CN1239778C - Composite lining cloth and its production method - Google Patents
Composite lining cloth and its production method Download PDFInfo
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- CN1239778C CN1239778C CN 02113001 CN02113001A CN1239778C CN 1239778 C CN1239778 C CN 1239778C CN 02113001 CN02113001 CN 02113001 CN 02113001 A CN02113001 A CN 02113001A CN 1239778 C CN1239778 C CN 1239778C
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Abstract
The present invention relates to a composite lining cloth and a production method thereof, which belongs to the weaving technical filed. The composite lining cloth is a binding lining cloth which has the stiff effect and the stereoscopic effect of short fibers as face fabrics and has a soft hand feeling and the elasticity of long fibers. Warp threads and weft threads of a base cloth of the binding lining cloth are respectively or simultaneously formed by weaving yarn with long fibers and short fibers. The base cloth formed by weaving different materials in the warp direction and the weft direction can have the advantages of a binding lining cloth made of short fibers and a binding lining cloth of a base cloth made of long fibers by special processing technology designed for the base cloth.
Description
Technical field
The present invention relates to textile technology field, specifically a kind of composite lining cloth and manufacture method thereof.
Background technology
Traditional binding lining is divided according to the material of its base cloth, generally can be divided into two classes, that is: the binding lining of the binding lining of long fiber base cloth and staple fibre base cloth.The binding lining of long fiber base cloth is that material is formed by weaving by the long fiber of full terylene or full nylon generally, its characteristics are identical with the macromolecular material of its material, as high molecular elasticity, high strength, and soft, the suitable sliding feel that has through special soft processing.
The binding lining of staple fibre base cloth generally is made into by the yarn of cotton, polyester cotton blending, viscose or cotton and viscose fiber blending.His characteristics are Boardy Feelings, and what but have good third dimension and use very scrapes effect, but this becomes his shortcoming of self again promptly simultaneously: feel is too hard, does not have resilience and soft feel.
When the Western-style clothes of processing higher gears, wind coat, all-wool fabric is comparatively popular at present.And during the binding lining of selecting to adapt with it, if select the binding lining that contains cotton staple fibre base cloth for use, make though then be both natural material, easily cooperate, and satisfy relief requirement, but fastidious designer of the inaccessible eye of its hard partially feel and consumer's requirement.And opposite if when selecting the binding lining of long fiber base cloth for use, because it is lining cloth is too soft, yielding, very do not scrape and especially when making men's clothing, be difficult to show manly masculine.
If can find a kind of lining cloth, the stiffening outward appearance of the binding lining of the existing staple fibre base cloth of this lining cloth, third dimension has soft hand feeling again, so just can satisfy the requirement of costume design and the producer two aspects simultaneously.Forms because binding lining generally applies one deck or double-layer resin by base cloth with on base cloth, base cloth is processed through refining, dyeing, arrangement, makes its binding lining have performances such as feel, the form of requirement be stable, shrinkproof, wrinkle resistant; Then on this base cloth, apply one deck or double-layer resin (one deck prime cement, one deck resin).Slurry has only a kind of, and the resin that can select also has only polyamide, polyethylene, polyvinyl alcohol resin, polyester resin, therefore few several such as polyurethanes resin want that its effect is limited by the kind that changes resin, feel and the appearance effect that consumption changes binding lining.So for a change the kind of base cloth, structure and processing technology reach the purpose of improvement to effective and efficient manner that the most feasible also is nothing but.
Summary of the invention
The objective of the invention is to seek a kind of composite lining cloth and manufacture method thereof, this lining cloth has the stiffening effect of staple fibre lining cloth simultaneously, and advantages such as easy cutting have good feel of long fiber lining cloth and resilience again.
Its main technical schemes comprises base cloth and is coated in adhesive layer on the base cloth, it is characterized in that the warp of base cloth and parallel select for use long fiber yarn and short fiber yarn to be formed by weaving respectively or simultaneously.
Described long fiber yarn be a kind of be the yarn of material with terylene or nylon-type long fiber; Described short fiber yarn be a kind of be the yarn of material with polyester-cotton blend or viscose, artificial silk, propylene resin.
A kind of line in the warp of base cloth or the parallel is a material with the long fiber of full terylene or full nylon, and another line is that the staple fibre class of material interleaves to mix to knit with the long fiber that is material and forms with the staple fibre with the long fiber.
A kind of manufacture method of composite lining cloth, it is characterized in that concise: in the liquid bath of concise machinery, add the concise liquid that is mixed with by water and auxiliary agent, and make base cloth soak into concise liquid, make again base cloth in the concise container of concise machinery, concise under 80 ℃～120 ℃ temperature, 5～40 minutes time;
Arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, the drying and shaping temperature is: 100～200 ℃; 20～30 meters/minute of speed;
Bonding: at base cloth surface coated one deck point-like resin, stentering forming in stenter again, 130～170 ℃ of tentering temperature, its process velocity is: 20～45 meters/minute.
The addition of auxiliary agent is softener 0.1～0.3 grams per liter in bathing in concise liquid, scouring agent 0.1～0.3 grams per liter, and all the other in the concise liquid are water.
The addition of auxiliary agent is NaOH 1～3 grams per liter in the concise liquid, hydrogen peroxide 10～20 grams per liters, hydrogen peroxide stabilizer 3～8 grams per liters, concise washing agent 1～3 grams per liter, metal ion chelation agent 1～3 grams per liter.
Promoter addition in the dressing liquid is softener 1～5 grams per liter, antistatic agent 0.1～0.3 grams per liter, and bleeding agent 0.1～0.3 grams per liter, all the other in the dressing liquid are water.
Promoter addition in the dressing liquid is waterproofing agent 1～5 grams per liter, and all the other in the dressing liquid are water.
When the coating double-layer resin, the mode that can utilize the net tube to shift is coated on prime cement on the base cloth base cloth surface with point-like, the spreading powdered resin equably again, absorb the unnecessary powdered resin that is not applied to the slurry place then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out Infrared Heating, temperature again: 180～210 ℃, make prime cement dry and be bonded on the base cloth base cloth surface, enter drying room then and make base cloth typing, 100～140 ℃ of drying room temperature, 35～45 meters/minute of process velocities.
When the coating single-layer resin, its bonding mode is above being covered with the engraved roll of pit a hopper of adorning powdered resin to be set, the engraved roll temperature is 25～35 ℃, be useful on the warm-up mill of heating base cloth in the both sides, front and back of engraved roll, the temperature of warm-up mill is 180～200 ℃, engraved roll rotates, powdered resin just falls in the pit of engraved roll, when powdered resin contact base cloth, become molten condition immediately, after making base cloth paste engraved roll to pass through, resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.
For improving bonding intensity, can after being coated with the point-like resin on the base cloth, flatten on base cloth again.
Have nine chambers in the described drying and setting machine, the temperature of each chamber is: 100～110 ℃ of Room, 100～110 ℃ of two Room, 100～110 ℃ of three Room, 120～140 ℃ of four Room, 140～160 ℃ of five Room, 160～180 ℃ of six Room, 180～200 ℃ of seven Room, 180～200 ℃ of eight Room, 180～200 ℃ of nine Room.Certainly, also can Room 7 etc. other quantity, specifically in requisition for and decide.
When needing color, can before concise back, arrangement, dye earlier: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 1～4 grams per liter, direct dyes 0.1～3 grams per liter, dye leveller 1～2 grams per liter, PH conditioning agent 1～3 grams per liter, softener 1～3 grams per liter in the bath, accelerant 15～25 grams per liters, the temperature that is warmed up to 110～150 ℃ keeps being cooled to 80～100 ℃ after 50～70 minutes, keeps 15～25 minutes.
Washing after the dyeing: in clear water, wash, 10～20 minutes time, temperature is a normal temperature, adding soft water and color-fixing agent 1～5 grams per liter then emits after 10～20 minutes carrying out fixation under 50～70 ℃, add entry and soaping agent 1～5 grams per liter again, emit solution after soaping under 70～90 ℃ 10-20 minute, take out twice back of water washing at normal temperatures at last, wash in clear water, the time is 10～20 minutes.
For concise, base cloth soaks into concise liquid and concise process can be like this: base cloth pads concise liquid, enters concise container again---and carry out concisely in the reaction tower, the reaction tower temperature is 80～120 ℃, 40～60 minutes time.
In addition, it also can be to add the quantitative concise liquid that is made into by water and scouring agent in the fluid cylinder of concise machinery that base cloth soaks into concise liquid and concise process, base cloth is dropped in the fluid cylinder, make concise liquid and base cloth one cycle rotation in the liquid bath that coexists, be warming up to 80～120 ℃ of concise temperature then, after concise 5～15 minutes, venting refining liquid takes out behind the adding cold water washing.
If the warp of imagination grey cloth of the present invention, latitude both direction, a direction long fiber yarn, both are made into the another one direction with short fiber yarn; Perhaps direction long fiber yarn, the another one direction interleaves to mix with short fiber yarn and long fiber yarn knits the words that form, has not grey cloth just had the advantage of weak point, long fiber material base cloth simultaneously? certainly accordingly according to base cloth processing technologies such as its tissue, the necessary appropriate change refining of variation that constitutes, dyeing, arrangements, through seeking common ground while reserving difference, finding the technology that is suitable for two kinds of materials is key of the present invention.If this condition is found, then this new binding lining is exactly the stiffening effect with staple fibre lining cloth, and advantages such as easy cutting have the good feel of long fiber lining cloth and elastic a kind of extraordinary binding lining again.
Description of use of the present invention:
Binding lining of the present invention promptly has the made clothes of staple fibre binding lining more very to scrape, and relief advantage is more arranged, and has long fiber binding lining excellent elasticity and feel again concurrently.Therefore promptly require the lining surface very to scrape applicable to jacket, Western-style clothes, wind coat etc., use on the dress ornament that feel is had relatively high expectations again.Especially aspect the processing of men's clothing, use binding lining of the present invention can change people's men's clothing in the past and pay attention to external manifestation, and think little of the impression of sense comfortable and easy to wear.
Design owing to the present invention is directed to higher class clothes, cost is higher, is particularly suitable for using on the high-grade linings such as all woolen.
From design philosophy, binding lining of the present invention promptly has the manly of staple fibre binding lining, the submissive of long fiber binding lining arranged again, and this dual makings has determined the man, women's dress can adopt binding lining of the present invention audaciously, so that saturating tenderness in the masculine of men's clothing; Saturating frank and graceful in women's dress charming.
Binding lining of the present invention reaches the way coating one deck resin that shifts by hot melt by base cloth and forms on base cloth; Or after applying one deck point-like resin slurry earlier on the base cloth, on the slurry point, spill the oven dry of one deck powdered resin and form, if single-layer resin, resin can be spot distribution, also can flatten on base cloth to improve fixation performance.
Base cloth is an emphasis of the present invention.Aspect the selection of base cloth, direction laterally or longitudinally of base cloth is selected the long fiber yarn for use, and its material is based on terylene, and the nylon long fiber also can use; In the another one direction of base cloth, then select polyester-cotton blend or viscose for use, artificial silk, propylene resin etc. are the yarn (the cotton yarn is because washing shrinkage is too big, can't design technology and abandon) of material; Perhaps the yarn of a direction is a material with the long fiber of full terylene or full nylon in the warp-wise of this binding lining and the broadwise, the yarn of another one direction is polyester-cotton blend or viscose, and artificial silk etc. are that the long fiber of material interleaves to mix to knit and forms for the long fiber of the staple fibre class of material and full terylene or full nylon.Concrete grey cloth specification is according to various parameters decisions such as the feel of product requirement, bonding forces.
Refining, dyeing, the finishing condition down processing of base cloth through being suitable for binding lining base cloth of the present invention makes it possess various performances such as feel, contraction, intensity, and coated with resins promptly becomes finished product then.Resin can be polyamide-based resin (PA), polyethylene (PE), polyvinyl alcohol resin, polyester resin, polyurethanes resin, copolyamide resinoid etc. are generally commonly used with polyamide-based resin (PA).As for being to apply individual layer or double-deck some resin at last base cloth, and will seeing with that a kind of resin specifically bonding force is just required and decides that in general the bonding force of the binding lining of double-deck binder resin is bigger, otherwise individual layer is less.
If the colloid that the double-deck bonding slurry that then uses is formed as the copolymer and the water of POLYPROPYLENE GLYCOL and polypropylene alcohol ester.
When selecting binding lining of the present invention processing fashionable dress/clothes for use, with selected lining and binding lining of the present invention under certain hot rolling pressing condition for example 150 ℃, 0.3kg closes by hot rolling under the condition of 10s and is bonded together.Together carry out cutting then, be sewn into ready-made clothes.
Because the optimal lining of binding lining of the present invention is high-grade linings such as woolen cloth.This type of lining might have the poor performance of being heated: distortion, problems such as feel variation, so fully take into account the hot property that is subjected to of this class lining, suitably regulate temperature, time, pressure (three generally can reach an equalization point), to reach performance, outward appearance, the handle effect that neither changes lining, can make the bonding force of binding lining and lining reach requirement again.
Binding lining of the present invention and traditional long and short fiber base cloth binding lining are entirely different, but both combinations.Because direction of yarn of base cloth is a long fiber, another direction is short fiber yarn or length, staple fibre mixes at interval and knits, so for the base cloth that makes this binding lining adds the advantage that just possess two kinds of binding linings man-hour at base cloth, and go its both sides' defective, must take and distinct refining in the past, dyeing, finishing process condition the process route of last coated with resins.
Effect to each technology is described below.
Refining: because base cloth is that long and short fiber yarn is formed by weaving jointly, because short fiber yarn has field trashes such as greasy dirt, slurry, grease unavoidably in fabrication processes, therefore essential process destarch in refining process, refining are to remove field trash.And the long fiber yarn of grey cloth has just determined in destarch, refining must circulate under lax state when removing field trash.Therefore the present invention selects high temperature, high pressure liquid stream machine, under lax state, select to long and short fiber yarn can both boiling-off, the medicine of destarch, refining carries out refining.
Because the various aspects of performance of long and short fiber differs greatly, to the selection of temperature, temperature curve determine very high requirement has also all been proposed, the conditional equilibrium point that should as far as possible select various materials to accept carries out refining.
As for long stapled decrement whether, be on the feel of product, bonding force, the infiltration of resin reverse side etc. are required to decide.
Dyeing: dyestuff is adhered to or be bonded to fiber or enter fibrous inside, make base cloth obtain attractive in appearance, even, firm color, and with require sample identical.
In order to keep grey cloth medium-length fibre yarn better elastic, the dyeing of grey cloth continues to adopt high temperature, high pressure liquid stream dyeing machine or high temperature, high pressure liquid stream jet dyeing machine with DISPERSE DYES the long fiber yarn to be dyeed under lax state; Adding direct dyes simultaneously in solution dyes to short fiber yarn.Different dyestuffs also has nothing in common with each other to the requirement of temperature, auxiliary agent, and is same as above, takes compromise proposal or selects conditional equilibrium point that various materials can both accept and the condition of dyeing temperature curve is carried out as far as possible.Between the long and short in addition fiber yarn in conjunction with a little less than, in order to prevent to draw bad cloth cover, in the dye cycle process, unavailable too big tension force.
Arrangement: utilize the technology of the method for physics or chemistry to the processing of grey cloth enforcement sense organ.
Make after refining, the dyeing lax fully and behind the grey cloth padding finishing liquid that shrinks tentering to certain fabric width, the typing of heating then.If single-layer resin is bonding then by adding softener, antistatic additive infiltration grey cloth, oven dry in this process, if (double-layer resin is bonding then must to add waterproofing agent in drug solution) makes grey cloth after arrangement processing, not only has smooth outward appearance, and had certain elasticity, anti-static ability, and the feel that has design to need.
Water absorption rate is big because staple fibre generally all has, the high characteristics of band liquid measure, more much higher in the temperature that typing is used the time than full terylene, and speed is slow during processing, and circulated air is big, so that dry better, typing, will consider long stapled ability to bear when selecting temperature, get equalization point.
Because the shrink that the staple fibre base cloth is showed, so vertically be staple fibre if select for use.During the base cloth of laterally constructing for long fiber, increase the technology of shrink-resistant finish.
Bonding: the way that shifts with hot melt make resin be point-like scatter equably and be bonded on the base cloth 10 processing technology as shown in Figure 1, or after applying the resin slurry of one deck point-like uniformly dispersing earlier on the base cloth 10, on slurry point 11, spill one deck powdered resin 12, absorb the unnecessary powdered resin 12 that is not applied to the slurry place then, the place that prime cement is arranged on the base cloth 10 is stained with or keeps resin, carry out Infrared Heating again, dry, become the processing technology of the binding lining of double-layer resin.The bonding concrete grammar of individual layer is exactly as shown in Figure 2: the A roller is inner heating, is uniform-distribution with the upper glue roller of pit on the surface.When the A roller rotated, the powdered resins in the hopper 14 fell in the pit and melted by heating, adhered to cooling on the base cloth 10, looked arts demand again, and whether decision utilizes pressure roller D1, D2 to flatten on base cloth 10 resin 15 of powder point-like, comes out to be finished product.The temperature setting principle is the same during typing.Powdered resin can be polyamide-based resin (PA), polyethylene (PE), polyvinyl alcohol resin, polyester resin, polyurethanes resin, copolyamide resinoid etc. are generally commonly used with polyamide-based resin (PA).
Characteristic feature of an invention:
The structure imagination of base cloth: for making the binding lining of producing both possess the moulding of staple fibre binding lining and very scraping effect, the feel, the elasticity that have the long fiber binding lining again, selected for use long and short fiber to be made into base cloth jointly, and to find the processing method that is fit to this base cloth be prefered method.
The applicable object of lining cloth of the present invention: the moulding of existing profile and very scrape effect has inherent feel, flexible dress ornament class again.Consider from the wearer, for both can showing masculine,, perhaps represent women's tenderness, the women's dress design of saturating frank and graceful style in charming the fastidious again high-grade male sex's dress ornament of feel.
Well-designed refining processing technology: because the particularity of grey cloth structure, the present invention selects the method for a bath refining simultaneously for use, so must select for use to weak point, long fiber can both refining refining medicines such as desizing agent, and process conditions such as refining temperature curve, speed that are suitable for both.
Special dyeing: the same particularity owing to the grey cloth structure, the present invention selects for use high temperature, high pressure liquid stream dyeing machine or high temperature, high pressure liquid stream jet dyeing machine with single bath process this grey cloth to be dyeed.Because grey cloth contains two kinds of materials of long and short fiber, so when dyeing, add DISPERSE DYES and direct dyes simultaneously respectively long and short fibrous material is dyeed.Conditions such as the temperature curve of selecting for use certainly, auxiliary agent, speed can both be accepted to be as the criterion with two kinds of materials of long and short fiber.
Special finishing process: because grey cloth is formed by weaving with two or more materials, carry out waterproof or softness adds man-hour in arrangement, the medicine of selecting for use will can both work to both.In general, short fiber material is higher through rolling slurry back band liquid measure, and to add the temperature of using man-hour higher than long fiber product so arrangement is finalized the design, and the time is longer.
Special finishing process:, then must increase shrink-resistant finish if the grey cloth warp-wise is a short fiber yarn.
Description of drawings
Fig. 1 is the bonding schematic diagram of double-layer resin.
Fig. 2 shifts legend for hot melt.
The specific embodiment
Embodiment one
The a kind of through line options of base cloth is the yarn of material with terylene or nylon-type long fiber, its parallel be a kind of be the yarn of material with polyester-cotton blend or viscose, artificial silk, propylene resin, then through being formed by weaving.
Perhaps a kind of line in the warp of base cloth or the parallel is a material with the long fiber of full terylene or full nylon, and another line is that the staple fibre class of material interleaves to mix to knit with the long fiber that is material and forms with the staple fibre with the long fiber.
Embodiment two
1, raw material: T22682, specification: 50D/48F*R20+150D, density: 71*34, fabric width: 147 centimetres, form: T/R:57/47, property of raw material: warp is a 50D terylene long fiber, and parallel forms for the R20.T150D fiber interweaving, have the soft feel of terylene long fiber fabric and the characteristics that BLENDED FABRIC is very scraped concurrently, also improved the gas permeability of fabric simultaneously.
2, concise: as in the liquid bath of concise machinery, to add the concise liquid that is mixed with by water and auxiliary agent, make base cloth pad concise liquid, enter concise container again---carry out concisely in the reaction tower, the reaction tower temperature is 80 ℃, 60 minutes time.The addition of auxiliary agent is NaOH 1 grams per liter in the concise liquid, hydrogen peroxide 10 grams per liters, hydrogen peroxide stabilizer 3 grams per liters, concise washing agent 1 grams per liter, metal ion chelation agent 1 grams per liter.
3, dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 1 grams per liter, direct dyes 0.1 grams per liter, dye leveller 1 grams per liter, PH conditioning agent 1 grams per liter, softener 1 grams per liter in the bath, accelerant 15 grams per liters are warmed up to 110 ℃ temperature, keep after 50 minutes, be cooled to 80 ℃, kept 15 minutes.
In clear water, wash, 15 minutes time, temperature is a normal temperature, add soft water and color-fixing agent 1 grams per liter then under 50 ℃, fixation was emitted after 10 minutes, added entry and soaping agent 1 grams per liter again, after soaping under 70 ℃ 10 minutes, emit solution, take out twice back of water washing at normal temperatures at last, washs in clear water, and the time is 10 minutes.
Open-width on request in scutcher again after the dyeing is dried in dryer again.
4, arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, have nine chambers in the drying and setting machine, the temperature of each chamber is: 100 ℃ of Room, 100 ℃ of two Room, 100 ℃ of three Room, 120 ℃ of four Room, 140 ℃ of five Room, 160 ℃ of six Room, 180 ℃ of seven Room, 180 ℃ of eight Room, 180 ℃ of nine Room; 20 meters/minute of speed; Promoter addition in the dressing liquid is waterproofing agent 1 grams per liter, and all the other in the dressing liquid are water.
5, bonding: the mode of utilizing the net tube to shift, prime cement is coated on the base cloth base cloth surface with point-like equably, the nylon resin of spreading powdery again, absorb the unnecessary powdered resin that is not applied to the slurry place then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out Infrared Heating again, temperature: 180 ℃, make prime cement dry and be bonded on the base cloth base cloth surface, enter drying room then and make base cloth typing, 100 ℃ of drying room temperature, 35 meters/minute of process velocities, tentering in stenter again, 140 ℃ of temperature.
Embodiment three
1, raw material: T22682, specification: 50D/48F*R20+150D, density: 71*34, fabric width: 147 centimetres, form: T/R:57/47, property of raw material: warp is a 50D terylene long fiber, and parallel forms for the R20.T150D fiber interweaving, have the soft feel of terylene long fiber fabric and the characteristics that BLENDED FABRIC is very scraped concurrently, also improved the gas permeability of fabric simultaneously.
2, concise: as in the liquid bath of concise machinery, to add the concise liquid that is mixed with by water and auxiliary agent, make base cloth pad concise liquid, enter concise container again---carry out concisely in the reaction tower, the reaction tower temperature is 120 ℃, 40 minutes time.The addition of auxiliary agent is NaOH 3 grams per liters in the concise liquid, hydrogen peroxide 20 grams per liters, hydrogen peroxide stabilizer 8 grams per liters, concise washing agent 3 grams per liters, metal ion chelation agent 3 grams per liters.
3, dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 4 grams per liters, direct dyes 3 grams per liters, dye leveller 2 grams per liters, PH conditioning agent 3 grams per liters, softener 3 grams per liters in the bath, accelerant 25 grams per liters are warmed up to 150 ℃ temperature, keep after 70 minutes, be cooled to 100 ℃, kept 25 minutes.
In clear water, wash, 25 minutes time, temperature is a normal temperature, add soft water and color-fixing agent 5 grams per liters then under 70 ℃, fixation was emitted after 20 minutes, added entry and soaping agent 5 grams per liters again, after soaping under 90 ℃ 20 minutes, emit solution, take out twice back of water washing at normal temperatures at last, washs in clear water, and the time is 20 minutes.
Open-width on request in scutcher again after the dyeing is dried in dryer again.
4, arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, have nine chambers in the drying and setting machine, the temperature of each chamber is: 110 ℃ of Room, 110 ℃ of two Room, 110 ℃ of three Room, 140 ℃ of four Room, 160 ℃ of five Room, 180 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 30 meters/minute of speed; Promoter addition in the dressing liquid is waterproofing agent 5 grams per liters, and all the other in the dressing liquid are water.
5, bonding: the mode of utilizing the net tube to shift, prime cement is coated on the base cloth base cloth surface with point-like equably, the nylon resin of spreading powdery again, absorb the unnecessary powdered resin that is not applied to the slurry place then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out Infrared Heating again, temperature: 210 ℃, make prime cement dry and be bonded on the base cloth base cloth surface, enter drying room then and make base cloth typing, 140 ℃ of drying room temperature, 45 meters/minute of process velocities, tentering in stenter again, 160 ℃ of temperature.
Embodiment four
1, raw material: T22682, specification: 50D/48F*R20+150D, density: 71*34, fabric width: 147 centimetres, form: T/R:57/47, property of raw material: warp is a 50D terylene long fiber, and parallel forms for the R20.T150D fiber interweaving, have the soft feel of terylene long fiber fabric and the characteristics that BLENDED FABRIC is very scraped concurrently, also improved the gas permeability of fabric simultaneously.
2, concise: as in the liquid bath of concise machinery, to add the concise liquid that is mixed with by water and auxiliary agent, make base cloth pad concise liquid, enter concise container again---carry out concisely in the reaction tower, the reaction tower temperature is 100 ℃, 50 minutes time.The addition of auxiliary agent is NaOH 2 grams per liters in the concise liquid, hydrogen peroxide 15 grams per liters, hydrogen peroxide stabilizer 5 grams per liters, concise washing agent 2 grams per liters, metal ion chelation agent 2 grams per liters.
3, dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 2.5 grams per liters, direct dyes 2 grams per liters, dye leveller 1.5 grams per liters, PH conditioning agent 2 grams per liters, softener 2 grams per liters in the bath, accelerant 20 grams per liters are warmed up to 130 ℃ temperature, keep after 60 minutes, be cooled to 90 ℃, kept 20 minutes.
In clear water, wash, 20 minutes time, temperature is a normal temperature, add soft water and color-fixing agent 3 grams per liters then under 60 ℃, fixation was emitted after 15 minutes, added entry and soaping agent 3 grams per liters again, after soaping under 80 ℃ 1.5 minutes, emit solution, take out twice back of water washing at normal temperatures at last, washs in clear water, and the time is 15 minutes.
Open-width on request in scutcher again after the dyeing is dried in dryer again.
4, arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, have nine chambers in the drying and setting machine, the temperature of each chamber is: 105 ℃ of Room, 105 ℃ of two Room, 105 ℃ of three Room, 130 ℃ of four Room, 150 ℃ of five Room, 170 ℃ of six Room, 190 ℃ of seven Room, 190 ℃ of eight Room, 190 ℃ of nine Room; 25 meters/minute of speed; Promoter addition in the dressing liquid is waterproofing agent 3 grams per liters, and all the other in the dressing liquid are water.
5, bonding: the mode of utilizing the net tube to shift, prime cement is coated on the base cloth base cloth surface with point-like equably, the nylon resin of spreading powdery again, absorb the unnecessary powdered resin that is not applied to the slurry place then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out Infrared Heating again, temperature: 195 ℃, make prime cement dry and be bonded on the base cloth base cloth surface, enter drying room then and make base cloth typing, 120 ℃ of drying room temperature, 40 meters/minute of process velocities, tentering in stenter again, 150 ℃ of temperature.
Embodiment five
1, raw material: T22612, specification: T/C 45*T100D/48*30, fabric width: 144 centimetres.
2, concise: as in the fluid cylinder of concise machinery, to add the concise liquid that is mixed with by water and auxiliary agent, base cloth is dropped in the fluid cylinder, make concise liquid and the base cloth one interior cycle rotation of liquid bath that coexists, be warming up to 80 ℃ of concise temperature then, after concise 15 minutes, venting refining liquid takes out behind the adding cold water washing.The addition of auxiliary agent is softener 0.1 grams per liter in bathing in concise liquid, scouring agent 0.1 grams per liter, and all the other in the concise liquid are water.
3, dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 1 grams per liter, direct dyes 0.1 grams per liter, dye leveller 1 grams per liter, PH conditioning agent 1 grams per liter, softener 1 grams per liter in the bath, accelerant 15 grams per liters, the temperature that is warmed up to 110 ℃ keeps being cooled to 80 ℃ after 50 minutes, keeps 15 minutes.
Washing after the dyeing: in clear water, wash, 15 minutes time, temperature is a normal temperature, adding soft water and color-fixing agent 1 grams per liter then emits after 10 minutes carrying out fixation under 50 ℃, add entry and soaping agent 1 grams per liter again, emit solution after soaping under 70 ℃ 10 minutes, take out twice back of water washing at normal temperatures at last, wash in clear water, the time is 10 minutes.
Open-width on request in scutcher again after the dyeing is dried in dryer again.
4, arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, have nine chambers in the drying and setting machine, the temperature of each chamber is: 100 ℃ of Room, 100 ℃ of two Room, 100 ℃ of three Room, 120 ℃ of four Room, 140 ℃ of five Room, 160 ℃ of six Room, 180 ℃ of seven Room, 180 ℃ of eight Room, 180 ℃ of nine Room; 20 meters/minute of speed, density: 70*38, degree of stretching: 5*15; Promoter addition in the dressing liquid is softener 1 grams per liter, antistatic agent 0.1 grams per liter, and bleeding agent 0.1 grams per liter, all the other in the dressing liquid are water.
5, bonding: as above being covered with the engraved roll of pit, the hopper of adorning powdered resin to be arranged, the engraved roll temperature is 25 ℃, be useful on the warm-up mill of heating base cloth in the both sides, front and back of engraved roll, the temperature of warm-up mill is 180 ℃, and engraved roll rotates, and powdered resin just falls in the pit of engraved roll, when powdered resin contact base cloth, become molten condition immediately, after making base cloth paste engraved roll to pass through, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.
Bonding finishing enters tentering in the stenter, and the stenter temperature is 160 ℃, coating weight: 10 grams/square metre, resin is a nylon, process velocity: 15 meters/minute.
Again according to actual needs, whether decision after being coated with the point-like resin on the base cloth, flattens the point-like resin on base cloth.
Embodiment six
1, raw material: T22612, specification: T/C 45*T100D/48*30, fabric width: 144 centimetres.
2, concise: as in the fluid cylinder of concise machinery, to add the concise liquid that is mixed with by water and auxiliary agent, base cloth is dropped in the fluid cylinder, make concise liquid and the base cloth one interior cycle rotation of liquid bath that coexists, be warming up to 120 ℃ of concise temperature then, after concise 5 minutes, venting refining liquid takes out behind the adding cold water washing.The addition of auxiliary agent is softener 0.3 grams per liter in bathing in concise liquid, scouring agent 0.3 grams per liter, and all the other in the concise liquid are water.
3, dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 4 grams per liters, direct dyes 3 grams per liters, dye leveller 2 grams per liters, PH conditioning agent 3 grams per liters, softener 3 grams per liters in the bath, accelerant 25 grams per liters, the temperature that is warmed up to 150 ℃ keeps being cooled to 100 ℃ after 70 minutes, keeps 25 minutes.
Washing after the dyeing: in clear water, wash, 25 minutes time, temperature is a normal temperature, adding soft water and color-fixing agent 5 grams per liters then emits after 20 minutes carrying out fixation under 70 ℃, add entry and soaping agent 5 grams per liters again, emit solution after soaping under 90 ℃ 20 minutes, take out twice back of water washing at normal temperatures at last, wash in clear water, the time is 20 minutes.
Open-width on request in scutcher again after the dyeing is dried in dryer again.
4, arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, have nine chambers in the drying and setting machine, the temperature of each chamber is: 110 ℃ of Room, 110 ℃ of two Room, 110 ℃ of three Room, 140 ℃ of four Room, 160 ℃ of five Room, 180 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 30 meters/minute of speed, density: 70*38, degree of stretching: 5*15; Promoter addition in the dressing liquid is softener 5 grams per liters, antistatic agent 0.3 grams per liter, and bleeding agent 0.3 grams per liter, all the other in the dressing liquid are water.
5, bonding: as above being covered with the engraved roll of pit, the hopper of adorning powdered resin to be arranged, the engraved roll temperature is 35 ℃, be useful on the warm-up mill of heating base cloth in the both sides, front and back of engraved roll, the temperature of warm-up mill is 200 ℃, and engraved roll rotates, and powdered resin just falls in the pit of engraved roll, when powdered resin contact base cloth, become molten condition immediately, after making base cloth paste engraved roll to pass through, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.
Bonding finishing enters tentering in the stenter, and the stenter temperature is 170 ℃, coating weight: 15 grams/square metre, resin is a nylon, process velocity: 20 meters/minute.
Again according to actual needs, whether decision after being coated with the point-like resin on the base cloth, flattens the point-like resin on base cloth.
Embodiment seven
1, raw material: T22612, specification: T/C 45*T100D/48*30, fabric width: 144 centimetres.
2, concise: as in the fluid cylinder of concise machinery, to add the concise liquid that is mixed with by water and auxiliary agent, base cloth is dropped in the fluid cylinder, make concise liquid and the base cloth one interior cycle rotation of liquid bath that coexists, be warming up to 100 ℃ of concise temperature then, after concise 10 minutes, venting refining liquid takes out behind the adding cold water washing.The addition of auxiliary agent is softener 0.2 grams per liter in bathing in concise liquid, scouring agent 0.2 grams per liter, and all the other in the concise liquid are water.
3, dyeing: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 2.5 grams per liters, direct dyes 2 grams per liters, dye leveller 1.5 grams per liters, PH conditioning agent 2 grams per liters, softener 2 grams per liters in the bath, accelerant 10 grams per liters, the temperature that is warmed up to 130 ℃ keeps being cooled to 90 ℃ after 60 minutes, keeps 10 minutes.
Washing after the dyeing: in clear water, wash, 10 minutes time, temperature is a normal temperature, adding soft water and color-fixing agent 3 grams per liters then emits after 15 minutes carrying out fixation under 60 ℃, add entry and soaping agent 3 grams per liters again, emit solution after soaping under 80 ℃ 15 minutes, take out twice back of water washing at normal temperatures at last, wash in clear water, the time is 15 minutes.
Open-width on request in scutcher again after the dyeing is dried in dryer again.
4, arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, have nine chambers in the drying and setting machine, the temperature of each chamber is: 90 ℃ of Room, 90 ℃ of two Room, 90 ℃ of three Room, 130 ℃ of four Room, 150 ℃ of five Room, 170 ℃ of six Room, 190 ℃ of seven Room, 190 ℃ of eight Room, 190 ℃ of nine Room; 10 meters/minute of speed, density: 70*38, degree of stretching: 5*15; Promoter addition in the dressing liquid is softener 3 grams per liters, antistatic agent 0.2 grams per liter, and bleeding agent 0.2 grams per liter, all the other in the dressing liquid are water.
5, bonding: as above being covered with the engraved roll of pit, the hopper of adorning powdered resin to be arranged, the engraved roll temperature is 30 ℃, be useful on the warm-up mill of heating base cloth in the both sides, front and back of engraved roll, the temperature of warm-up mill is 190 ℃, and engraved roll rotates, and powdered resin just falls in the pit of engraved roll, when powdered resin contact base cloth, become molten condition immediately, after making base cloth paste engraved roll to pass through, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.
Bonding finishing enters tentering in the stenter, and the stenter temperature is 165 ℃, coating weight: 13 grams/square metre, resin is a nylon, process velocity: 17 meters/minute.
Again according to actual needs, whether decision after being coated with the point-like resin on the base cloth, flattens the point-like resin on base cloth.
Claims (15)
1, a kind of composite lining cloth, comprise base cloth and the adhesive layer that is coated on the base cloth, it is characterized in that: a kind of line selection in the warp of base cloth or the parallel is the long fiber yarn of material in order to terylene or nylon-type long fiber, and another line is that the short fiber yarn of material is formed by weaving with polyester-cotton blend or viscose, artificial silk, propylene resin.
2, composite lining cloth as claimed in claim 1, it is characterized in that: a kind of line in the warp of base cloth or the parallel is a material with the long fiber of full terylene or full nylon, and another line is that the staple fibre class of material interleaves to mix to knit with the long fiber that is material and forms with the staple fibre with the long fiber.
3, the manufacture method of composite lining cloth according to claim 1, it is characterized in that: carry out concise: in the liquid bath of concise machinery, add the concise liquid that is mixed with by water and auxiliary agent described base cloth, and make base cloth soak into concise liquid, make again base cloth in the concise container of concise machinery, concise under 80 ℃～120 ℃ temperature, 5～40 minutes time;
Arrangement: in the liquid bath of arrangement in the machinery, add entry and the dressing liquid that auxiliary agent is mixed with, make base cloth padding finishing liquid after, enter again in the drying and setting machine of putting in order in the machinery, dry and finalize the design, the drying and shaping temperature is: 100～200 ℃; 20～30 meters/minute of speed;
Bonding: at base cloth surface coated one deck point-like resin, stentering forming in stenter again, 130～170 ℃ of tentering temperature, its process velocity is: 20～45 meters/minute;
Wherein, a kind of line selection in the warp of base cloth or the parallel is the long fiber yarn of material in order to terylene or nylon-type long fiber, and another line is that the short fiber yarn of material is formed by weaving with polyester-cotton blend or viscose, artificial silk, propylene resin.
4, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: the addition of auxiliary agent is softener 0.1～0.3 grams per liter in bathing in concise liquid, scouring agent 0.1～0.3 grams per liter, and all the other in the concise liquid are water.
5, as the manufacture method of composite lining cloth as described in the claim 3, the addition that it is characterized in that auxiliary agent in the concise liquid is NaOH 1～3 grams per liter, hydrogen peroxide 10～20 grams per liters, hydrogen peroxide stabilizer 3～8 grams per liters, concise washing agent 1～3 grams per liter, metal ion chelation agent 1～3 grams per liter.
6, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: the promoter addition in the dressing liquid is softener 1～5 grams per liter, antistatic agent 0.1～0.3 grams per liter, and bleeding agent 0.1～0.3 grams per liter, all the other in the dressing liquid are water.
7, as the manufacture method of composite lining cloth as described in the claim 3,, it is characterized in that: the promoter addition in the dressing liquid is waterproofing agent 1～5 grams per liter, and all the other in the dressing liquid are water.
8, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: when bonding, the mode of utilizing the net tube to shift, prime cement is coated on the base cloth surface with point-like equably, spreading powdered resin again, absorb the unnecessary powdered resin that is not applied to the slurry place then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out Infrared Heating again, temperature: 180～210 ℃, make prime cement dry and be bonded on the base cloth base cloth surface, enter drying room then and make the base cloth typing, 100～140 ℃ of drying room temperature, 35～45 meters/minute of process velocities.
9, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: when bonding, above being covered with the engraved roll of pit, the hopper of adorning powdered resin is arranged, the engraved roll temperature is 25～35 ℃, be useful on the warm-up mill of heating base cloth in the both sides, front and back of engraved roll, the temperature of warm-up mill is 180～200 ℃, engraved roll rotates, powdered resin just falls in the pit of engraved roll, when powdered resin contact base cloth, become molten condition immediately, after making base cloth paste engraved roll to pass through, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.
10, as the manufacture method of composite lining cloth as described in claim 3 or 9, it is characterized in that: after being coated with the point-like resin on the base cloth, flatten on base cloth again.
11, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: have nine chambers in the drying and setting machine, the temperature of each chamber is: 100～110 ℃ of Room, 100～110 ℃ of two Room, 100～110 ℃ of three Room, 120～140 ℃ of four Room, 140～160 ℃ of five Room, 160～180 ℃ of six Room, 180～200 ℃ of seven Room, 180～200 ℃ of eight Room, 180～200 ℃ of nine Room.
12, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: before concise back, arrangement, dye earlier: the dye liquor that in the high temperature liquid-flow dyeing machine, adds the preparation of entry and auxiliary agent, wherein the addition of auxiliary agent is DISPERSE DYES 1～4 grams per liter, direct dyes 0.1～3 grams per liter, dye leveller 1～2 grams per liter, PH conditioning agent 1～3 grams per liter, softener 1～3 grams per liter in the bath, accelerant 15～25 grams per liters, the temperature that is warmed up to 110～150 ℃ keeps being cooled to 80～100 ℃ after 50～70 minutes, keeps 15～25 minutes.
13, as the manufacture method of composite lining cloth as described in the claim 12, it is characterized in that: washing after the dyeing: in clear water, wash, 15～25 minutes time, temperature is a normal temperature, adding soft water and color-fixing agent 1～5 grams per liter then emits after 10～20 minutes carrying out fixation under 50～70 ℃, add entry and soaping agent 1～5 grams per liter again, after soaping under 70～90 ℃ 10～20 minutes, emit solution, take out twice back of water washing at normal temperatures at last, wash in clear water, the time is 10～20 minutes.
14, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: base cloth soaks into concise liquid and concise process is that base cloth pads concise liquid, entering concise container again---carry out concisely in the reaction tower, the reaction tower temperature is 80～120 ℃, 40～60 minutes time.
15, as the manufacture method of composite lining cloth as described in the claim 3, it is characterized in that: base cloth soaks into concise liquid and concise process for add the quantitative concise liquid that is made into by water and scouring agent in the fluid cylinder of concise machinery, base cloth is dropped in the fluid cylinder, make concise liquid and base cloth one cycle rotation in the liquid bath that coexists, be warming up to 80～120 ℃ of concise temperature then, after concise 5～15 minutes, venting refining liquid takes out behind the adding cold water washing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02113001 CN1239778C (en) | 2002-05-10 | 2002-05-10 | Composite lining cloth and its production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02113001 CN1239778C (en) | 2002-05-10 | 2002-05-10 | Composite lining cloth and its production method |
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| CN1380462A CN1380462A (en) | 2002-11-20 |
| CN1239778C true CN1239778C (en) | 2006-02-01 |
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| CN 02113001 Expired - Fee Related CN1239778C (en) | 2002-05-10 | 2002-05-10 | Composite lining cloth and its production method |
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2002
- 2002-05-10 CN CN 02113001 patent/CN1239778C/en not_active Expired - Fee Related
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| CN1380462A (en) | 2002-11-20 |
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