CN112853591A - Alginate fiber antibacterial health-care socks and preparation method thereof - Google Patents

Alginate fiber antibacterial health-care socks and preparation method thereof Download PDF

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Publication number
CN112853591A
CN112853591A CN202011632031.0A CN202011632031A CN112853591A CN 112853591 A CN112853591 A CN 112853591A CN 202011632031 A CN202011632031 A CN 202011632031A CN 112853591 A CN112853591 A CN 112853591A
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fiber
rabbit hair
cotton
alginate fiber
alginate
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邵世忠
邵美琪
曲华
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Qingdao Gecheng Jingwei Biotechnology Co ltd
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Qingdao Gecheng Jingwei Biotechnology Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/26Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B11/00Hosiery; Panti-hose
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B17/00Selection of special materials for underwear
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/328Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B13/00Treatment of textile materials with liquids, gases or vapours with aid of vibration
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C5/00Shaping or stretching of tubular fabrics upon cores or internal frames
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/06Inorganic compounds or elements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/04Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/08Organic compounds
    • D06M10/10Macromolecular compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B2400/00Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
    • A41B2400/34Functions or special features of shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass antimicrobial or antibacterial
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41BSHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
    • A41B2500/00Materials for shirts, underwear, baby linen or handkerchiefs not provided for in other groups of this subclass
    • A41B2500/10Knitted
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/10Animal fibres
    • D06M2101/12Keratin fibres or silk
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00Protein-based fibres, e.g. animal fibres
    • D10B2211/01Natural animal fibres, e.g. keratin fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/13Physical properties anti-allergenic or anti-bacterial

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  • Chemical & Material Sciences (AREA)
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  • Mechanical Engineering (AREA)
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  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Socks And Pantyhose (AREA)

Abstract

The invention belongs to the technical field of textile, and particularly relates to alginate fiber antibacterial health-care socks and a preparation method thereof. The antibacterial health-care alginate fiber sock provided by the invention has the essential antibacterial and mildewproof functions, and also has the functions of skin-friendly comfort, ventilation, wear resistance, heat preservation and health care, the preparation process is green and safe, the working procedures are simplified, the cost is saved, the zero damage of the alginate fiber is realized, and the antibacterial effect of the finished product is ensured to the maximum extent.

Description

Alginate fiber antibacterial health-care socks and preparation method thereof
Technical Field
The invention belongs to the technical field of textiles, and particularly relates to alginate fiber bacteriostatic health-care socks and a preparation method thereof.
Background
The antibacterial textile is a new fabric widely applied in recent years, and has certain antibacterial effect, is beneficial to human health, is highly accepted by consumers and has potential market prospect. The feet are the second hearts of people, the requirements on the sock fabric are extremely high, and especially the feet are easy to breed and propagate bacteria due to sweat during sports, so that the influence on the health of human bodies is the most important. At present, the functions of the antibacterial socks are mainly realized by finishing socks after weaving by using antibacterial finishing agents such as silver ions and copper ions, or by blending fibers with natural antibacterial property such as hemp fibers and chitosan fibers into yarns and then weaving the yarns into the antibacterial socks; the former has the problems of harming human health, increasing pollution discharge and energy consumption due to the heavy metal ions such as silver and the like in the soft finishing agent, and the latter is difficult to meet the daily large-scale demand due to limited resources and higher cost.
The alginate fiber has natural antibacterial and bacteriostatic properties, is the best raw material for manufacturing antibacterial textiles, and becomes a research hotspot in recent years. For example, CN202010380572.2 discloses antibacterial skin-beautifying socks containing alginate fibers, wherein the sock main body is internally composed of an alginate fiber covering layer, a cotton cloth layer, a bamboo fiber layer and a spandex surface layer, and the alginate fiber covering layer internally comprises an antibacterial masterbatch layer, an alginate carbon fiber layer and an alginate mineral layer. The bamboo fiber has natural antibacterial, bacteriostatic, mite-removing, deodorant and ultraviolet-resistant functions, and the seaweed carbon fiber fabric has double effects of heat preservation and health care, so that the seaweed carbon fiber fabric can generate thermal reaction due to the friction of human molecules after being worn for a long time, promotes the blood circulation of a body, and has the effects of heat storage and heat preservation. CN201920206461.2 discloses socks with antibiotic deodorization function, through setting up socks body, the cotton layer of combing, antibiotic layer and alginate fiber layer, the cotton layer of combing has good sweat-absorbing performance and thermal insulation performance, has avoided the sweat of foot more to breed the bacterium and has reduced the comfort level of socks body, and antibiotic layer can resist and reduce the bacterium and breed at the foot in addition, has strengthened the protection of socks body to the foot. CN205794825U discloses a breathable and antibacterial sock, the sock body is provided with a dustproof layer, an antibacterial layer and a breathable layer in sequence from outside to inside, the antibacterial layer is formed by blending alginate fibers, nano-silver fibers and chitin fibers, and the better breathable, dustproof and antibacterial effects of the sock are achieved.
However, the current alginate fiber antibacterial socks have the defects of single structural function, non-bright color, short service life, easy hydrolysis, processing damage to alginate fibers and high cost, so that the research and development of alginate fiber health-care socks which have good antibacterial effect, high safety performance, water washing resistance and easy processing becomes the current research direction.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides alginate fiber bacteriostatic health-care socks and a preparation method thereof, so that the socks have natural long-acting bacteriostatic, moisture-absorbing and skin-refreshing effects, have the functions of heat preservation and health care, have long service life, and have obvious bacteriostatic effects on escherichia coli, staphylococcus aureus and candida albicans by SGS-3A level bacteriostatic detection standards.
In order to achieve the purpose, the invention adopts the following technical scheme:
the antibacterial health-care alginate fiber socks comprise the following raw materials in parts by weight:
54 percent of the colored long stapled cotton,
8 percent of the alginate fiber,
31 percent of nylon,
4 percent of spandex,
3 percent of modified rabbit hair fiber,
the length of the colored long stapled cotton is 37mm, and the micronaire value is 4.2;
the specification of the alginate fiber is 1.5dtex, 38mm, and the strength is 2.6N/dtex;
the modified rabbit hair fiber is obtained by graft modification of softened rabbit hair by a surfactant and graphene through ultrasonic cavitation treatment.
The invention also provides a method for preparing the alginate fiber bacteriostatic health-care socks, which comprises the following processing flows of:
(1) preparation of modified Rabbit Hair fiber
Screening clean rabbit hair raw materials with the average length of more than 20mm and the short hair rate of less than 35%, opening and mixing uniformly by a wool making machine, adding a softener with the mass of 3-5% of the rabbit hair raw materials, and softening for 2-4h at the temperature of 45-60 ℃ to obtain softened rabbit hair; respectively adding a surfactant and graphene which are 5-10% of the mass of the rabbit hair raw material into the softened rabbit hair, and carrying out ultrasonic cavitation treatment;
the softener is amino silicon softener and glycerin with the mass ratio of 2: 5;
the surfactant is Tween 20 or Tween 80;
the graphene is graphene oxide;
the ultrasonic cavitation treatment conditions are as follows: the ultrasonic power is 80-100W, and the frequency is set to be 20-40 KHz; the water bath temperature is 60-80 ℃, and the treatment time is 40-60 minutes;
(2) blended alginate-cotton and modified rabbit hair fiber
Blending the modified rabbit hair fiber prepared in the step (1) with alginate fiber and colored long staple cotton fiber, and blending the blended rabbit hair fiber, the alginate fiber and the colored long staple cotton fiber into 40 cotton yarns through the processes of cotton blending, cotton carding, sliver lapping, combing, drawing, roving, spun yarn, spooling and twisting, wherein the content of the modified rabbit hair fiber is 5%, the content of the alginate fiber is 15%, and the content of the colored long staple cotton is 80%;
(3) and (3) sock machining: processing chinlon and spandex into polyamide-polyamide core-spun yarns, and balancing the cotton yarns obtained by blending in the step (2) and the polyamide-polyamide core-spun yarns in an environment at the temperature of 20-25 ℃ for more than 72 hours, wherein the environment condition can ensure the stability of the performance of each part of the yarns to the maximum extent, and adverse effects caused by special setting of twist are reduced, so as to ensure that uniform lines are obtained after knitting, and then, on a Ronsti machine in Italy, under the conditions of 25-35 ℃ and relative humidity of 60-65%, 180D lycra/50D polyamide-polyamide core-spun yarns are selected for needle raising; the large surface yarn is selected from 3 pieces of 40 pieces of seaweed cotton yarn; the large lining yarn is 30D/70D nylon ammonia core-spun yarn; selecting 3 pieces of 40 pieces of sponge cotton for the reciprocating surface yarn; selecting 30D/70D nylon/spandex core-spun yarns as the reciprocating lining yarns to obtain sock blanks;
(4) and (3) sewing: manually stitching the sock blanks in a mesh manner;
(5) shaping: ironing at 110-120 deg.C for 10 seconds to make it flat.
In the invention, the alginate fiber is natural functional fiber processed by taking 100% sodium alginate as a raw material, is a non-toxic, harmless and biodegradable green material, does not need chemical treatment for keeping unique characteristics, and is only subjected to mechanical treatment such as cotton carding and the like. The moisture regain of the alginate fiber is 16%, the hand feeling is similar to that of silk and cashmere, and the alginate fiber is natural, antibacterial, mildewproof and biodegradable, so that the alginate fiber is suitable for manufacturing close-fitting knitwear, but the alginate fiber is smooth in hand feeling and cannot be spun into yarns in 100%, so that the alginate fiber is blended with other yarns, the characteristics of the fiber such as antibacterial, mildewproof and smooth hand feeling are kept, the toughness and strength of the alginate fiber yarns are improved, and the spinnability is increased. Meanwhile, the colored long staple cotton and the alginate fibers are directly blended to form various colors, the limitation of sample cloth color selection is solved, high-temperature dyeing and boiling are not needed, the toughness and the strength of alginate yarns are improved, the color fastness and the strength of the colored cotton fiber spun yarns are superior to those of yarns subjected to finishing treatment after dyeing, the problem that cotton seeds cannot be completely removed is solved, the feasibility of mass production is high, and the working difficulty and the cost of a dye factory are reduced.
The alginate fibers in the alginate fiber bacteriostatic health-care sock have a very good antibacterial effect on staphylococcus aureus, candida albicans and escherichia coli. The rabbit hair fiber enhances the comfortable and greasy feeling of the socks directly contacting with human bodies and also has the wind-proof and warm-keeping properties; the graphene fiber has unique functions, can resist and inhibit bacteria, prevent peculiar smell from being generated and bacteria from breeding, can emit far infrared rays, promotes blood circulation and promotes human microcirculation. The ultrasonic cavitation treatment adopted by the invention enables the surfactant to enter the graphene fiber sheet layer, the graphene fully dispersed with the surfactant group is grafted to the surface of the rabbit hair fiber, the interaction of the three is an organically combined whole, and the surfactant and the rabbit hair fiber are stably connected, so that the stability is improved, the problems that the rabbit hair fiber is short and easy to fly and fall off are solved, and the requirements on the length and short hair rate quality of the rabbit hair fiber are greatly reduced. In addition, ultrasonic cavitation also has the effect of degrading residual waste liquid of softened rabbit hair, and the multiple effects of power ultrasound in the solution can destroy the interface of a functional group structure unit of a pollutant, break chemical bonds and greatly reduce the inevitable side effects on a human body generated in the rabbit hair treatment process.
Compared with the prior art, the invention has the advantages that:
1. the alginate fiber antibacterial health-care socks provided by the invention have the intrinsic antibacterial and mildewproof functions, and simultaneously have the functions of skin-friendly comfort, ventilation, wear resistance, heat preservation and health care, the preparation process is green and safe, the working procedures are simplified, and the cost is saved.
2. According to the invention, the seaweed fiber, the modified rabbit hair fiber and the colored long stapled cotton fiber are blended into the blended yarn by adopting a special proportion and a series of processes, so that the toughness and the strength of the seaweed yarn are improved, the comfortable and fine greasy feeling of the socks in direct contact with human bodies is enhanced by applying the modified rabbit hair fiber, and the windproof and warm-keeping functions are also realized. Further adopt polyamide ammonia covering silk and alginate fiber mixed yarn to weave together, strengthen the elasticity of fabric, promote comfort level and wearability, can reach hygroscopicity and gas permeability and soft feel simultaneously. The antibacterial performance of the product can be enhanced by adopting the antibacterial nylon yarn. The manual sewing also avoids the defects of machine sewing marks and uncomfortable wearing.
3. The blended yarn of the alginate fiber and the colored long stapled cotton in a special proportion is selected, the color fastness and the strength of the blended yarn are superior to those of the yarn subjected to finishing treatment after dyeing, the technical problem that the alginate fiber is difficult to dye and the defect that only light color and color can be dyed and are not bright are overcome, the adverse effect of high-temperature dyeing and boiling in the dyeing process is avoided ingeniously, zero damage of the alginate fiber is realized, and the antibacterial effect of a finished product is ensured to the maximum extent.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited to the examples.
Example 1
The antibacterial health-care alginate fiber socks comprise the following raw materials in parts by weight:
54 percent of black long stapled cotton,
8 percent of the alginate fiber,
31 percent of nylon,
4 percent of spandex,
3 percent of modified rabbit hair fiber,
the length of the black long stapled cotton is 37mm, and the micronaire value is 4.2;
the specification of the alginate fiber is 1.5dtex, 38mm, and the strength is 2.6N/dtex;
the modified rabbit hair fiber is obtained by graft modification of softened rabbit hair by a surfactant and graphene through ultrasonic cavitation treatment.
The embodiment also provides a method for preparing the alginate fiber bacteriostatic health-care socks, which comprises the following processing flows of:
(1) preparation of modified Rabbit Hair fiber
Screening clean rabbit hair raw materials with the average length of more than 20mm and the short hair rate of less than 35%, opening and mixing uniformly by a wool making machine, adding a softener with the mass of 3-5% of the rabbit hair raw materials, and softening for 2-4h at the temperature of 45-60 ℃ to obtain softened rabbit hair; respectively adding a surfactant and graphene which are 5-10% of the mass of the rabbit hair raw material into the softened rabbit hair, and carrying out ultrasonic cavitation treatment;
the softener is amino silicon softener and glycerin with the mass ratio of 2: 5;
the surfactant is Tween 20 or Tween 80;
the graphene is graphene oxide;
the ultrasonic cavitation treatment conditions are as follows: the ultrasonic power is 80-100W, and the frequency is set to be 20-40 KHz; the water bath temperature is 60-80 ℃, and the treatment time is 40-60 minutes;
(2) blended alginate-cotton and modified rabbit hair fiber
Blending the modified rabbit hair fiber prepared in the step (1) with alginate fiber and black long staple cotton fiber, and blending the blended rabbit hair fiber, the alginate fiber and the black long staple cotton fiber into 40 cotton yarns through the processes of cotton blending, cotton carding, sliver lapping, combing, drawing, roving, spinning, spooling and twisting, wherein the content of the modified rabbit hair fiber is 5%, the content of the alginate fiber is 15%, and the content of the colored long staple cotton is 80%;
(3) and (3) sock machining: processing chinlon and spandex into polyamide-polyamide core-spun yarns, and balancing the cotton yarns obtained by blending in the step (2) and the polyamide-polyamide core-spun yarns in an environment at the temperature of 20-25 ℃ for more than 72 hours, wherein the environment condition can ensure the stability of the performance of each part of the yarns to the maximum extent, and adverse effects caused by special setting of twist are reduced, so as to ensure that uniform lines are obtained after knitting, and then, on a Ronsti machine in Italy, under the conditions of 25-35 ℃ and relative humidity of 60-65%, 180D lycra/50D polyamide-polyamide core-spun yarns are selected for needle raising; the large surface yarn is selected from 3 pieces of 40 pieces of seaweed cotton yarn; the large lining yarn is 30D/70D nylon ammonia core-spun yarn; selecting 3 pieces of 40 pieces of sponge cotton for the reciprocating surface yarn; selecting 30D/70D nylon/spandex core-spun yarns as the reciprocating lining yarns to obtain sock blanks;
(4) and (3) sewing: manually stitching the sock blanks in a mesh manner;
(5) shaping: ironing at 110-120 deg.C for 10 seconds to obtain the commercial socks FL200N 24-26 CM.
Example 2
A five-toe sock 144N was obtained in the same manner as in example 1.
Comparative example 1
The same as the embodiment 1, the colorless long stapled cotton is adopted to replace the color long stapled cotton, and the dyeing step is added after the step (2), and the specific operation is as follows:
1) winding the yarn to be dyed on a bobbin through a special instrument to form the bobbin, wherein the winding thickness of the bobbin is 10mm-25 mm;
2) soaking the cheese in a prepared pH (potential of hydrogen) condition of 6-7 for dyeing, wherein the dyeing temperature is 75-80 ℃, and the soaking time is 30 min; after the completion, carrying out centrifugal dehydration treatment;
3) taking out the cheese obtained in the step 2) from the dye, placing the cheese at a cool and ventilated position, supporting the cheese through a draining rack, draining redundant dye in the cheese for 1-3h, controlling the temperature of the ventilated position to be 5 ℃ and controlling the air humidity of the ventilated position to be 45%;
4) placing the drained cheese in a steaming box for steaming treatment, wherein the steaming temperature is 80 ℃, the steaming humidity is 93 percent, and the steaming time is 20 min;
5) after steaming is finished, soaking the cheese subjected to steam fixation in deionized water for 30min, wherein the deionized water needs to be replaced for 5 times during soaking, and the cheese is washed while being cooled;
6) putting the washed cheese in a hot air dryer for drying at 25 ℃ for 45min, then heating to 40 ℃, continuing to dry for 33min, then heating to 69 ℃ and drying for 30 min;
7) and after drying, keeping the temperature in the dryer at 35 ℃ for 5h, and after heat preservation, taking out the cheese to finish dyeing.
Comparative example 2
For commercially available cotton socks, the composition: 80% of cotton, 15% of chinlon and 5% of spandex.
Test example
First, checking the bacterial species
The inspection basis and method: evaluation of antibacterial Properties of GB/T20944.3-2008 textiles part 3: and (5) detecting the antibacterial performance by using an oscillation method.
Data on antibacterial performance of examples 1-2:
1. the standard value of the antibacterial rate of staphylococcus aureus (ATCC 6538) is more than or equal to 80 percent after being washed for 50 times, the actual value is more than 99 percent, and the antibacterial rate accords with the standard;
2. the standard value of the candida albicans (ATCC 10231) is more than or equal to 60 percent after being washed for 50 times, the actual value is more than 99 percent, and the standard is met;
3. the standard value of the escherichia coli (8099) is more than or equal to 70 percent after being washed for 50 times, and the actual value is more than 85 percent and meets the standard.
The alginate fiber bacteriostatic health-care sock has a very good antibacterial effect on staphylococcus aureus, candida albicans and escherichia coli.
The bacteriostatic performance of the comparative example 1 is reduced, and the specific values are candida albicans bacteriostatic rate of 92%, escherichia coli bacteriostatic rate of 80% and staphylococcus aureus bacteriostatic rate of 95%.
The comparative example 2 has almost no bacteriostatic performance, and the specific values are 0.0% of candida albicans bacteriostatic rate, 0.0% of escherichia coli bacteriostatic rate and 0.0% of staphylococcus aureus bacteriostatic rate.
Second, mildew-proof detection
Detection conditions are as follows: the national standard is at a temperature of 28 ℃ and a humidity of 90% for 28 days.
The mildew-proof grade of the alginate fiber bacteriostatic health-care socks in the examples 1-2 and the comparative example 1 is four, which is enough to meet the daily life requirement, and the mildew-proof grade of the comparative example 2 product can not be achieved.
Third, moisture regain
The moisture regain of cotton is 8.5%, the moisture regain of wool is 15%, the moisture regain of alginate fiber is 16%, the moisture regain of rabbit hair fiber is 15%, and the alginate fiber antibacterial health-care socks in examples 1-2 and comparative example 1 have cashmere-like handfeel and are very skin-friendly. The cotton sock in the comparative example 2 has a general hand feeling and poor skin-friendly experience.
Fourthly, performance test
1. Test of dye uptake and color fastness
The dye uptake E ═ (1-A1/A0). times.100%
Wherein A0 is the absorbance value of the dyeing stock solution; a1 is the absorbance value of the mixture of the residue after dyeing and the soap boil.
The color fastness to light is determined according to GB/T8430-1998; the determination of the color fastness to rubbing is carried out according to GB/T3920-; the color fastness to acid perspiration and the color fastness to alkali perspiration are determined according to GB/T3922-2013.
2. Testing air permeability, wear resistance and burst strength
The air permeability is determined according to GB/T5453, and YG461-B type fabric medium-low pressure air permeability instrument is selected, and the pressure drop is selected to be 100 Pa.
The wear resistance standard is according to FZ/T01121-.
The bursting was tested according to GB/T8878 with HD026 electronic fabric dynamometer, bursting speed was set at 100mm/min, the main test parts were heel and toe, 5 times of tests were carried out respectively, and the respective average values were calculated.
TABLE 2 dye uptake and color fastness
Figure BDA0002876951120000091
TABLE 3 air permeability, abrasion resistance, burst strength and pilling resistance
Figure BDA0002876951120000101

Claims (8)

1. The antibacterial health-care alginate fiber sock is characterized by comprising the following raw materials in parts by weight:
54 percent of the colored long stapled cotton,
8 percent of the alginate fiber,
31 percent of nylon,
4 percent of spandex,
3 percent of modified rabbit hair fiber,
the length of the colored long stapled cotton is 37mm, and the micronaire value is 4.2;
the specification of the alginate fiber is 1.5dtex, 38mm, and the strength is 2.6N/dtex;
the modified rabbit hair fiber is obtained by graft modification of softened rabbit hair by a surfactant and graphene through ultrasonic cavitation treatment.
2. The alginate fiber bacteriostatic health-care sock according to claim 1, wherein the modified rabbit hair fiber is prepared by the following method: screening clean rabbit hair raw materials with the average length of more than 20mm and the short hair rate of less than 35%, opening and mixing uniformly by a wool making machine, adding a softener with the mass of 3-5% of the rabbit hair raw materials, and softening for 2-4h at the temperature of 45-60 ℃ to obtain softened rabbit hair; and respectively adding a surfactant and graphene which are 5-10% of the mass of the rabbit hair raw material into the softened rabbit hair, and carrying out ultrasonic cavitation treatment.
3. The alginate fiber bacteriostatic health-care sock of claim 2, wherein the softener is amino silicon softener and glycerin with the mass ratio of 2: 5;
the surfactant is Tween 20 or Tween 80;
the graphene is graphene oxide;
the ultrasonic cavitation treatment conditions are as follows: the ultrasonic power is 80-100W, and the frequency is set to be 20-40 KHz; the water bath temperature is 60-80 ℃, and the treatment time is 40-60 minutes.
4. A method for preparing alginate fiber bacteriostatic health-care socks of any one of claims 1 to 3, which is characterized by comprising the following processing procedures:
(1) preparation of modified Rabbit Hair fiber
Screening clean rabbit hair raw materials with the average length of more than 20mm and the short hair rate of less than 35%, opening and mixing uniformly by a wool making machine, adding a softener with the mass of 3-5% of the rabbit hair raw materials, and softening for 2-4h at the temperature of 45-60 ℃ to obtain softened rabbit hair; respectively adding a surfactant and graphene which are 5-10% of the mass of the rabbit hair raw material into the softened rabbit hair, and carrying out ultrasonic cavitation treatment;
(2) blended alginate-cotton and modified rabbit hair fiber
Blending the modified rabbit hair fiber prepared in the step (1) with alginate fiber and colored long staple cotton fiber, and blending the blended rabbit hair fiber, the alginate fiber and the colored long staple cotton fiber into 40 cotton yarns through the processes of cotton blending, cotton carding, sliver lapping, combing, drawing, roving, spun yarn, spooling and twisting, wherein the content of the modified rabbit hair fiber is 5%, the content of the alginate fiber is 15%, and the content of the colored long staple cotton is 80%;
(3) machining socks;
(4) sewing;
(5) and (6) shaping.
5. The method for preparing the alginate fiber bacteriostatic health-care sock according to claim 4, wherein the softener is amino silicon softener and glycerin with a mass ratio of 2: 5;
the surfactant is Tween 20 or Tween 80;
the graphene is graphene oxide;
the ultrasonic cavitation treatment conditions are as follows: the ultrasonic power is 80-100W, and the frequency is set to be 20-40 KHz; the water bath temperature is 60-80 ℃, and the treatment time is 40-60 minutes.
6. The method for preparing the alginate fiber bacteriostatic health-care socks according to claim 4, wherein the processing steps of the sock machine are as follows: processing chinlon and spandex into chinlon/spandex core-spun yarn, and then, on a Italy Ronabi machine, under the conditions of 25-35 ℃ and 60-65% of relative humidity, raising needles and selecting 180D lycra/50D chinlon/spandex core-spun yarn; the large surface yarn is selected from 3 pieces of 40 pieces of seaweed cotton yarn; the large lining yarn is 30D/70D nylon ammonia core-spun yarn; selecting 3 pieces of 40 pieces of sponge cotton for the reciprocating surface yarn; and selecting 30D/70D nylon/spandex core-spun yarns as the reciprocating lining yarns to obtain the sock blanks.
7. The method for preparing the alginate fiber bacteriostatic health-care sock according to claim 6, wherein the cotton yarn obtained by blending in the step (2) and the nylon-spandex core-spun yarn are placed in an environment with the temperature of 20-25 ℃ for balancing for more than 72 hours.
8. The method for preparing alginate fiber bacteriostatic health-care socks according to claim 4, wherein the sock embryos are sewn by hands; ironing at 110-120 deg.C for 10 seconds to make it flat.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105011391A (en) * 2015-07-31 2015-11-04 界首市双鑫纺织有限公司 Natural antibacterial bamboo fiber sock
CN110373892A (en) * 2019-07-02 2019-10-25 天津工业大学 Modified rabbit fur fibre of a kind of graphene and preparation method thereof
CN110623319A (en) * 2019-10-10 2019-12-31 无锡红豆居家服饰有限公司 Taxus chinensis antibacterial socks and making method thereof
CN110820154A (en) * 2019-11-26 2020-02-21 湖南尚珂伊针纺有限公司 Method for preparing antibacterial health-care socks by blending cotton and bamboo
CN111764039A (en) * 2020-06-29 2020-10-13 山东华润厚木尼龙有限公司 Production process of alginate fiber postoperative rehabilitation underpants and underpants thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105011391A (en) * 2015-07-31 2015-11-04 界首市双鑫纺织有限公司 Natural antibacterial bamboo fiber sock
CN110373892A (en) * 2019-07-02 2019-10-25 天津工业大学 Modified rabbit fur fibre of a kind of graphene and preparation method thereof
CN110623319A (en) * 2019-10-10 2019-12-31 无锡红豆居家服饰有限公司 Taxus chinensis antibacterial socks and making method thereof
CN110820154A (en) * 2019-11-26 2020-02-21 湖南尚珂伊针纺有限公司 Method for preparing antibacterial health-care socks by blending cotton and bamboo
CN111764039A (en) * 2020-06-29 2020-10-13 山东华润厚木尼龙有限公司 Production process of alginate fiber postoperative rehabilitation underpants and underpants thereof

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