CN101768802B - Blended yarn by short spinning of banana phloem fiber and ramie and production method thereof - Google Patents
Blended yarn by short spinning of banana phloem fiber and ramie and production method thereof Download PDFInfo
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- CN101768802B CN101768802B CN2010100220145A CN201010022014A CN101768802B CN 101768802 B CN101768802 B CN 101768802B CN 2010100220145 A CN2010100220145 A CN 2010100220145A CN 201010022014 A CN201010022014 A CN 201010022014A CN 101768802 B CN101768802 B CN 101768802B
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- 235000018290 Musa x paradisiaca Nutrition 0.000 title claims abstract description 48
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- 241000234295 Musa Species 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 8
- 229920000742 Cotton Polymers 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 11
- 230000036541 health Effects 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 7
- 240000007594 Oryza sativa Species 0.000 claims description 6
- 235000007164 Oryza sativa Nutrition 0.000 claims description 6
- 235000009566 rice Nutrition 0.000 claims description 6
- 238000004260 weight control Methods 0.000 claims description 6
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 abstract description 8
- 239000002994 raw material Substances 0.000 abstract description 7
- 238000009941 weaving Methods 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 230000003115 biocidal effect Effects 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000015556 catabolic process Effects 0.000 abstract 1
- 230000007547 defect Effects 0.000 abstract 1
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- 238000009940 knitting Methods 0.000 abstract 1
- 238000003892 spreading Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 8
- 238000003860 storage Methods 0.000 description 5
- 238000010009 beating Methods 0.000 description 4
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000009960 carding Methods 0.000 description 3
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- 239000002932 luster Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
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- 238000004659 sterilization and disinfection Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000005213 imbibition Methods 0.000 description 2
- 238000011081 inoculation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 108700026027 Bacteria Vat Proteins 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- 235000002767 Daucus carota Nutrition 0.000 description 1
- 241001481760 Erethizon dorsatum Species 0.000 description 1
- 241000588698 Erwinia Species 0.000 description 1
- 241000588701 Pectobacterium carotovorum Species 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a blended yarn by short spinning of a banana phloem fiber and a ramie, which is characterized in that: the blended yarn is prepared from the banana phloem fiber and the ramie serving as raw materials. The ratio of the banana phloem fiber to the ramie is 30-50:50-70; and the count is 4.5 to 14s. The method for producing the blended yarn comprises the following steps: performing pretreatment of curing and opening, and then spreading and spinning on the selected banana phloem fiber and the ramie in the ratio. A new process flow is designed according to the performance of the two fibers, so that the yarn combines excellent characteristics of the two fibers, has the characteristics of stiff fiber, green products, environmental protection, light weight, good gloss, high water absorbability, strong antibiotic property and easy degradation, overcomes the defects that the banana phloem fiber has low count, poor spinnable performance and the like simultaneously, and can be applied to knitting and weaving to be made into clothes, curtains, towels, bed sheets and other fabrics.
Description
Technical field:
The present invention relates to a kind of spinning and production method thereof, specifically a kind of banana bast fiber and ramie short spinning and blending yarn and production method thereof.
Background technology:
Along with the influence in the world of ecological organization's theory, green consumption has become the dominant pattern of weaving consumption.Banana fiber is as a kind of new type natural fiber that comes from green plants, it has the incomparable advantage of a series of other fibers, making it exploitation becomes a kind of very competitive novel spring, summer clothes lining and highly-breathable weaving materials, and the expert predicts that the banana fiber garment material will be described as " the healthy lining of weaving that 21st century has development prospect most ".Banana bast fiber is to utilize banana stalk to be raw material, adopts biology or/and chemical Degumming treatment process and the fiber made, its have light weight, good luster, water imbibition height, antibiotic property by force, easy function such as degraded and environmental protection.The success of banana fiber is produced, and has expanded the application of banana stalk greatly, has alleviated the shortage of international natural fabric simultaneously again.But because the filament of banana fiber is short, the content of lignin height, number is low, and fibre cohesion is poor, so the spinning difficulty is big, the pure difficulty of spinning.
Summary of the invention:
The purpose of this invention is to provide a kind of banana bast fiber and ramie short spinning and blending yarn and production method thereof.
The present invention adopts following technical scheme to realize its goal of the invention, a kind of banana bast fiber and ramie short spinning and blending yarn, it is that employing banana bast fiber and ramee are that raw material is made, the ratio of described banana bast fiber and described ramee is 30-50: 50-70, number 4.5
s-14
s
The production method of a kind of banana bast fiber and ramie short spinning and blending yarn, it is to adopt following steps: the banana bast fiber that will select for use by proportioning and ramee raw material are through preliminary treatment health, shredding, and the system bar spins.
Preliminary treatment health of the present invention, shredding, it comprises dewing refuels, segment, pre-shredding, dewing is refueled, heap storage.
Preliminary treatment health of the present invention, shredding are with the banana bast fiber after coming unstuck, ramee, add emulsion by 5%-6%, are cut into the long bundle fiber of 30mm-50mm, utilize scutching fluffer to carry out shredding, carry out humidification health, heap storage after the shredding again.
System bar of the present invention is for to be put in banana bast fiber and ramee homogeneous reactor in the griping cotton machine, rolling after extracting, mixing, shredding, impurity elimination, and the examination paper Weight control is at 430-450 ± 3 gram/rice; Carded sliver Weight control is/5 meters of (22-29) ± 1.5 grams, and the comb and parallel cotton fibers prior to spinning licker-in speed is controlled at 700 rev/mins-900 rev/mins, 280 rev/mins-330 rev/mins of cylinder speeds, 18 rev/mins-20 rev/mins of doffer speeds, 5 0.25mm that space of cylinder-cover plate, 0.23mm, 0.2mm, 0.2mm, 0.23mm; Strip after the combing is further evenly stretched on drawing frame and synthetic ripe, and the drafting drafting multiple is controlled at 7 times-9 times, before roller gauge adopts-and middle 52mm; In-back 48mm, pressure 350N-400N.
Spinning of the present invention be with ripe through the gas spun yarn, its process conditions are: 5000 rev/mins-7000 rev/mins of combing roller speeds, 30000 rev/mins-35000 rev/mins of rotor speeds, 35 times-100 times of drafting multiples.
Owing to adopt technique scheme, the present invention has realized goal of the invention preferably, performance according to two kinds of fibers designs new technological process, make resultant yarn integrate the good characteristic of two kinds of fibers, fiber is very refreshing, Product Green, environmental protection, light weight, good luster, water imbibition height, antibiotic property are strong, the easy characteristics of degraded, and it is low to have eliminated the banana bast fiber number simultaneously, shortcomings such as spinning property difference, can be used for knittingly and woven, make various linings such as clothes, curtain, towel, sheet.
The specific embodiment:
The invention will be further described below in conjunction with embodiment.
Embodiment 1:
Spinning 4.5
sYarn.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 50: 50).Used banana bast fiber of present embodiment and ramee all adopt biological degumming technique production.
It is 95112564.8 that ramee adopts by the patent No., and the applying date is November 29 nineteen ninety-five, and denomination of invention is the biological degumming technique production of biological degumming of ramie technology and equipment patent disclosure.The ramie degummed ramie fibre count 1500N of preparation
m-2100N
m, (present embodiment is 1500N
m) bundle fiber fracture strength 4.5g/D-5.0g/D, whiteness 〉=50 degree, cull 2.0%-2.5%, degummed ramie length 〉=700mm.
The preparation of banana bast fiber be to banana petiole bast fiber through sterilization, removal of impurities, the inoculation, the fermentation, the deactivation boiling-off, beat the fibre, make after the postprocessing working procedures.Heating, drying, disinfection are adopted in sterilization.Can adopt the patent No. is 200720306083.2, and the applying date is on November 27th, 2007, and denomination of invention is the patented technology of preliminary treatment sterilizing equipment decontaminating apparatus before coming unstuck.Removal of impurities adopts the fiber kneader that banana bast fiber is crumpled impurity elimination.Can adopt the patent No. is 200720309334.2, and the applying date is on December 21st, 2007, and denomination of invention is the patented technology of preliminary treatment decontamination equipment before coming unstuck.At inoculation, fermentation stage, it is 95112564.8 disclosed carrot soft rot Erwinias by China Committee for Culture Collection of Microorganisms's common micro-organisms center preservation (Erwinia carotovora, numberings: CGMCC0245) that bacterial classification adopts the patent No.; The density of bacterium liquid bacterium is controlled at 10 in the bacteria vat
8Cfu/ml-10
9Cfu/ml, fermentation temperature are controlled at 30 ℃-37 ℃, fermentation time 8 hours-12 hours, the bath raio of banana bast fiber and zymotic fluid 1: 10.In deactivation boiling-off section, at first add caustic soda, boiling-off 20 minutes-30 minutes; After washing, add hydrogen peroxide, boiling-off 20 minutes-30 minutes again.Beat and finely to beat fibre with beating the banana bast fiber of fine machine after to deactivation, i.e. the beating on one side of water flushing on one side takes one to enclose a beating technology of turning over.Oil-de-oiling-tremble fibre-oven dry five processes is washed-steeped to post processing promptly to the banana bast fiber after the beating.Aftertreatment technology is quoted the aftertreatment technology that ramee comes unstuck.The banana bast fiber outward appearance softness of preparation, loose, the color and luster unanimity, tasteless, there is not obvious fault; Fibre length 80mm-200mm (present embodiment is 180mm), fibre count 300N
m-500N
m(present embodiment is 350N
m), bundle fiber fracture strength 3.5g/D-5.0g/D, residual gum content 1.5%-3.2%.
At first to banana bast fiber and ramee preliminary treatment health, shredding, it comprises dewing refuels, segment, and pre-shredding, dewing is refueled, heap storage.Banana bast fiber after being about to come unstuck, ramee are crumpled and the oil spout dewing fiber uniformly through the CZ141 softener.Add emulsion (present embodiment is for adding 5% tea oil) by 5%-6%, be cut into the long bundle fiber of 30mm-50mm (present embodiment is 40mm), utilize scutching fluffer to carry out shredding, carry out humidification health, heap storage after the shredding again.Heap storage be exactly with crumple with the oil spout dewing after banana bast fiber be placed in 25 ℃ of isoperibols and stack 5 days-6 days (present embodiment is 6 days), delivering from godown moisture regain is controlled at 9%-11% (present embodiment is 10%).Ramee is placed on stacks 6 days-10 days (present embodiment is 8 days) in 25 ℃ of isoperibols, the moisture regain of delivering from godown is controlled at 10%-14% (present embodiment is 12%).
The system bar.
Banana bast fiber after preliminary treatment health, the shredding and ramee homogeneous reactor are put in the A002 type disk bale plucker disk.The griping cotton machine hired roughneck adopts kirschner beater, after the hired roughneck in layer evenly picks up, send into A006B type blending hopper automatic mixer by air-flow and carry out automatic mixed cotton, utilize air-flow to open fibre and removal of impurities for FA104B type step cleaner and A036B type porcupine formula fibre separating machine mixed two kinds of fibre transportation then again, open that fine back fiber is sent to the two case cotton feeders of A092 type by air-flow again and A076C type single beater scutcher is made volume (being scutcher), the examination paper Weight control is 430-450 ± 3 gram/rice (present embodiment is 450 ± 3 gram/rice), and heavy irregularity is controlled at 1.5%.Cotton cleaning process is with the technology of " many pines, fewly beat, caducous, few broken ", requires that fiber is mixed to be wanted fully, hits and wants an amount of, adopts as far as possible and freely hits, and minimizing may damage the gripping strike of banana fiber.The hired roughneck adopts kirschner beater, takes hired roughneck's speed on the low side.In addition, spacing of hired roughneck and dirt rod is bigger than normal slightly, to strengthen impurities removal.
Send into next procedure FA209 carding machine after the rolling, further shredding, mixing combing slivering.Poor because of the banana fiber cohesive force, be difficult for into net, so adopt the principle of " amount of resetting, jogging speed, big carding isolation distance ", strengthen dividing comb, reduce short flannel.Reduce carding machine speed as far as possible, go out the strip adoption apron and lead cotton device, carded sliver Weight control is/5 meters of (22-29) ± 1.5 grams (present embodiment is/5 meters of 25 ± 1.5 grams), and the comb and parallel cotton fibers prior to spinning licker-in speed is controlled at 700 rev/mins-900 rev/mins (present embodiment is 750 rev/mins), 280 rev/mins-330 rev/mins of cylinder speeds (present embodiment is 280 rev/mins), 18 rev/mins-20 rev/mins of doffer speeds (present embodiment is 18 rev/mins), 5 0.25mm that space of cylinder-cover plate, 0.23mm, 0.2mm, 0.2mm, 0.23mm.
Strip after the combing is sent on the FA306 drawing frame and synthetic ripe, through drawing frame, eliminate behind the fiber hook and make parallel between fiber and the fiber, stretch.In order to realize the smooth drawing-off of drafting, improve yarn quality, the present invention adopts the technological principle of " heavily pressurization is spaced greatly, along drawing-off ", helps banana fiber and is effectively controlled, and improves bar evenness.The drafting drafting multiple is controlled at 7 times-9 times (present embodiment is 7.538 times), and shaping heavily is 22.5g/5m, before roller gauge adopts-and middle 52mm; In-back 48mm, pressure 350N-400N (present embodiment is 400N).
Spinning:
The present invention for shorten production procedure adopt rotation frame that RU04 Germany produces with ripe through the gas spun yarn, its process conditions are: 5000 rev/mins-7000 rev/mins of combing roller speeds (present embodiment is 5500 rev/mins), 30000 rev/mins-35000 rev/mins of rotor speeds (present embodiment is 30000 rev/mins), 35 times-100 times of drafting multiples (present embodiment is 39.3 times).
The gas spinning that is spun into can be used for woven product.With the yarn that is spun into, through warping, sizing, denting, GA747 Rapier looms, be made into various plain weaves and jacquard fabric, as make 4.5
s* 4.5
s/ 26 * 31/63 " kinds such as Weaving jacquard cloth.
Embodiment 2:
Spinning 6
sYarn.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 40: 60).Ramie degummed ramie fibre count 1600N
m, banana bast fiber fibre count 420N
m
The present invention is when the system bar, and examination paper weight is 438 ± 3 gram/rice, and the comb and parallel cotton fibers prior to spinning licker-in speed is 760 rev/mins, and the drafting drafting multiple is 8 times.
The present invention is when spinning, and combing roller speed is 6000 rev/mins, and rotor speed is 32000 rev/mins, and drafting multiple is 60 times.
The yarn that is spun into can be made into various plain weaves and jacquard fabric, as makes 6
s* 6
s/ 36 * 37/63 " kinds such as Weaving jacquard cloth.
Surplus with embodiment 1.
Embodiment 3:
Spinning 14
sYarn.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 30: 70).Ramie degummed ramie fibre count 1820N
m, banana bast fiber fibre count 500N
m
The present invention is when the system bar, and examination paper weight is 430 ± 3 gram/rice, and carded sliver weight is/5 meters of 24.5 ± 1.5 grams, and the comb and parallel cotton fibers prior to spinning licker-in speed is 850 rev/mins, and cylinder speed is 330 rev/mins, and doffer speed is 20 rev/mins, and the drafting drafting multiple is controlled at 8.63 times.
The present invention is when spinning, and combing roller speed is 6000 rev/mins, and rotor speed is 35000 rev/mins, and drafting multiple is 92.2 times.
The yarn that is spun into can be made into various plain weaves and jacquard fabric, as makes 14
s* 14
s/ 60 * 52/63 " kinds such as Weaving jacquard cloth.
Surplus with embodiment 1.
Claims (2)
1. the production method of banana bast fiber and ramie short spinning and blending yarn is characterized in that adopting following steps: select banana bast fiber and ramee preliminary treatment health, shredding, system bar, spinning respectively for use by proportioning 30-50: 50-70; Described system bar is for to be put in banana bast fiber and ramee homogeneous reactor in the griping cotton machine, rolling after extracting, mixing, shredding, impurity elimination, and the examination paper Weight control is at 430-450 ± 3 gram/rice; Carded sliver Weight control is/5 meters of (22-29) ± 1.5 grams, and the comb and parallel cotton fibers prior to spinning licker-in speed is controlled at 700 rev/mins-900 rev/mins, 280 rev/mins-330 rev/mins of cylinder speeds, 18 rev/mins-20 rev/mins of doffer speeds, 5 0.25mm that space of cylinder-cover plate, 0.23mm, 0.2mm, 0.2mm, 0.23mm; Strip after the combing is further evenly stretched on drawing frame and synthetic ripe, and the drafting drafting multiple is controlled at 7 times-9 times, before roller gauge adopts-and middle 52mm; In-back 48mm, pressure 350N-400N; Described spinning be with ripe through the gas spun yarn, its process conditions are: 5000 rev/mins-7000 rev/mins of combing roller speeds, 30000 rev/mins-35000 rev/mins of rotor speeds, 35 times-100 times of drafting multiples.
2. a banana bast fiber and the ramie short spinning and blending yarn produced of method according to claim 1 is characterized in that yam count is 4.5
s-14
s
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010100220145A CN101768802B (en) | 2010-01-01 | 2010-01-01 | Blended yarn by short spinning of banana phloem fiber and ramie and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010100220145A CN101768802B (en) | 2010-01-01 | 2010-01-01 | Blended yarn by short spinning of banana phloem fiber and ramie and production method thereof |
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|---|---|
| CN101768802A CN101768802A (en) | 2010-07-07 |
| CN101768802B true CN101768802B (en) | 2011-07-27 |
Family
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|---|---|---|---|
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102704128B (en) * | 2012-07-05 | 2013-03-27 | 江苏华信亚麻纺织有限公司 | Flax mulberry fiber blend dyeing knitting yarn and manufacture method |
| CN102787407A (en) * | 2012-08-26 | 2012-11-21 | 湖南明星麻业股份有限公司 | Rotor spinning blended yarn of bamboo shoot hull fiber and ramee fiber and production method of rotor spinning blended yarn |
| CN103194828A (en) * | 2013-04-25 | 2013-07-10 | 盐城纺织职业技术学院 | Kosteletzkya virginica bast fibre and cotton fibre blended yarns and production method thereof |
| CN105019084B (en) * | 2015-01-27 | 2017-06-30 | 中国热带农业科学院海口实验站 | A kind of keen-witted and capable hemp spinning yarn weaving processing method of banana |
| CN109267201A (en) * | 2018-10-30 | 2019-01-25 | 常州找纱科技有限公司 | A kind of mixed yarn and its production technology |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1472372A (en) * | 2002-07-22 | 2004-02-04 | 日清纺绩株式会社 | Banana fiber and its production and its blending wires and fabrics |
| CN1629366A (en) * | 2003-12-19 | 2005-06-22 | 中华人民共和国上海出入境检验检疫局 | Banana bast fiber, process for making same and use thereof |
-
2010
- 2010-01-01 CN CN2010100220145A patent/CN101768802B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1472372A (en) * | 2002-07-22 | 2004-02-04 | 日清纺绩株式会社 | Banana fiber and its production and its blending wires and fabrics |
| CN1629366A (en) * | 2003-12-19 | 2005-06-22 | 中华人民共和国上海出入境检验检疫局 | Banana bast fiber, process for making same and use thereof |
Non-Patent Citations (3)
| Title |
|---|
| JP特开2005-256208A 2005.09.22 |
| JP特开平6-341009A 1994.12.13 |
| 王艳等.香蕉纤维/棉混纺纱的开发与应用.《上海纺织科技》.2008,第36卷(第12期),正文第3节，第4-5节. * |
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