CN116744559A - Automatic pin punching mechanism and pin punching method for PCB numerical control machine tool - Google Patents
Automatic pin punching mechanism and pin punching method for PCB numerical control machine tool Download PDFInfo
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- 230000007246 mechanism Effects 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004080 punching Methods 0.000 title description 5
- 238000003825 pressing Methods 0.000 claims description 23
- 238000005553 drilling Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 5
- 239000013307 optical fiber Substances 0.000 claims description 5
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 4
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 3
- 229920001342 Bakelite® Polymers 0.000 abstract description 14
- 239000004637 bakelite Substances 0.000 abstract description 14
- 238000010586 diagram Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0008—Apparatus or processes for manufacturing printed circuits for aligning or positioning of tools relative to the circuit board
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
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Abstract
本发明公开一种PCB数控机床自动打销钉机构,包括打销钉组件、销钉盒固定座和销钉盒,所述打销钉组件包括机构安装板,所述机构安装板靠近胶木板工作台的一侧靠近顶部的位置设有上下驱动装置,所述机构安装板靠近胶木板工作台的一侧靠近底部的位置通过滑动部件设有滑动连接板,所述上下驱动装置与滑动连接板连接且驱动滑动连接板沿滑动部件上下移动。本发明还公开了一种PCB数控机床自动打销钉方法。
The invention discloses an automatic doweling mechanism for PCB CNC machine tools, which includes a doweling assembly, a dowel box holder and a dowel box. The doweling assembly includes a mechanism mounting plate, and the mechanism mounting plate is close to the side of the bakelite workbench. An upper and lower driving device is provided at the top. The mechanism mounting plate is provided with a sliding connecting plate on one side close to the bakelite workbench and close to the bottom through a sliding component. The upper and lower driving devices are connected to the sliding connecting plate and drive the sliding connecting plate. Move up and down along the sliding part. The invention also discloses an automatic doweling method for a PCB CNC machine tool.
Description
本发明为中国发明专利名称为“一种PCB数控机床自动打销钉机构及打销钉方法”申请号:201910729684.1,申请日:2019.08.08的分案申请。This invention is a divisional application of the Chinese invention patent titled "An automatic doweling mechanism and doweling method for PCB CNC machine tools" application number: 201910729684.1, application date: 2019.08.08.
技术领域Technical field
本发明属于PCB加工制造领域,具体涉及一种PCB数控机床自动打销钉机构及打销钉方法。The invention belongs to the field of PCB processing and manufacturing, and specifically relates to an automatic doweling mechanism and a doweling method of a PCB CNC machine tool.
背景技术Background technique
现目前市场上的PCB打销钉,是先使用主轴对工作台上的胶木板进行钻孔,然后操作人员将销钉打进胶木板上的销钉孔内,用于防止PCB在加工过程中的有偏移或者翘边或者旋转等因素,造成产品加工后的质量影响。这一系列的都是人工操作,都会花费人员大部分的时间,费时费效率。并且,后面随着胶木板上加工PCB种类的增加,胶木板上的销钉孔会越来越多,后期会造成操作人员找不到打过的销钉孔,或者很难找到,很大的影响加工效率。The PCB pins currently on the market are made by first using a spindle to drill holes into the bakelite board on the workbench, and then the operator drives the pins into the pin holes on the bakelite board to prevent PCB deviation during processing. Factors such as shifting or warping or rotation will affect the quality of the product after processing. This series of operations are all manual operations, which consume most of the personnel's time and waste time and efficiency. Moreover, as the types of PCBs processed on bakelite boards increase later, there will be more and more pin holes on the bakeboard boards. In the future, the operators will not be able to find the drilled pin holes, or it will be difficult to find them, which will greatly affect the processing. efficiency.
发明内容Contents of the invention
本发明所要解决的技术问题便是针对上述现有技术的不足,提供一种PCB数控机床自动打销钉机构及打销钉方法,实现打销钉的全过程的自动化和精准化,可大大提高机床的自动化程度,同时提高生产效率和效果。The technical problem to be solved by the present invention is to provide an automatic doweling mechanism and a doweling method for a PCB CNC machine tool in view of the above-mentioned deficiencies in the prior art, so as to realize the automation and precision of the entire doweling process and greatly improve the automation of the machine tool. degree, while improving production efficiency and effectiveness.
本发明所采用的技术方案是:一种PCB数控机床自动打销钉机构,包括数个设置于PCB数控机床的移动组件靠近钻孔组件的位置且可随PCB数控机床的移动组件水平移动的打销钉组件、数个设置于PCB数控机床的胶木板工作台远离移动组件的一端且与数个所述打销钉组件对应的销钉盒固定座和设置于每个所述销钉盒固定座顶部的销钉盒,所述打销钉组件包括与PCB数控机床的移动组件连接的机构安装板,所述机构安装板靠近胶木板工作台的一侧靠近顶部的位置设有上下驱动装置,所述机构安装板靠近胶木板工作台的一侧靠近底部的位置通过滑动部件设有滑动连接板,所述上下驱动装置与滑动连接板连接且驱动滑动连接板沿滑动部件上下移动,所述滑动连接板下表面设有下压机构体,所述下压机构体下方设有与下压机构体下表面存在一定距离的夹头,所述下压机构体内部设有延伸至夹头内部的导杆,所述下压机构体顶部设有与导杆连接且驱动导杆在下压机构体和夹头内上下移动的下压驱动装置,所述下压机构体远离滑动连接板的侧面设有与夹头连接且驱动夹头打开和闭合的夹手驱动装置。The technical solution adopted by the present invention is: an automatic pin-driving mechanism of a PCB CNC machine tool, which includes a plurality of pins that are arranged on the moving component of the PCB CNC machine tool close to the drilling component and can move horizontally with the moving component of the PCB CNC machine tool. component, several bakelite worktables arranged on the PCB CNC machine tool at one end away from the moving component and corresponding to several pin box fixing seats, and a pin box arranged on the top of each pin box fixing seat, The dowel assembly includes a mechanism mounting plate connected to the moving component of the PCB CNC machine tool. The mechanism mounting plate is provided with an up and down drive device on one side close to the bakelite workbench and near the top. The mechanism mounting plate is close to the bakelite board. A sliding connection plate is provided on one side of the workbench near the bottom through a sliding component. The upper and lower driving devices are connected with the sliding connecting plate and drive the sliding connecting plate to move up and down along the sliding component. A downward pressure is provided on the lower surface of the sliding connecting plate. The mechanism body is provided with a chuck at a certain distance from the lower surface of the pressing mechanism body. A guide rod extending to the inside of the chuck is provided inside the pressing mechanism body. The pressing mechanism body The top is provided with a press-down driving device that is connected to the guide rod and drives the guide bar to move up and down in the press-down mechanism body and the chuck. The side of the press-down mechanism body away from the sliding connection plate is provided with a press-down drive device that is connected to the chuck and drives the chuck to open. and closed gripper drive.
其中一个实施例中,所述上下驱动装置为液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件的至少其中一种。In one embodiment, the upper and lower driving devices are at least one of a hydraulic mechanism, a motor screw assembly, a linear motor, a cylinder, an electric push rod, a rack and pinion assembly, or a worm gear assembly.
其中一个实施例中,所滑动部件为滚珠滑块与导轨组件、圆柱导轨与滑块组件、V型导轨与滑块组或燕尾导轨与滑块组件的至少其中一种。In one embodiment, the sliding component is at least one of a ball slider and guide rail assembly, a cylindrical guide rail and slider assembly, a V-shaped guide rail and slider assembly, or a dovetail guide rail and slider assembly.
其中一个实施例中,所述下压机构体内部位于导杆外侧的位置设有导向轴承。In one embodiment, a guide bearing is provided inside the pressing mechanism body at a position outside the guide rod.
其中一个实施例中,所述下压驱动装置为液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件的至少其中一种。In one embodiment, the downward pressure driving device is at least one of a hydraulic mechanism, a motor screw assembly, a linear motor, a cylinder, an electric push rod, a rack and pinion assembly, or a worm gear assembly.
其中一个实施例中,所述夹手驱动装置为液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件的至少其中一种。In one embodiment, the gripper driving device is at least one of a hydraulic mechanism, a motor screw assembly, a linear motor, a cylinder, an electric push rod, a rack and pinion assembly, or a worm gear assembly.
其中一个实施例中,所述夹头包括第一夹头和第二夹头,所述第一夹头包括相互连接的第一连接部和第一夹持部,所述第一连接部与夹手驱动装置连接,所述第一夹持部远离第一夹持部的一端其中一侧开有第一夹持孔,所述第二夹头包括相互连接的第二连接部和第二夹持部,所述第二连接部与夹手驱动装置连接,所述第二夹持部远离第二夹持部的一端其中一侧开有第二夹持孔,所述第一夹持孔和第二夹持孔相对设置,当所述第一夹头和第二夹头在夹手驱动装置的驱动下闭合时所述第一夹持孔和第二夹持孔之间形成可夹紧销钉且可供导杆在其内部移动的夹持腔。In one embodiment, the chuck includes a first chuck and a second chuck. The first chuck includes a first connecting part and a first clamping part that are connected to each other. The first connecting part and the clamping part are connected to each other. The hand drive device is connected, a first clamping hole is opened on one side of the end of the first clamping part away from the first clamping part, and the second clamping head includes a second connecting part and a second clamping part that are connected to each other. part, the second connecting part is connected to the clamp driving device, a second clamping hole is opened on one side of one end of the second clamping part away from the second clamping part, the first clamping hole and the third Two clamping holes are arranged oppositely. When the first clamping head and the second clamping head are closed under the drive of the clamping hand driving device, a clampable pin is formed between the first clamping hole and the second clamping hole. A clamping cavity within which the guide rod can move.
其中一个实施例中,所述第一夹头和第二夹头的第一夹持部和第二夹持部顶部分别设有第一导向部和第二导向部,所述第一导向部和第二导向部的导向面相对设置。In one embodiment, the first and second clamping parts of the first and second clamps are respectively provided with a first guide part and a second guide part at the top, and the first guide part and The guide surfaces of the second guide part are arranged oppositely.
本发明还公开了一种PCB数控机床自动打销钉方法,包括以下步骤:The invention also discloses an automatic doweling method for PCB CNC machine tools, which includes the following steps:
a、通过设置于PCB数控机床上的检测组件检测钻孔结束后的PCB,如销钉孔符合钻孔要求,返回钻孔步骤,如符合钻孔要求,进入步骤b;a. Use the detection component installed on the PCB CNC machine tool to detect the PCB after drilling. If the pin hole meets the drilling requirements, return to the drilling step. If it meets the drilling requirements, enter step b;
b、PCB数控机床的移动组件带动打销钉组件移动至销钉盒盒上方,夹手驱动装置驱动夹头打开,进入步骤c;b. The moving component of the PCB CNC machine tool drives the pin-driving component to move above the pin box, and the clamp hand driving device drives the chuck to open, and enter step c;
c、上下驱动装置推动滑动连接板下移,夹手驱动装置驱动夹头闭合,夹头夹紧销钉,上下驱动装置拉动滑动连接板在滑动部件的导向下上移,进入步骤d;c. The upper and lower driving devices push the sliding connecting plate downward, the clamping hand driving device drives the chuck to close, and the chuck clamps the pin. The upper and lower driving devices pull the sliding connecting plate to move upward under the guidance of the sliding component, and enter step d;
d、PCB数控机床的移动组件带动打销钉组件移动到指定的销钉孔上方,上下驱动装置推动滑动连接板下移,将销钉下部送入销钉孔内,进入步骤e;d. The moving component of the PCB CNC machine tool drives the pin-driving component to move above the designated pin hole. The upper and lower driving devices push the sliding connection plate downwards, and send the lower part of the pin into the pin hole, and enter step e;
e、下压驱动装置驱动导杆上下往复打击销钉顶部,待销钉进入销钉孔长度合格且不脱落后,停止打击,进入步骤f;e. The downward pressure driving device drives the guide rod to reciprocate up and down to hit the top of the pin. After the pin enters the pin hole to a qualified length and does not fall off, stop hitting and enter step f;
f、重复步骤b-步骤e,直到PCB所有指定的销钉孔均打入销钉进入步骤g;f. Repeat steps b-e until pins are driven into all designated pin holes on the PCB and proceed to step g;
g、通过检测组件检测PCB所有指定的销钉孔内销钉打击效果,如打击效果合格,打销钉结束,如打击效果不合格,获取不合格销钉信息,打销钉组件移动到该销钉上方重复步骤e,直到检测合格,打销钉结束。g. Use the detection component to detect the pin striking effect in all designated pin holes of the PCB. If the striking effect is qualified, the pin punching is completed. If the striking effect is unqualified, the unqualified pin information is obtained. The pin punching component moves above the pin and repeats step e. Until the test is passed, the pin driving is completed.
其中一个实施例中,所述检测组件为CCD摄像机组件、金属传感器组件、红外线传感器组件或光纤传感器组件中的至少其中一种。In one embodiment, the detection component is at least one of a CCD camera component, a metal sensor component, an infrared sensor component or an optical fiber sensor component.
本发明的有益效果在于:本发明是针对PCB固定环节的效率优化,将PCB固定销钉的方式,由原来的人工找销钉,打销钉等环节全部由一个嫁接在借用机床内部坐标系的自动化机构拉实现,这样可以省略掉人员在打销钉和找销钉孔花费的时间,并且可以用于多轴设备,灵活多用,减少了在这个阶段人员的时间花费,提高了人员和设备的工作效率和减少了辅助损耗。The beneficial effects of the present invention are: the present invention is aimed at optimizing the efficiency of the PCB fixing link. The original manual pin finding, pin punching and other links of the PCB fixing pin are all pulled by an automated mechanism grafted on the internal coordinate system of the machine tool. Realization, this can save the time spent by personnel on driving pins and finding pin holes, and can be used for multi-axis equipment, which is flexible and multi-purpose, reducing the time spent by personnel at this stage, improving the work efficiency of personnel and equipment and reducing Auxiliary losses.
附图说明Description of drawings
图1为本发明结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2为本发明与PCB数控机床连接示意图;Figure 2 is a schematic diagram of the connection between the present invention and a PCB CNC machine tool;
图3为本发明剖视图;Figure 3 is a cross-sectional view of the present invention;
图4为本发明爆炸图;Figure 4 is an exploded view of the present invention;
图5为本发明机构安装板结构示意图;Figure 5 is a schematic structural diagram of the mechanism mounting plate of the present invention;
图6为本发明滑动连接板结构示意图;Figure 6 is a schematic structural diagram of the sliding connecting plate of the present invention;
图7为本发明下压机构体结构示意图;Figure 7 is a schematic structural diagram of the pressing mechanism of the present invention;
图8为本发明夹头结构示意图;Figure 8 is a schematic structural diagram of the chuck of the present invention;
图9为本发明第一夹头结构示意图;Figure 9 is a schematic structural diagram of the first chuck of the present invention;
图10为本发明第二夹头结构示意图;Figure 10 is a schematic structural diagram of the second chuck of the present invention;
图中:1、移动组件;2、钻孔组件;3、胶木板工作台;4、销钉盒固定座;5、销钉盒;6、机构安装板;7、上下驱动装置;8、滑动部件;9、滑动连接板;10、下压机构体;11、夹头;12、导杆;13、下压驱动装置;14、夹手驱动装置;15、导向轴承;111、第一夹头;112、第二夹头;113、夹持腔;1111、第一连接部;1112、第一夹持部;1113、第一夹持孔;1114、第一导向部;1121、第二连接部;1122、第二夹持部;1123、第二夹持孔;1124、第二导向部。In the picture: 1. Moving component; 2. Drilling component; 3. Bakelite workbench; 4. Pin box holder; 5. Pin box; 6. Mechanism mounting plate; 7. Up and down drive device; 8. Sliding parts; 9. Sliding connecting plate; 10. Press down mechanism body; 11. Collet; 12. Guide rod; 13. Press down drive device; 14. Clamp drive device; 15. Guide bearing; 111. First chuck; 112 , second chuck; 113, clamping cavity; 1111, first connecting part; 1112, first clamping part; 1113, first clamping hole; 1114, first guide part; 1121, second connecting part; 1122 , the second clamping part; 1123, the second clamping hole; 1124, the second guide part.
具体实施方式Detailed ways
下面将结合附图及具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1-图10所示,一种PCB数控机床自动打销钉机构,包括数个设置于PCB数控机床的移动组件1靠近钻孔组件2的位置且可随PCB数控机床的移动组件1水平移动的打销钉组件、数个设置于PCB数控机床的胶木板工作台3远离移动组件1的一端且与数个所述打销钉组件对应的销钉盒固定座4和设置于每个所述销钉盒固定座4顶部的销钉盒5,所述打销钉组件包括与PCB数控机床的移动组件1连接的机构安装板6,所述机构安装板6靠近胶木板工作台3的一侧靠近顶部的位置设有上下驱动装置7,所述机构安装板6靠近胶木板工作台3的一侧靠近底部的位置通过滑动部件8设有滑动连接板9,所述上下驱动装置7与滑动连接板9连接且驱动滑动连接板9沿滑动部件8上下移动,所述滑动连接板9下表面设有下压机构体10,所述下压机构体10下方设有与下压机构体10下表面存在一定距离的夹头11,所述下压机构体10内部设有延伸至夹头11内部的导杆12,所述下压机构体10顶部设有与导杆12连接且驱动导杆12在下压机构体10和夹头11内上下移动的下压驱动装置13,所述下压机构体10远离滑动连接板9的侧面设有与夹头11连接且驱动夹头11打开和闭合的夹手驱动装置14。As shown in Figures 1 to 10, an automatic doweling mechanism of a PCB CNC machine tool includes several moving components 1 arranged near the drilling component 2 of the PCB CNC machine tool and can move horizontally with the moving components 1 of the PCB CNC machine tool. The dowel assembly, several bakelite workbench 3 arranged on the PCB CNC machine tool away from one end of the moving component 1 and corresponding to the several dowel assemblies, and the pin box fixing seats 4 provided on each of the dowel boxes The pin box 5 on the top of the seat 4. The pin assembly includes a mechanism mounting plate 6 connected to the moving component 1 of the PCB CNC machine tool. The mechanism mounting plate 6 is provided on one side of the bakelite workbench 3 and near the top. The upper and lower driving device 7 is provided with a sliding connection plate 9 through a sliding component 8 on one side of the mechanism mounting plate 6 close to the bakelite workbench 3 and close to the bottom. The upper and lower driving device 7 is connected to the sliding connection plate 9 and drives the sliding The connecting plate 9 moves up and down along the sliding component 8. The lower surface of the sliding connecting plate 9 is provided with a press-down mechanism body 10. A chuck is provided below the press-down mechanism body 10 and is at a certain distance from the lower surface of the press-down mechanism body 10. 11. The inside of the pressing mechanism body 10 is provided with a guide rod 12 extending to the inside of the chuck 11. The top of the pressing mechanism body 10 is connected with the guide rod 12 and drives the guide rod 12 between the pressing mechanism body 10 and the clamp. A pressing driving device 13 moves up and down in the head 11. The pressing mechanism body 10 is provided with a clamping hand driving device 14 on the side away from the sliding connecting plate 9 that is connected to the chuck 11 and drives the chuck 11 to open and close.
本实施例中,所述上下驱动装置7为液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件的至少其中一种。In this embodiment, the upper and lower driving devices 7 are at least one of a hydraulic mechanism, a motor screw assembly, a linear motor, a cylinder, an electric push rod, a rack and pinion assembly, or a worm gear assembly.
本实施例中,所滑动部件8为滚珠滑块与导轨组件、圆柱导轨与滑块组件、V型导轨与滑块组或燕尾导轨与滑块组件的至少其中一种。In this embodiment, the sliding component 8 is at least one of a ball slider and guide rail assembly, a cylindrical guide rail and slider assembly, a V-shaped guide rail and slider assembly, or a dovetail guide rail and slider assembly.
本实施例中,所述下压机构体10内部位于导杆12外侧的位置设有导向轴承15。In this embodiment, a guide bearing 15 is provided inside the pressing mechanism body 10 at a position outside the guide rod 12 .
本实施例中,所述下压驱动装置13为液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件的至少其中一种。In this embodiment, the pressing down driving device 13 is at least one of a hydraulic mechanism, a motor screw assembly, a linear motor, a cylinder, an electric push rod, a rack and pinion assembly, or a worm gear assembly.
本实施例中,所述夹手驱动装置14为液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件的至少其中一种。In this embodiment, the gripper driving device 14 is at least one of a hydraulic mechanism, a motor screw assembly, a linear motor, a cylinder, an electric push rod, a rack and pinion assembly, or a worm gear assembly.
本实施例中,所述夹头11包括第一夹头11头和第二夹头11头,所述第一夹头11头包括相互连接的第一连接部1111和第一夹持部1112,所述第一连接部1111与夹手驱动装置14连接,所述第一夹持部1112远离第一夹持部1112的一端其中一侧开有第一夹持孔1113,所述第二夹头11头包括相互连接的第二连接部1211和第二夹持部1212,所述第二连接部1211与夹手驱动装置14连接,所述第二夹持部1212远离第二夹持部1212的一端其中一侧开有第二夹持孔1213,所述第一夹持孔1113和第二夹持孔1213相对设置,当所述第一夹头11头和第二夹头11头在夹手驱动装置14的驱动下闭合时所述第一夹持孔1113和第二夹持孔1213之间形成可夹紧销钉且可供导杆12在其内部移动的夹持腔113。In this embodiment, the chuck 11 includes a first chuck 11 head and a second chuck 11 head. The first chuck 11 head includes a first connecting part 1111 and a first clamping part 1112 that are connected to each other. The first connecting part 1111 is connected to the clamp driving device 14. A first clamping hole 1113 is opened on one side of the end of the first clamping part 1112 away from the first clamping part 1112. The second clamping head The head 11 includes a second connecting part 1211 and a second clamping part 1212 that are connected to each other. The second connecting part 1211 is connected to the clamping hand driving device 14. The second clamping part 1212 is away from the second clamping part 1212. A second clamping hole 1213 is opened on one side of one end. The first clamping hole 1113 and the second clamping hole 1213 are arranged oppositely. When the first clamping head 11 and the second clamping head 11 are in the clamping hand, When closed under the driving of the driving device 14, a clamping cavity 113 is formed between the first clamping hole 1113 and the second clamping hole 1213, which can clamp the pin and allow the guide rod 12 to move inside it.
本实施例中,所述第一夹头11头和第二夹头11头的第一夹持部1112和第二夹持部1212顶部分别设有第一导向部1114和第二导向部1124,所述第一导向部1114和第二导向部1124的导向面相对设置。In this embodiment, a first guide part 1114 and a second guide part 1124 are respectively provided on the tops of the first clamping part 1112 and the second clamping part 1212 of the first and second clamping heads 11 and 11, respectively. The guide surfaces of the first guide part 1114 and the second guide part 1124 are arranged oppositely.
本机构以PCB数控机床为基础,将自动打销钉机构设置于PCB数控机床的移动组件1上,将销钉盒固定座4设置于PCB数控机床的胶木板工作台3侧面,将销钉盒5固定于销钉盒固定座4内侧。This mechanism is based on the PCB CNC machine tool. The automatic pin driving mechanism is set on the moving component 1 of the PCB CNC machine tool. The pin box fixing seat 4 is set on the side of the bakelite workbench 3 of the PCB CNC machine tool. The pin box 5 is fixed on The inside of the pin box holder 4.
销钉盒固定座4能与PCB数控机床的胶木板工作台3连接即可,形状和尺寸以能固定销钉盒5为准。销钉盒5形状和尺寸根据PCB参数和打击要求确定。机构安装板6、滑动连接板9和下压机构体10能连接各部件即可,其形状和尺寸可根据实际情况调节。The pin box fixing base 4 can be connected to the bakelite workbench 3 of the PCB CNC machine tool, and the shape and size are subject to the ability to fix the pin box 5. The shape and size of the pin box 5 are determined according to the PCB parameters and striking requirements. The mechanism mounting plate 6, the sliding connecting plate 9 and the pressing mechanism body 10 only need to be able to connect various components, and their shapes and sizes can be adjusted according to the actual situation.
本机构的上下驱动装置7、下压驱动装置13和夹手驱动装置14均为液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件的至少其中一种;上述液压机构、电机丝杠组件、直线电机、气缸、电动推杆、齿轮齿条组件或涡轮蜗杆组件均为现有技术,本申请不再单独赘述。同时,上述驱动装置的型号和性能根据PCB数控机床性能、PCB参数和销钉参数等综合因素确定,本申请也不再单独赘述。但,上下驱动装置7、下压驱动装置13和夹手驱动装置14不限于上述驱动装置,现有常规的直线驱动装置和将旋转变直线运动的驱动装置也作为本机构的驱动装置使用。The upper and lower driving device 7, the lower pressure driving device 13 and the clamping hand driving device 14 of this mechanism are at least one of a hydraulic mechanism, a motor screw assembly, a linear motor, a cylinder, an electric push rod, a rack and pinion assembly or a worm gear assembly. The above-mentioned hydraulic mechanism, motor screw assembly, linear motor, cylinder, electric push rod, rack and pinion assembly or turbine worm assembly are all existing technologies, and will not be described separately in this application. At the same time, the model and performance of the above-mentioned driving device are determined based on comprehensive factors such as PCB CNC machine tool performance, PCB parameters, and pin parameters, and will not be described separately in this application. However, the up and down driving device 7, the pressing down driving device 13 and the gripper driving device 14 are not limited to the above-mentioned driving devices. Existing conventional linear driving devices and driving devices that convert rotation into linear motion can also be used as the driving devices of this mechanism.
本机构的滑动部件8为滚珠滑块与导轨组件、圆柱导轨与滑块组件、V型导轨与滑块组或燕尾导轨与滑块组件的至少其中一种;上述滚珠滑块与导轨组件、圆柱导轨与滑块组件、V型导轨与滑块组或燕尾导轨与滑块组件均为现有技术,本申请不再单独赘述。同时,上述滑动部件8的型号和性能根据PCB数控机床性能、PCB参数和销钉参数等综合因素确定,本申请也不再单独赘述。但,本机构的滑动部件8的限于上述组件,现有各种精密或非精密的导向机构均可作为本机构的滑动部件使用。The sliding component 8 of this mechanism is at least one of a ball slider and guide rail assembly, a cylindrical guide rail and a slider assembly, a V-shaped guide rail and a slider set, or a dovetail guide rail and slider assembly; the above-mentioned ball slider and guide rail assembly, cylindrical guide rail and slider assembly The guide rail and slider assembly, the V-shaped guide rail and slider assembly, or the dovetail guide rail and slider assembly are all existing technologies and will not be described in detail in this application. At the same time, the model and performance of the above-mentioned sliding component 8 are determined based on comprehensive factors such as PCB CNC machine tool performance, PCB parameters, and pin parameters, and will not be described separately in this application. However, the sliding part 8 of this mechanism is limited to the above-mentioned components. Various existing precision or non-precision guide mechanisms can be used as the sliding part of this mechanism.
打销钉时,自动打销钉机构通过PCB数控机床的移动组件1进行移动。PCB数控机床的移动组件1带动自动打销钉机构移动至销钉盒5上方,夹手驱动装置14驱动夹头11打开;上下驱动装置7推动滑动连接板9在滑动部件8的导向下下移;夹手驱动装置14驱动夹头11闭合,夹头11夹紧销钉,上下驱动装置7拉动滑动连接板9在滑动部件8的导向下上移;PCB数控机床的移动组件1带动自动打销钉机构移动到对应的销钉孔上方,上下驱动装置7推动滑动连接板9在滑动部件8的导向下下移,将销钉下部送入销钉孔内;下压驱动装置13驱动导杆12上下移动打击销钉顶部;重复上述步骤,直到PCB所有指定的销钉孔均打入销钉为止。When doweling, the automatic doweling mechanism moves through the moving component 1 of the PCB CNC machine tool. The moving component 1 of the PCB CNC machine tool drives the automatic pin driving mechanism to move above the pin box 5, and the clamp driving device 14 drives the chuck 11 to open; the upper and lower driving devices 7 push the sliding connecting plate 9 to move downward under the guidance of the sliding component 8; The hand driving device 14 drives the chuck 11 to close, and the chuck 11 clamps the pin. The upper and lower driving devices 7 pull the sliding connecting plate 9 to move upward under the guidance of the sliding component 8; the moving component 1 of the PCB CNC machine tool drives the automatic pin-driving mechanism to move to Above the corresponding pin hole, the upper and lower driving device 7 pushes the sliding connecting plate 9 to move downward under the guidance of the sliding component 8, sending the lower part of the pin into the pin hole; the downward pressing driving device 13 drives the guide rod 12 to move up and down to hit the top of the pin; repeat Follow the above steps until pins are driven into all designated pin holes on the PCB.
本发明还公开了一种PCB数控机床自动打销钉方法,包括以下步骤:The invention also discloses an automatic doweling method for PCB CNC machine tools, which includes the following steps:
步骤一、通过设置于PCB数控机床上的检测组件检测钻孔结束后的PCB,如销钉孔符合钻孔要求,返回钻孔步骤,如符合钻孔要求,进入步骤二;Step 1. Use the detection component installed on the PCB CNC machine tool to detect the PCB after drilling. If the pin hole meets the drilling requirements, return to the drilling step. If it meets the drilling requirements, go to step 2;
步骤二、PCB数控机床的移动组件带动打销钉组件移动至销钉盒盒上方,夹手驱动装置驱动夹头打开,进入步骤三;Step 2. The moving component of the PCB CNC machine tool drives the pin-driving component to move above the pin box. The clamping hand driving device drives the chuck to open, and enter step 3;
步骤三、上下驱动装置推动滑动连接板下移,夹手驱动装置驱动夹头闭合,夹头夹紧销钉,上下驱动装置拉动滑动连接板在滑动部件的导向下上移,进入步骤四;Step 3: The upper and lower driving devices push the sliding connecting plate downward, the clamp driving device drives the chuck to close, and the chuck clamps the pin. The upper and lower driving devices pull the sliding connecting plate to move upward under the guidance of the sliding component, and enter step 4;
步骤四、PCB数控机床的移动组件带动打销钉组件移动到指定的销钉孔上方,上下驱动装置推动滑动连接板下移,将销钉下部送入销钉孔内,进入步骤五;Step 4. The moving component of the PCB CNC machine tool drives the pin-driving component to move above the designated pin hole. The upper and lower driving devices push the sliding connecting plate downwards and send the lower part of the pin into the pin hole. Step 5 is entered;
步骤五、下压驱动装置驱动导杆上下往复打击销钉顶部,待销钉进入销钉孔长度合格且不脱落后,停止打击,进入步骤六;Step 5: Press down on the driving device to drive the guide rod up and down to hit the top of the pin. After the pin enters the pin hole to a qualified length and does not fall off, stop hitting and proceed to step 6;
步骤六、重复步骤二-步骤五,直到PCB所有指定的销钉孔均打入销钉进入步骤七;Step 6. Repeat steps 2 to 5 until pins are driven into all designated pin holes on the PCB and proceed to step 7;
步骤七、通过检测组件检测PCB所有指定的销钉孔内销钉打击效果,如打击效果合格,打销钉结束,如打击效果不合格,获取不合格销钉信息,打销钉组件移动到该销钉上方重复步骤五,直到检测合格,打销钉结束。Step 7. Use the detection component to detect the pin striking effect in all designated pin holes of the PCB. If the striking effect is qualified, the pin drilling is completed. If the striking effect is unqualified, the unqualified pin information is obtained. The pin drilling component moves to the pin and repeats step 5. , until the test is qualified and the pin driving is completed.
本实施例中,所述检测组件为CCD摄像机组件、金属传感器组件、红外线传感器组件或光纤传感器组件中的至少其中一种。In this embodiment, the detection component is at least one of a CCD camera component, a metal sensor component, an infrared sensor component or an optical fiber sensor component.
本打销钉方法中的检测组件为CCD摄像机组件、金属传感器组件、红外线传感器组件或光纤传感器组件中的至少其中一种;上述CCD摄像机组件、金属传感器组件、红外线传感器组件或光纤传感器组件均为现有技术,本申请不再单独赘述。同时,上述检测组件的型号和性能根据PCB数控机床性能、PCB参数和销钉参数等综合因素确定,本申请也不再单独赘述。The detection component in this pin driving method is at least one of a CCD camera component, a metal sensor component, an infrared sensor component or an optical fiber sensor component; the above-mentioned CCD camera component, metal sensor component, infrared sensor component or optical fiber sensor component are all modern There is technology, which will not be described separately in this application. At the same time, the model and performance of the above-mentioned detection components are determined based on comprehensive factors such as PCB CNC machine tool performance, PCB parameters, and pin parameters, and will not be described separately in this application.
以上所述实施例仅表达了本发明的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-described embodiments only express specific implementations of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the patent scope of the present invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
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Also Published As
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CN114390789B (en) | 2024-08-02 |
CN110366319B (en) | 2024-03-22 |
CN114390789A (en) | 2022-04-22 |
TW202107961A (en) | 2021-02-16 |
CN110366319A (en) | 2019-10-22 |
TWI712353B (en) | 2020-12-01 |
CN116744559B (en) | 2024-11-29 |
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