CN103820906B - Ring-spun cashmere/silk blending high-count yarn and production method thereof - Google Patents

Ring-spun cashmere/silk blending high-count yarn and production method thereof Download PDF

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CN103820906B
CN103820906B CN201410103927.8A CN201410103927A CN103820906B CN 103820906 B CN103820906 B CN 103820906B CN 201410103927 A CN201410103927 A CN 201410103927A CN 103820906 B CN103820906 B CN 103820906B
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yarn
spun
cashmere
silk
ring
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CN103820906A (en
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李汉利
李希波
姜秀溪
王育新
张文奎
王静
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SHANDONG HONGYE TEXTILE CO Ltd
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SHANDONG HONGYE TEXTILE CO Ltd
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Abstract

The invention discloses a kind of ring-spun cashmere/silk blending high-count yarn, described yarn is made up by RING SPINNING of cashmere and spun silk, the blending ratio of cashmere and spun silk is 55/45, yarn count is 120 public, and its spinning technological process is: preliminary treatment → blowing → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → automatic winder → one-tenth bag → warehouse-in.Product of the present invention gives fabric magnificent outward appearance, charming gloss, and soft cunning is glutinous, improves the heat insulating ability of product, and fabric is bright-coloured, good luster, wears more comfortable.Production method of the present invention is for the poor problem of the protein fibre cohesive forces such as spun silk, the technology and equipment parts of blowing lapper, carding machine, drafting, rove, spun yarn etc. are transformed, adjusted, grasp the key technology of this product in technique, equipment, operation, environment etc., fiber is shifted smoothly, ensure product quality, make production efficiency, end product quality all achieves ideal effect.

Description

Ring-spun cashmere/silk blending high-count yarn and production method thereof
Technical field
The present invention relates to a kind of ring-spun cashmere/silk blending high-count yarn and production method thereof, belong to textile technology field.
Background technology
The feature of spun silk gives fabric magnificent outward appearance, gloss charming as moonlight, soft, sliding glutinous, makes fabric elegant.But spun silk fabric be easy to wrinkling, fade, add a certain proportion of wool in spun silk after, well compensate for the weakness of spun silk, and improve the heat insulating ability of product, fabric is bright-coloured, good luster, and people's dress is more comfortable, is the first-selected fabric making all kinds of high-grade underwear and scarf.Spun silk and cashmere belong to natural protein fibre, have good water imbibition, warmth retention property, soft, comfortable, have health-care function to skin.But protein fibre is thick, rigidity is large, single low by force, fluffy, cohesive force is poor, the spinning or wool spinning with half, silk spinning, natural protein fibre product at high proportion can be spun, but to spin thick, flexibility is poor, be only applicable to sweater woven etc., spin protein fibre product by ring ingot technique, yarn count is thin, and fabric softness is good, gas permeability is strong, can be widely used in the fabrics such as high-grade underwear, scarf.
Spun silk be by the damaged cocoon of silk cocoon, waste silk etc. through sorting, coming unstuck, wash, dewater, its most of silk gum of removal such as oven dry and grease and impurity, again through operations such as system silk floss, spinning, make fiber pure white, soft, loose, present the due gloss of fibroin and feel, there is certain length scope, can be used for the raw material spinned.Spun silk, cashmere, the non-constants of protein fibre cohesive force such as wool, in processing process, electrostatic phenomenon is serious, pure natural protein fibre high-count yarn is spun by ring ingot technique, on blowing, rolling becomes net difficulty with on carding machine, and thickness operation to twine roller serious, spinning end breaking is high, the non-constant of spinnability, work as spun silk, cashmere blended yarn ratio is once more than 30%, when yarn count is more than 40 public affairs, serious quality problems are all there are, rolling difficulty, the heavy irregularity of lap rice is large, comb and parallel cotton fibers prior to spinning becomes net difficulty, strip misdraft is large, spun yarn joint difficulty, not top is connect from network, spun yarn cannot use at all, let alone and produce the public count yarn of pure natural protein fibre 120.In addition, wool ratio resistance is comparatively large, easily plays electrostatic, harmful yarn defect is increased considerably.
Summary of the invention
Technical problem to be solved by this invention is the defect existed for prior art, provides a kind of ring-spun cashmere/silk blending high-count yarn and production method thereof, solves protein fibre at high proportion and can not produce the present situation of high grade yarn.
For solving this technical problem, the invention provides the production method of a kind of ring-spun cashmere/silk blending high-count yarn, described yarn is made up by RING SPINNING of cashmere and spun silk, the blending ratio of cashmere and spun silk is 55/45, yarn count is 120 public, and its spinning technological process is: preliminary treatment → blowing → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → automatic winder → one-tenth bag → warehouse-in.
Its concrete technology parameter is:
Pretreating process: the warm water adopting 50-60 DEG C, the emulsion that mixed ratio is no more than 6% respectively penetrating agent JFC, vaseline and organic silicone oil are made, fiber surface is sprayed at by layer with sprayer, every 10kg fiber sprays 2.2kg emulsion, manually stir, with sealing bag, raw material is positioned in the cotton room of the storage possessing hot and humid condition again, parks more than 24 hours, make fiber fully absorb antistatic finish and moisture;
Blow room system: pretreated spun silk and cashmere are weighed respectively according to the blending ratio of regulation, then artificial mixing is mixed well, and puts into bale plucker, accomplishes meticulous mixing through cotton cleaning process;
Opening and cleaning step is selected " open few beating more, thinly feed tip-tap, many pines fall less, short route, space greatly, gently quantitative " technological principle;
The main technologic parameters of opening and cleaning step: cotton rolling quantity 290g/m, lap fixed length 26m, cotton-slitting beater rotating speed 480r/min, three wings card wire comprehensive hired roughneck's rotating speed 830r/min;
Increase the pressure 30% of pressurization roller during rolling, compress fibrage density; A036B adopts card wire cylinder hired roughneck, beats to comb generation; The speed of giving cotton speed and A092 curtain of raising A036, strengthens the capacity of V-type curtain or vibrating cotton box, improves fan speed; New volume standing time is best with class's time, and coated with plastic sheeting;
Carding process: the technological principle adopting " low velocity, gently quantitatively, greatly space ", by card wire density minimizing 20%, and amplifies spacing between cylinder and cover plate;
Drawing process: the technological principle adopting " jogging speed, space greatly, heavily pressurize, along drawing-off ", selects the rubber roll through electrostatic coatings process simultaneously, adopts the Process configuration along drawing-off, select larger-diameter horn mouth;
Process of roving: process of roving adopts " jogging speed, heavily pressurize, space little drafting multiple in large back zone ", selects the rubber roll through electrostatic coatings process; The twist factor of suitable increasing rove, is beneficial to the control of spun yarn back area draft to fiber movement;
Spinning process: select import roller, steel ring, steel traveler, makes resultant yarn filoplume be effectively improved, and ensure that resultant yarn strand is good; Roller is through heat treatment, and the twist of the yarn comparatively common yarn twist increases 10%;
Automatic winding technique: select Japan to produce field, village № 21 automatic winder, wire velocity control, at below 600m/min, determines the technological parameters such as rational yarn tension, and bobbin is heavily no more than 1KG surely.
Described mixing in doubling step rubber roll selects antistatic additive and coating than the electrostatic coatings process for 2:1.
Described Roving Frames rubber roll selects antistatic additive and coating than the electrostatic coatings process for 2:1.
With low-temperature shaped after described spun yarn roller milled, setting temperature is 80 DEG C.
Beneficial effect: product of the present invention gives fabric magnificent outward appearance, gloss charming as moonlight, soft, sliding glutinous, make fabric elegant, improve the heat insulating ability of product, fabric is bright-coloured, good luster, people's dress is more comfortable.Production method of the present invention is poor for the cohesive force of the protein fibres such as spun silk, problem, pass through repetition test, to blowing lapper, carding machine, drafting, rove, the technology and equipment parts of spun yarn etc. are transformed, adjustment, and to drafting, rove, the roller of spun yarn and apron preferred optimal hardness roller and suitable process coating ratio, grasp this product in technique, equipment, operation, the key technology of the aspects such as environment, fiber is shifted smoothly, ensure semi-finished product and end product quality, make production efficiency, end product quality all achieves desirable effect, obtain the favorable comment of client, achieve good Social benefit and economic benefit.
Detailed description of the invention
The present invention is made up by RING SPINNING of cashmere and spun silk, and the blending ratio of cashmere and spun silk is 55/45, and yarn count is 120 public, and its spinning technological process is: preliminary treatment → blowing → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → automatic winder → one-tenth bag → warehouse-in.
For achieving the above object, present invention also offers the production method of a kind of ring-spun cashmere/silk blending high-count yarn, its concrete technology parameter is:
1) front pretreating process is spun
Spun silk and cashmere fiber be easy and parts friction Accumulating charge generation electrostatic in spinning process, and before have employed spinning, fiber preliminary treatment and the little quantitative way of semi-finished product are solved.
For the conductive capability of fortifying fibre, improve the spinnability of fiber, independent preliminary treatment to be carried out to fiber: the warm water adopting 50-60 DEG C before spinning, the emulsion that mixed ratio is no more than 6% respectively penetrating agent JFC, vaseline and organic silicone oil are made, is sprayed at fiber surface with sprayer by layer.Every 10kg linen fibre sprays 2.2kg emulsion, manually stir, with sealing bag, raw material is positioned in the cotton room of the storage possessing hot and humid condition again, park more than 24 hours, fiber is made fully to absorb antistatic finish and moisture, the time that the time that wherein cashmere is parked in the cotton room of storage parks than spun silk is slightly longer, and because spun silk and cashmere fiber require higher to relative humidity, workshop humidity wants grasp bigger than normal.
2) opening and cleaning step technique
For taking into account the performance difference of spun silk and cashmere, and ensure proportion speed, adopt the way that blowing manually mixes: pretreated spun silk and wool are weighed respectively according to the blending ratio of regulation, then artificial mixing is mixed well, put into bale plucker, accomplish meticulous mixing through cotton cleaning process.
In order to reduce the damage of fiber, the rice reducing rolling is heavy irregular, opening and cleaning step is selected " open few beating more, thinly feed tip-tap, many pines fall less, short route, space greatly, gently quantitative " technological principle.
The main technologic parameters of opening and cleaning step: cotton rolling quantity 290g/m, lap fixed length 26m, cotton-slitting beater rotating speed 480r/min, three wings card wire comprehensive hired roughneck's rotating speed 830r/min.
Because fibre cohesion is poor, for ensureing the shaping of volume, during rolling, increasing the pressure 30% of pressurization roller, compressing fibrage density.
A036B adopts card wire cylinder hired roughneck, beats to comb generation.
The speed of giving cotton speed and A092 curtain of raising A036, fully strengthens the capacity of V-type curtain or vibrating cotton box, improves fan speed, and the resistance in minimizing dust discharge air channel, improves fibre-condensing room negative pressure, reduces synnema and bad car.
For preventing lap from tearing and adhesion phenomenon during unwinding, new volume standing time is best with class's time, and coated with plastic sheeting, and to avoid finish, moisture distributes.
3) carding step technique
Adopt the technological principle of " low velocity, gently quantitatively, greatly space ", thus obtain good web quality, reduce cotton knot.
For solving point comb and the branch problem of fiber, we have carried out technological transformation to Bearded-needle knitted cloth, for reducing comb and parallel cotton fibers prior to spinning to the combing dynamics of fiber, card wire density is reduced 20% by us, and amplify spacing between cylinder and cover plate, alleviate fiber and metallic card clothing in carding process and rub and produce electrostatic and cause the problem being wound around cylinder.
In addition, because ribbon is fluffy, cohesive force is poor, and can coiler, bar-guiding device etc. will keep the bright and clean smoothness of passage.
4) mixing in doubling step technique
Because fibre cohesion is poor, adopt the technological principle of " jogging speed, space greatly, heavily pressurize, along drawing-off ", select the rubber roll processed through electrostatic coatings (antistatic additive and coating ratio are 2:1) simultaneously; Adopt along the Process configuration of drawing-off, both avoided because drawing-off pressurization increases and made winding roller increase problem, be conducive to simultaneously hooked fibre in strip particularly trailing hooked fibre stretch parallel; Large and the electrostatic phenomenon of fibrous elasticity easily causes sliver to block up can coiler, horn mouth, keeps cleaning of sliver passage, selects larger-diameter horn mouth.
5) Roving Frames technique
Process of roving adopts " jogging speed, heavily pressurize, space little drafting multiple in large back zone ", parallel in order to stretching further of fiber, reduces because back area draft power is excessive and produces roller oscillation phenomenon, improves rove bar evenness.Select the rubber roll processed through electrostatic coatings (antistatic additive and coating ratio are 2:1); Meanwhile, suitably increase the twist factor of rove, ensure that rove does not produce misdraft when spun yarn unwinding, and be conducive to the control of spun yarn back area draft to fiber movement.
6) spinning process technique
For easily gathering electrostatic, problem that filoplume is many during fiber spinning, selecting import roller, steel ring, steel traveler, resultant yarn filoplume is effectively improved, ensure that resultant yarn strand is good.
Shape with low temperature after roller milled, setting temperature is 80 DEG C.
For reducing spinning end breaking, the hooked fibre be conducive in sliver stretches equality, and improve the bar evenness of yarn, spinning process suitably increases the twist of yarn, and comparatively common yarn improves 10%.
7) automatic winding procedure technology
Select Japan to produce field, village № 21 automatic winder, wire velocity control, at below 600m/min, determines the technological parameters such as rational yarn tension.
Meanwhile, because cashmere/spun silk 55,/45 120 public affairs yarn yarn count is thin, therefore determine heavily to be no more than 1KG from winder.
By repetition test and small batch trial produce, grasp the key technology of this product in technique, equipment, operation, environment etc., capture the spun silk of content more than 60%, a cashmere 45 public affairs product, spin the public count yarn of pure natural protein fibre 120, and yarn qualities is stablized, meet customer requirement completely, semi-manufactured goods quality, production efficiency, end product quality all achieve desirable effect.
The above-mentioned embodiment of the present invention, just illustrates, is not only, and the change within the scope of the present invention all or equivalent scope of the present invention is all surrounded by the present invention.

Claims (4)

1. the production method of ring-spun cashmere/silk blending high-count yarn, described yarn is made up by RING SPINNING of cashmere and spun silk, the blending ratio of cashmere and spun silk is 55/45, yarn count is 120 public, its spinning technological process is: preliminary treatment → blowing → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → automatic winder → one-tenth bag → warehouse-in, is characterized in that: concrete technology parameter is:
Pretreating process: the warm water adopting 50-60 DEG C, the emulsion that mixed ratio is no more than 6% respectively penetrating agent JFC, vaseline and organic silicone oil are made, fiber surface is sprayed at by layer with sprayer, every 10kg fiber sprays 2.2kg emulsion, manually stir, with sealing bag, raw material is positioned in the cotton room of the storage possessing hot and humid condition again, parks more than 24 hours, make fiber fully absorb antistatic finish and moisture;
Blow room system: pretreated spun silk and cashmere are weighed respectively according to the blending ratio of regulation, then artificial mixing is mixed well, and puts into bale plucker, accomplishes meticulous mixing through cotton cleaning process;
Opening and cleaning step is selected " open few beating more, thinly feed tip-tap, many pines fall less, short route, space greatly, gently quantitative " technological principle;
The main technologic parameters of opening and cleaning step: cotton rolling quantity 290g/m, lap fixed length 26m, cotton-slitting beater rotating speed 480r/min, three wings card wire comprehensive hired roughneck's rotating speed 830r/min;
Increase the pressure 30% of pressurization roller during rolling, compress fibrage density; A036B adopts card wire cylinder hired roughneck, beats to comb generation; The speed of giving cotton speed and A092 curtain of raising A036, strengthens the capacity of V-type curtain or vibrating cotton box, improves fan speed; New volume standing time is a class, and coated with plastic sheeting;
Carding process: the technological principle adopting " low velocity, gently quantitatively, greatly space ", by card wire density minimizing 20%, and amplifies spacing between cylinder and cover plate;
Drawing process: the technological principle adopting " jogging speed, space greatly, heavily pressurize, along drawing-off ", selects the rubber roll through electrostatic coatings process simultaneously, adopts the Process configuration along drawing-off, select larger-diameter horn mouth;
Process of roving: process of roving adopts " jogging speed, heavily pressurize, space little drafting multiple in large back zone ", selects the rubber roll through electrostatic coatings process; The twist factor of suitable increasing rove, is beneficial to the control of spun yarn back area draft to fiber movement;
Spinning process: select import roller, steel ring, steel traveler, makes resultant yarn filoplume be effectively improved, and ensure that resultant yarn strand is good; Roller is through heat treatment, and the twist of the yarn comparatively common yarn twist increases 10%;
Automatic winding technique: select Japan to produce field, village № 21 automatic winder, wire velocity control is at below 600m/min, and determine rational yarn tension technological parameter, bobbin is heavily no more than 1KG surely.
2. the production method of ring-spun cashmere according to claim 1/silk blending high-count yarn, is characterized in that: described mixing in doubling step rubber roll selects antistatic additive and coating than the electrostatic coatings process for 2:1.
3. the production method of ring-spun cashmere according to claim 1/silk blending high-count yarn, is characterized in that: described Roving Frames rubber roll selects antistatic additive and coating than the electrostatic coatings process for 2:1.
4. the production method of ring-spun cashmere according to claim 1/silk blending high-count yarn, is characterized in that: with low-temperature shaped after described spun yarn roller milled, setting temperature is 80 DEG C.
CN201410103927.8A 2014-03-20 2014-03-20 Ring-spun cashmere/silk blending high-count yarn and production method thereof Active CN103820906B (en)

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Denomination of invention: Ring spinning cashmere / silk blended high count yarn and its production method

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