CN101979735A - Bamboo fiber and combed cotton compact siro spinning technology - Google Patents
Bamboo fiber and combed cotton compact siro spinning technology Download PDFInfo
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- CN101979735A CN101979735A CN 201010537137 CN201010537137A CN101979735A CN 101979735 A CN101979735 A CN 101979735A CN 201010537137 CN201010537137 CN 201010537137 CN 201010537137 A CN201010537137 A CN 201010537137A CN 101979735 A CN101979735 A CN 101979735A
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Abstract
The invention discloses bamboo fiber and combed cotton compact siro spinning technology, which solves the problem that the fabric made from yarns is susceptible to pilling, has insufficient toughness and strength and the like in the prior art. The technology is characterized in that: by adopting the process of drawing and mixing the bamboo fibers and combed cotton, bamboo fiber and cotton fiber card sliver is produced and is mixed on a drawing frame, and the compact siro spinning yarns are produced by three drawing processes and by a roving frame, spinning frame and an automatic winder. The bamboo fibers and cotton fibers are organically combined, and the processed blended yarns have good moisture absorption, air permeability, drapability and antibiotic property, the fabric is an uncommon natural and cool fabric and is suitable for making high-grade dress, underwear, home textiles, sportswear and socks, and the development of the series of products has a promising market prospect.
Description
One, technical field
The invention belongs to spinning technique, relate in particular to the tight Siro-spun yarn Wiring technology of a kind of bamboo fibre and combed cotton.
Two, background technology
Traditional textile industry, how with cotton, hair, fiber crops, chemical fibre etc. as raw material, stick to this form for a long time always, seriously restricted the development that market is spun by middle country.Along with the raising of people's living standard and the change of environment, bamboo fibre is a kind of novel regenerated celulose fibre of developing again after soybean fiber, its cross section has been covered with various small slits and cavity, have that moisture absorption is ventilative, characteristics such as antibacterial and deodouring, uvioresistant, soft and smooth property and environmental protection, be a kind of regeneration green fiber, it contains bamboo honey and pectin, vertically the smooth surface homogeneous, be many more shallow grooves, the edge has irregular zigzag.Along with the appearance of bamboo fibre, emerged in large numbers many knowledgeable people in the industry and used blending technologies such as combed cotton, bamboo fibre, match network spin, wool, soybean fiber to produce single thread.At present, bamboo fibre spinning majority is with two components or the compound resultant yarn of multicomponent fibre, and its mixed method adopts two kinds usually, the one, and each component fibre is made bar respectively, and mixing on drawing frame is that bar mixes; The 2nd, each component fibre just mixes promptly fine mixing in opening and cleaning step.The former mixed method is a kind of " vertically mixing ", and it is more accurate than control to be characterized in that various fibers mix, but the stereoeffect of mixing is poor slightly; The latter is a kind of " the three-dimensional mixing ", makes each component fibre be distributed in each position of yarn, and the stereoeffect of mixing is better, but mixes difficult control.After the yarn that adopts these two kinds of methods to live enters lining manufacturing enterprise, though the feature of bamboo fibre, cotton, fiber crops, hair is kept preferably, but balling-up and problems such as toughness, insufficient strength appear in lining easily that produce, and this is to perplex a major reason that improves the dress ornament quality.
Three, summary of the invention
Purpose of the present invention just provides a kind of excellent properties of bamboo fibre and traditional cotton fiber of utilizing and carries out blending, with the quality of raising blending cotton and the bamboo fibre and the tight Siro-spun yarn Wiring technology of combed cotton of performance.
Technical scheme of the present invention is: whole process of production comprises operations such as blowing, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn and winder, the process route that adopts bamboo fibre and combed cotton drafting to mix, at first produce the bamboo fibre and the cotton fiber carded sliver, on drawing frame, mix then, and behind three road mixing in doubling step, produce tight siro-spinning yarn by Speed frames, fine spining machine and automatic winder.The technological process of the described bamboo fibre and the cotton fiber carded sliver is as follows:
Bamboo fibre: griping cotton machine → scutcher → opener → vibrations hopper feeder → lapper → carding machine
Cotton fiber: griping cotton machine → scutcher → multi-mixer → opener → vibrations hopper feeder → lapper → carding machine → drawing frame → sliver lap machines → combing machine
In the described three road mixing in doubling step, the first road drafting carries out with 2 cotton fiber carded slivers and 4 bamboo fibre carded slivers and closes drawing-off, the quantitative 17.2g/5m of slubbing, 6 of number of doubling, 1.7 times of first break draft multiples; The quantitative 16.5g/5m in two roads, 6 of number of doubling, 1.5 times of first break draft multiples; The quantitative 16.5g/5m in three roads, 6 of number of doubling, 1.3 times of first break draft multiples; In the rove operation, the technological parameter of Speed frames is: regular roving feeding is 4g/10m, and first break draft multiple 1.25, twist factor are 95～99; In the spinning process, the technological parameter of fine spining machine is: 1.175 times of back zone drafting multiples, the twist 91～94/10cm, nip gauge 2.5～3.0mm.
The invention has the beneficial effects as follows: existing blending process route is improved and adjusts, the process route that adopts bamboo fibre and combed cotton drafting to mix, realized organic even combination of bamboo fibre and combed cotton, the blended yarn that processes has good hygroscopicity, gas permeability, antibiotic property and drapability, can be used as that high-grade fabric, underwear, family spin, the desirable textile raw material of sportswear, socks etc., its series product development has vast market prospect.
Four, the specific embodiment
Present bamboo fibre and cotton fiber with 100% is that raw material spinning proportion is higher, spinning count is between 18.5～9.7tex (32～64Ne), we improve and adjust existing technology, " vertically mixing " and " the three-dimensional mixing " two kinds of methods are organically combined, at first the characteristic difference blowing according to bamboo fibre and cotton fiber becomes the carded sliver, then through three road mixing in doubling step to improve mixture homogeneity, the fabric defect that minimizing causes because of incomplete mixing is again through Speed frames, fine spining machine and bobbin winder are progressively processed has good hygroscopicity, gas permeability, the high-quality bamboo fibre of antibiotic property and drapability and the tight siro-spinning yarn of combed cotton.The production process route of bamboo fibre and the tight siro-spinning yarn of combed cotton is:
Bamboo fibre: FA002A griping cotton machine → FA018 scutcher → FA106 opener → FA046 shakes hopper feeder → FA076C lapper → A186G carding machine
Cotton fiber: FA002A griping cotton machine → FA018 scutcher → FA0022 multi-mixer → FA106 opener → FA046 shakes hopper feeder → FA076C lapper → FA186G carding machine → FA315 drawing frame → CJ015 sliver lap machines → CJ60 combing machine
The bamboo fibre carded sliver that above-mentioned two procedures is produced and combing sliver by the JA311 drawing frame through three road draftings after, again by the FA457 fine spinner process rove, then with rove through the JWF1516 fine spining machine process spun yarn, by the Italian import automatic winder winder yarn tube that gets product.
In opening or cleaning comb operation process, the 18 word policies of " duty grabs less and grab, many pines fewly beat, overcharge less, polyhybird is rolled less " are implemented in strictness, suitably amplify the hired roughneck and space to cotton roller, reduce kirschner beater speed, reduce striking point in order to avoid fibre damage produces short flannel and reduces cotton knot, adopt measures such as embedding rove in antiseized roller and the lap to prevent the lap adhesion.FA002A type griping cotton machine will be grabbed less, duty is grabbed, adopt the technological principle of " low velocity, few strike, many combings, space greatly, anti ", its main technologic parameters: lap is done quantitative 380g/m, FA002A type griping cotton machine hired roughneck rotating speed is 900r/min, FA106 type opener combing roller rotating speed 600r/min, comprehensive rotating speed 900r/min, every meter irregularity of lap is controlled in 1.0%.
In carding step, for reducing the bad cotton knot that causes of fibre migration, can suitably improve speed ratio between cylinder and licker-in, preferably more than 2: 1, shift smoothly to guarantee web; Will suitably amplify cylinder simultaneously to spacing between cover plate, the metallic card clothing less with adopting operating angle reduces fiber precipitation and damage, is beneficial to fibre migration.Its main technologic parameters is: quantitative 18.9g/5m, and licker-in rotating speed 790r/min, cylinder rotating speed 330r/min, doffer's rotating speed 25r/min, cylinder-cover plate space 0,25,0,23,0,20,0,23mm.2/g of carded sliver cotton knot, undo sliver evenness irregularity 16%.
In mixing in doubling step, adopt the Process configuration of " light quantitatively, low velocity, heavily pressurization, space greatly ".Use the drawing process of twice along drawing-off, irregular with the weight of improving strip, suitably aggravate stress prevents that roller from skidding, and grasping force and drafting force are adapted, and guarantees fiber stable motion in drawing-off, is beneficial to the flat raising of bar solid carbon dioxide.The first road drafting carries out with 2 cotton fiber carded slivers and 4 bamboo fibre carded slivers and closes drawing-off, the quantitative 17.2g/5m of slubbing, 6 of number of doubling, 1.7 times of first break draft multiples, the quantitative 16.5g/5m in two roads, 6 of number of doubling, 1.5 times of first break draft multiples, the quantitative 16.5g/5m in three roads, 6 of number of doubling, 1.3 times of first break draft multiples.
In the rove operation, adopt the technology of " low velocity, heavily pressurization, big twist factor, little nip gauge, sub-district first break draft ", because the bamboo cotton fiber is a softer and smoother touch, cohesive force is less, do not go out under the prerequisite of " hardhead " at spun yarn, roving twist factor is wanted grasp bigger than normal, make good use of the anti-details device of rove, guarantee the revolution of each drafting unit flexibly, control Roving Elongation well.Suitably improve Moistrue Regian of Roving, to reduce the harmful effect that electrostatic interaction brings, suitably control tension in the roving, the accident elongation in the time of can reducing unwinding helps into sliver and does.Its technological parameter: regular roving feeding 4g/10m, 1.25 times of first break draft multiples, twist factor 95～99.
In spinning process, adopt " two big two is little " spinning process (being the big twist factor of rove, big back zone roller gauge, little back area draft, little nip gauge), before rubber roll with Wuxi blue Xiang Shao Shi F65 soft roll, to reduce resultant yarn filoplume, to reduce formation yarn nep respond well.Its main technologic parameters: 1.175 times of back zone drafting multiples, the twist 91～94 sth. made by twisting/10cm, nip gauge 2.5～3.0mm.
Bamboo fibre and combed cotton blended yarn quality index
| Kind | B/JC 70/30 is match network 14.7tex closely |
| Single thread force cv/% | 8.4 |
| Bar is done cv/% | 12.26 |
| Details/, km -1 | 1 |
| Slubbing/, km -1 | 11 |
| Cotton joint/, km -1 | 18 |
| Fracture strength/cn, tex -1 | 13.24 |
| Hairiness index | 0.83 |
In winding procedure, because bamboo fibre easily produces static, so winding procedure should adopt the technological principle of " light tension force, little extension, protect elasticity ", and winder speed is 900m/min.
The advantage that bamboo cotton fiber match network spins is that bar is done, the hairiness ratio ring spun yarn will be got well, and resultant yarn has the style of strand, and fabric is smooth smooth after the post processing. Simultaneously, Siro-spinning is because regular roving feeding is light, easy broken end, and it is many that creel hangs rove, changes yarn, does also easy broken end of cleaning, forms easily single thread, causes and neglects single two yarns of neglecting. Therefore should note following problem in the spinning process process: 1, equipment state must be good, and the furred ceiling revolution is flexible, and the spinning passage is bright and clean; 2, the rove Length Control breaks end to prevent that rove from bumping against or remaking into very much unexpected elongation and increase at 2000m～2500m; 3, operating aspect wants diligent touring, and the discovery single thread will in time be processed, and changes smart yarn and preferably can change simultaneously yarn, causes long thick long spun yarn defect to reduce the single thread joint.
Bamboo fibre is a kind of have easy wet quick-drying, nice and cool, advantage that other fiber can not intend such as drapability is good, use bamboo fibre and combed cotton blended, its yarn property is taken in the good characteristics of two kinds of fibers concurrently, be make that top-grade fashion, underwear, family spin, the desirable textile raw material of sportswear, socks, its series product development has wide market prospects.
Claims (3)
1. bamboo fibre and the tight Siro-spun yarn Wiring technology of combed cotton, comprise blowing, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn and winding procedure, it is characterized in that: the process route that adopts bamboo fibre and combed cotton drafting to mix, at first produce the bamboo fibre and the cotton fiber carded sliver, on drawing frame, mix then, and behind three road mixing in doubling step, produce tight siro-spinning yarn by Speed frames, fine spining machine and automatic winder.
2. the tight Siro-spun yarn Wiring technology of bamboo fibre according to claim 1 and combed cotton is characterized in that: the technological process of the described bamboo fibre and the cotton fiber carded sliver is as follows:
Bamboo fibre: griping cotton machine → scutcher → opener → vibrations hopper feeder → lapper → carding machine
Cotton fiber: griping cotton machine → scutcher → multi-mixer → opener → vibrations hopper feeder → lapper → carding machine → drawing frame → sliver lap machines → combing machine
3. the tight Siro-spun yarn Wiring technology of bamboo fibre according to claim 1 and 2 and combed cotton, it is characterized in that: in the three road mixing in doubling step, the first road drafting carries out with 2 cotton fiber carded slivers and 4 bamboo fibre carded slivers and closes drawing-off, the quantitative 17.2g/5m of slubbing, 6 of number of doubling, 1.7 times of first break draft multiples; The quantitative 16.5g/5m in two roads, 6 of number of doubling, 1.5 times of first break draft multiples; The quantitative 16.5g/5m in three roads, 6 of number of doubling, 1.3 times of first break draft multiples; In the rove operation, the technological parameter of Speed frames is: regular roving feeding is 4g/10m, and first break draft multiple 1.25, twist factor are 95～99; In the spinning process, the technological parameter of fine spining machine is: 1.175 times of back zone drafting multiples, the twist 91～94/10cm, nip gauge 2.5～3.0mm.
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Cited By (18)
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|---|---|---|---|---|
| CN102433646A (en) * | 2011-09-30 | 2012-05-02 | 常熟市众望经纬编织造有限公司 | Fabric woven from siro spun yarn |
| CN102493064A (en) * | 2011-12-12 | 2012-06-13 | 丹阳市丹盛纺织有限公司 | Production method of tight sirospun yarn of combed crystal cotton |
| CN102704107A (en) * | 2012-07-04 | 2012-10-03 | 山东超越纺织有限公司 | Blended yarn and spinning process thereof |
| CN103194827A (en) * | 2013-04-16 | 2013-07-10 | 如皋市丁堰纺织有限公司 | Biomass regenerated-fiber blended silky yarn and production method thereof |
| CN103243439A (en) * | 2013-04-16 | 2013-08-14 | 如皋市丁堰纺织有限公司 | Flexible smooth yarn and production method thereof |
| CN103726153A (en) * | 2012-10-11 | 2014-04-16 | 际华三五四二纺织有限公司 | Dacron, viscose rayon and cotton blending compact siro spinning yarn and manufacturing technology thereof |
| CN103924337A (en) * | 2014-04-17 | 2014-07-16 | 苏州震纶棉纺有限公司 | Production method for compact siro flower type high count materials |
| CN104805556A (en) * | 2015-05-08 | 2015-07-29 | 福州开发区正泰纺织有限公司 | Combed cotton and chemical fiber blending production process |
| CN106120047A (en) * | 2016-07-01 | 2016-11-16 | 河南新野纺织股份有限公司 | Four component match network intimate blend yarn production methods |
| CN106120032A (en) * | 2016-06-29 | 2016-11-16 | 安徽松泰包装材料有限公司 | A kind of combed cotton process for machining and manufacturing |
| CN106174768A (en) * | 2016-07-20 | 2016-12-07 | 安徽贵谷电子商务有限公司 | A kind of health down jackets |
| CN108741250A (en) * | 2018-06-23 | 2018-11-06 | 晋江市红日袜业有限公司 | A kind of antibacterial combed cotton compact spinning five-toe socks processing technology |
| CN110179176A (en) * | 2019-06-03 | 2019-08-30 | 无锡红豆纺织服装有限公司 | The antibacterial socks of Chinese yew and production method |
| CN110820154A (en) * | 2019-11-26 | 2020-02-21 | 湖南尚珂伊针纺有限公司 | Method for preparing antibacterial health-care socks by blending cotton and bamboo |
| CN111020829A (en) * | 2019-12-11 | 2020-04-17 | 长沙凯泽工程设计有限公司 | Mulberry silk blended quick-drying fabric and preparation method thereof |
| CN111118696A (en) * | 2019-11-28 | 2020-05-08 | 江苏悦达家纺有限公司 | Production method of bamboo fiber siro compact spinning fabric |
| CN112442772A (en) * | 2020-11-25 | 2021-03-05 | 安徽霍山县翔盛纺织品有限公司 | Preparation method of antibacterial AB yarn |
| CN112647180A (en) * | 2020-09-18 | 2021-04-13 | 江苏明源纺织有限公司 | Green environment-friendly bamboo fiber fabric and processing technology |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102433646A (en) * | 2011-09-30 | 2012-05-02 | 常熟市众望经纬编织造有限公司 | Fabric woven from siro spun yarn |
| CN102493064A (en) * | 2011-12-12 | 2012-06-13 | 丹阳市丹盛纺织有限公司 | Production method of tight sirospun yarn of combed crystal cotton |
| CN102704107A (en) * | 2012-07-04 | 2012-10-03 | 山东超越纺织有限公司 | Blended yarn and spinning process thereof |
| CN103726153A (en) * | 2012-10-11 | 2014-04-16 | 际华三五四二纺织有限公司 | Dacron, viscose rayon and cotton blending compact siro spinning yarn and manufacturing technology thereof |
| CN103194827A (en) * | 2013-04-16 | 2013-07-10 | 如皋市丁堰纺织有限公司 | Biomass regenerated-fiber blended silky yarn and production method thereof |
| CN103243439A (en) * | 2013-04-16 | 2013-08-14 | 如皋市丁堰纺织有限公司 | Flexible smooth yarn and production method thereof |
| CN103243439B (en) * | 2013-04-16 | 2015-06-03 | 如皋市丁堰纺织有限公司 | Flexible smooth yarn and production method thereof |
| CN103194827B (en) * | 2013-04-16 | 2015-12-09 | 如皋市丁堰纺织有限公司 | A kind of living beings regenerated fiber blending flexible smooth yarn and production method thereof |
| CN103924337A (en) * | 2014-04-17 | 2014-07-16 | 苏州震纶棉纺有限公司 | Production method for compact siro flower type high count materials |
| CN104805556A (en) * | 2015-05-08 | 2015-07-29 | 福州开发区正泰纺织有限公司 | Combed cotton and chemical fiber blending production process |
| CN106120032A (en) * | 2016-06-29 | 2016-11-16 | 安徽松泰包装材料有限公司 | A kind of combed cotton process for machining and manufacturing |
| CN106120047A (en) * | 2016-07-01 | 2016-11-16 | 河南新野纺织股份有限公司 | Four component match network intimate blend yarn production methods |
| CN106174768A (en) * | 2016-07-20 | 2016-12-07 | 安徽贵谷电子商务有限公司 | A kind of health down jackets |
| CN108741250A (en) * | 2018-06-23 | 2018-11-06 | 晋江市红日袜业有限公司 | A kind of antibacterial combed cotton compact spinning five-toe socks processing technology |
| CN110179176A (en) * | 2019-06-03 | 2019-08-30 | 无锡红豆纺织服装有限公司 | The antibacterial socks of Chinese yew and production method |
| CN110820154A (en) * | 2019-11-26 | 2020-02-21 | 湖南尚珂伊针纺有限公司 | Method for preparing antibacterial health-care socks by blending cotton and bamboo |
| CN111118696A (en) * | 2019-11-28 | 2020-05-08 | 江苏悦达家纺有限公司 | Production method of bamboo fiber siro compact spinning fabric |
| CN111020829A (en) * | 2019-12-11 | 2020-04-17 | 长沙凯泽工程设计有限公司 | Mulberry silk blended quick-drying fabric and preparation method thereof |
| CN112647180A (en) * | 2020-09-18 | 2021-04-13 | 江苏明源纺织有限公司 | Green environment-friendly bamboo fiber fabric and processing technology |
| CN112442772A (en) * | 2020-11-25 | 2021-03-05 | 安徽霍山县翔盛纺织品有限公司 | Preparation method of antibacterial AB yarn |
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Open date: 20110223 |