CN100580163C - Production method of superfine soft wool yarn - Google Patents
Production method of superfine soft wool yarn Download PDFInfo
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- CN100580163C CN100580163C CN200510044112A CN200510044112A CN100580163C CN 100580163 C CN100580163 C CN 100580163C CN 200510044112 A CN200510044112 A CN 200510044112A CN 200510044112 A CN200510044112 A CN 200510044112A CN 100580163 C CN100580163 C CN 100580163C
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- 210000002268 wool Anatomy 0.000 title claims abstract description 83
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000009987 spinning Methods 0.000 claims abstract description 29
- 239000000835 fiber Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000009960 carding Methods 0.000 claims abstract description 13
- 229920000742 Cotton Polymers 0.000 claims abstract description 12
- 229920002972 Acrylic fiber Polymers 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 238000005516 engineering process Methods 0.000 claims description 26
- 210000004209 hair Anatomy 0.000 claims description 25
- 241000209094 Oryza Species 0.000 claims description 18
- 235000007164 Oryza sativa Nutrition 0.000 claims description 18
- 235000009566 rice Nutrition 0.000 claims description 18
- 125000006850 spacer group Chemical group 0.000 claims description 8
- 241000124033 Salix Species 0.000 claims description 7
- 238000002407 reforming Methods 0.000 claims description 6
- -1 and close Substances 0.000 claims description 3
- 238000010327 methods by industry Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 210000000085 cashmere Anatomy 0.000 abstract description 4
- 238000004043 dyeing Methods 0.000 abstract description 3
- 230000004048 modification Effects 0.000 abstract 1
- 238000012986 modification Methods 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 7
- 239000004952 Polyamide Substances 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- 108010073771 Soybean Proteins Proteins 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 235000019710 soybean protein Nutrition 0.000 description 2
- 230000009172 bursting Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention provides a superfine soft wool yarn, which is characterized in that: the yarn contains 60-95% of superfine wool and 5-40% of acrylic fiber, the single yarn twist is 460-1200 twists/m, and the yarn count is 24-68 metric counts. The length of wool fibers in the yarn is between 35mm and 68mm, the fineness of the wool fibers is between 22.6 and 15.5mic, and the length of acrylic fibers is between 35mm and 68 mm. The production method of the ultra-fine soft wool yarn comprises wool dyeing, wool blending, carding, drawing, roving, spinning, spooling, doubling and twisting, and is characterized in that: the process from carding to twisting adopts cotton spinning modification equipment, the raw materials comprise 60% -95% of superfine wool and 5% -40% of acrylic fiber, and the single yarn twist is 460-1200 twist/m. The wool yarn product has the characteristics of roving and worsted, has no fluffing and pilling, is smooth in hand feeling after post-treatment, and has the cashmere style.
Description
Technical field
The present invention relates to wool yarn and production method thereof, is a kind of ultra fine soft wool yern and production method thereof specifically.
Background technology
Wool product in the market mainly obtains by wool slubbing and wool worsted two kinds of processing methods.Wool slubbing yarn is general powerful low, and its fabric bursting fastness is poor, easily break, and easily fluffing, balling-up, spinning count is only up to 18～20 public.The technological process of wool slubbing is: dyeing, and hair, and combing machine for fur, fine spining machine, the single thread winder, the doubling plying is twisted thread.Its major defect is: fiber directly enters fine spining machine through behind the combing machine for fur, and spinning technological process is too short, and thick bar uniformity coefficient is restricted, and the directionality after the combing is poor.Wool worsted yarn count height, but feel is not soft, and plate is hard, no cashmere style, easily fluffing, balling-up.Wool worsted technological process is: dyeing, and hair, and combing machine for fur, drafting, combing machine, rove, spun yarn, the single thread winder, doubling is twisted thread and is pooled capital or double twisting.Use the open defect of wool combing to be: through combing process, staple fibre is combed, and bulkiness is poor, and the product style plate is hard.And, production equipment costliness, complex technical process, production cost height.
Summary of the invention
The objective of the invention is the problem that exists at prior art and a kind of ultra fine soft wool yern and production method thereof are provided, the wool yarn product of producing has slubbing and spinning characteristic concurrently, wool utilization rate height, product row yielding height.In addition, its fabrics cloth cover is smooth, lines is clear, is difficult for fluffing, balling-up, and is smooth through the post processing feel, and has the cashmere style.
The objective of the invention is to be achieved through the following technical solutions: a kind of ultra fine soft wool yern is characterized in that: contain 60%～95% superfine wool in the described yarn, its single twist is 460～1200 sth. made by twisting/rice, and yarn count is 24～68 public.
Wool fiber length is 35mm～68mm in the described yarn, and the wool fibre fineness contains 5%～40% acrylic fibers in the yarn between 22.6～15.5 μ m, and acrylic fibers length is 35mm～68mm.
Also contain a kind of raw material in terylene, viscose glue, polyamide fibre, day silk, model, soybean protein, spun silk, the milk fibre in the described yarn at least.
Described ultra fine soft wool yern is 230～580 sth. made by twisting/rice as the bifilar twine twist of single thread, stocking yarn, woven weft yarn, woven warp thread; Three bursts of twine's twists of its single thread, stocking yarn, woven weft yarn, woven warp thread are 300～580 sth. made by twisting/rice.
The production method of a kind of ultra fine soft wool yern of the present invention, comprise woolen dyed and the hair oiling, carding, drafting, rove, spun yarn, winder, doubling, twist thread, it is characterized in that described carding to twisting process is to adopt the cotton spinning reforming equipment, contain 60%～95% superfine wool in the ultra fine soft wool yern of producing, its single twist is 460～1200 sth. made by twisting/rice, and yarn count is 24～68 public.
The production method of above-mentioned ultra fine soft wool yern, its technological process is as follows:
1, woolen dyed;
2 and hair refuel---on B261A type mixing willow and hair, machinery refuel reduce fiber in process engineering coefficient of friction and alleviate the influence of static to spinning;
3, carding---on the FA203A carding machine, superfine wool is carried out together or the twice combing, tentatively stretch fiber, and make corresponding quantitative wool top according to spinning count;
4, drafting---on the FA302 drawing frame, stretch, parallel, separating ultra-fine wool fibre, and close, mix, the drawing-off wool top, improve the wool top weight unevenness, and make corresponding quantitative wool top according to spinning count;
5, rove---on the FA401 Speed frames, wool fibre is carried out drawing-off, twisting, make and the corresponding quantitative rove of institute's yarn;
6, spun yarn---drawing-off on the FA503 fine spining machine, add and be twisted into spun yarn;
7, winder---on the ESPERO-M/L automatic winder, carry out the single thread winder;
8, doubling---on FA705A type doubling winder, single thread also synthesized a strand yarn bobbin, supply to twist thread usefulness;
9, twist thread---will and close back strand yarn goods at FA721-75 type twisting machine and be processed into the line style goods.
The production method of above-mentioned ultra fine soft wool yern, the concrete technological parameter of its each operation is as follows:
1, mixing willow technology: 210 rev/mins in cylinder, 875 rev/mins of doffers, 11.6 rev/mins on working roll, stripping hair roller, feed 13.5 rev/mins of hair rollers, feed 5.1 meters/minute of hair roller nail points, feed 5 meters/minute of hair curtains, spacing between the main technique parts adopted negative spacing, it is 5～8 millimeters that last hello a hair roller～cylinder is followed closely sharp spacer, it is 5～8 millimeters that working roll nail point～cylinder is followed closely sharp spacer, it is 5～8 millimeters that stripping hair roller nail point～cylinder is followed closely sharp spacer, and it is 4～6 millimeters that stripping hair roller nail point～working roll is followed closely sharp spacer, and cylinder nail interplane spacing of point～doffer's skin is 4～6 millimeters; Refuel and adopt spray-on process, nozzle is located at the mixing willow exit;
2, carding machine technology: technology road number is together～twice, / 5 meters of quantitative 10～22 grams of wool top dry weight, regain 16%～23%, it is 8/1000ths, 7,6,6,7 inches to 16,15,14,14,15 inches that 5 of cylinder～cover plates space, cylinder speed is 260～360 rev/mins, licker-in speed is 780～1100 rev/mins, and doffer speed is 12～28 rev/mins;
3, drawing frame technology: technology road number is more than one or one, / 5 meters of quantitative 10～22 grams of wool top dry weight, regain 14%～21%, 4 to 8 of number of doubling, the drawing-off of Three Up Three Down plus-pressure rod, 45～55 millimeters of main drawing area ratchs, 45～65 millimeters of back zone ratchs, 148～320 meters/minute of front roller output speeds, how many drafting multiples is decided on number of doubling, between 3.8～7.5 times;
4, Speed frames technology: technology road number is one or twice, rove is done/10 meters of quantitative 2～8 grams, regain 13%～20%, 45～55 millimeters of main drawing area ratchs, 50～65 millimeters of back zone ratchs, front roller speed is 160～260 meters/minute, and the back zone is protracted 1.02～1.12 times, 4～15 times of total drafts;
5, fine spining machine technology: 43～55 millimeters of proparea roller gauges, 50～65 millimeters of back zone roller gauges, regain 13%～20%, drafting multiple is 10-56 times, the back zone is protracted 1.02～1.12 times, and 180～320 rev/mins of front roller output speeds, the twist are 460～1200 sth. made by twisting/rice;
6, bobbin winder technology: groove drum speed is 480～1800 rev/mins;
7, doubling frame technology: and pool capital several 2～3 strands, 156 millimeters of guide traverses, 200～600 meters/minute of doubling speed;
8, twisting machine technology: 7270～13780 rev/mins of ingot speed, the bifilar twine twist are 230～580 (sth. made by twisting/rice), and three bursts of twine's twists are 300～580 sth. made by twisting/rice.
The present invention compared with prior art has many advantages and good effect:
1, product of the present invention is produced on cotton spinning reforming equipment production line, have slubbing and spun yarn product characteristics concurrently, fluffy, soft, the plentiful and feel of existing woolen fabrics, have number height, the bar of spun yarn product to make a good job of again, style exquisiteness, fabrics cloth cover is smooth, the fabric lines is clear, product specification is high characteristics, and have phozy, not balling-up, smooth through the post processing feel, have the cashmere style.
2, because of not having combing process in the method used in the present invention, thus wool utilization rate height, product row yielding height, the comparable spinning raw material of raw material is short, and cost is lower than spun yarn product.
The specific embodiment
A kind of embodiment of yarn product of the present invention: a kind of ultra fine soft wool yern, contain the acrylic fibers of superfine wool 60%～95% and 5%～40% in the yarn, its single twist is 460～1200 sth. made by twisting/rice, yarn count is 24～68 public.Wool fiber length is 35mm～68mm in the yarn, and the wool fibre fineness is between 22.6～15.5 μ m, and acrylic fibers length is 35mm～68mm.
Another embodiment of ultra fine soft wool yern of the present invention also contains a kind of fiber in terylene, viscose glue, polyamide fibre, day silk, model, soybean protein, spun silk, the milk fibre at least except that superfine wool in the yarn.
Ultra fine soft wool yern is 230～580 sth. made by twisting/rice as the bifilar twine twist of single thread, stocking yarn, woven weft yarn, woven warp thread; Three bursts of twine's twists of its single thread, stocking yarn, woven weft yarn, woven warp thread are 300～580 sth. made by twisting/rice.
The embodiment of ultra fine soft wool yern production method of the present invention:
A kind of production method of ultra fine soft wool yern, comprise woolen dyed and the hair oiling, carding, drafting, rove, spun yarn, winder, doubling, twist thread, adopt the cotton spinning reforming equipment from carding to twisting process, the ultra fine soft wool yern of producing contains the acrylic fibers of 60%～95% superfine wool and 5%～40%, its single twist is 460～1200 sth. made by twisting/rice, and yarn count is 24～68 public.
Because superfine wool has very big difference at aspect such as fibre fineness, length, monofilament strength and cotton fiber, particularly wool fibre is in the feature of aspects such as length, fineness, cohesive force, electrostatic phenomenon, makes technological parameter that superfine wool produces on cotton spinning apparatus with to spin cotton difference very big.
Technological process and concrete technological parameter are as follows:
1, woolen dyed;
2 and hair refuel---on B261A type mixing willow and hair, machinery refuel reduce fiber in process engineering coefficient of friction and alleviate the influence of static to spinning;
3, carding---on the FA203A carding machine, superfine wool is carried out combing, tentatively stretch fiber, and make corresponding quantitative wool top according to spinning count; Technology road number is together～twice, / 5 meters of quantitative 10～22 grams of wool top dry weight, regain 16%～23%, it is 8/1000ths, 7,6,6,7 inches to 16,15,14,14,15 inches that 5 of cylinder～cover plates space, cylinder speed is 260～360 rev/mins, licker-in speed is 780～1100 rev/mins, and doffer speed is 12～28 rev/mins.
4, drafting---on the FA302 drawing frame, stretch, parallel, separating ultra-fine wool fibre, and close, mix, the drawing-off wool top, improve the wool top weight unevenness, and make corresponding quantitative wool top according to spinning count; Technology road number is more than one or one, / 5 meters of quantitative 10～22 grams of wool top dry weight, regain 14%～21%, 4 to 8 of number of doubling, the drawing-off of Three Up Three Down plus-pressure rod, 45～55 millimeters of main drawing area ratchs, 45～65 millimeters of back zone ratchs, 148～320 meters/minute of front roller output speeds, how many drafting multiples is decided on number of doubling, between 3.8～7.5 times.
5, rove---on the FA401 Speed frames, wool fibre is carried out drawing-off, twisting, make the corresponding quantitative rove of residence yarn; Technology road number is one or twice, and rove is done/10 meters of quantitative 2～8 grams, regain 13%～20%, 45～55 millimeters of main drawing area ratchs, 50～65 millimeters of back zone ratchs, front roller speed is 160～260 meters/minute, the back zone is protracted 1.02～1.12 times, 4～15 times of total drafts.
6, spun yarn---drawing-off on the FA503 fine spining machine, add and be twisted into spun yarn; 43～55 millimeters of proparea roller gauges, 50～65 millimeters of back zone roller gauges, regain 13%～20%, drafting multiple is 10-56 times, and the back zone is protracted 1.02～1.12 times, and 180～320 rev/mins of front roller output speeds, the twist are 460～1200 sth. made by twisting/rice.
7, winder---on the ESPERO-M/L automatic winder, carry out the single thread winder; Groove drum speed is 480～1800 rev/mins.
8, doubling---on FA705A type doubling winder, single thread also synthesized a strand yarn bobbin, supply to twist thread usefulness; And pool capital several 2～3 strands, 156 millimeters of guide traverses, 200～600 meters/minute of doubling speed.
9, twist thread---will and close back strand yarn goods at FA721-75 type twisting machine and be processed into the line style goods.7270～13780 rev/mins of ingot speed, the bifilar twine twist is 230～580 sth. made by twisting/rice, three bursts of twine's twists are 300～580 sth. made by twisting/rice.
The inventive method has following innovative point: 1, flow process is different from wool spinning slubbing and the spinning flow process of wool spinning; What 2, use is the cotton spinning reforming equipment, but incomplete same with the cotton spinning flow process; 3, because the fiber that spins is a superfine wool, the technological parameter that uses the cotton spinning reforming equipment to be adopted is different with cotton spinning, and is also different with the pure wool spinning process on wool spinning equipment.
Certainly, above-mentioned explanation is not to be limitation of the present invention, and the present invention also is not limited to above-mentioned giving an example; those skilled in the art; in essential scope of the present invention, the variation of making, remodeling, interpolation or replacement all should belong to protection scope of the present invention.
Claims (1)
1, a kind of production method of ultra fine soft wool yern, comprise woolen dyed and the hair oiling, carding, drafting, rove, spun yarn, winder, doubling, twist thread, it is characterized in that described carding to twisting process is to adopt the cotton spinning reforming equipment, the acrylic fibers that contain 60%～95% superfine wool and 5%～40% in the raw material, its single twist are 460～1200 sth. made by twisting/rice; Its technological process is as follows:
(1), woolen dyed;
(2) and hair refuel--on B261A type mixing willow and hair, machinery refuel reduce fiber in process engineering coefficient of friction and alleviate the influence of static to spinning;
(3), carding--on the FA203A carding machine, superfine wool is carried out together or the twice combing, tentatively stretch fiber, and make corresponding quantitative wool top according to spinning count;
(4), drafting--on the FA302 drawing frame, stretch, parallel, separating ultra-fine wool fibre, and close, mix, the drawing-off wool top, improve the wool top weight unevenness, and make corresponding quantitative wool top according to spinning count;
(5), rove--on the FA401 Speed frames, wool fibre is carried out drawing-off, twisting, make and the corresponding quantitative rove of institute's yarn;
(6), spun yarn--drawing-off on the FA503 fine spining machine, add and be twisted into spun yarn;
(7), winder--on the ESPERO-M/L automatic winder, carry out the single thread winder;
(8), doubling--on FA705A type doubling winder, single thread also synthesized a strand yarn bobbin, supply to twist thread usefulness;
(9), twist thread--will and close back strand yarn goods at FA721-75 type twisting machine and be processed into the line style goods;
Concrete technological parameter is as follows:
(1), mixing willow technology: 210 rev/mins in cylinder, 875 rev/mins of doffers, 11.6 rev/mins on working roll, stripping hair roller, feed 13.5 rev/mins of hair rollers, feed 5.1 meters/minute of hair roller nail points, feed 5 meters/minute of hair curtains, spacing between the main technique parts adopted negative spacing, it is 5～8 millimeters that last hello a hair roller～cylinder is followed closely sharp spacer, it is 5～8 millimeters that working roll nail point～cylinder is followed closely sharp spacer, it is 5～8 millimeters that stripping hair roller nail point～cylinder is followed closely sharp spacer, and it is 4～6 millimeters that stripping hair roller nail point～working roll is followed closely sharp spacer, and cylinder nail interplane spacing of point～doffer's skin is 4～6 millimeters; Refuel and adopt spray-on process, nozzle is located at the mixing willow exit;
(2), carding machine technology: technology road number is together～twice, / 5 meters of quantitative 10～22 grams of wool top dry weight, regain 16%～23%, it is 8/1000ths, 7,6,6,7 inches to 16,15,14,14,15 inches that 5 of cylinder～cover plates space, cylinder speed is 260～360 rev/mins, licker-in speed is 780～1100 rev/mins, and doffer speed is 12～28 rev/mins;
(3), drawing frame technology: technology road number is more than one or one, / 5 meters of quantitative 10～22 grams of wool top dry weight, regain 14%～21%, 4 to 8 of number of doubling, the drawing-off of Three Up Three Down plus-pressure rod, 45～55 millimeters of main drawing area ratchs, 45～65 millimeters of back zone ratchs, 148～320 meters/minute of front roller output speeds, how many drafting multiples is decided on number of doubling, between 3.8～7.5 times;
(4), Speed frames technology: technology road number is one or twice, rove is done/10 meters of quantitative 2～8 grams, regain 13%～20%, 45～55 millimeters of main drawing area ratchs, 50～65 millimeters of back zone ratchs, front roller speed is 160～260 meters/minute, and the back zone is protracted 1.02～1.12 times, 4～15 times of total drafts;
(5), fine spining machine technology: 43～55 millimeters of proparea roller gauges, 50～65 millimeters of back zone roller gauges, regain 13%～20%, drafting multiple is 10-56 times, the back zone is protracted 1.02～1.12 times, and 180～320 rev/mins of front roller output speeds, the twist are 460～1200 sth. made by twisting/rice;
(6), bobbin winder technology: groove drum speed is 480～1800 rev/mins;
(7), doubling frame technology: and pool capital several 2～3 strands, 156 millimeters of guide traverses, 200～600 meters/minute of doubling speed;
(8), twisting machine technology: 7270～13780 rev/mins of ingot speed, the bifilar twine twist is 230～580 sth. made by twisting/rice, three bursts of twine's twists are 300～580 sth. made by twisting/rice.
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| CN1173179C (en) * | 2002-08-30 | 2004-10-27 | 东华大学 | Predetermination method of bendability and shearing property of spun fabric |
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| CN1093573C (en) * | 1998-01-05 | 2002-10-30 | 郑明荣 | Wool-cotton blend yarn and its spinning method |
| CN1173179C (en) * | 2002-08-30 | 2004-10-27 | 东华大学 | Predetermination method of bendability and shearing property of spun fabric |
| CN1480571A (en) * | 2002-09-05 | 2004-03-10 | 上海第十七棉纺织总厂 | Blended yarm among cotton, modat and wool as well as processing procedure |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560786A (en) * | 2011-11-25 | 2012-07-11 | 浙江新澳纺织股份有限公司 | Blended yarn and production method thereof |
Also Published As
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| CN1718885A (en) | 2006-01-11 |
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