Summary of the invention:
The purpose of this invention is to provide a kind of banana bast fiber and ramie fiber long staple spinning and blending fabric and production method thereof.
The present invention adopts following technical scheme to realize its goal of the invention, a kind of banana bast fiber and ramie fiber long staple spinning and blending fabric, it adopts banana bast fiber and ramee is that raw material is formed by weaving, the ratio of described banana bast fiber and described ramee is 30-50: 50-70, through close be 40/inch-60 piece/inch, filling density is 45/inch-52 piece/inch, number 9.5N
m-24N
m
The production method of a kind of banana bast fiber and ramie fiber long staple spinning and blending fabric, it is to adopt following steps: the banana bast fiber that will select for use by proportioning and ramee raw material are through preliminary treatment health, shredding, the system bar, is weaved cotton cloth at spinning, warping, sizing, denting.
Preliminary treatment health of the present invention, shredding, it comprises dewing refuels, pre-shredding, dewing is refueled, heap storage.
Preliminary treatment health of the present invention, shredding are with the banana bast fiber after coming unstuck, ramee, add emulsion by 5%-6%, carry out humidification health, heap storage after the shredding again.
System bar of the present invention is for respectively to mixing after banana bast fiber and the ramee preform strip and the system bar again.
Banana bast fiber preform strip of the present invention is through stretch breaking machine crush cutting system bar with banana bast fiber, pre-then and become preform strip, the top roller of stretch breaking machine is made up of roller, the roller Pressure control is at 2.5Mp-3.5Mp, main total draft multiple is controlled at 22 times-25 times, and bar heavily is controlled at 6.2-8 ± 0.6 gram/rice, and pre-also shaping Weight control is at 6.2-10 ± 0.5 gram/rice, 6 times-8 times of drafting multiples, faller drops 700 times/minute-900 times/minute; Described ramee preform strip is pre-and become preform strip after for shredding system volume, comb fiber crops system bar, and fiber crops volume Weight control is at 75-80 ± 5 gram/rice, and bar heavily is controlled at 6.5-10 ± 0.5 gram/rice, in advance also the shaping Weight control at 6.2-10 ± 0.5 gram/rice.
Of the present invention mix and the system bar be that banana bast fiber and ramee preform strip mixing drafting, combing, 1-4 road drafting are become to mix drafting; The shaping of mixing drafting heavily is controlled at 8.5-10 ± 0.5 gram/rice; Shaping heavily is controlled at 8-9 ± 0.2 gram/rice during combing; Then by 1-4 road high speed pin speed machine mix also, drawing-off, combing slivering do and mix drafting uniformly, the end and the time feed 6 * 2 of radicals, feeding weight (36-51) * 2 gram/rice, 7 times-7.5 times of drafting multiples, shaping weighs (5.0-7.5) * 2 ± 0.5 gram/rice.
Spinning of the present invention is spun into rove for mixing drafting, and the roving-drafting multiple is controlled at 6 times-8 times; Rove is spun into spun yarn, and the spinning-drafting multiple is controlled at 8 times-20 times; With the spun yarn winder.
Slashing technique condition of the present invention is that slurry groove temperature is controlled at 85 ℃-95 ℃, stock tank solid content 8.5%-10.5%, pH value 7-8, drying room temperature 〉=110 ℃, rate of sizing 10.5%-13.5%, regain 6%-9%, slurry are mixed slurry, measure viscosity 20 seconds-30 seconds with funnel, drag 30 meters/minute-50 meters/minute of pick-up roll speed.
Weaving process condition of the present invention is 26 ± 4 ℃, and relative humidity is controlled at 80 ± 5%.
Owing to adopt technique scheme, the present invention has realized goal of the invention preferably, performance according to two kinds of fibers designs new technological process, make lining integrate the good characteristic of two kinds of fibers, fiber is very refreshing, Product Green, environmental protection, light weight, good luster, water imbibition height, antibiotic property are strong, the easy characteristics of degraded, it is low to have eliminated the banana bast fiber number simultaneously, and shortcomings such as spinning property difference can be made various linings such as clothes, curtain, sheet.
The specific embodiment:
The invention will be further described below in conjunction with accompanying drawing.
Embodiment 1:
Make 9.5N
m* 9.5N
m/ 42 * 45/63 " plain weave.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 50: 50).Used banana bast fiber of present embodiment and ramee all adopt biological degumming technique production.
It is 95112564.8 that ramee adopts by the patent No., and the applying date is November 29 nineteen ninety-five, and denomination of invention is the biological degumming technique production of biological degumming of ramie technology and equipment patent disclosure.The ramie degummed ramie fibre count 1500N of preparation
m-2100N
m, (present embodiment is 1500N
m) bundle fiber fracture strength 4.5g/D-5.0g/D, whiteness 〉=50 degree, cull 2.0%-2.5%, degummed ramie length 〉=700mm.
The preparation of banana bast fiber be to banana petiole bast fiber through sterilization, removal of impurities, the inoculation, the fermentation, the deactivation boiling-off, beat the fibre, make after the postprocessing working procedures.Heating, drying, disinfection are adopted in sterilization.Can adopt the patent No. is 200720306083.2, and the applying date is on November 27th, 2007, and denomination of invention is the patented technology of preliminary treatment sterilizing equipment decontaminating apparatus before coming unstuck.Removal of impurities adopts the fiber kneader that banana bast fiber is crumpled impurity elimination.Can adopt the patent No. is 200720309334.2, and the applying date is on December 21st, 2007, and denomination of invention is the patented technology of preliminary treatment decontamination equipment before coming unstuck.At inoculation, fermentation stage, it is 95112564.8 disclosed carrot soft rot Erwinias by China Committee for Culture Collection of Microorganisms's common micro-organisms center preservation (Erwinia carotovora, numberings: CGMCC0245) that bacterial classification adopts the patent No.; The density of bacterium liquid bacterium is controlled at 10 in the bacteria vat
8Cfu/ml-10
9Cfu/ml, fermentation temperature are controlled at 30 ℃-37 ℃, fermentation time 8 hours-12 hours, the bath raio of banana bast fiber and zymotic fluid 1: 10.In deactivation boiling-off section, at first add caustic soda, boiling-off 20 minutes-30 minutes; After washing, add hydrogen peroxide, boiling-off 20 minutes-30 minutes again.Beat and finely to beat fibre with beating the banana bast fiber of fine machine after to deactivation, i.e. the beating on one side of water flushing on one side takes one to enclose a beating technology of turning over.Oil-de-oiling-tremble fibre-oven dry five processes is washed-steeped to post processing promptly to the banana bast fiber after the beating.Aftertreatment technology is quoted the aftertreatment technology that ramee comes unstuck.The banana bast fiber outward appearance softness of preparation, loose, the color and luster unanimity, tasteless, there is not obvious fault; Fibre length 80mm-200mm (present embodiment is 180mm), fibre count 300N
m-500N
m(present embodiment is 350N
m), bundle fiber fracture strength 3.5g/D-5.0g/D, residual gum content 1.5%-3.2%.
At first to banana bast fiber and ramee preliminary treatment health, shredding, it comprises dewing refuels, pre-shredding, and dewing is refueled, heap storage.Banana bast fiber after being about to come unstuck, ramee are crumpled and the oil spout dewing fiber uniformly through the CZ141 softener.Add emulsion (present embodiment is for adding 5% tea oil) by 5%-6%, with fiber, reason is straight, garnetting, tell end to end, carries out humidification health, heap storage again after the pre-shredding.Heap storage be exactly with crumple with the oil spout dewing after banana bast fiber be placed in 25 ℃ of isoperibols and stack 5 days-6 days (present embodiment is 6 days), delivering from godown moisture regain is controlled at 9%-11% (present embodiment is 10%).Ramee is placed on stacks 6 days-10 days (present embodiment is 8 days) in 25 ℃ of isoperibols, the moisture regain of delivering from godown is controlled at 10%-14% (present embodiment is 12%).
The system bar.
Described system bar is for respectively to mixing after banana bast fiber and the ramee preform strip and the system bar again.
The banana bast fiber preform strip.The present invention is in order to reduce in the carding process, and card clothing adopts tow-to-yarn direct spinning technology to the damage of banana bast fiber, substitutes opener and eckling machine by stretch breaking machine.Banana bast fiber is through stretch breaking machine crush cutting system bar, pre-and become preform strip (mainly being to improve the crush cutting bar to do) through the CZ304 high speed drawing frame then.The top roller of stretch breaking machine is made up of roller, the roller Pressure control is 2.5Mp-3.5Mp (present embodiment is 3.0Mp), main total draft multiple is controlled at 22 times-25 times (present embodiment is 25 times), bar heavily is controlled at 6.2-8 ± 0.6 gram/rice (present embodiment is 7.2 ± 0.6 gram/rice), pre-also shaping Weight control is 6.2-10 ± 0.5 gram/rice (present embodiment is 9 ± 0.5 gram/rice), 6 times-8 times of drafting multiples (present embodiment is 7 times), faller drops 700 times/minute-900 times/minute (present embodiment is 800 times/minute).
Described ramee preform strip is pre-and become preform strip after for shredding system volume, comb fiber crops system bar.Ramee is layered on the C111B opener, and with the preliminary shredding of fiber, system volume, fiber crops volume Weight control is 75-80 ± 5 gram/rice (present embodiment is 77 ± 5 gram/rice); Adopt the CZ191 type, fiber crops are involved in capable shredding, comb fiber crops, bar heavily is controlled at 6.5-10 ± 0.5 gram/rice (present embodiment is 8 ± 0.5 gram/rice); Process BR221 skin river drawing machine carries out pre-and becomes pre-drawing then, and pre-also shaping Weight control is 6.2-10 ± 0.5 gram/rice (present embodiment is 8.5 ± 0.5 gram/rice).
Described mix and the system bar be that banana bast fiber and ramee preform strip mixing drafting, combing, 1-4 road drafting are become to mix drafting.The shaping of mixing drafting heavily is controlled at 8.5-10 ± 0.5 gram/rice; Pass through combing then, remove fiber crops grain and a part of runner that can not spin in the fiber during combing, it is straight that fiber is further separated, and shaping heavily is controlled at 8-9 ± 0.2 gram/rice (present embodiment is 8.5 ± 0.2 gram/rice); Then by 1-4 road high speed pin speed machine mix also, drawing-off, combing slivering do uniformly mixed drafting.At the end and the time, 6 * 2 of the 4th road high speed drawing frame feeding radicals, feeding weight (36-51) * 2 gram/rice (present embodiment is 51 * 2 gram/rice), 7 times-7.5 times of drafting multiples (present embodiment is 7.28 times), heavy (5.0-7.5) * 2 ± 0.5 gram/rice (present embodiment is 7 * 2 ± 0.15 gram/rice) of shaping.
Spinning.
Described spinning is spun into rove for mixing drafting, and the roving-drafting multiple is controlled at 6 times-8 times (present embodiment is 7 times), and rove is heavily controlled 10 ± 0.8g/10m surely; Rove is spun into 9.5N
mLength is spun spun yarn, and the spinning-drafting multiple is controlled at 8 times-20 times (present embodiment is 9.8 times); With the spun yarn winder.
Warping:
The warping technology condition is: warp, weft yarn all adopt 9.5N
mThe long spun yarn that spins, 2646 of total head parts, 220 meters/minute of warping winding speeds.
Sizing:
Type is selected the SF5 Sizing machines for use, slurry groove temperature is controlled at 85 ℃-95 ℃ (present embodiment is 95 ℃), stock tank solid content 8.5%-10.5% (present embodiment is 10.0%), pH value 7-8 (present embodiment is 8), drying room temperature 〉=110 ℃, rate of sizing 10.5%-13.5% (present embodiment is 12.5%), regain 6%-9% (present embodiment is 8%), slurry is a mixed slurry, measure viscosity 20 seconds-30 seconds (present embodiment is 22 seconds) with funnel, drag 30 meters/minute-50 meters/minute of pick-up roll speed (present embodiment is 30 meters/minute).
Denting:
Porter 40
#, reed width 180cm, denting fabric width 167.3cm, menopause tablet specification 0.5mm, denting technology is the limit yarn: 1,2 plain weaves; Ground warp: 1,2,3,4, fabric tissue limit plain weave, ground plain weave.20 on slitter edge yarn, 40 on limit yarn, hundred meters yarn-using amount 62.5kg.
Weave cotton cloth:
The loom type is a GA747 arrow shaft loom, and the relative production environment of Weaving Shop, workshop temperature are controlled at 26 ± 4 ℃, relative humidity 80 ± 5%, 220 rev/mins of the speed of a motor vehicle, 4 pages of brown frame numbers of pages, filling density tooth 44T/3.
Embodiment 2:
Make 18N
m* 18N
m/ 51 * 47/63 " rhombus broche quilts.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 40: 60).Ramie degummed ramie fibre count 1650N
m, the banana bast fiber fibre count is 420N
m
In the banana bast fiber preform strip, faller drops 750 times/minute.
In the ramee preform strip, fiber crops volume Weight control is at 75 ± 5 gram/rice.
Mix and the system bar in, the end and the time, 6 * 2 of the 4th road high speed drawing frame feeding radicals, feeding weight 45 * 2 gram/rice, 7.5 times of drafting multiples, shaping weighs 6 * 2 ± 0.15 gram/rice.
In spinning, the roving-drafting multiple is 7.5 times, and rove is heavily controlled 8 ± 0.6g/10m surely, and the spinning-drafting multiple is 15 times.
In warping, warp, weft yarn all adopt 18N
mThe long spun yarn that spins, 3213 of total head parts, 200 meters/minute of warping winding speeds.
In denting, porter 49
#, reed width 180cm, denting fabric width 167.3cm, menopause tablet specification 0.4mm, denting technology is the limit yarn: 1,2; Ground warp: (3 45 6) * 6 time, 3543, (6 54 3) * 5 times 65, circulation successively, 50 of circulations.The ground herringbone, the limit plain weave.20 on slitter edge yarn, 40 on limit yarn, hundred meters yarn-using amount 37kg.
In weaving cotton cloth, 200 rev/mins of the speed of a motor vehicle, 4 pages of brown frame numbers of pages, filling density tooth 46T/3.
Surplus with embodiment 1.
Embodiment 3:
Make 24N
m* 24N
m/ 60 * 52/63 " 2403 rhombus broche quilts.
Select banana bast fiber and ramee raw material for use by proportioning 30-50: 50-70 (present embodiment is 40: 60).Ramie degummed ramie fibre count 1750N
m, the banana bast fiber fibre count is 500N
m
In the banana bast fiber preform strip, faller drops 720 times/minute.
Mix and the system bar in, the end and the time, 6 * 2 of the 4th road high speed drawing frame feeding radicals, feeding weight 36 * 2 gram/rice, 7.05 times of drafting multiples, shaping weight 5.1 * 2 ± 0.15 gram/rice.
In spinning, the roving-drafting multiple is 7.1 times, and rove is heavily controlled 7.2 ± 0.5g/10m surely, and the spinning-drafting multiple is 18 times.
In warping, warp, weft yarn all adopt 24N
mThe long spun yarn that spins, 3701 of total head parts, 180 meters/minute of warping winding speeds.
In denting, porter 57
#, reed width 180cm, denting fabric width 166.5cm, brown frame The number of pages 6 pages, menopause tablet specification 0.4mm, filling density tooth 51T/3, denting technology is the limit yarn: 1,2; Ground warp: 3456345643654365, ground rhombus jacquard weave, limit plain weave.20 on slitter edge yarn, 40 on limit yarn, hundred meters yarn-using amount 32.5kg.
In weaving cotton cloth, 190 rev/mins of the speed of a motor vehicle, brown frame The number of pages 6 pages, filling density tooth 51T/3.
Surplus with embodiment 1.