27.79 and the average strength to be 25.22N according to the national standard, detecting the content of formaldehyde by using a formaldehyde tester, measuring the content of formaldehyde to be less than or equal to 200 mg/kg, and controlling the pH value to be 6 so that the lining cloth meets the requirements of the country and users;
preferably: the packing processing mode is as follows: packing the lining cloth with the quality and the appearance meeting the national standard requirements into the finished lining cloth product every 60 kg.
The invention has the beneficial effects that:
1. through setting up clear ball machine and suction cleaner, at the greige cloth machine weaving in-process, some pompon, cotton fibre can appear on the greige cloth surface, and the surperficial pompon is detached in the roll of clear ball machine, and the suction cleaner inhales the collection box with the cotton fibre through suction to handle, avoid the injury to the human body, protect the surrounding environment simultaneously.
2. Through setting up compression cooling device, the greige cloth after the solution is dried by the fire passes through the clamp plate pressfitting through the clamp plate of cold working device, cools off the greige cloth simultaneously, makes things convenient for the shaping of greige cloth, avoids the unevenness on greige cloth surface.
3. Through setting up the device of tailorring, the lining cloth after the completion is tailor by computer control cutting scissors head through the cutting bed, improves the precision of tailorring, makes the lining cloth can be even simultaneously.
Detailed Description
Preferably: the processing mode of the adhesive is as follows: preparing a polyamide slurry by adopting diethylenetriamine, wherein the polyamide is formed by not less than three different cotton monomer tools to form different monomer components and monomer proportion;
example 1:
a preparation process of novel adhesive lining cloth comprises the following steps:
s1: selecting polyester fabric gray cloth without damage stains on the surface, performing water-jet weaving on the polyester fabric gray cloth by adopting polyester filaments, weaving the polyester filaments into base cloth, and performing water-repellent resin molding, wherein the width of the gray cloth is 150cm, and the density of the polyester filaments is 50 x 50 g/m-70 g/m between full-length rows;
s2: the method comprises the following steps of (1) treating gray cloth, weaving polyester fabric gray cloth, enabling cotton balls and cotton wool to appear on the surface of the gray cloth, cleaning the cotton balls through a ball cleaning machine, and sucking the cotton wool into a collecting box through a dust suction machine for treatment, so that the harm to human health caused by human body adsorption is avoided; preparing an adhesive, processing a powder point coating, dissolving and drying, cooling and shaping, detecting a finished product, and packaging the blank cloth subjected to detection treatment to complete the manufacturing of the lining cloth;
wherein the adhesive is configured: the polyamide is prepared into polyamide slurry by adopting diethylenetriamine, the polyamide is composed of different monomer components and monomer proportions formed by more than three different cotton monomer tools, the hot melt adhesive has different performances, and the adhesive has good hand feeling after adhesion, high adhesion strength and good washability.
Wherein, powder point coating processing: feeding the cloth with the cloth surface temperature controlled between 160 ℃ and 180 ℃ after the qualified inspection treatment at the speed of 20m/min, and performing coating powder point coating processing by using a coating machine, wherein the coating amount of the powder point processing coating is 30 g/m;
wherein, dissolving and drying: sending the gray cloth with the powder point coating into a drying room for dissolving and drying, wherein the dissolving and drying temperature is 200-260 ℃, and the dissolving and drying time is based on the melting state of the point-shaped resin coated; the point-shaped, linear or reticular resin on the coating surface is melted again by using a hot pressing roller in the drying room, so that the coating surface can be flattened;
wherein, cooling and shaping: compressing and cooling the gray cloth after being dissolved and dried by using a compression cooling device, flattening the lining cloth after cooling, laying the lining cloth on a cutting bed, cutting by using computer precision control, wherein the number of the cut lining cloth blocks is more than or equal to 10/min, the cutting accuracy is 80%, the cutting diameter must be less than 30cm, and forming a roll every 150-200 m by using an automatic winding machine;
wherein, the inspection of the finished product: taking a small sample of the lining cloth, carrying out instrument detection according to the national standard, detecting the strength by a YB090L type peeling strength tester, controlling the peeling strength to be more than or equal to 15.16 and less than or equal to 27.79 and the average strength to be 20.51N according to the national standard, detecting the content of formaldehyde by using a formaldehyde tester, measuring the content of formaldehyde to be less than or equal to 280 mg/kg, and controlling the pH value to be between 5 and 8 so that the lining cloth meets the requirements of the country and users;
wherein the packaging processing comprises the following steps: packing the lining cloth with the quality and the appearance meeting the national standard requirements into the finished lining cloth product every 40 kg-70 kg.
Example 2:
a preparation process of novel adhesive lining cloth comprises the following steps:
s1: selecting polyester fabric gray cloth without damage stains on the surface, performing water-jet weaving on the polyester fabric gray cloth by adopting polyester filaments, weaving the polyester filaments into base cloth, and performing water-repellent resin molding, wherein the width of the gray cloth is 150cm, and the density of the polyester filaments is 45 x 45 g/m-65 g/m between the top and the bottom;
s2: the method comprises the following steps of (1) treating gray cloth, weaving polyester fabric gray cloth, enabling cotton balls and cotton wool to appear on the surface of the gray cloth, cleaning the cotton balls through a ball cleaning machine, and sucking the cotton wool into a collecting box through a dust suction machine for treatment, so that the harm to human health caused by human body adsorption is avoided; preparing an adhesive, processing a powder point coating, dissolving and drying, cooling and shaping, detecting a finished product, and packaging the blank cloth subjected to detection treatment to complete the manufacturing of the lining cloth;
wherein the adhesive is configured: the polyamide is prepared into polyamide slurry by adopting diethylenetriamine, the polyamide is composed of different monomer components and monomer proportions formed by more than three different cotton monomer tools, the hot melt adhesive has different performances, good hand feeling after adhesion, high adhesion strength and good washability;
wherein, powder point coating processing: feeding the cloth with the cloth surface subjected to qualified inspection at a speed of 16m/min, carrying out coating powder point coating processing by using a coating machine, wherein the coating amount of a powder point processing coating is 25g/m, and the cloth surface temperature is controlled to be 165-175 ℃ when the coating is operated;
wherein, dissolving and drying: sending the gray cloth with the powder point coating into a drying room for dissolving and drying, wherein the dissolving and drying temperature is 230-250 ℃, and the dissolving and drying time is based on the melting state of the point-shaped resin coated; the point-shaped, linear or reticular resin on the coating surface is melted again by using a hot pressing roller in the drying room, so that the coating surface can be flattened;
wherein, cooling and shaping: compressing and cooling the gray cloth after being dissolved and dried by using a compression cooling device, flattening the lining cloth after cooling, laying the lining cloth on a cutting bed, cutting by using computer precision control, wherein the number of the cut lining cloth blocks is more than or equal to 8/min, the cutting accuracy is 80%, the cutting diameter must be less than 28cm, and forming a roll every 160-180 m by using an automatic winding machine;
wherein, the inspection of the finished product: taking a small sample of the lining cloth, carrying out instrument detection according to the national standard, detecting the strength by a YB090L type peeling strength tester, controlling the peeling strength to be more than or equal to 15.16 and less than or equal to 27.79 and the average strength to be 22.12N according to the national standard, detecting the formaldehyde content by using a formaldehyde tester, measuring the formaldehyde content to be less than or equal to 260 mg/kg, and controlling the pH value to be between 5.8 and 6.5 so that the lining cloth meets the requirements of the country and users;
wherein the packaging processing comprises the following steps: packing the lining cloth with the quality and the appearance meeting the national standard requirements into the finished lining cloth product every 55 kg-65 kg.
Example 3:
a preparation process of novel adhesive lining cloth comprises the following steps:
selecting polyester fabric gray cloth without damaged stains on the surface, adopting polyester filament yarns to spray water for weaving, taking the polyester filament yarns as raw materials, weaving the polyester fabric gray cloth into base cloth, and forming by using water-repellent resin, wherein the width of the selected gray cloth is 150cm, and the density of the polyester filament yarns is 50 x 50g/m for carrying out the thin film cultivation;
s2: the method comprises the following steps of (1) treating gray cloth, weaving polyester fabric gray cloth, enabling cotton balls and cotton wool to appear on the surface of the gray cloth, cleaning the cotton balls through a ball cleaning machine, and sucking the cotton wool into a collecting box through a dust suction machine for treatment, so that the harm to human health caused by human body adsorption is avoided; preparing an adhesive, processing a powder point coating, dissolving and drying, cooling and shaping, detecting a finished product, and packaging the blank cloth subjected to detection treatment to complete the manufacturing of the lining cloth;
wherein the adhesive is configured: the polyamide is prepared into polyamide slurry by adopting diethylenetriamine, the polyamide is composed of different monomer components and monomer proportions formed by more than three different cotton monomer tools, the hot melt adhesive has different performances, good hand feeling after adhesion, high adhesion strength and good washability;
wherein, powder point coating processing: feeding the cloth of the blank subjected to qualified inspection at a speed of 16m/min, performing coating powder point coating processing by using a coating machine, wherein the coating amount of the powder point coating is 20g/m, and controlling the surface temperature of the cloth to be 170 ℃ when the coating is operated;
wherein, dissolving and drying: sending the gray cloth with the powder point coating into a drying room for dissolving and drying, wherein the dissolving and drying temperature is 240 ℃, and the dissolving and drying time is based on the melting state of the point-shaped resin coated on the gray cloth; the point-shaped, linear or reticular resin on the coating surface is melted again by using a hot pressing roller in the drying room, so that the coating surface can be flattened;
wherein, cooling and shaping: compressing and cooling the gray cloth after being dissolved and dried by using a compression cooling device, enabling the gray cloth to be flat after cooling the lining cloth, laying the lining cloth on a cutting bed, cutting by means of computer precision control, enabling the number of the cut lining cloth blocks to be more than or equal to 5/min, enabling the cutting accuracy to be 95%, enabling the cutting diameter to be smaller than 25cm, and enabling the lining cloth blocks to be formed into a roll every 165m through an automatic winding machine;
wherein, the inspection of the finished product: taking a small sample of the lining cloth, carrying out instrument detection according to the national standard, detecting the strength by a YB090L type peeling strength tester, controlling the peeling strength to be more than or equal to 15.16 and less than or equal to 27.79 and the average strength to be 25.22N according to the national standard, detecting the content of formaldehyde by using a formaldehyde tester, measuring the content of formaldehyde to be less than or equal to 200 mg/kg, and controlling the pH value to be 6 so that the lining cloth meets the requirements of the country and users;
wherein the packaging processing comprises the following steps: packing the lining cloth with the quality and the appearance meeting the national standard requirements into the finished lining cloth product every 60 kg.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The preparation process of the novel adhesive lining cloth is characterized by comprising the following steps of:
s1: selecting polyester fabric gray cloth without damage stains on the surface, performing water-jet weaving on the polyester fabric gray cloth by adopting polyester filaments, weaving the polyester filaments into base cloth, and performing water-repellent resin molding, wherein the width of the gray cloth is 150cm, and the density of the polyester filaments is 50 x 50 g/m-70 g/m between full-length rows;
s2: treating the gray cloth, weaving the polyester fabric gray cloth, enabling cotton balls and cotton wool to appear on the surface of the gray cloth, cleaning the cotton balls through a ball cleaning machine, sucking the cotton wool into a collecting box through a dust suction machine for treatment, and preparing an adhesive, processing a powder point coating, dissolving and drying, cooling and shaping, detecting a finished product and packaging the detected gray cloth to finish the manufacture of the lining cloth.
2. The process for preparing a novel adhesive lining cloth according to claim 1, wherein the adhesive is prepared by using diethylenetriamine to prepare polyamide slurry, and the polyamide is prepared by using not less than three different nylon monomer tools to form different monomer components and monomer-to-monomer ratios.
3. The preparation process of a novel adhesive interlining according to claim 1, wherein the powder point coating processing mode is that the cloth feeding speed of the grey cloth after passing inspection is 16m/min, the coating machine carries out coating powder point coating processing, the coating amount of the powder point coating is 20g/m, and the cloth surface temperature is controlled at 170 ℃ when the coating is operated.
4. The preparation process of the novel adhesive lining cloth according to claim 1, wherein the processing mode of the dissolving and drying is as follows: sending the gray cloth with the powder point coating into a drying room for dissolving and drying, wherein the dissolving and drying temperature is 240 ℃, and the dissolving and drying time is based on the melting state of the point-shaped resin coated on the gray cloth; the spot, linear or network resin on the coated surface is melted again by the hot-press roller in the drying room, and the coated surface can be flattened.
5. The preparation process of the novel adhesive lining cloth as claimed in claim 1, wherein the cooling and shaping mode is as follows: compressing and cooling the gray cloth after being dissolved and dried by using a compression cooling device, laying lining cloth on a cutting bed, cutting by computer precision control, wherein the number of the cut lining cloth blocks is more than or equal to 5/min, the cutting precision is 95%, the cutting diameter must be less than 25cm, and the gray cloth is rolled into a roll every 165m by an automatic winding machine.
6. The process for preparing a novel adhesive interlining according to claim 1, wherein the finished product is inspected in the following manner: taking a small sample of the lining cloth, carrying out instrument detection according to the national standard, detecting the strength by a YB090L type peeling strength tester, controlling the peeling strength to be more than or equal to 15.16 and less than or equal to 27.79 and the average strength to be 25.22N according to the national standard, detecting the formaldehyde content by using a formaldehyde tester, measuring the formaldehyde content to be less than or equal to 200 mg/kg, and controlling the pH value to be 6, so that the lining cloth meets the requirements of the country and users.
7. The preparation process of the novel adhesive interlining according to claim 1, characterized in that the packing treatment mode is as follows: packing the lining cloth with the quality and the appearance meeting the national standard requirements into the finished lining cloth product every 60 kg.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911195664.7A CN111005238A (en) | 2019-11-29 | 2019-11-29 | Preparation process of novel adhesive lining cloth |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911195664.7A CN111005238A (en) | 2019-11-29 | 2019-11-29 | Preparation process of novel adhesive lining cloth |
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| CN111005238A true CN111005238A (en) | 2020-04-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114525601A (en) * | 2022-01-07 | 2022-05-24 | 张文岗 | Classifiable old and useless wadded jacket recovery unit |
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| CN107099988A (en) * | 2017-07-04 | 2017-08-29 | 盐城市福泰纺织品有限公司 | A kind of dust arrester produced for polyester fabric |
| CN107385943A (en) * | 2017-09-06 | 2017-11-24 | 南通冠洲国际贸易有限公司 | A kind of preparation technology of novel adhesion lining cloth |
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2019
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Patent Citations (7)
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|---|---|---|---|---|
| CN1381644A (en) * | 2002-04-18 | 2002-11-27 | 日东纺(中国)有限公司 | Adhesive lining cloth coated with water-soluble resin and its making method |
| CN101143038A (en) * | 2007-09-11 | 2008-03-19 | 东华大学 | Disposable powder point coating nonwoven shoe cover material and its manufacturing method |
| CN104824911A (en) * | 2015-04-03 | 2015-08-12 | 东莞市捷仕美鞋材有限公司 | Hot melt adhesive cotton hard pad manufacturing method |
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Application publication date: 20200414 |
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