CN117005184A - Production process of red bean velvet soft and light antibacterial ultraviolet-proof fabric - Google Patents

Production process of red bean velvet soft and light antibacterial ultraviolet-proof fabric Download PDF

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Publication number
CN117005184A
CN117005184A CN202211644666.1A CN202211644666A CN117005184A CN 117005184 A CN117005184 A CN 117005184A CN 202211644666 A CN202211644666 A CN 202211644666A CN 117005184 A CN117005184 A CN 117005184A
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fabric
parts
ultraviolet
red bean
proof
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贺攀
朱志勇
任保
甘建超
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Individual
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00Teasing, napping or otherwise roughening or raising pile of textile fabrics
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    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
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    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • DTEXTILES; PAPER
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    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/46Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
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    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188Monocarboxylic acids; Anhydrides, halides or salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/207Substituted carboxylic acids, e.g. by hydroxy or keto groups; Anhydrides, halides or salts thereof
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    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/224Esters of carboxylic acids; Esters of carbonic acid
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    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
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    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
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    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
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    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
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    • D06M2101/04Vegetal fibres
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    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/25Resistance to light or sun, i.e. protection of the textile itself as well as UV shielding materials or treatment compositions therefor; Anti-yellowing treatments
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
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  • Chemical & Material Sciences (AREA)
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  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention relates to the field of fabric production, in particular to a production process of a red bean velvet soft and light antibacterial ultraviolet-proof fabric, which comprises the following steps of: firstly, selecting all-cotton combed yarn, wherein the count is 32-40 inches, the second-grade pure cotton is combed, the doffing is controlled to be 20-25%, and the yarn twist setting coefficient is 325-330; step two, knitting into fabric by a double-sided weft knitting machine with any one specification of 34 inches of cylinder diameter, 28 needles/inch of cylinder diameter or 38 inches of cylinder diameter and 24 needles/inch of cylinder diameter; and thirdly, refining and bleaching the fabric obtained in the second step. According to the invention, in the production process of the red bean velvet soft light fabric, the anti-ultraviolet slurry and the antibacterial agent are used for rolling the fabric, so that the fabric has the anti-ultraviolet capability on the premise of having the antibacterial capability, and the added value of the product is improved.

Description

Production process of red bean velvet soft and light antibacterial ultraviolet-proof fabric
Technical Field
The invention relates to the technical field of fabric production, in particular to a production process of a red bean velvet soft and light antibacterial ultraviolet-proof fabric.
Background
With the continuous improvement of the living standard of people, the clothing and food residence serves as the most important component part in the life of people, and the physical and mental health of people is a topic which is more concerned; at the same time, increasingly polluted atmospheric environment promotes people to pursue and go to health, so things beneficial to health are more and more favored by people. The fabric plays a very important role in the clothing industry as one of three elements of clothing, and the roles played by different fabrics and the functions played by different fabrics are different.
Through retrieval, as in Chinese patent CN103966745B, a red bean velvet fabric and a production method thereof are disclosed, wherein the red bean velvet fabric comprises the steps of raw material selection, yarn forming, machine knitting, dyeing, fabric treatment after dyeing, open width drying and finishing, velvet polishing, softening treatment, tentering and finishing shaping, the red bean velvet fabric produced by the process method is 0.3-0.6 mm in 90% velvet length, 100 velvet average density per square meter, and the prepared fabric velvet is short, high in density, fine and comfortable in hand feeling and suitable for underwear fabrics.
However, the conventional red bean velvet soft light fabric is not pilled, does not fall off, is warm and comfortable to wear next to the skin, but has insufficient antibacterial and ultraviolet-proof performances, ultraviolet rays can penetrate through the red bean velvet soft light fabric to lose elasticity of muscles, and is worn next to the skin, bacteria are easy to grow on the red bean velvet soft light fabric, and the production process of the red bean velvet soft light antibacterial and ultraviolet-proof fabric is unfavorable for body health.
Disclosure of Invention
Therefore, the invention provides a production process of a red bean velvet soft and light antibacterial ultraviolet-proof fabric, and aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides a production process of a soft and light antibacterial ultraviolet-proof red bean velvet fabric, which comprises the following steps of:
firstly, selecting all-cotton combed yarn, wherein the count is 32-40 inches, the second-grade pure cotton is combed, the doffing is controlled to be 20-25%, and the yarn twist setting coefficient is 325-330;
step two, knitting into fabric by a double-sided weft knitting machine with any one specification of 34 inches of cylinder diameter, 28 needles/inch of cylinder diameter or 38 inches of cylinder diameter and 24 needles/inch of cylinder diameter;
step three, refining and bleaching the fabric obtained in the step two, wherein the refining bath ratio is 10-20: 1, refining temperature is 90-100 ℃, refining time is 45-50 minutes, and bleaching bath ratio is 5-20: 1, bleaching temperature is 10-45 ℃ and bleaching time is 10-15 minutes;
fourthly, the fabric is dyed at 24 to 26 ℃, the heating rate is controlled to be 1 to 1.5 ℃/min, the temperature is controlled to be 60 to 70 ℃, and the dyeing time is 60 to 90 minutes;
treating with weak cation softener, wherein the addition amount of the weak cation softener is 5-7% of the weight of the fabric, and the bath ratio is 10-30: 1, soaking for 1-5 min at normal temperature, and then rolling, wherein the rolling surplus rate is 50-80%;
step six, after the fabric is dehydrated until the liquid content is 20-30%, conveying the fabric into a drying and shaping machine, controlling the temperature of the shaping machine to be 150-165 ℃ and the cloth speed to be 10-13 m/min, so as to obtain the red bean velvet soft light fabric;
step seven, padding the fabric in an impregnating solution containing 40-45% of ultraviolet-proof slurry and an antibacterial agent at the temperature of 80-100 ℃ for 80-100 minutes to obtain the soft and light antibacterial ultraviolet-proof red bean velvet fabric;
step eight, tentering, shaping and finishing the obtained fabric, wherein the temperature is 120-140 ℃, the speed of the fabric is 18-22 m/min, the upper overfeeding amount is 30-34%, the lower overfeeding amount is 2-3%, and the fabric tension is 2.1-2.4 kg.
Preferably, in the seventh step, the fabric is transported to a roughening machine after being shaped, the roughening machine carries out roughening processing on the outer layer and the inner layer of the fabric, the speed of the fabric is 20-25 m/min, and the rotating speed of the carbon brush hair roller is 1300-1600 revolutions per minute.
Preferably, after the fabric is subjected to milling treatment, the fabric is subjected to softening treatment by using a block amino silicone oil modified softener, wherein the addition amount of the block amino silicone oil modified softener in the solution is 8-10% of the weight of the fabric.
Preferably, in the third step, the refined components comprise 3-6 parts of refining agent, 1-5 parts of sodium carbonate, 1-2 parts of stabilizer and 20-30 parts of water.
Preferably, the bleached component in the third step is hydrogen peroxide with the concentration of 10-40%.
Preferably, the ultraviolet-proof slurry in the step eight comprises the following raw materials in parts by weight: 12-14 parts of titanium dioxide, 13-15 parts of polyoxyethylene oleate, 10-12 parts of zeolite powder, 6-8 parts of ethyl acetate, 6-9 parts of zinc oxide, 0.5-0.8 part of sodium polyacrylate dispersant, 1.5-2 parts of cross-linking agent, 1-3 parts of stabilizer and 50-70 parts of water.
Preferably, the preparation method of the ultraviolet-proof slurry comprises the following steps:
s1, placing 12-14 parts of titanium dioxide, 13-15 parts of polyoxyethylene oleate, 10-12 parts of zeolite powder and 50-70 parts of water into a stirrer to be uniformly stirred at the temperature of 24-26 ℃ at the stirring speed of 900-1200 r/min for 10-20 minutes;
s2, adding 6-8 parts of ethyl acetate, 6-9 parts of zinc oxide, 0.5-0.8 part of sodium polyacrylate dispersing agent, 1.5-2 parts of cross-linking agent and 1-3 parts of stabilizer into a stirrer, and continuously mixing for 30-50 minutes to prepare ultraviolet-proof slurry.
Preferably, the antibacterial liquid in the step eight comprises the following raw materials in parts by weight: 4-6 parts of chitosan, 11-15 parts of glacial acetic acid, 4-8 parts of citric acid, 1-3 parts of penetrating agent, 8-10 parts of hydroxyethyl cellulose, 18-20 parts of fatty acid diethanolamide, 2-4 parts of hyperbranched polymer and 20-40 parts of water.
Preferably, the hyperbranched polymer is one of a hindered phenol-terminated hyperbranched polymer, a maleic anhydride modified hyperbranched polymer, a succinic anhydride modified hyperbranched polymer, a hyperbranched polyether siloxane and a hyperbranched polyether ester amide.
By means of the technical scheme, the invention provides a production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which has at least the following beneficial effects:
1. in the production process of the red bean velvet soft light fabric, the anti-ultraviolet slurry and the antibacterial agent are used for rolling the fabric, so that the fabric has the anti-ultraviolet capability on the premise of having the antibacterial capability, and the added value of the product is improved.
2. The red bean velvet soft light fabric is subjected to antibacterial treatment by adopting the antibacterial liquid, so that adhesion of germs on the fabric can be resisted, people can be far away from invasion of germs when the red bean velvet soft light fabric is worn next to the skin, the used antibacterial agent is completely harmless to human bodies, and the red bean velvet soft light fabric has good water resistance.
3. The invention has the characteristics of simple process method, low production cost and suitability for industrialized mass production.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
a production process of a red bean velvet soft and light antibacterial ultraviolet-proof fabric comprises the following steps:
firstly, selecting all-cotton combed yarn, wherein the count is 32 inches, the second-grade pure cotton is combed, the doffing is controlled to 20%, and the yarn twist setting coefficient is 325;
step two, knitting into fabric by a double-sided weft knitting machine with a cylinder diameter of 34 inches and a needle count of 28 needles/inch;
step three, refining and bleaching the fabric obtained in the step two, wherein the refined components comprise 3 parts of a refining agent, 1 part of sodium carbonate, 1 part of a stabilizer and 20 parts of water, the bleached components comprise 10% hydrogen peroxide, and the refining bath ratio is 10:1, refining temperature 90 ℃, refining time 45 minutes, bleaching bath ratio 5:1, bleaching temperature is 10 ℃, and bleaching time is 10 minutes;
fourthly, putting the fabric into dyeing at 24 ℃, controlling the heating speed to be 1 ℃/min, controlling the temperature to be 60 ℃ and dyeing time to be 60 minutes;
treating by adopting a weak cation softener, wherein the addition amount of the weak cation softener is 5% of the weight of the fabric, and the bath ratio is 10:1, carrying out rolling after soaking for 1min at normal temperature, wherein the rolling surplus rate is 50%;
step six, after the fabric is dehydrated until the liquid content is 20%, conveying the fabric into a drying and shaping machine, wherein the temperature of the shaping machine is controlled at 150 ℃, and the cloth speed is 10m/min, so as to obtain the red bean velvet soft light fabric;
padding the fabric in impregnating solution containing 40% of ultraviolet-proof slurry and an antibacterial agent for 80 minutes at the temperature of 80 ℃, shaping the fabric, conveying the fabric into a roughening machine, wherein the roughening machine carries out roughening processing on the outer layer and the inner layer of the fabric, the speed of the fabric is 20m/min, the rotating speed of a carbon bristle roller is 1300 revolutions per minute, after the fabric roughening treatment, softening the fabric by using a block amino silicone oil modified softener, and the addition amount of the block amino silicone oil modified softener in the solution is 8% of the weight of the fabric to obtain the soft and light antibacterial ultraviolet-proof red bean velvet fabric;
and step eight, tentering, shaping and finishing the obtained fabric, wherein the temperature is 120 ℃, the speed of the fabric is 18m/min, the upper overfeeding amount is 30%, the lower overfeeding amount is 2%, and the tension of the fabric surface is 2.1kg.
In the eighth step, the ultraviolet-proof slurry comprises the following raw materials in parts by weight: 12 parts of titanium dioxide, 13 parts of polyoxyethylene oleate, 10 parts of zeolite powder, 6 parts of ethyl acetate, 6 parts of zinc oxide, 0.5 part of sodium polyacrylate dispersant, 1.5 parts of cross-linking agent, 1 part of stabilizer and 50 parts of water.
The preparation method of the ultraviolet-proof slurry comprises the following steps:
s1, putting 12 parts of titanium dioxide, 13 parts of polyoxyethylene oleate, 10 parts of zeolite powder and 50 parts of water into a stirrer, and uniformly stirring at 24 ℃ at 900r/min for 10 minutes;
s2, adding 6 parts of ethyl acetate, 6 parts of zinc oxide, 0.5 part of a sodium polyacrylate dispersing agent, 1.5 parts of a cross-linking agent and 1 part of a stabilizer into a stirrer, and continuously mixing for 30 minutes to prepare ultraviolet-proof slurry.
The antibacterial liquid in the step eight comprises the following raw materials in parts by weight: 4 parts of chitosan, 11 parts of glacial acetic acid, 4 parts of citric acid, 1 part of penetrating agent, 8 parts of hydroxyethyl cellulose, 18-20 parts of fatty acid diethanolamide, 2 parts of hyperbranched polymer and 20 parts of water.
Wherein the hyperbranched polymer is one of hindered phenol end-capped hyperbranched polymer, maleic anhydride modified hyperbranched polymer, succinic anhydride modified hyperbranched polymer, hyperbranched polyether siloxane and hyperbranched polyether ester amide.
Embodiment two:
a production process of a red bean velvet soft and light antibacterial ultraviolet-proof fabric comprises the following steps:
firstly, selecting all-cotton combed yarn, wherein the count is 38 inches, the second-grade pure cotton is combed, the doffing is controlled to be 23%, and the yarn twist setting coefficient is 328;
step two, knitting into fabric by a double-sided weft knitting machine with a cylinder diameter of 34 inches and a needle count of 28 needles/inch;
step three, refining and bleaching the fabric obtained in the step two, wherein the refined components comprise 5 parts of a refining agent, 3 parts of sodium carbonate, 1 part of a stabilizer and 25 parts of water, the bleached components comprise hydrogen peroxide with the concentration of 20%, and the refining bath ratio is 15:1, refining temperature is 95 ℃, refining time is 45 minutes, and bleaching bath ratio is 10:1, bleaching temperature is 30 ℃ and bleaching time is 12 minutes;
fourthly, putting the fabric into dyeing at 25 ℃, controlling the heating speed to be 1.5 ℃/min, controlling the temperature to be 65 ℃ and dyeing time to be 80 minutes;
treating by adopting a weak cation softener, wherein the addition amount of the weak cation softener is 6% of the weight of the fabric, and the bath ratio is 20:1, carrying out rolling after soaking for 4min at normal temperature, wherein the rolling surplus rate is 60%;
step six, after the fabric is dehydrated until the liquid content is 25%, conveying the fabric into a drying and shaping machine, wherein the temperature of the shaping machine is controlled at 160 ℃, and the cloth speed is 12m/min, so as to obtain the red bean velvet soft light fabric;
padding the fabric in impregnating solution containing 45% of ultraviolet-proof slurry and an antibacterial agent for 90 minutes at 90 ℃, shaping the fabric, conveying the fabric into a roughening machine, wherein the roughening machine carries out roughening processing on the outer layer and the inner layer of the fabric, the speed of the fabric is 23m/min, the rotating speed of a carbon brush roughening roller is 1500 revolutions per minute, and after the fabric roughening treatment, softening the fabric by using a block amino silicone oil modified softener, wherein the addition amount of the block amino silicone oil modified softener in the solution is 9% of the weight of the fabric, so as to obtain the soft and light antibacterial ultraviolet-proof red bean velvet fabric;
and step eight, tentering, shaping and finishing the obtained fabric, wherein the temperature is 130 ℃, the speed of the fabric is 20m/min, the upper overfeeding amount is 32%, the lower overfeeding amount is 2%, and the tension of the fabric surface is 2.2kg.
In the eighth step, the ultraviolet-proof slurry comprises the following raw materials in parts by weight: 13 parts of titanium dioxide, 14 parts of polyoxyethylene oleate, 11 parts of zeolite powder, 7 parts of ethyl acetate, 8 parts of zinc oxide, 0.6 part of sodium polyacrylate dispersing agent, 1.8 parts of cross-linking agent, 2 parts of stabilizer and 60 parts of water, and the preparation method of the ultraviolet-proof slurry comprises the following steps of:
s1, placing 13 parts of titanium dioxide, 14 parts of polyoxyethylene oleate, 11 parts of zeolite powder and 60 parts of water into a stirrer to be uniformly stirred at 25 ℃ at 1000r/min for 15 minutes;
s2, adding 7 parts of ethyl acetate, 8 parts of zinc oxide, 0.6 part of a sodium polyacrylate dispersing agent, 1.8 parts of a cross-linking agent and 2 parts of a stabilizer into a stirrer, and continuously mixing for 20 minutes to prepare ultraviolet-proof slurry.
The antibacterial liquid in the step eight comprises the following raw materials in parts by weight: 5 parts of chitosan, 13 parts of glacial acetic acid, 6 parts of citric acid, 2 parts of penetrating agent, 9 parts of hydroxyethyl cellulose, 19 parts of fatty acid diethanolamide, 3 parts of hyperbranched polymer and 30 parts of water.
Wherein the hyperbranched polymer is one of hindered phenol end-capped hyperbranched polymer, maleic anhydride modified hyperbranched polymer, succinic anhydride modified hyperbranched polymer, hyperbranched polyether siloxane and hyperbranched polyether ester amide.
Embodiment III:
a production process of a red bean velvet soft and light antibacterial ultraviolet-proof fabric comprises the following steps:
firstly, selecting all-cotton combed yarn, wherein the count is 40 inches, the second-grade pure cotton is combed, doffing is controlled to 25%, and the yarn twist setting coefficient is 330;
step two, knitting into fabric by using a double-sided weft knitting machine with a cylinder diameter of 38 inches and a needle count of 24 needles/inch;
step three, refining and bleaching the fabric obtained in the step two, wherein the refined components comprise 6 parts of a refining agent, 5 parts of sodium carbonate, 2 parts of a stabilizer and 30 parts of water, the bleached components comprise 40% hydrogen peroxide, and the refining bath ratio is 20:1, refining temperature is 100 ℃, refining time is 50 minutes, and bleaching bath ratio is 20:1, bleaching temperature is 45 ℃ and bleaching time is 15 minutes;
fourthly, putting the fabric into dyeing at 26 ℃, controlling the heating speed to be 1.5 ℃/min, controlling the temperature to be 70 ℃ and the dyeing time to be 90 minutes;
treating by adopting a weak cation softener, wherein the addition amount of the weak cation softener is 7% of the weight of the fabric, and the bath ratio is 30:1, carrying out rolling after soaking for 5min at normal temperature, wherein the rolling surplus rate is 80%;
step six, after the fabric is dehydrated until the liquid content is 30%, conveying the fabric into a drying and shaping machine, wherein the temperature of the shaping machine is controlled at 165 ℃, and the cloth speed is 13m/min, so as to obtain the red bean velvet soft light fabric;
padding the fabric in impregnating solution containing 45% of ultraviolet-proof slurry and an antibacterial agent for 100 minutes at the temperature of 100 ℃, shaping the fabric, conveying the fabric into a roughening machine, wherein the roughening machine carries out roughening processing on the outer layer and the inner layer of the fabric, the speed of the fabric is 25m/min, the rotating speed of a carbon brush roughening roller is 1600 revolutions per minute, and after the fabric roughening treatment, softening the fabric by using a block amino silicone oil modified softener, wherein the addition amount of the block amino silicone oil modified softener in the solution is 10% of the weight of the fabric, so as to obtain the soft and light antibacterial ultraviolet-proof red bean velvet fabric;
and step eight, tentering, shaping and finishing the obtained fabric, wherein the temperature is 140 ℃, the speed of the fabric is 22m/min, the upper overfeeding amount is 34%, the lower overfeeding amount is 3%, and the tension of the fabric surface is 2.4kg.
In the eighth step, the ultraviolet-proof slurry comprises the following raw materials in parts by weight: 14 parts of titanium dioxide, 15 parts of polyoxyethylene oleate, 12 parts of zeolite powder, 8 parts of ethyl acetate, 9 parts of zinc oxide, 0.8 part of sodium polyacrylate dispersant, 2 parts of cross-linking agent, 3 parts of stabilizer and 70 parts of water.
The preparation method of the ultraviolet-proof slurry comprises the following steps:
s1, putting 14 parts of titanium dioxide, 15 parts of polyoxyethylene oleate, 12 parts of zeolite powder and 70 parts of water into a stirrer, and uniformly stirring at 26 ℃ at 1200r/min for 20 minutes;
s2, adding 8 parts of ethyl acetate, 9 parts of zinc oxide, 0.8 part of a sodium polyacrylate dispersing agent, 2 parts of a cross-linking agent and 3 parts of a stabilizing agent into a stirrer, and continuously mixing for 50 minutes to prepare ultraviolet-proof slurry.
The antibacterial liquid in the step eight comprises the following raw materials in parts by weight: 6 parts of chitosan, 15 parts of glacial acetic acid, 8 parts of citric acid, 3 parts of penetrating agent, 10 parts of hydroxyethyl cellulose, 20 parts of fatty acid diethanolamide, 4 parts of hyperbranched polymer and 40 parts of water.
Wherein the hyperbranched polymer is one of hindered phenol end-capped hyperbranched polymer, maleic anhydride modified hyperbranched polymer, succinic anhydride modified hyperbranched polymer, hyperbranched polyether siloxane and hyperbranched polyether ester amide.
In summary, in the production process of the red bean velvet soft light fabric, the anti-ultraviolet slurry and the antibacterial agent are used for rolling the fabric, so that the fabric has the anti-ultraviolet capability on the premise of having the antibacterial capability, the added value of the product is improved, and the production method has the characteristics of simple process method, low production cost and suitability for industrial mass production.
The red bean velvet soft light fabric is subjected to antibacterial treatment by adopting the antibacterial liquid, so that adhesion of germs on the fabric can be resisted, people can be far away from invasion of germs when the red bean velvet soft light fabric is worn next to the skin, the used antibacterial agent is completely harmless to human bodies, and the red bean velvet soft light fabric has good water resistance.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric is characterized by comprising the following steps of:
firstly, selecting all-cotton combed yarn, wherein the count is 32-40 inches, the second-grade pure cotton is combed, the doffing is controlled to be 20-25%, and the yarn twist setting coefficient is 325-330;
step two, knitting into fabric by a double-sided weft knitting machine with any one specification of 34 inches of cylinder diameter, 28 needles/inch of cylinder diameter or 38 inches of cylinder diameter and 24 needles/inch of cylinder diameter;
step three, refining and bleaching the fabric obtained in the step two, wherein the refining bath ratio is 10-20: 1, refining temperature is 90-100 ℃, refining time is 45-50 minutes, and bleaching bath ratio is 5-20: 1, bleaching temperature is 10-45 ℃ and bleaching time is 10-15 minutes;
fourthly, the fabric is dyed at 24 to 26 ℃, the heating rate is controlled to be 1 to 1.5 ℃/min, the temperature is controlled to be 60 to 70 ℃, and the dyeing time is 60 to 90 minutes;
treating with weak cation softener, wherein the addition amount of the weak cation softener is 5-7% of the weight of the fabric, and the bath ratio is 10-30: 1, soaking for 1-5 min at normal temperature, and then rolling, wherein the rolling surplus rate is 50-80%;
step six, after the fabric is dehydrated until the liquid content is 20-30%, conveying the fabric into a drying and shaping machine, controlling the temperature of the shaping machine to be 150-165 ℃ and the cloth speed to be 10-13 m/min, so as to obtain the red bean velvet soft light fabric;
step seven, padding the fabric in an impregnating solution containing 40-45% of ultraviolet-proof slurry and an antibacterial agent at the temperature of 80-100 ℃ for 80-100 minutes to obtain the soft and light antibacterial ultraviolet-proof red bean velvet fabric;
step eight, tentering, shaping and finishing the obtained fabric, wherein the temperature is 120-140 ℃, the speed of the fabric is 18-22 m/min, the upper overfeeding amount is 30-34%, the lower overfeeding amount is 2-3%, and the fabric tension is 2.1-2.4 kg.
2. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized by comprising the following steps of: in the seventh step, the fabric is conveyed to a roughening machine after being shaped, the roughening machine carries out roughening processing on the outer layer and the inner layer of the fabric, the speed of the fabric is 20-25 m/min, and the rotating speed of the carbon brush hair roller is 1300-1600 revolutions per minute.
3. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized by comprising the following steps of: after the fabric is subjected to milling treatment, the fabric is subjected to softening treatment by using a block amino silicone oil modified softener, wherein the addition amount of the block amino silicone oil modified softener in the solution is 8-10% of the weight of the fabric.
4. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized by comprising the following steps of: in the third step, the refined components comprise 3-6 parts of refining agent, 1-5 parts of sodium carbonate, 1-2 parts of stabilizer and 20-30 parts of water.
5. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized by comprising the following steps of: the bleached component in the third step is hydrogen peroxide with the concentration of 10-40%.
6. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized by comprising the following steps of: the ultraviolet-proof slurry in the step eight comprises the following raw materials in parts by weight: 12-14 parts of titanium dioxide, 13-15 parts of polyoxyethylene oleate, 10-12 parts of zeolite powder, 6-8 parts of ethyl acetate, 6-9 parts of zinc oxide, 0.5-0.8 part of sodium polyacrylate dispersant, 1.5-2 parts of cross-linking agent, 1-3 parts of stabilizer and 50-70 parts of water.
7. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized in that: the preparation method of the ultraviolet-proof slurry comprises the following steps:
s1, placing 12-14 parts of titanium dioxide, 13-15 parts of polyoxyethylene oleate, 10-12 parts of zeolite powder and 50-70 parts of water into a stirrer to be uniformly stirred at the temperature of 24-26 ℃ at the stirring speed of 900-1200 r/min for 10-20 minutes;
s2, adding 6-8 parts of ethyl acetate, 6-9 parts of zinc oxide, 0.5-0.8 part of sodium polyacrylate dispersing agent, 1.5-2 parts of cross-linking agent and 1-3 parts of stabilizer into a stirrer, and continuously mixing for 30-50 minutes to prepare ultraviolet-proof slurry.
8. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized by comprising the following steps of: the antibacterial liquid in the step eight comprises the following raw materials in parts by weight: 4-6 parts of chitosan, 11-15 parts of glacial acetic acid, 4-8 parts of citric acid, 1-3 parts of penetrating agent, 8-10 parts of hydroxyethyl cellulose, 18-20 parts of fatty acid diethanolamide, 2-4 parts of hyperbranched polymer and 20-40 parts of water.
9. The production process of the red bean velvet soft and light antibacterial ultraviolet-proof fabric, which is characterized in that: the hyperbranched polymer is one of hindered phenol end-capped hyperbranched polymer, maleic anhydride modified hyperbranched polymer, succinic anhydride modified hyperbranched polymer, hyperbranched polyether siloxane and hyperbranched polyether ester amide.
CN202211644666.1A 2022-12-19 2022-12-19 Production process of red bean velvet soft and light antibacterial ultraviolet-proof fabric Pending CN117005184A (en)

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