CN103820906A - Ring-spinning cashmere wool/spun silk blending high-count yarn and production method thereof - Google Patents

Ring-spinning cashmere wool/spun silk blending high-count yarn and production method thereof Download PDF

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Publication number
CN103820906A
CN103820906A CN201410103927.8A CN201410103927A CN103820906A CN 103820906 A CN103820906 A CN 103820906A CN 201410103927 A CN201410103927 A CN 201410103927A CN 103820906 A CN103820906 A CN 103820906A
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yarn
spinning
spun
ring
spun silk
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CN103820906B (en
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李汉利
李希波
姜秀溪
王育新
张文奎
王静
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SHANDONG HONGYE TEXTILE CO Ltd
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SHANDONG HONGYE TEXTILE CO Ltd
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Abstract

The invention discloses ring-spinning cashmere wool/spun silk blending high-count yarn. The ring-spinning cashmere wool/spun silk blending high-count yarn is formed by cashmere wool and spun silk in a ring spinning mode, the blending ratio between the cashmere wool and the spun silk is 55/45, the yarn count is 120 Nm, and the yarn spinning technological process of the ring-spinning cashmere wool/spun silk blending high-count yarn comprises the preprocessing step, blowing operation, the cotton carding step, the drawing step, the roving step, the spinning step, the step of using an automatic winder, the package forming step and the storage step. According to the ring-spinning cashmere wool/spun silk blending high-count yarn, the gorgeous appearance and attractive gloss are provided for fabric, the handfeel is soft, smooth and waxy, heat preservation performance of the fabric is improved, the fabric is bright in color and good in gloss, and a user can feel more comfortable when wearing clothes made of the fabric According to a production method, in order to solve the problem that cohesion of protein fibers such as the spun silk is poor, technologies such as the drawing technology, the roving technology and the spinning technology, and components of devices such as a blowing lap machine and a cotton carding machine are modified and adjusted, key technologies about the technologies, the devices, operation, the environment and the like are mastered, fibers can be smoothly transferred, product quality is ensured, and production efficiency and quality of finished products can be ideal.

Description

Ring-spun cashmere/silk blending high-count yarn and production method thereof
Technical field
The present invention relates to a kind of ring-spun cashmere/silk blending high-count yarn and production method thereof, belong to textile technology field.
Background technology
The feature of spun silk is to give the outward appearance that fabric is magnificent, as charming gloss as moonlight, soft, sliding glutinous, makes fabric elegant.But that spun silk fabric is easy to is wrinkling, fade, in spun silk, add after a certain proportion of wool, well make up the weakness of spun silk, and improve the heat insulating ability of product, fabric is bright-coloured, good luster, and people's dress is more comfortable, is the first-selected fabric of making all kinds of high-grade underwears and scarf.Spun silk and cashmere belong to natural protein fibre, have good water imbibition, warmth retention property, soft, comfortable, and skin is had to health-care function.But protein fibre is thick, rigidity is large, single low by force, fluffy, cohesive force is poor, with half spinning or wool spinning, silk spinning, can spin natural protein fibre product at high proportion, but spin slightly, flexibility is poor, be only applicable to sweater woven etc., spin protein fibre product by ring ingot technique, yarn count is thin, and fabric sofetening degree is good, gas permeability is strong, can be widely used in the fabrics such as high-grade underwear, scarf.
Spun silk be by the process such as damaged cocoon, waste silk of silk cocoon sort, come unstuck, washing, dehydration, oven dry etc. remove its most of silk gum and grease and impurity, again through operations such as system silk floss, spinning, make fiber pure white, soft, loose, present the due gloss of fibroin and feel, there is certain length scope, can be used for the raw material of spinning.Spun silk, cashmere, the non-constants of protein fibre cohesive force such as wool, in processing process, electrostatic phenomenon is serious, spin pure natural protein fibre high-count yarn with encircling ingot technique, on blowing rolling with on carding machine, become net difficulty, and thickness operation to twine roller serious, spinning end breaking is high, the non-constant of spinnability, work as spun silk, once cashmere blended yarn ratio exceedes 30%, when yarn count exceedes 40 public, serious quality problems are all there are, rolling difficulty, the heavy irregularity of lap rice is large, comb and parallel cotton fibers prior to spinning becomes net difficulty, strip misdraft is large, spun yarn joint difficulty, connect not top from network, spun yarn cannot use at all, let alone and produce pure natural protein fibre 120 public count yarns.In addition, wool is larger than resistance, easily plays static, and harmful yarn defect is increased considerably.
Summary of the invention
Technical problem to be solved by this invention is the defect existing for prior art, and a kind of ring-spun cashmere/silk blending high-count yarn and production method thereof are provided, and solves the present situation that protein fibre can not be produced high grade yarn at high proportion.
For solving this technical problem, the invention provides a kind of ring-spun cashmere/silk blending high-count yarn, described yarn is made up by RING SPINNING of cashmere and spun silk, the blending ratio of cashmere and spun silk is 55/45, yarn count is 120 public, and its spinning technological process is: preliminary treatment → blowing → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → automatic winder → one-tenth bag → warehouse-in.
For achieving the above object, the present invention also provides a kind of production method of ring-spun cashmere/silk blending high-count yarn, and its concrete technology parameter is:
Pretreating process: adopt the warm water of 50-60 ℃, mixed ratio is no more than the emulsion that 6% penetrating agent JFC, vaseline and organic silicone oil are made respectively, is sprayed at fiber surface by layer with sprayer.Every 10kg fiber sprays 2.2kg emulsion, manually stirs, then raw material is positioned in the cotton chamber of storage that possesses hot and humid condition with sealing bag, parks more than 24 hours, makes fiber fully absorb antistatic finish and moisture;
Blow room system: pretreated spun silk and wool blending ratio are according to the rules weighed respectively, and then artificial mixing mixes well, and puts into bale plucker, accomplishes meticulous mixing through cotton cleaning process;
Opening and cleaning step select " open few beating more, thinly feed that tip-tap, many pines fall less, short flow process, space greatly, gently quantitative " technological principle;
The main technologic parameters of opening and cleaning step: cotton rolling quantity 290g/m, lap fixed length 26m, cotton-slitting beater rotating speed 480r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 830r/min;
The pressure 30% that increases pressurization roller when rolling, compresses fibrage density; A036B adopts card wire cylinder hired roughneck, beats to comb generation; Improve the speed to cotton speed and A092 curtain of A036, strengthen the capacity of V-type curtain or vibrating cotton box, improve fan speed; Newly roll up standing time take class's time as best, and coated with plastic sheeting;
Carding process: adopt the technological principle of " low velocity, gently quantitatively, space greatly ", card wire density is reduced to 20%, and amplify spacing between cylinder and cover plate;
Drawing process: adopt " jogging speed, space greatly, heavily pressurization, along drawing-off " technological principle, select the rubber roll through the processing of static coating simultaneously, adopt the Process configuration along drawing-off, select larger-diameter horn mouth;
Process of roving: process of roving adopts " jogging speed, heavily pressurization, little drafting multiple spaces in large back zone ", selects the rubber roll through the processing of static coating; The twist factor that suitably strengthens rove, is beneficial to the control of spun yarn back area draft to fiber movement;
Spinning process: select import roller, steel ring, steel traveler, resultant yarn filoplume is effectively improved, guaranteed that one-tenth Yarn Evenness is good; Roller is through heat treatment, and the twist of yarn increases 10% compared with the common yarn twist;
Automatic winding technique: select Japan to produce field, village № 21 automatic winders, linear velocity is controlled at below 600m/min, determines the technological parameters such as rational yarn tension, and bobbin is heavily no more than 1KG surely.
Described mixing in doubling step rubber roll is selected the static coating processing that antistatic additive and coating ratio are 2:1.
Described Roving Frames rubber roll is selected the static coating processing that antistatic additive and coating ratio are 2:1.
After described spun yarn roller milled, with low-temperature shaped, setting temperature is 80 ℃.
Beneficial effect: product of the present invention gives outward appearance that fabric is magnificent, as charming gloss as moonlight, soft, sliding glutinous, make fabric elegant, improve the heat insulating ability of product, fabric is bright-coloured, good luster, and people's dress is more comfortable.Production method of the present invention is poor for the cohesive force of the protein fibres such as spun silk, problem, pass through repetition test, to blowing lapper, carding machine, drafting, rove, the technology and equipment parts of spun yarn etc. are transformed, adjust, and to drafting, rove, the preferred optimal hardness roller of the roller of spun yarn and apron and suitable processing coating ratio, grasp this product in technique, equipment, operation, the key technology of the aspects such as environment, fiber can be shifted smoothly, guarantee semi-finished product and end product quality, make production efficiency, end product quality has all been obtained desirable effect, obtain client's favorable comment, obtain good Social benefit and economic benefit.
The specific embodiment
The present invention is made up by RING SPINNING of cashmere and spun silk, and the blending ratio of cashmere and spun silk is 55/45, and yarn count is 120 public, and its spinning technological process is: preliminary treatment → blowing → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → automatic winder → one-tenth bag → warehouse-in.
For achieving the above object, the present invention also provides a kind of production method of ring-spun cashmere/silk blending high-count yarn, and its concrete technology parameter is:
1) spin front pretreating process
Spun silk and cashmere fiber in spinning process easily and parts friction gather charge generation static, adopted the front fiber preliminary treatment of spinning and the little quantitative way of semi-finished product to solve.
For the conductive capability of fortifying fibre, improve the spinnability of fiber, before spinning, to carry out independent preliminary treatment to fiber: adopt the warm water of 50-60 ℃, mixed ratio is no more than the emulsion that 6% penetrating agent JFC, vaseline and organic silicone oil are made respectively, is sprayed at fiber surface with sprayer by layer.Every 10kg linen fibre sprays 2.2kg emulsion, manually stir, raw material is positioned in the cotton chamber of storage that possesses hot and humid condition with sealing bag again, park more than 24 hours, make fiber fully absorb antistatic finish and moisture, the time that the time that wherein cashmere is parked in cotton chamber in storage parks than spun silk is slightly longer, due to spun silk and cashmere fiber, relative humidity is had relatively high expectations, and workshop humidity is wanted grasp bigger than normal.
2) opening and cleaning step technique
For taking into account the performance difference of spun silk and cashmere, and guarantee proportion speed, adopt the artificial way of mixing of blowing: pretreated spun silk and wool blending ratio are according to the rules weighed respectively, and then artificial mixing mixes well, put into bale plucker, accomplish meticulous mixing through cotton cleaning process.
In order to reduce the damage of fiber, the rice that reduces rolling is heavy irregular, opening and cleaning step select " open few beating more, thinly feed that tip-tap, many pines fall less, short flow process, space greatly, gently quantitative " technological principle.
The main technologic parameters of opening and cleaning step: cotton rolling quantity 290g/m, lap fixed length 26m, cotton-slitting beater rotating speed 480r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 830r/min.
Poor because of fibre cohesion, for guaranteeing the shaping of volume, when rolling, increase the pressure 30% of pressurization roller, compress fibrage density.
A036B adopts card wire cylinder hired roughneck, beats to comb generation.
Improve the speed to cotton speed and A092 curtain of A036, fully strengthen the capacity of V-type curtain or vibrating cotton box, improve fan speed, reduce the resistance in dust discharge air channel, improve fibre-condensing chamber negative pressure, reduce synnema and bad car.
Adhesion phenomenon when preventing that lap from tearing with unwinding, newly rolls up standing time take class's time as best, and coated with plastic sheeting, to avoid finish, moisture to distribute.
3) carding step technique
Adopt the technological principle of " low velocity, gently quantitatively, space greatly ", thereby obtained good web quality, reduced cotton knot.
For solving point comb and the branch problem of fiber, we have carried out technological transformation to Bearded-needle knitted cloth, for reducing the combing dynamics of comb and parallel cotton fibers prior to spinning to fiber, we reduce 20% by card wire density, and amplify spacing between cylinder and cover plate, alleviate in carding process fiber and metallic card clothing friction and produced static and cause the problem that is wound around cylinder.
In addition, because ribbon is fluffy, cohesive force is poor, and can coiler, bar-guiding device etc. will keep the bright and clean smoothness of passage.
4) mixing in doubling step technique
Poor because of fibre cohesion, adopt " jogging speed, space greatly, heavily pressurization, along drawing-off " technological principle, select the rubber roll through static coating (antistatic additive and coating ratio are 2:1) processing simultaneously; Adopt along the Process configuration of drawing-off, both avoided making to be wound around roller and increasing problem because drawing-off pressurization increases, be conducive to simultaneously hooked fibre in strip particularly trailing hooked fibre stretch parallel; Large and the electrostatic phenomenon of fibrous elasticity easily causes sliver block up can coiler, horn mouth, and cleaning of maintenance sliver passage, selects larger-diameter horn mouth.
5) Roving Frames technique
Process of roving adopts " jogging speed, heavily pressurization, little drafting multiple spaces in large back zone ", parallel in order to further stretching of fiber, reduces and produces roller oscillation phenomenon because back area draft power is excessive, improves rove bar evenness.Select the rubber roll of processing through static coating (antistatic additive and coating ratio are 2:1); Meanwhile, suitably strengthen the twist factor of rove, guaranteed that rove does not produce misdraft in the time of spun yarn unwinding, and be conducive to the control of spun yarn back area draft to fiber movement.
6) spinning process technique
During for fiber spinning, easily gather static, filoplume problem how, select import roller, steel ring, steel traveler, resultant yarn filoplume is effectively improved, guaranteed that one-tenth Yarn Evenness is good.
After roller milled, shape with low temperature, setting temperature is 80 ℃.
For reducing spinning end breaking, the hooked fibre being conducive in sliver stretches equality, improves the bar evenness of yarn, and spinning process suitably increases the twist of yarn, improves 10% compared with common yarn.
7) automatic winding procedure technology
Select Japan to produce field, village № 21 automatic winders, linear velocity is controlled at below 600m/min, has determined the technological parameters such as rational yarn tension.
Meanwhile, because 55/45120 public yarn yarn count of cashmere/spun silk is thin, therefore from the fixed 1KG that is heavily no more than of winder.
By repetition test and small batch trial produce, grasp the key technology of this product at aspects such as technique, equipment, operation, environment, capture content and exceed 45 public products of spun silk, cashmere of 60%, spin the public count yarn of pure natural protein fibre 120, and yarn qualities is stable, meet customer requirement completely, semi-manufactured goods quality, production efficiency, end product quality have all been obtained desirable effect.
The above-mentioned embodiment of the present invention, just illustrates, and is not only, and change within the scope of the present invention all or that be equal in scope of the present invention is all surrounded by the present invention.

Claims (5)

1. ring-spun cashmere/silk blending high-count yarn, it is characterized in that: described yarn is made up by RING SPINNING of cashmere and spun silk, the blending ratio of cashmere and spun silk is 55/45, yarn count is 120 public, and its spinning technological process is: preliminary treatment → blowing → comb and parallel cotton fibers prior to spinning → drafting → rove → spun yarn → automatic winder → one-tenth bag → warehouse-in.
2. a production method for ring-spun cashmere/silk blending high-count yarn as claimed in claim 1,
It is characterized in that: concrete technology parameter is:
Pretreating process: adopt the warm water of 50-60 ℃, mixed ratio is no more than the emulsion that 6% penetrating agent JFC, vaseline and organic silicone oil are made respectively, is sprayed at fiber surface by layer with sprayer.Every 10kg fiber sprays 2.2kg emulsion, manually stirs, then raw material is positioned in the cotton chamber of storage that possesses hot and humid condition with sealing bag, parks more than 24 hours, makes fiber fully absorb antistatic finish and moisture;
Blow room system: pretreated spun silk and wool blending ratio are according to the rules weighed respectively, and then artificial mixing mixes well, and puts into bale plucker, accomplishes meticulous mixing through cotton cleaning process;
Opening and cleaning step select " open few beating more, thinly feed that tip-tap, many pines fall less, short flow process, space greatly, gently quantitative " technological principle;
The main technologic parameters of opening and cleaning step: cotton rolling quantity 290g/m, lap fixed length 26m, cotton-slitting beater rotating speed 480r/min, the comprehensive hired roughneck's rotating speed of three wings card wire 830r/min;
The pressure 30% that increases pressurization roller when rolling, compresses fibrage density; A036B adopts card wire cylinder hired roughneck, beats to comb generation; Improve the speed to cotton speed and A092 curtain of A036, strengthen the capacity of V-type curtain or vibrating cotton box, improve fan speed; Newly roll up standing time take class's time as best, and coated with plastic sheeting;
Carding process: adopt the technological principle of " low velocity, gently quantitatively, space greatly ", card wire density is reduced to 20%, and amplify spacing between cylinder and cover plate;
Drawing process: adopt " jogging speed, space greatly, heavily pressurization, along drawing-off " technological principle, select the rubber roll through the processing of static coating simultaneously, adopt the Process configuration along drawing-off, select larger-diameter horn mouth;
Process of roving: process of roving adopts " jogging speed, heavily pressurization, little drafting multiple spaces in large back zone ", selects the rubber roll through the processing of static coating; The twist factor that suitably strengthens rove, is beneficial to the control of spun yarn back area draft to fiber movement;
Spinning process: select import roller, steel ring, steel traveler, resultant yarn filoplume is effectively improved, guaranteed that one-tenth Yarn Evenness is good; Roller is through heat treatment, and the twist of yarn increases 10% compared with the common yarn twist;
Automatic winding technique: select Japan to produce field, village № 21 automatic winders, linear velocity is controlled at below 600m/min, determines the technological parameters such as rational yarn tension, and bobbin is heavily no more than 1KG surely.
3. the production method of ring-spun cashmere/silk blending high-count yarn according to claim 2, is characterized in that: described mixing in doubling step rubber roll is selected the static coating processing that antistatic additive and coating ratio are 2:1.
4. the production method of ring-spun cashmere/silk blending high-count yarn according to claim 2, is characterized in that: described Roving Frames rubber roll is selected the static coating processing that antistatic additive and coating ratio are 2:1.
5. the production method of ring-spun cashmere/silk blending high-count yarn according to claim 2, is characterized in that: after described spun yarn roller milled, with low-temperature shaped, setting temperature is 80 ℃.
CN201410103927.8A 2014-03-20 2014-03-20 Ring-spun cashmere/silk blending high-count yarn and production method thereof Active CN103820906B (en)

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Cited By (7)

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CN105200594A (en) * 2015-08-26 2015-12-30 山东宏业纺织股份有限公司 Preparation method of far infrared acrylic yarn
CN106222825A (en) * 2016-08-19 2016-12-14 桐乡市易德纺织有限公司 A kind of production technology of silk floss cashmere Semi-worsted yarn
CN106691035A (en) * 2017-01-22 2017-05-24 江苏苏丝丝绸股份有限公司 Production technology about the combing silk quilt
CN107217353A (en) * 2017-06-16 2017-09-29 江苏中孚达科技股份有限公司 A kind of spinning process of superelevation branch silk/yakwool/wool yarns
CN108411635A (en) * 2018-02-02 2018-08-17 宜州市壮之都丝绸家纺有限公司 A kind of silk shirt
CN109056136A (en) * 2018-10-09 2018-12-21 康赛妮集团有限公司 A kind of production method of yakwool, silk blending
CN110616483A (en) * 2019-07-30 2019-12-27 嘉兴市南秀丝语丝绸有限公司 Preparation method of coated cashmere and real silk scarf

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CN101886304A (en) * 2010-07-14 2010-11-17 山东宏业纺织股份有限公司 Ring-spun cashmere, wool and spun silk blended yarn and manufacture process thereof
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CN102936772A (en) * 2012-11-16 2013-02-20 宁夏嘉源绒业集团有限公司 High-count spinning cashmere spun silk scribbled and manufacture method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105200594A (en) * 2015-08-26 2015-12-30 山东宏业纺织股份有限公司 Preparation method of far infrared acrylic yarn
CN105200594B (en) * 2015-08-26 2017-09-29 山东宏业纺织股份有限公司 A kind of preparation method of far infrared acrylic yarn line
CN106222825A (en) * 2016-08-19 2016-12-14 桐乡市易德纺织有限公司 A kind of production technology of silk floss cashmere Semi-worsted yarn
CN106691035A (en) * 2017-01-22 2017-05-24 江苏苏丝丝绸股份有限公司 Production technology about the combing silk quilt
CN107217353A (en) * 2017-06-16 2017-09-29 江苏中孚达科技股份有限公司 A kind of spinning process of superelevation branch silk/yakwool/wool yarns
CN107217353B (en) * 2017-06-16 2019-05-21 江苏中孚达科技股份有限公司 A kind of superelevation branch silk/yakwool/wool yarns spinning process
CN108411635A (en) * 2018-02-02 2018-08-17 宜州市壮之都丝绸家纺有限公司 A kind of silk shirt
CN108411635B (en) * 2018-02-02 2021-03-16 宜州市壮之都丝绸家纺有限公司 Silk shirt
CN109056136A (en) * 2018-10-09 2018-12-21 康赛妮集团有限公司 A kind of production method of yakwool, silk blending
CN109056136B (en) * 2018-10-09 2020-08-18 康赛妮集团有限公司 Production method for yakwool and spun silk blending
CN110616483A (en) * 2019-07-30 2019-12-27 嘉兴市南秀丝语丝绸有限公司 Preparation method of coated cashmere and real silk scarf

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