CN110409028A - A kind of scribbled and its preparation method and application - Google Patents
A kind of scribbled and its preparation method and application Download PDFInfo
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- CN110409028A CN110409028A CN201910675845.3A CN201910675845A CN110409028A CN 110409028 A CN110409028 A CN 110409028A CN 201910675845 A CN201910675845 A CN 201910675845A CN 110409028 A CN110409028 A CN 110409028A
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- cotton
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- scribbled
- alginate fibre
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Abstract
The present invention relates to textile technology fields, and in particular to a kind of scribbled and its preparation method and application, method is the following steps are included: pretreated alginate fibre obtains pre- and alginate fibre carded sliver A by cotton cleaning process A, carding step A and pre- and process A processing；Cotton fiber obtains combing sliver B by cotton cleaning process B, carding step B, pre- and process B, silver lap process B and combing process B processing；Obtained pre- and alginate fibre carded sliver A and combing sliver B is handled through overmulling and process, Roving Frames and spinning process, and scribbled is made；This scribbled can be used for the manufacture of braided fabric or fibre.Single Yarn Evenness of this scribbled is uniform, cotton knot is few, yarn defect is few, can further improve the comfort of fabric, keeps bright and clean smooth, the exquisite exquisiteness of quality of web surface, lines clear.
Description
Technical field
The present invention relates to textile technology fields, and in particular to a kind of scribbled and its preparation method and application.
Background technique
With the continuous promotion of people's level of consumption, environmental consciousness, high-grade fabric and with function such as environmental protection, antibacterial, deodorizations
The new cellulosic of effect is increasingly favored by market.With scientific research further deeply, tencel it is continuous
It develops, there is many fiber of excellent performance to be applied.Alginate fibre is to extract in brown algae some in ocean
Obtained alginic acid is that fiber obtained is processed in raw material spinning, is a kind of novel environmentally protective textile raw material.Alginate fibre tool
There are good biocompatibility, degradable absorbability, moisture-absorbing moisture-keeping function, shielding property and anti-flammability.
But since alginate fibre strength is low, cohesive force is poor, hygrometric state elongation is larger, alginate fibre holds in spinning process
It is easily pulled off, alginate fibre is easy to produce slippage in drafting process, it is difficult to prepare the yarn of high quality.And alginate fibre
At high cost, the using effect of single yarn is undesirable, limited using field, now needs to develop a kind of inexpensive, high quality tool
There is the scribbled of alginate fibre excellent performance.
Summary of the invention
For prior art alginate fibre spinning process easy fracture, fall off and deficiency at high cost, the present invention provide one kind
Scribbled and its preparation method and application, using this method by the single thread item of alginate fibre and the scribbled of cotton fiber preparation
Dry uniformly production status is stablized, and at low cost, cost performance is high.
In a first aspect, the present invention provides a kind of preparation method of scribbled, method the following steps are included:
1) pretreated alginate fibre obtains pre- and extra large by cotton cleaning process A, carding step A and pre- and process A processing
Algae fiber carded sliver A；
2) cotton fiber is obtained by cotton cleaning process B, carding step B, pre- and process B, silver lap process B and combing process B processing
To combing sliver B；
3) combing sliver B made from pre- made from step 1) and alginate fibre carded sliver A and step 2) is through overmulling and process, thick
Yarn process and spinning process processing, are made scribbled.
Optionally, the weight ratio of the cotton fiber and alginate fibre is 80-50:20-50.Optionally, the cotton fiber and
The weight ratio of alginate fibre is selected from 70:30,58:42,56:44,55:45,54:46 or 52:48.
Optionally, the pretreatment of the alginate fibre includes antistatic agent treatment, and the antistatic agent treatment includes following
Step: alginate fibre is mixed with antistatic agent, seal after keep the temperature.
Still optionally further, holding temperature is 45 DEG C -55 DEG C, and soaking time is not less than hour for 24 hours.
Still optionally further, the weight ratio of the aqueous solution of the alginate fibre and antistatic agent be 30-50:1, it is described resist it is quiet
The weight ratio of electric agent and water is 1:10-20.Preferably, the weight ratio of the aqueous solution of the alginate fibre and antistatic agent is 40:
1, the weight ratio of the antistatic agent and water is 1:10.
Still optionally further, the antistatic agent is selected from anionic surfactant, cationic surfactant, organosilicon
Surfactant, nonionic surfactant, amphoteric surfactant, organofluoro surfactants, Polymer Antistatic Agent
One of or it is a variety of.Preferably, the anionic surfactant is selected from sodium alkyl benzene sulfonate, sodium alkyl sulfate, alkyl sulfide
One of acid esters, alkyl phosphoric acid esters are a variety of, and the cationic surfactant is selected from quaternary ammonium salt, amine oxide type cation
One of surfactant is a variety of.
Optionally, the cotton cleaning process A includes the following steps: alginate fibre by automatic plucker, cotton blender machine, opener
After machine, vibrating cotton box cotton feeding and single beater scutcher processing, positive volume is finally got；The Beater Speed of the automatic plucker is
720r/min, the Beater Speed of opener are 480r/min, and the Beater Speed of single beater scutcher is 960r/min, singles' hand at
The speed of the coiled roller of volume machine is 13r/min.
Still optionally further, the temperature of the cotton cleaning process A is 25 DEG C -30 DEG C, humidity 70-75%.
Optionally, the carding step A includes the following steps: that alginate fibre is carried out cotton carding, the comb using carding machine
The cylinder speed of cotton machine is 290-350r/min, cover plate speed 123-184mm/min, speed 35-42m/min, licker-in speed
Degree is 650-809r/min.
Still optionally further, the temperature of the carding step A is 28 DEG C -33 DEG C, humidity 60%-65%.
Optionally, described pre- and process A includes at least pre- together and closes, and output speed that is described pre- together and closing is 110-
310m/min；Preferably, output speed that is described pre- together and closing is 197m/min.
Still optionally further, in described pre- and process A, alginate fibre quantifies 17.40-17.60g/5m, number of doubling 6, leads
Stretch gauge 11mm × 25mm, horn mouth 2.6mm, total draft/back zone drafting multiple 5.83/1.76.
Still optionally further, described pre- and process A temperature is 28 DEG C -33 DEG C, humidity 55%-65%.
Optionally, the cotton cleaning process B includes the following steps: alginate fibre by automatic plucker, cotton blender machine, opener
After machine, vibrating cotton box cotton feeding and single beater scutcher processing, positive volume is finally got；The Beater Speed of the automatic plucker is
720r/min, the Beater Speed of opener are 540r/min, and the Beater Speed of single beater scutcher is 1040r/min, coiled sieve
The speed of drawing is 13r/min.
Still optionally further, the temperature of the cotton cleaning process B is 25 DEG C -30 DEG C, humidity 70-75%.
Optionally, the carding step B includes the following steps: that cotton fiber is carried out cotton carding, the cotton carding using carding machine
The cylinder speed of machine is 360-450r/min, cover plate speed 281-399mm/min, speed 59-79m/min, licker-in speed
For 920-1070r/min.
Still optionally further, the temperature of the carding step B is 28 DEG C -33 DEG C, humidity 60%-65%.
Optionally, described pre- and process B includes pre- together and closes, and output speed that is described pre- together and closing is 110-
310m/mim；Preferably, output speed that is described pre- together and closing is 257m/min.
Still optionally further, in described pre- and process B, cotton fiber weight 17.00-17.25g/5m, number of doubling 6, drawing-off
Gauge 8mm × 13mm, horn mouth 2.8mm, total draft/back zone drafting multiple 5.72/1.62；
Still optionally further, described pre- and process B temperature is 28 DEG C -33 DEG C, humidity 55%-58%.
Optionally, in the silver lap process B, tampon roll weight 40g/m, number of doubling 16, drawing-off gauge 6mm × 11mm,
Total draft/back zone drafting multiple 1.27/1.01.
Still optionally further, the temperature of the silver lap process B is 28 DEG C -33 DEG C, humidity 55%-58%.
Optionally, in the combing process B, the cotton fiber 17.50- by pre- and process B, the processing of silver lap process B is taken
17.75g/5m, number of doubling 8, drawing-off gauge 14mm, detaching distance 13mm, carding isolation distance 38-41 ‰, to cotton gauge 25mm ×
28mm, the pincers beat/min of combing speed 135.
Still optionally further, the temperature of the combing process B is 28 DEG C -33 DEG C, humidity 55%-58%.
Optionally, the mixed and process is mixed simultaneously three times including the use of what drawing frame was handled, described to mix three times and including together
And it closes, two and He He tri- and close；It is described together and close total draft multiple be 5.84-6.55, described two and close it is total
Drafting multiple is 5.90-6.35, described three and close total draft multiple be 6.10-6.40.
Still optionally further, it is described together and the parameter closed are as follows: quantitative 18.25-18.50g/5m, 2 seaweed/4 of number of doubling
Cotton, drawing-off gauge 10mm × 22mm, horn mouth 2.8mm, total draft multiple/back zone drafting multiple 5.84/1.67；
Still optionally further, described two and the parameter closed are as follows: quantitative 17.75-18.00g/5m, number of doubling 6, drawing-off
Gauge 10mm × 22mm, horn mouth 2.8mm, total draft multiple/back zone drafting multiple 6.17/1.58；
Still optionally further, described three and the parameter closed are as follows: quantitative 17.75-18.00g/5m, number of doubling 6, drawing-off
Gauge 10mm × 22mm, horn mouth 2.6mm, total draft multiple/back zone drafting multiple 6.03/1.50, Uster sliver 2.13%.
Still optionally further, the drawing frame installs the delivery apparatus of antistatic aggregation additional, using the small radian collector of copper
And copper collector stand-off.Preferably, the radian of collector is R74 °-R120 °.
Still optionally further, it mixes and the temperature of process is 28 DEG C -33 DEG C, humidity 60%-65%.
Optionally, the first break draft multiple that fly frame is controlled in the Roving Frames is 1.131-1.353, and roving twist factor is
90-118；Preferably, the first break draft multiple that fly frame is controlled in the Roving Frames is 1.22, roving twist factor 99.
Still optionally further, the quantification of 4.83g/10m of product in the Roving Frames, drawing-off gauge are 11mm × 26mm
× 34mm, total draft/back zone drafting multiple are 6.51/1.22, jaw 4.5mm, ingot speed 606r/min, and front roller revolving speed is
141r/min。
Still optionally further, the temperature of the Roving Frames is 28 DEG C -33 DEG C, humidity 60%-65%.
Optionally, the quantification of 1.318g/100m of product in the spinning process, total draft/back zone drafting multiple are
37.65/1.13, ingot speed 11898r/min, front roller speed are 160r/min, and jaw is pressure bar before 2.5mm, and air pressure is
0.1MPa, rings are PG1 4254, and wire loop is 6,903 6/0.
Still optionally further, the temperature of the spinning process is 28 DEG C -33 DEG C, humidity 60%-65%.
It optionally, further include from network process, the winder speed from network process after step 3) the spinning process processing
Degree is 700-900m/min；Preferably, the winder speed from network process is 800m/min.
Still optionally further, the temperature from network process is 30 DEG C -33 DEG C, humidity 70%-73%.
Still optionally further, the electronic yarn clearer parameter from network process be N:230%, S:110%/1.1cm, L:20%/
20cm, T:-20%/20cm, C ±: 10%/2.0m, CC ±: 12%/5.0m, SPL:110%2.5cm/-50%.
Still optionally further, the break situations from network process be RTI:332, YF:91.1, NC:12.6, SC:57.4,
LC:6.9, TC:4.9, CC:9.3, FC:0.1.
Optionally, model FA002A, the mixed cotton of automatic plucker used in the cotton cleaning process A and cotton cleaning process B
The model FA016A of machine, model FA103A, FA106B of opener, vibrating cotton box cotton feeding model FA046A, list
The model A076F of hired roughneck's lapper；
The model FA201B of carding machine used in the carding step A and carding step B；
The model FA317A of drawing frame used in described pre- and process A；
The model FA305C of drawing frame used in described pre- and process B；
The model A191B of lap former used in the silver lap process B；
The model A201E of combing machine used in the combing process B；
The model FA317A of drawing frame used in the mixed and process；
The model FA415A of fly frame used in the Roving Frames；
The model EJM128K of spinning frame used in the spinning process；
The model NO.21C of the automatic winder used in the network process.
Second aspect, the present invention provide a kind of scribbled being prepared by any of the above-described method.
Optionally, the cotton fiber content in the scribbled is 80-50wt%, and surplus is alginate fibre；Scribbled
Fineness be 32-40 English branch knitting yarn, the twist be 74.8-89.8 twirl/10cm, Unevenness CV % be 10.50%-12.50%.
The third aspect, the present invention provide it is a kind of containing the scribbled being prepared by any of the above-described method in braided fabric
Or the application of fibre manufacturing field.
Optionally, the fabric include high-grade underwear, household dress ornament, men and women's T-shirt, easy dress, home textile bedding or
Medical health care products.
Optionally, the fibre includes non-woven fabrics.
The beneficial effects of the present invention are,
The present invention provides a kind of method for preparing scribbled by alginate fibre and cotton fiber, wherein
(1) cotton cleaning process A, cotton cleaning process B make the abundant shredding of fiber, thickness uniformly, without broken hole；Pre- and process B, silver lap
Process B is carried out pre- and is closed to cotton fiber, and fiber is made further to stretch the rouleau for being processed into suitable combing production in parallel；Combing work
Sequence B carries out point comb to cotton fiber and removes an a certain amount of short flannel, excludes the impurity and cotton knot in fiber, make straightening of fibers in sliver,
Parallel and separation, the item for improving yarn is dry, strength and gloss；
(2) it to the pretreatment of alginate fibre and mixes and to use a series of anti-static precautions to be conducive to yarn conditions stable, mixed
It spins than accurate, ingredient is uniform；
(3) it compares blended using alginate fibre and cotton fiber in the prior art, more time saving, saving of labor, blending rate is more
It is easy to control；
(4) since alginate fibre electrostatic is strong, strength is low, and cohesive force is poor, should not individually spin, and existing textile technology mostly uses
The mixed mode of packet is spinned, and the color difference probability that such spinning form occurs is big, and labor intensity is high, and working environment is severe,
Production efficiency is low；The scribbled of the application, using item and it is blended solve problem above, blending rate is uniform, and cost is relatively low,
Cost performance is higher.
In addition, single Yarn Evenness of this scribbled is uniform, cotton knot is few, yarn defect the present invention also provides a kind of scribbled
It is few, it can further improve the comfort of fabric, keep bright and clean smooth, the exquisite exquisiteness of quality of web surface, lines clear.
Specific embodiment
Technical solution in order to enable those skilled in the art to better understand the present invention below will be implemented the present invention
Technical solution in example is clearly and completely described, it is clear that described embodiment is only that present invention a part is implemented
Example, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creativeness
Every other embodiment obtained, should fall within the scope of the present invention under the premise of labour.
Unless otherwise instructed, raw material being related in embodiments herein etc. is bought by commercial sources.Wherein,
Cotton: average rank second level, length 35.2mm, maturity coefficient 0.91, strength 36.5CN/dtex；Alginate fibre it is thin
Spend 1.48dtex, length 38mm, broken filament intensity 2.55CN/dtex, regain 16.0%.
It is as follows that the instrument used is tested in embodiments herein:
Dry using Changling Textile Electromechanical Science & Technology Co., Ltd., Shaanxi Prov YG135E type yarn evenness tester test-strips,
Details, slubbing, cotton knot, CVB% (single ingot qualitative variability coefficient)；DR% (yarn off-set rate)；
Using Beijing open country Jia Lu instrument and equipment Co., Ltd YG029G type full automatic single yarn tester test strength, by force
Power CV%, elongation；
The twist, Twist Unevenness are tested using Nantong Hongda Experiment Instruments Co., Ltd. Y331N type yarn twist meter；
Claim to test deviation of weight and weight CV% using the automatic number of Beijing Hua Hao Electronics Co., Ltd. EL-200S type.
Alginate fibre: artificial row's packet FA002A type automatic plucker → FA016A type cotton blender machine → FA103A twin shaft stream opener
Machine → FA106B type opener → FA046A type vibrating cotton box cotton feeding → A076F type single beater scutcher → FA201B type cotton carding
Pre- and alginate fibre carded sliver A is made in machine → FA317A type drawing frame；
Cotton fiber: artificial row's packet FA002A type automatic plucker → FA016A type cotton blender machine → FA103A twin shaft stream opener
→ FA106B type opener → FA046A type vibrating cotton box cotton feeding → A076F type single beater scutcher → FA201B type carding machine
Combing sliver B is made in → FA305C type drawing frame → A191B type lap former → A201E type combing machine；
Pre- and alginate fibre carded sliver A+ combing sliver B:FA317A type drawing frame → FA317A type drawing frame → FA317A type
Drawing frame → FA415A type fly frame → EJM128K type spinning frame → NO.21C type automatic winder.
The pretreatment of 1 alginate fibre 1# of embodiment
Raw material alginate fibre is subjected to health pretreatment, 100Kg alginate fibre is weighed and is mixed with antistatic agent aqueous solution, sea
The weight ratio of algae fiber and antistatic agent aqueous solution is 50:1, and the weight ratio of antistatic agent and water is 1:10, by antistatic agent water
Solution is uniformly sprayed at alginate fibre surface with sprayer, is boiled in a covered pot over a slow fire well and is set 24 hours with polybag environmental sealing, temperature in health preserving room
Control allows antistatic agent solution uniformly to diffuse to fibrous inside under high temperature action, antistatic agent is organosilicon at 45 DEG C -55 DEG C
Alginate fibre 1# is made in surface-active antistatic agent.
Embodiment 2 alginate fibre 2#, 3# and the pretreatment for comparing alginate fibre D1#, D2#
The pretreatment of alginate fibre 2#, 3# and comparison alginate fibre D1#, D2# are the difference from embodiment 1 is that antistatic agent
Whether the additive amount of aqueous solution, the concentration of antistatic agent aqueous solution, pretreatment seal and pretreatment temperature difference.Embodiment 2
Specific process parameter is as shown in table 1 below.
1 embodiment of table, the 2 pretreated technological parameter of alginate fibre
The preparation of 3 scribbled 1#-3# of embodiment and comparison scribbled D1#, D2#
By alginate fibre 1# made from embodiment 1 and embodiment 2, alginate fibre 2#, alginate fibre 3#, comparison alginate fibre
D1#, comparison alginate fibre D2# prepare scribbled in the same manner, respectively be made scribbled 1#, scribbled 2#,
Scribbled 3#, comparison scribbled D1#, comparison scribbled D2#.Scribbled 1# is prepared with alginate fibre 1# and cotton fiber
For illustrate the preparation method of scribbled.
The raw material of scribbled 1#: the weight ratio of cotton fiber and alginate fibre 1# are 70:30.
The preparation method of scribbled 1#, includes the following steps:
1) pretreated alginate fibre 1# is successively passed through into cotton cleaning process A, carding step A and pre- and process A is handled；
Cotton cleaning process A: the weight of alginate fibre 1# is 12.90kg, rolls up a length of 30m；Using automatic plucker, cotton blender machine,
After opener, vibrating cotton box cotton feeding and single beater scutcher processing, positive volume is finally got, uses during blowing and sufficiently opens
Pine, thickness uniformly, the technological principle without broken hole；The Beater Speed of automatic plucker is 720r/min, and opener Beater Speed is
480r/min, single beater scutcher Beater Speed are 960r/min, and the speed of coiled roller is 13r/min, temperature/humidity: 28
DEG C/73%, positive volume quality is good；
Carding step A: the alginate fibre handled by cotton cleaning process A, weight 18.00-18.25g/5m, carding machine tin are taken
Woods speed 350r/min, cover plate speed 179mm/min, speed 38m/min, licker-in speed 796r/min；Temperature/wet
Degree: 30 DEG C/63%；Alginate fibre is without twining roller phenomenon；
Pre- and process A: the alginate fibre handled by carding step A is carried out pre- and is closed, pre- and close using together and closing, defeated
Speed control is in 197m/min out；Weight 17.40-17.60g/5m, number of doubling 6, drawing-off gauge 11mm × 25mm, horn mouth
2.6mm, total draft/back zone drafting multiple 5.83/1.76；28 DEG C of temperature, humidity 61%；It is pre- and close and improve dry uniform of item
Degree, improves the accuracy of blending ratio；
2) raw material cotton fiber is successively passed through into cotton cleaning process B, carding step B, pre- and process B, silver lap process B and combing work
Sequence B processing；
Cotton cleaning process B: the weight of cotton fiber is 15.25kg, rolls up a length of 36m；Use automatic plucker, cotton blender machine, opener
After machine, vibrating cotton box cotton feeding and single beater scutcher processing, positive volume is finally got, uses abundant shredding, thickness during blowing
Spend the uniform, technological principle without broken hole；The Beater Speed of automatic plucker is 720r/min, and opener Beater Speed is 540r/
Min, single beater scutcher Beater Speed are 1040r/min, and the speed of coiled roller is 13r/min, temperature/humidity: 28 DEG C, wet
Degree is 72%, and cotton rolling quality is good；
Carding step B: the cotton fiber weight 17.50-17.75g/5m handled by cotton cleaning process B, breast swift speed are taken
Degree is 420r/min, cover plate speed 281mm/min, speed 63m/min, and licker-in speed is controlled in 920r/min, temperature/wet
Degree: 30 DEG C/63%；
Pre- and process B: taking the cotton fiber weight 17.00-17.25g/5m handled by carding step B, using together simultaneously
It closes, output speed is controlled in 257m/min；Number of doubling 6, drawing-off gauge 8mm × 13mm, horn mouth 2.8mm, total draft/back zone
Drafting multiple 5.72/1.62；28.5 DEG C of temperature, humidity 55%；
Silver lap process B: tampon roll weight 40g/m, number of doubling 16, drawing-off gauge 6mm × 11mm, total draft/back zone is led
Stretch multiple 1.27/1.01；28.5 DEG C of temperature, humidity 55%；
Combing process B: the cotton fiber 17.50-17.75g/5m by pre- and process B, the processing of silver lap process B, number of doubling are taken
8 simultaneously, drawing-off gauge 14mm, detaching distance 13mm, carding isolation distance 38-41 ‰, gives cotton gauge 25mm × 28mm, combing speed 135
Pincers beat/min；28.5 DEG C of temperature, humidity 55%；
3) by combing sliver B made from pre- made from step 1) and alginate fibre carded sliver A and step 2) successively through overmulling simultaneously
Process, Roving Frames and spinning process processing, obtain the scribbled；
Mixed and process: by it is pre- and after alginate fibre and the cotton fiber after combing mix three times simultaneously, mix and condition be as follows:
It together and closes: weight 18.25-18.50g/5m, 2 seaweed of number of doubling/4 cottons, drawing-off gauge 10mm × 22mm, loudspeaker
Mouth 2.8mm, total draft/back zone drafting multiple 5.84/1.67, temperature: 28 DEG C, humidity: 63%；
It two and closes: weight 17.75-18.00g/5m, number of doubling 6, drawing-off gauge 10mm × 22mm, horn mouth
2.8mm, total draft/back zone drafting multiple 6.17/1.58, temperature: 28 DEG C, humidity: 63%；
It three and closes: weight 17.75-18.00g/5m, number of doubling 6, drawing-off gauge 10mm × 22mm, horn mouth
2.6mm, total draft/back zone drafting multiple 6.03/1.50, Uster sliver 2.13%, temperature: 28 DEG C, humidity: 63%；
During mixing simultaneously, to solve the problems, such as that roller caused by electrostatic gathers is wounded in the battle, take following measures: A, drawing frame is installed additional
The delivery apparatus of antistatic aggregation；B, R110 ° of radian collector of drawing frame application copper and copper collector stand-off；
Roving Frames: regular roving feeding 4.83g/10m, drawing-off gauge 11mm × 26mm × 34mm, total draft/back area draft times
Count 6.51/1.22, jaw 4.5mm, twist factor 99, ingot speed 606r/min, front roller revolving speed 141r/min；28 DEG C of temperature, humidity
60%；Rove integrality is preferable, does not occur phenomena such as breaking end, upper and lower pile loop returns flower, roller is wounded in the battle；
Spinning process: spun yarn quantifies 1.318g/100m, total draft/back zone drafting multiple 37.65/1.13, ingot speed
Pressure bar before 11898r/min, front roller speed 160r/min, jaw 2.50mm, air pressure 0.1MPa, rings PG1 4254, steel wire
Circle 69036/0；31.5 DEG C of temperature, humidity 65%, production status is good, does not break end substantially.
Embodiment 4 scribbled 4#, 5# and the preparation for comparing scribbled D3#
The difference of scribbled 4#, 5# and comparison scribbled D3# and embodiment 3 is blended material composition, pre- and work
The output speed of sequence A, mixed and process total draft multiple, Roving Frames parameter are different.Specific process parameter see the table below 2.
The technological parameter of 2 embodiment of table, 4 scribbled preparation
The quality testing of 1 scribbled 1#-5# of test example and comparison scribbled D1#-D3#
Quality is carried out to scribbled 1#-5#, comparison scribbled D1#-D3# prepared by embodiment 3 and embodiment 4 respectively
Detection.Quality detection project is as follows: item is dry, details, slubbing, cotton knot, CVB% (single ingot qualitative variability coefficient) and DR% (yarn
Deviation ratio)；Strongly, strength CV% and elongation；The twist and Twist Unevenness；Deviation of weight and weight CV%.Testing result is such as
Shown in the following table 3, wherein Uster sliver index details -50%/- 40%, slubbing+50% /+35%, cotton knot+200% /+
140%.
3 scribbled quality measurements of table
Single Yarn Evenness of the scribbled 1#-5# of embodiments herein preparation is uniform, cotton knot is few, yarn defect is few, and intensity is high.
Compare the assimilation effect of the pretreated mode antistatic agent of the alginate fibre of scribbled D1#, comparison scribbled D2# not
Good, more, the single Yarn Evenness of flaw of the comparison scribbled D1#, comparison scribbled D2# that cause it to prepare are uneven, and ingredient is not
Uniformly.The alginate fibre content for comparing scribbled D3# is low, and item is dry uneven, and cotton knot is more, and yarn defect is more.
The preparation of 6 scribbled 11# of embodiment
For scribbled 11# obtained, illustrate from network from after network process by scribbled 1# prepared by embodiment 3
Process, scribbled 1#'s is as follows from network process parameter:
Winder speed 800m/min；30 DEG C of temperature, humidity 72%
Electronic yarn clearer parameter: N:230%, S:110%/1.1cm, L:20%/20cm, T:-20%/20cm, C ±: 10%/
2.0m, CC ±: 12%/5.0m, SPL:110%2.5cm/-50%；
Break situations: RTI:332, YF:91.1, NC:12.6, SC:57.4, LC:6.9, TC:4.9, CC:9.3, FC:0.1.
The quality testing of 2 scribbled 11# of test example
Quality testing, quality inspection are carried out to scribbled made from scribbled 11# made from embodiment 6 and the prior art
Survey project is as follows: item is dry, details, slubbing, cotton knot, CVB% (single ingot qualitative variability coefficient) and DR% (yarn off-set rate)；By force
Power, strength CV% and elongation；The twist and Twist Unevenness.Testing result is as shown in table 4 below, and wherein Uster sliver index is thin
Save -50%/- 40%, slubbing+50% /+35%, cotton knot+200% /+140%.
4 scribbled 11# of table and prior art scribbled quality measurements
The blending product each process production status of the application, the more existing production technology product quality of cylinder yarn index substantially mention
Height, item is dry, strength improves obviously, lays a solid foundation for production high-quality alginate fibre fabric.
Although the present invention is not limited thereto to the present invention have been described in detail by way of preferred embodiment.In
Under the premise of not departing from spirit and substance of the present invention, those of ordinary skill in the art can carry out the embodiment of the present invention each
Kind equivalent modifications or substitutions, and these modifications or substitutions all should in covering scope of the invention/any be familiar with this technology neck
The technical staff in domain in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all cover of the invention
Within protection scope.Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. a kind of preparation method of scribbled, which is characterized in that method the following steps are included:
1) it is fine to obtain pre- and seaweed by cotton cleaning process A, carding step A and pre- and process A processing for pretreated alginate fibre
Tie up carded sliver A；
2) cotton fiber obtains essence by cotton cleaning process B, carding step B, pre- and process B, silver lap process B and combing process B processing
Card sliver B；
3) pre- and alginate fibre carded sliver A made from step 1) and combing sliver B made from step 2) is through overmulling and process, rove work
Sequence and spinning process processing, are made scribbled.
2. a kind of preparation method of scribbled as described in claim 1, which is characterized in that
The weight ratio of the cotton fiber and alginate fibre is 80-50:20-50.
3. a kind of preparation method of scribbled as described in claim 1, which is characterized in that
The pretreatment of the alginate fibre includes antistatic agent treatment, and the antistatic agent treatment includes the following steps: seaweed
Fiber mixes with antistatic agent, seal after keep the temperature；
Holding temperature is 45 DEG C -55 DEG C, soaking time be not less than hour for 24 hours,
The weight ratio of the aqueous solution of the alginate fibre and antistatic agent be 30-50:1, preferably 40:1,
The weight ratio of the antistatic agent and water is 1:10-20, preferably 1:10.
4. a kind of preparation method of scribbled as described in claim 1, which is characterized in that
The cotton cleaning process A includes the following steps: alginate fibre by automatic plucker, cotton blender machine, opener, vibrating cotton box
After cotton feeder and single beater scutcher processing, positive volume is finally got；The Beater Speed of the automatic plucker is 720r/min, is opened
The Beater Speed of cotton machine is 480r/min, and the Beater Speed of single beater scutcher is 960r/min, single beater scutcher it is coiled
The speed of roller is 13r/min, and the temperature of cotton cleaning process A is 25 DEG C -30 DEG C, humidity 70-75%；
The carding step A includes the following steps: that alginate fibre is carried out cotton carding, the cylinder speed of the carding machine using carding machine
Degree is 290-350r/min, cover plate speed 123-184mm/min, speed 35-42m/min, licker-in speed 650-809r/
The temperature of min, carding step A are 28 DEG C -33 DEG C, humidity 60%-65%；
Described pre- and process A includes at least pre- together and closes, and output speed that is described pre- together and closing is 110-310m/min, excellent
It is selected as 197m/min, alginate fibre quantifies 17.40-17.60g/5m, and number of doubling 6, drawing-off gauge 11mm × 25mm, horn mouth
2.6mm, total draft/back zone drafting multiple 5.83/1.76, pre- and process A temperature are 28 DEG C -33 DEG C, humidity 55%-
65%.
5. a kind of preparation method of scribbled as described in claim 1, which is characterized in that
The cotton cleaning process B includes the following steps: alginate fibre by automatic plucker, cotton blender machine, opener, vibrating cotton box
After cotton feeder and single beater scutcher processing, positive volume is finally got；The Beater Speed of the automatic plucker is 720r/min, is opened
The Beater Speed of cotton machine is 540r/min, and the Beater Speed of single beater scutcher is 1040r/min, and the speed of coiled roller is
The temperature of 13r/min, cotton cleaning process B are 25 DEG C -30 DEG C, humidity 70-75%；
The carding step B includes the following steps: that cotton fiber is carried out cotton carding, the cylinder speed of the carding machine using carding machine
For 360-450r/min, cover plate speed 281-399mm/min, speed 59-79m/min, licker-in speed 920-1070r/
The temperature of min, the carding step B are 28 DEG C -33 DEG C, humidity 60%-65%；
Described pre- and process B includes pre- together and closes, and output speed that is described pre- together and closing is 110-310m/mim, preferably
257m/min, cotton fiber weight 17.00-17.25g/5m, number of doubling 6, drawing-off gauge 8mm × 13mm, horn mouth 2.8mm, always
Drawing-off/back zone drafting multiple 5.72/1.62, pre- and process B temperature are 28 DEG C -33 DEG C, humidity 55%-58%；
In the silver lap process B, tampon roll weight 40g/m, number of doubling 16, drawing-off gauge 6mm × 11mm, total draft/back zone
Drafting multiple 1.27/1.01, the temperature of silver lap process B are 28 DEG C -33 DEG C, humidity 55%-58%；
In the combing process B, the cotton fiber 17.50-17.75g/5m by pre- and process B, the processing of silver lap process B is taken, and close
Number 8, drawing-off gauge 14mm, detaching distance 13mm, carding isolation distance 38-41 ‰, give cotton gauge 25mm × 28mm, combing speed
135 pincers beat/min, the temperature of combing process B are 28 DEG C -33 DEG C, humidity 55%-58%.
6. a kind of preparation method of scribbled as described in claim 1, which is characterized in that
Described mixed and process is mixed simultaneously three times including the use of what drawing frame handle, described to mix and including one and close, two simultaneously three times
He He tri- is simultaneously closed；It is described together and close total draft multiple be 5.84-6.55, described two and close total draft multiple be
5.90-6.35, described three and close total draft multiple be 6.10-6.40, temperature be 28 DEG C -33 DEG C, humidity 60%-
65%；
The drawing frame installs the delivery apparatus of antistatic aggregation additional, using the small radian collector of copper and copper collector stand-off,
The radian of the collector is preferably R74 °-R120 °；
Preferably, it is described together and the parameter closed are as follows: quantitative 18.25-18.50g/5m, 2 seaweed of number of doubling/4 cottons, drawing-off gauge
10mm × 22mm, horn mouth 2.8mm, total draft multiple/back zone drafting multiple 5.84/1.67；
Preferably, described two and the parameter closed are as follows: quantitative 17.75-18.00g/5m, number of doubling 6, drawing-off gauge 10mm ×
22mm, horn mouth 2.8mm, total draft multiple/back zone drafting multiple 6.17/1.58；
Preferably, described three and the parameter closed are as follows: quantitative 17.75-18.00g/5m, number of doubling 6, drawing-off gauge 10mm ×
22mm, horn mouth 2.6mm, total draft multiple/back zone drafting multiple 6.03/1.50, Uster sliver 2.13%；
The first break draft multiple that fly frame is controlled in the Roving Frames is 1.131-1.353, preferably 1.22, roving twist factor is
90-118, preferably 99, the quantification of 4.83g/10m of product, drawing-off gauge are 11mm × 26mm × 34mm, and total draft/back zone is led
Stretching multiple is 6.51/1.22, jaw 4.5mm, ingot speed 606r/min, and front roller revolving speed is 141r/min, Roving Frames
Temperature be 28 DEG C -33 DEG C, humidity 60%-65%；
The quantification of 1.318g/100m of product in the spinning process, total draft/back zone drafting multiple are 37.65/1.13, ingot
Speed is 11898r/min, and front roller speed is 160r/min, and jaw is pressure bar before 2.5mm, and air pressure 0.1MPa, rings is
PG1 4254, wire loop are 6,903 6/0, and the temperature of spinning process is 28 DEG C -33 DEG C, humidity 60%-65%.
7. a kind of preparation method of scribbled as described in claim 1, which is characterized in that
It further include from network process after step 3) the spinning process processing, the winder speed from network process is 700-
900m/min, preferably 800m/min, electronic yarn clearer parameter N:230%, S:110%/1.1cm, L:20%/20cm, T:-20%/
20cm, C ±: 10%/2.0m, CC ±: 12%/5.0m, SPL:110%2.5cm/-50%, break situations RTI:332, YF:
91.1, NC:12.6, SC:57.4, LC:6.9, TC:4.9, CC:9.3, FC:0.1 are 30 DEG C -33 DEG C from the temperature of network process, wet
Degree is 70%-73%.
8. scribbled made from a kind of preparation method of scribbled as described in claim 1.
9. a kind of scribbled as claimed in claim 8, the cotton fiber content in the scribbled is 80-50wt%, remaining
Amount is alginate fibre；The fineness of scribbled is 32-40 English branch knitting yarn, and the twist is 74.8-89.8 twirl/10cm, and item is dry
CV% is 10.50%-12.50%.
10. a kind of scribbled as claimed in claim 8 is in the application of braided fabric or fibre manufacturing field.
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| CN113106604A (en) * | 2021-03-16 | 2021-07-13 | 上海水星家用纺织品股份有限公司 | Preparation method of alginate fiber home textile fabric and prepared fabric |
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Application publication date: 20191105 |