CN117867716A - Wear-resistant antibacterial bamboo charcoal fiber towel and production process thereof - Google Patents
Wear-resistant antibacterial bamboo charcoal fiber towel and production process thereof Download PDFInfo
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- CN117867716A CN117867716A CN202410228843.0A CN202410228843A CN117867716A CN 117867716 A CN117867716 A CN 117867716A CN 202410228843 A CN202410228843 A CN 202410228843A CN 117867716 A CN117867716 A CN 117867716A
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Abstract
The invention discloses a wear-resistant and antibacterial bamboo charcoal fiber towel and a production process thereof, wherein the wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following raw materials: 80-100 parts of bamboo charcoal fiber, 10-15 parts of leather, 80-100 parts of cotton fiber, 10-20 parts of elastic terylene, 10-30 parts of natural adhesive and 4-5 parts of filament antistatic oiling agent. The antibacterial property of the bamboo charcoal fiber towel can be improved to a certain extent by adding terylene into the raw materials, bacteria on the bamboo charcoal fiber towel are killed by 70% after the bacteria disappear for 24 hours, and common towel bacteria are bred, the bamboo charcoal fiber towel prepared by the materials and the working procedures has good antibacterial and sterilizing functions, the antibacterial property of the bamboo charcoal fiber towel is improved, the wear resistance of the bamboo charcoal fiber towel can be improved to a certain extent by adding leather into the raw materials, the toughness of the leather is strong, the wear time of the bamboo charcoal fiber towel is twice that of the common towel, the bamboo charcoal fiber towel prepared by the materials and the working procedures has good wear resistance, and the wear resistance of the bamboo charcoal fiber towel is improved.
Description
Technical Field
The invention belongs to the technical field of bamboo charcoal fiber towel production, and particularly relates to a wear-resistant and antibacterial bamboo charcoal fiber towel and a production process thereof.
Background
The towel is woven fabric with the surface of the textile fiber as the raw material for forming loop pile or cutting loop pile, generally takes pure cotton yarn as the raw material, and is woven by a towel loom with a small amount of blended yarn or chemical fiber yarn. Knitting and tatting are classified according to the manufacturing mode; according to the purpose, the towel is divided into face towel, pillow towel, bath towel, towelling coverlet, sofa towel and the like, and in addition, towelling is used for sewing clothes. The surface loop is dense, soft in hand feeling, strong in water absorption and storage, wear-resistant and good in heat preservation performance. Common colors include white towel, plain towel, color bar towel, printed towel, mercerized towel, spiral towel, jacquard printed towel, etc., which are used for washing and wiping textiles which can be directly contacted with human bodies.
Along with the continuous progress of economy, the requirements of people on daily necessities are higher and higher, the towel is popular as daily necessities, the bamboo charcoal fiber towel is the most common functional towel, the requirements on the textile technology are higher and higher, the existing bamboo charcoal fiber towel manufacturing technology is complex, the manpower and material resources are wasted, and the prepared towel has certain antibacterial property, but has general antibacterial property and poor wear resistance.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide the wear-resistant and antibacterial bamboo charcoal fiber towel and the production process thereof, which solve the problems that the existing bamboo charcoal fiber towel is complex in manufacturing process, and the prepared towel has certain antibacterial property, but has general antibacterial property and poor wear resistance.
In order to achieve the above purpose, the present invention provides the following technical solutions: a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following raw materials: 80-100 parts of bamboo charcoal fiber, 10-15 parts of leather, 80-100 parts of cotton fiber, 10-20 parts of elastic terylene, 10-30 parts of natural adhesive and 4-5 parts of filament antistatic oiling agent.
Preferably, the natural adhesive is one of animal glue or vegetable glue, the animal glue is one or more of chitin, gelatin (leather glue or bone glue), casein glue, shellac and imitation sound glue, and the vegetable glue is one or more of gum glue, resin glue, natural rubber, starch glue and cellulose glue.
Preferably, the bamboo charcoal fiber is prepared from one or more of Phyllostachys Pubescens, sasa Alaska, fallostachys Pubescens, huang Caozhu, lophatherum gracile, plastrum Testudinis, pink Green bamboo, lophatherum gracile, phyllostachys Pubescens, guanyin and Indocalamus.
Preferably, the cotton fiber is prepared from one or more of Hunan cotton No. 7, miao cotton 63, cuza 411, hubei cotton 29, lu cotton grinding No. 28, miao cotton 50 and Ji cotton 958.
A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following steps:
s1: preparing bamboo charcoal fibers;
a1: bamboo selection: selecting 2-4 years old bamboo.
A2: bamboo treatment: processing selected bamboo into slices, soaking in bamboo vinegar, and microwave treating in a microwave vacuum tank.
A3: preparing bamboo charcoal: and sequentially drying, pre-carbonizing, calcining and cooling the bamboo subjected to microwave treatment to obtain bamboo charcoal, immersing the bamboo charcoal in an activating agent for a period of time, and then washing the bamboo charcoal with deionized water until the pH value is neutral.
A4: granulating bamboo charcoal: and (3) placing the bamboo charcoal in a ball mill for grinding to obtain bamboo charcoal particles.
A5: preparing fibers: and (3) placing the bamboo charcoal particles and the natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby.
S2: leather treatment: firstly, placing leather in a softening agent for soaking to make the leather softer, and then placing the softened leather in a shredder for shredding to form leather yarns for standby.
S3: preparing cotton fibers: cotton sequentially passes through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater lap former and a carding machine, impurities and short fibers unsuitable for spinning are removed, the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby.
S4: drawing polyester fiber: and (3) putting the polyester material into a melting furnace for heating and melting, and then introducing polyester liquid into a wire drawing machine for drawing wires to form linear polyester for standby.
S5: doubling treatment: and (3) introducing the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester into a doubling machine for doubling, and smearing the filament antistatic oiling agent during doubling, so that the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester are combined into textile yarns.
S6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
Preferably, the bamboo slices in step A2 of step S1 are soaked with bamboo vinegar twice, the primary bamboo vinegar treatment is to immerse the bamboo slices in the primary bamboo vinegar treatment liquid at 40-50 ℃ for 20-40min, and the secondary bamboo vinegar treatment is to immerse the bamboo fibers in the secondary bamboo vinegar treatment liquid at 55-80 ℃ for 10-30min.
Preferably, in the step S1, the component of the active agent in the step A3 is mixed liquid of polymaleic acid and sodium hypophosphite, and the soaking time with the active agent is 3-5h.
Preferably, the size of the bamboo charcoal particles obtained in step A4 in step S1 is 0.02-0.09mm.
Compared with the prior art, the invention has the beneficial effects that:
1. the antibacterial property of the bamboo charcoal fiber towel can be improved to a certain extent by adding terylene into the raw materials, bacteria on the bamboo charcoal fiber towel are killed by 70% after the bacteria disappear for 24 hours, and bacteria in the common towel are bred, so that the bamboo charcoal fiber towel prepared by the materials and the working procedures has good antibacterial and sterilizing functions, and the antibacterial property of the bamboo charcoal fiber towel is improved.
2. The wear resistance of the bamboo charcoal fiber towel can be improved to a certain extent by adding leather into the raw materials, and the leather has strong toughness, so that the wear time of the bamboo charcoal fiber towel is twice that of a common towel, and the bamboo charcoal fiber towel prepared by the materials and the working procedures has good wear resistance, and the wear resistance of the bamboo charcoal fiber towel is improved.
Detailed Description
In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
the invention provides a technical scheme that: the wear-resistant antibacterial bamboo charcoal fiber towel is prepared from 80 parts of bamboo charcoal fiber, 10 parts of leather, 80 parts of cotton fiber, 10 parts of elastic polyester, 10 parts of natural adhesive and 4 parts of filament antistatic oiling agent, wherein the natural adhesive is casein glue, the bamboo charcoal fiber is prepared from moso bamboo, and the cotton fiber is prepared from Hunan miscellaneous cotton No. 7.
A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following steps:
s1: preparing bamboo charcoal fibers;
a1: bamboo selection: selecting 2-4 years old bamboo.
A2: bamboo treatment: processing selected bamboo into slices, then placing the slices in bamboo vinegar for soaking, wherein the times of soaking the bamboo slices in the bamboo vinegar are twice, the primary bamboo vinegar treatment is to submerge the bamboo slices in primary bamboo vinegar treatment liquid at 40 ℃ for 20min, the secondary bamboo vinegar treatment is to submerge bamboo fibers in secondary bamboo vinegar treatment liquid at 55 ℃ for 10min, and the soaked bamboo slices are sent into a microwave vacuum tank and subjected to microwave treatment.
A3: preparing bamboo charcoal: and sequentially drying, pre-carbonizing, calcining and cooling the bamboo subjected to microwave treatment to obtain bamboo charcoal, immersing the obtained bamboo charcoal in an activating agent for a period of time, wherein the activating agent comprises a mixed solution of polymaleic acid and sodium hypophosphite, immersing the active agent for 3 hours, and then washing the active agent with deionized water until the pH value is neutral.
A4: granulating bamboo charcoal: grinding bamboo charcoal in ball mill to obtain bamboo charcoal granule with size of 0.02-0.09mm.
A5: preparing fibers: and (3) placing the bamboo charcoal particles and the natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby.
S2: leather treatment: firstly, placing leather in a softening agent for soaking to make the leather softer, and then placing the softened leather in a shredder for shredding to form leather yarns for standby.
S3: preparing cotton fibers: cotton sequentially passes through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater lap former and a carding machine, impurities and short fibers unsuitable for spinning are removed, the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby.
S4: drawing polyester fiber: and (3) putting the polyester material into a melting furnace for heating and melting, and then introducing polyester liquid into a wire drawing machine for drawing wires to form linear polyester for standby.
S5: doubling treatment: and (3) introducing the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester into a doubling machine for doubling, and smearing the filament antistatic oiling agent during doubling, so that the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester are combined into textile yarns.
S6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
Embodiment two:
the invention provides a technical scheme that: the wear-resistant antibacterial bamboo charcoal fiber towel is prepared from 85 parts of bamboo charcoal fiber, 12 parts of leather, 90 parts of cotton fiber, 15 parts of elastic terylene, 20 parts of natural adhesive and 4 parts of filament antistatic oiling agent, wherein the natural adhesive is natural rubber, the bamboo charcoal fiber is prepared from purple bamboo, and the cotton fiber is prepared from Ji cotton 958.
A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following steps:
s1: preparing bamboo charcoal fiber:
a1: bamboo selection: selecting 2-4 years old bamboo.
A2: bamboo treatment: processing selected bamboo into slices, then placing the slices in bamboo vinegar for soaking, wherein the times of soaking the bamboo slices in the bamboo vinegar are twice, the primary bamboo vinegar treatment is to submerge the bamboo slices in primary bamboo vinegar treatment liquid at 50 ℃ for 40min, the secondary bamboo vinegar treatment is to submerge bamboo fibers in secondary bamboo vinegar treatment liquid at 55 ℃ for 30min, and the soaked bamboo slices are sent into a microwave vacuum tank and subjected to microwave treatment.
A3: preparing bamboo charcoal: and sequentially drying, pre-carbonizing, calcining and cooling the bamboo subjected to microwave treatment to obtain bamboo charcoal, immersing the obtained bamboo charcoal in an activating agent for a period of time, wherein the activating agent comprises a mixed solution of polymaleic acid and sodium hypophosphite, and the soaking time with the activating agent is 4 hours, and then washing the bamboo charcoal with deionized water until the pH value is neutral.
A4: granulating bamboo charcoal: grinding bamboo charcoal in ball mill to obtain bamboo charcoal granule with size of 0.02-0.09mm.
A5: preparing fibers: and (3) placing the bamboo charcoal particles and the natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby.
S2: leather treatment: firstly, placing leather in a softening agent for soaking to make the leather softer, and then placing the softened leather in a shredder for shredding to form leather yarns for standby.
S3: preparing cotton fibers: cotton sequentially passes through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater lap former and a carding machine, impurities and short fibers unsuitable for spinning are removed, the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby.
S4: drawing polyester fiber: and (3) putting the polyester material into a melting furnace for heating and melting, and then introducing polyester liquid into a wire drawing machine for drawing wires to form linear polyester for standby.
S5: doubling treatment: and (3) introducing the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester into a doubling machine for doubling, and smearing the filament antistatic oiling agent during doubling, so that the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester are combined into textile yarns.
S6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
Embodiment III:
the invention provides a technical scheme that: the wear-resistant and antibacterial bamboo charcoal fiber towel is prepared from 100 parts of bamboo charcoal fiber, 15 parts of leather, 100 parts of cotton fiber, 20 parts of elastic polyester, 30 parts of natural adhesive and 5 parts of filament antistatic oiling agent, wherein the natural adhesive is cellulose glue, the bamboo charcoal fiber is prepared from early garden bamboo, and the cotton fiber is prepared from jaw cotton 29.
A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following steps:
s1: preparing bamboo charcoal fiber:
a1: bamboo selection: selecting 2-4 years old bamboo.
A2: bamboo treatment: processing selected bamboo into slices, then placing the slices in bamboo vinegar for soaking, wherein the times of soaking the bamboo slices in the bamboo vinegar are twice, the primary bamboo vinegar treatment is to submerge the bamboo slices in primary bamboo vinegar treatment liquid at 50 ℃ for 40min, the secondary bamboo vinegar treatment is to submerge bamboo fibers in secondary bamboo vinegar treatment liquid at 80 ℃ for 30min, and the soaked bamboo slices are sent into a microwave vacuum tank and subjected to microwave treatment.
A3: preparing bamboo charcoal: and sequentially drying, pre-carbonizing, calcining and cooling the bamboo subjected to microwave treatment to obtain bamboo charcoal, immersing the bamboo charcoal in an activating agent for a period of time, wherein the activating agent comprises a mixed solution of L-polymaleic acid and sodium hypophosphite, immersing the bamboo in the mixed solution of L-polymaleic acid and sodium hypophosphite for 5 hours, and then washing the bamboo charcoal with deionized water until the pH value is neutral.
A4: granulating bamboo charcoal: grinding bamboo charcoal in ball mill to obtain bamboo charcoal granule with size of 0.02-0.09mm.
A5: preparing fibers: and (3) placing the bamboo charcoal particles and the natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby.
S2: leather treatment: firstly, placing leather in a softening agent for soaking to make the leather softer, and then placing the softened leather in a shredder for shredding to form leather yarns for standby.
S3: preparing cotton fibers: cotton sequentially passes through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater lap former and a carding machine, impurities and short fibers unsuitable for spinning are removed, the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby.
S4: drawing polyester fiber: and (3) putting the polyester material into a melting furnace for heating and melting, and then introducing polyester liquid into a wire drawing machine for drawing wires to form linear polyester for standby.
S5: doubling treatment: and (3) introducing the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester into a doubling machine for doubling, and smearing the filament antistatic oiling agent during doubling, so that the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester are combined into textile yarns.
S6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
Embodiment four:
the invention provides a technical scheme that: the wear-resistant antibacterial bamboo charcoal fiber towel is prepared from 90 parts of bamboo charcoal fiber, 13 parts of leather, 90 parts of cotton fiber, 18 parts of elastic polyester, 20 parts of natural adhesive and 5 parts of filament antistatic oiling agent, wherein the natural adhesive is resin adhesive, the bamboo charcoal fiber is prepared from bitter bamboo, and the cotton fiber is prepared from medium cotton 50.
A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following steps:
s1: preparing bamboo charcoal fiber:
a1: bamboo selection: selecting 2-4 years old bamboo.
A2: bamboo treatment: processing selected bamboo into slices, then placing the slices in bamboo vinegar for soaking, wherein the times of soaking the bamboo slices in the bamboo vinegar are twice, the primary bamboo vinegar treatment is to submerge the bamboo slices in a primary bamboo vinegar treatment liquid at 45 ℃ for 30min, the secondary bamboo vinegar treatment is to submerge bamboo fibers in a secondary bamboo vinegar treatment liquid at 80 ℃ for 20min, and the soaked bamboo slices are sent into a microwave vacuum tank and subjected to microwave treatment.
A3: preparing bamboo charcoal: and sequentially drying, pre-carbonizing, calcining and cooling the bamboo subjected to microwave treatment to obtain bamboo charcoal, immersing the obtained bamboo charcoal in an activating agent for a period of time, wherein the activating agent comprises a mixed solution of polymaleic acid and sodium hypophosphite, immersing the bamboo with the activating agent for 5 hours, and then washing the bamboo charcoal with deionized water until the pH value is neutral.
A4: granulating bamboo charcoal: grinding bamboo charcoal in ball mill to obtain bamboo charcoal granule with size of 0.02-0.09mm.
A5: preparing fibers: and (3) placing the bamboo charcoal particles and the natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby.
S2: leather treatment: firstly, placing leather in a softening agent for soaking to make the leather softer, and then placing the softened leather in a shredder for shredding to form leather yarns for standby.
S3: preparing cotton fibers: cotton sequentially passes through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater lap former and a carding machine, impurities and short fibers unsuitable for spinning are removed, the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby.
S4: drawing polyester fiber: and (3) putting the polyester material into a melting furnace for heating and melting, and then introducing polyester liquid into a wire drawing machine for drawing wires to form linear polyester for standby.
S5: doubling treatment: and (3) introducing the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester into a doubling machine for doubling, and smearing the filament antistatic oiling agent during doubling, so that the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester are combined into textile yarns.
S6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
Fifth embodiment:
the invention provides a technical scheme that: the wear-resistant antibacterial bamboo charcoal fiber towel is prepared from 100 parts of bamboo charcoal fiber, 15 parts of leather, 80 parts of cotton fiber, 20 parts of elastic polyester, 30 parts of natural adhesive and 5 parts of filament antistatic oiling agent, wherein the natural adhesive is gelatin (leather glue or bone glue) of animal glue, the bamboo charcoal fiber is prepared from moso bamboo and purple bamboo, and the cotton fiber is prepared from Lu cotton ground No. 28.
A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following steps:
s1: preparing bamboo charcoal fiber:
a1: bamboo selection: selecting 2-4 years old bamboo.
A2: bamboo treatment: processing selected bamboo into slices, then placing the slices in bamboo vinegar for soaking, wherein the times of soaking the bamboo slices in the bamboo vinegar are twice, the primary bamboo vinegar treatment is to submerge the bamboo slices in primary bamboo vinegar treatment liquid at 50 ℃ for 40min, the secondary bamboo vinegar treatment is to submerge bamboo fibers in secondary bamboo vinegar treatment liquid at 80 ℃ for 130min, and the soaked bamboo slices are sent into a microwave vacuum tank and subjected to microwave treatment.
A3: preparing bamboo charcoal: and sequentially drying, pre-carbonizing, calcining and cooling the bamboo subjected to microwave treatment to obtain bamboo charcoal, immersing the obtained bamboo charcoal in an activating agent for a period of time, wherein the activating agent comprises a mixed solution of polymaleic acid and sodium hypophosphite, and the soaking time with the activating agent is 4 hours, and then washing the bamboo charcoal with deionized water until the pH value is neutral.
A4: granulating bamboo charcoal: grinding bamboo charcoal in ball mill to obtain bamboo charcoal granule with size of 0.02-0.09mm.
A5: preparing fibers: and (3) placing the bamboo charcoal particles and the natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby.
S2: leather treatment: firstly, placing leather in a softening agent for soaking to make the leather softer, and then placing the softened leather in a shredder for shredding to form leather yarns for standby.
S3: preparing cotton fibers: cotton sequentially passes through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater lap former and a carding machine, impurities and short fibers unsuitable for spinning are removed, the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby.
S4: drawing polyester fiber: and (3) putting the polyester material into a melting furnace for heating and melting, and then introducing polyester liquid into a wire drawing machine for drawing wires to form linear polyester for standby.
S5: doubling treatment: and (3) introducing the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester into a doubling machine for doubling, and smearing the filament antistatic oiling agent during doubling, so that the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester are combined into textile yarns.
S6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
Example six:
the invention provides a technical scheme that: the wear-resistant antibacterial bamboo charcoal fiber towel is prepared from 80 parts of bamboo charcoal fiber, 15 parts of leather, 100 parts of cotton fiber, 20 parts of elastic polyester, 10 parts of natural adhesive and 4 parts of filament antistatic oiling agent, wherein the natural adhesive is starch glue bamboo charcoal fiber prepared from moso bamboo, and the cotton fiber is prepared from Hunan miscellaneous cotton No. 7.
A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel comprises the following steps:
s1: preparing bamboo charcoal fiber:
a1: bamboo selection: selecting 2-4 years old bamboo.
A2: bamboo treatment: processing selected bamboo into slices, then placing the slices in bamboo vinegar for soaking, wherein the times of soaking the bamboo slices in the bamboo vinegar are twice, the primary bamboo vinegar treatment is to submerge the bamboo slices in primary bamboo vinegar treatment liquid at 40 ℃ for 30min, the secondary bamboo vinegar treatment is to submerge bamboo fibers in secondary bamboo vinegar treatment liquid at 55 ℃ for 20min, and the soaked bamboo slices are sent into a microwave vacuum tank and subjected to microwave treatment.
A3: preparing bamboo charcoal: and sequentially drying, pre-carbonizing, calcining and cooling the bamboo subjected to microwave treatment to obtain bamboo charcoal, immersing the obtained bamboo charcoal in an activating agent for a period of time, wherein the activating agent comprises a mixed solution of polymaleic acid and sodium hypophosphite, and the soaking time with the activating agent is 4 hours, and then washing the bamboo charcoal with deionized water until the pH value is neutral.
A4: granulating bamboo charcoal: grinding bamboo charcoal in ball mill to obtain bamboo charcoal granule with size of 0.02-0.09mm.
A5: preparing fibers: and (3) placing the bamboo charcoal particles and the natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby.
S2: leather treatment: firstly, placing leather in a softening agent for soaking to make the leather softer, and then placing the softened leather in a shredder for shredding to form leather yarns for standby.
S3: preparing cotton fibers: cotton sequentially passes through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater lap former and a carding machine, impurities and short fibers unsuitable for spinning are removed, the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby.
S4: drawing polyester fiber: and (3) putting the polyester material into a melting furnace for heating and melting, and then introducing polyester liquid into a wire drawing machine for drawing wires to form linear polyester for standby.
S5: doubling treatment: and (3) introducing the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester into a doubling machine for doubling, and smearing the filament antistatic oiling agent during doubling, so that the linear bamboo charcoal fibers, the leather yarns, the cotton fibers and the linear polyester are combined into textile yarns.
S6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
Taking the bamboo charcoal fiber towels prepared in the first to sixth embodiments, performing bactericidal detection, smearing a certain amount of bacteria on the surface of the bamboo charcoal fiber towel, detecting the bacterial residue on the surface of the bamboo charcoal fiber towel after 24 hours, and comparing with the common towel, wherein the specific detection results are shown in table 1:
TABLE 1
The bacteria on the bamboo charcoal fiber towel can be killed 70% after the bacteria disappear for 24 hours through the table 1, but the bacteria on the common towel are bred, and the bamboo charcoal fiber towel prepared through the materials and the working procedures has good antibacterial and sterilizing functions, so that the sterilizing performance of the bamboo charcoal fiber towel is improved.
Taking the bamboo charcoal fiber towels prepared in the first to sixth embodiments, performing wear resistance detection, fixing the bamboo charcoal fiber towels, adopting a motor to drive a rubber grinding roller to simulate the external force applied to the bamboo charcoal fiber towels, performing uninterrupted grinding on the bamboo charcoal fiber towels, recording the breakage time of the bamboo charcoal fiber towels, and comparing the breakage time with that of a common towel, wherein the specific detection results are shown in Table 2:
TABLE 2
The abrasion time of the bamboo charcoal fiber towel is twice that of a common towel through the table 2, and the bamboo charcoal fiber towel prepared through the materials and the working procedures has good abrasion resistance, so that the abrasion resistance of the bamboo charcoal fiber towel is improved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a wear-resisting antibiotic bamboo charcoal fiber towel which characterized in that: the preparation method comprises the following raw materials: 80-100 parts of bamboo charcoal fiber, 10-15 parts of leather, 80-100 parts of cotton fiber, 10-20 parts of elastic terylene, 10-30 parts of natural adhesive and 4-5 parts of filament antistatic oiling agent.
2. The wear-resistant and antibacterial bamboo charcoal fiber towel according to claim 1, wherein: the natural adhesive is one of animal glue or plant glue, the animal glue is one or more of chitin, gelatin (leather glue or bone glue), casein glue, shellac and imitation sound glue, and the plant glue is one or more of gum glue, resin glue, natural rubber, starch glue and cellulose glue.
3. The wear-resistant and antibacterial bamboo charcoal fiber towel according to claim 1, wherein: the bamboo charcoal fiber is prepared from one or more of Phyllostachys Pubescens, sasa Albae, cibotius, fangzhu, huang Caozhu, lophatherum gracile, plastrum Testudinis, pink Green bamboo, lophatherum gracile, phyllostachys Pubescens, pteris multifida, guanyin and Indocalamus.
4. The wear-resistant and antibacterial bamboo charcoal fiber towel according to claim 1, wherein: the cotton fiber is prepared from one or more of Hunan miscellaneous cotton No. 7, a middle cotton institute 63, copper miscellaneous 411, hubei miscellaneous cotton 29, lu cotton grinding No. 28, a middle cotton institute 50 and Ji cotton 958.
5. A production process of a wear-resistant and antibacterial bamboo charcoal fiber towel is characterized by comprising the following steps of: the method comprises the following steps:
s1: preparing bamboo charcoal fibers;
a1: bamboo selection: selecting bamboos with the ages of 2-4 years;
a2: bamboo treatment: processing selected bamboo into slices, then placing the slices in bamboo vinegar for soaking, and sending the soaked bamboo slices into a microwave vacuum tank for microwave treatment;
a3: preparing bamboo charcoal: sequentially subjecting the bamboo subjected to microwave treatment to drying, pre-carbonization, calcination and cooling to obtain bamboo charcoal, immersing the obtained bamboo charcoal in an activating agent for a period of time, and washing with deionized water until the pH value is neutral;
a4: granulating bamboo charcoal: placing bamboo charcoal in a ball mill for grinding to obtain bamboo charcoal particles;
a5: preparing fibers: placing bamboo charcoal particles and natural adhesive into a mixing drum for fully stirring and mixing, and introducing fluid into a wire drawing machine for wire drawing after fully stirring and mixing to form linear bamboo charcoal fibers for standby;
s2: leather treatment: firstly, placing leather into a softening agent for soaking to make the leather softer, and then placing the softened leather into a filament cutter for filament cutting to form leather filaments for standby;
s3: preparing cotton fibers: sequentially passing cotton through a bale plucker, a cotton mixing machine, a cotton opener, a double-box cotton feeder, a single beater bar lapping machine and a carding machine to remove impurities and short fibers which are not suitable for spinning, so that the cotton fibers are in stretched and mutually parallel straightening degree, the weight non-uniformity rate is reduced, and linear cotton fibers are obtained for standby;
s4: drawing polyester fiber: placing the terylene material into a melting furnace for heating and melting, and then introducing terylene liquid into a wiredrawing machine for wiredrawing to form linear terylene for standby;
s5: doubling treatment: introducing linear bamboo charcoal fiber, leather silk, cotton fiber and linear polyester into a doubling machine for doubling, and smearing filament antistatic oiling agent during doubling to combine the four silk yarns of the linear bamboo charcoal fiber, the leather silk, the cotton fiber and the linear polyester into textile silk yarns;
s6: towel preparation: and (5) introducing the textile silk yarn prepared in the step (S5) into a textile machine for cloth textile, and cutting the textile formed cloth to form the bamboo charcoal fiber towel.
6. The wear-resistant and antibacterial bamboo charcoal fiber towel and the production process thereof according to claim 1, wherein the wear-resistant and antibacterial bamboo charcoal fiber towel is characterized in that: the bamboo slices are soaked with the bamboo vinegar twice in the step A2 in the step S1, the primary bamboo vinegar treatment is to immerse the bamboo slices in the primary bamboo vinegar treatment liquid at the temperature of 40-50 ℃ for 20-40min, and the secondary bamboo vinegar treatment is to immerse the bamboo fibers in the secondary bamboo vinegar treatment liquid at the temperature of 55-80 ℃ for 10-30min.
7. The wear-resistant and antibacterial bamboo charcoal fiber towel and the production process thereof according to claim 1, wherein the wear-resistant and antibacterial bamboo charcoal fiber towel is characterized in that: the component of the active agent in the step A3 in the step S1 is mixed liquid of polymaleic acid and sodium hypophosphite, and the soaking time with the active agent is 3-5h.
8. The wear-resistant and antibacterial bamboo charcoal fiber towel and the production process thereof according to claim 1, wherein the wear-resistant and antibacterial bamboo charcoal fiber towel is characterized in that: the size of the bamboo charcoal particles obtained in the step A4 in the step S1 is 0.02-0.09mm.
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