CN208191140U - A high-speed needle insertion mechanism - Google Patents
A high-speed needle insertion mechanism Download PDFInfo
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- CN208191140U CN208191140U CN201820753157.5U CN201820753157U CN208191140U CN 208191140 U CN208191140 U CN 208191140U CN 201820753157 U CN201820753157 U CN 201820753157U CN 208191140 U CN208191140 U CN 208191140U
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- 238000005452 bending Methods 0.000 claims abstract description 62
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000005096 rolling process Methods 0.000 claims description 60
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- 229910000831 Steel Inorganic materials 0.000 claims description 49
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- 210000002445 nipple Anatomy 0.000 claims description 6
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- 239000002184 metal Substances 0.000 description 5
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Abstract
Description
技术领域technical field
本实用新型涉及自动化插针设备技术领域,更具体地说,是涉及一种高速插针机构。The utility model relates to the technical field of automatic pin insertion equipment, in particular to a high-speed pin insertion mechanism.
背景技术Background technique
在PCB板生产过程中,有时需要在PCB板上装配大量PIN针,而PIN针是一种尺寸较细小的金属针件。传统的PIN针组装工艺是采用人工将采购回来的金属针件一支一支地插入到PCB板的针孔位处,然后通过夹具将金属针件压紧,或将插入金属针件的PCB板放置于小型冲压机床上将金属针件压紧,传统的方式工作效率低下,生产成本高,产品质量难以得到保证。近年来,随着科技的发展,市面上开始出现了一些PIN针自动插针设备,但是现有的PIN针自动插针设备只能单独插装直型的PIN针或者单独插装弯型的PIN针,一台设备无法既可插装直型的PIN针,又可插装弯型的PIN针,其增加了设备的采购成本,并且占地空间大。In the process of PCB board production, it is sometimes necessary to assemble a large number of PIN pins on the PCB board, and the PIN pin is a metal pin with a smaller size. The traditional PIN pin assembly process is to manually insert the purchased metal pins into the pin holes of the PCB board one by one, and then press the metal pins tightly through the clamp, or insert the PCB board with the metal pins Placed on a small stamping machine to press metal needles tightly, the traditional method has low work efficiency, high production costs, and difficult to guarantee product quality. In recent years, with the development of science and technology, some automatic pin insertion devices for PIN pins have appeared on the market, but the existing automatic pin insertion devices for PIN pins can only be inserted with straight PIN pins or curved PIN pins alone. Pins, one device cannot be inserted into both straight PIN pins and curved PIN pins, which increases the purchase cost of the device and occupies a large space.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种集自动上料、切线、插针和折弯功能为一体的高速插针机构。The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and provide a high-speed pin-inserting mechanism integrating automatic feeding, thread cutting, pin-inserting and bending functions.
为实现上述目的,本实用新型提供了一种高速插针机构,包括机架,主安装架,纵向驱动电机,用于提供钢线的供料装置,用于将钢线往下竖直输送到送线滚轮装置的导线装置,用于驱动切线装置、夹线装置及直插压装装置的凸轮式纵向驱动装置,用于为钢线的输送提供动力的送线滚轮装置,用于将送线滚轮装置输送过来的钢线夹紧的夹线装置,用于将钢线裁切成钢针的切线装置,用于将钢针直插到PCB板上的直插压装装置,用于将钢针折弯并插装到PCB板上的折弯压装装置,所述主安装架装设在机架上,所述纵向驱动电机装设在主安装架的顶部并与位于主安装架内部的凸轮式纵向驱动装置传动连接,所述供料装置和导线装置分别装设在机架的顶部,所述导线装置位于供料装置的一侧,所述送线滚轮装置装设在主安装架的正板面上,所述直插压装装置与主安装架的正板面滑动连接并能够相对于主安装架上下移动,所述夹线装置连接在直插压装装置与主安装架的正板面之间,所述导线装置、送线滚轮装置和直插压装装置从上往下依次排列,所述切线装置位于直插压装装置的两侧,所述折弯压装装置位于主安装架的底端并连接在直插压装装置与主安装架之间,所述凸轮式纵向驱动装置与切线装置、夹线装置及直插压装装置传动连接。In order to achieve the above purpose, the utility model provides a high-speed needle insertion mechanism, including a frame, a main mounting frame, a longitudinal drive motor, a feeding device for supplying steel wires, and a vertically conveying steel wires downwards to The wire device of the wire feeding roller device, the cam type longitudinal driving device used to drive the wire cutting device, the wire clamping device and the in-line pressing device, the wire feeding roller device used to provide power for the delivery of the steel wire, used to feed the wire The clamping device for clamping the steel wire delivered by the roller device, the thread cutting device for cutting the steel wire into steel needles, the in-line pressing device for inserting the steel needles directly into the PCB board, and the in-line pressing device for cutting the steel needles A bending and press-fitting device that bends the needle and inserts it on the PCB board, the main mounting frame is installed on the frame, and the longitudinal drive motor is installed on the top of the main mounting frame and connected to the main mounting frame inside The cam type longitudinal driving device is connected by transmission, the feeding device and the wire device are respectively installed on the top of the frame, the wire device is located on one side of the feeding device, and the wire feeding roller device is installed on the main mounting On the front panel, the in-line press-fitting device is slidingly connected to the front panel of the main mounting frame and can move up and down relative to the main mounting frame. Between the boards, the wire device, the wire feeding roller device and the in-line press-fit device are arranged sequentially from top to bottom, the thread-cutting device is located on both sides of the in-line press-fit device, and the bending press-fit device is located in the main The bottom end of the mounting frame is also connected between the in-line press-fitting device and the main mounting frame, and the cam type longitudinal driving device is transmission-connected with the thread cutting device, the clamping device and the in-line press-fitting device.
作为优选的实施方式,所述供料装置包括线轮支架、放线轮和张紧轮,所述放线轮通过放线轮轴装设在线轮支架上,所述张紧轮通过张紧轮轴装设在线轮支架上并位于放线轮的出料侧;所述导线装置包括导线支架、带有光栅盘的导线轮、光电感应器、第一校正轮组和第二校正轮组,所述导线轮、第一校正轮组和第二校正轮组从上往下依次装设在导线支架上,所述光电感应器装设在导线支架上并位于光栅盘的侧边,所述第一校正轮组与第二校正轮组的方向相垂直。As a preferred embodiment, the feeding device includes a wire wheel bracket, a pay-off wheel and a tension wheel, the pay-off wheel is installed on the wire wheel bracket through the pay-off wheel shaft, and the tension wheel is mounted on the wire wheel shaft through the tension wheel shaft. It is arranged on the wire wheel bracket and is located on the discharge side of the pay-off wheel; the wire device includes a wire bracket, a wire wheel with a grating disc, a photoelectric sensor, a first correction wheel group and a second correction wheel group, and the wire The wheel, the first correction wheel group and the second correction wheel group are sequentially installed on the wire support from top to bottom. The photoelectric sensor is installed on the wire support and is located on the side of the grating disk. The first correction wheel The group is perpendicular to the direction of the second correction wheel group.
作为优选的实施方式,所述凸轮式纵向驱动装置包括传动轴、插针驱动凸轮、插针摆臂、插针滚动件、插针摆臂连杆、夹线驱动凸轮、夹线摆臂支撑座、夹线摆臂、夹线摆臂滚动件、左切线驱动凸轮、左切线主动臂、左轴承连接座、左切线滚动件、左切线摆臂、右切线驱动凸轮、右切线主动臂、右轴承连接座、右切线滚动件和右切线摆臂,所述传动轴纵向装设在主安装架的内部,所述传动轴的上端与纵向驱动电机相连接,所述插针驱动凸轮、夹线驱动凸轮、右切线驱动凸轮和左切线驱动凸轮从上往下依次装设在传动轴上,所述插针滚动件装设在插针摆臂上并插置于插针驱动凸轮的外圈轨迹槽中,所述插针摆臂的一端穿过主安装架的正板面并通过插针摆臂连杆与直插压装装置传动连接,所述夹线摆臂通过与主安装架固定连接的夹线摆臂支撑座装设在夹线驱动凸轮的一侧,所述夹线摆臂滚动件装设在夹线摆臂上并与夹线驱动凸轮的外侧壁相接触,所述夹线摆臂的一端穿过主安装架的正板面与夹线装置传动连接,所述左切线主动臂和左切线摆臂的一端分别连接在与主安装架相固定的左轴承连接座的转轴上,所述左切线滚动件装设在左切线主动臂并与左切线驱动凸轮的外侧壁相接触,所述左切线摆臂的另一端穿过主安装架的正板面与左侧的切线装置传动连接,所述右切线主动臂和右切线摆臂的一端分别连接在与主安装架相固定的右轴承连接座的转轴上,所述右切线滚动件装设在右切线主动臂并与右切线驱动凸轮的外侧壁相接触,所述右切线摆臂的另一端穿过主安装架的正板面与右侧的切线装置传动连接。As a preferred embodiment, the cam type longitudinal driving device includes a transmission shaft, a pin driving cam, a pin swing arm, a pin roller, a pin swing arm link, a thread tension driving cam, and a thread tension swing arm support seat , thread clamping swing arm, thread clamping swing arm rolling element, left tangential driving cam, left tangential main arm, left bearing connection seat, left tangential rolling element, left tangential swing arm, right tangential driving cam, right tangential main arm, right bearing Connecting seat, right tangent roller and right tangent swing arm, the transmission shaft is longitudinally installed inside the main installation frame, the upper end of the transmission shaft is connected with the longitudinal drive motor, the pin drives the cam, and the thread tension drives The cam, the right tangential driving cam and the left tangential driving cam are installed on the transmission shaft in sequence from top to bottom, and the pin rolling part is installed on the pin swing arm and inserted into the outer ring track groove of the pin driving cam Among them, one end of the pin swing arm passes through the front surface of the main mounting frame and is connected to the in-line press-fitting device through the pin swing arm connecting rod, and the clamping swing arm is fixedly connected to the main mounting frame. The supporting seat of the thread clamping swing arm is installed on one side of the thread clamping driving cam, and the rolling part of the thread clamping swing arm is installed on the thread clamping swing arm and contacts with the outer wall of the thread clamping driving cam. One end of the arm passes through the front surface of the main mounting frame and is connected to the wire clamping device in transmission, and one end of the left tangential main arm and the left tangential swing arm are respectively connected to the rotating shaft of the left bearing connecting seat fixed with the main mounting frame, The left thread tangent roller is mounted on the left thread tangent main arm and contacts the outer wall of the left tangent driving cam, and the other end of the left tangent swing arm passes through the front plate surface of the main installation frame and drives the left thread tangent device. connected, one end of the right tangential active arm and the right tangential swing arm are respectively connected to the rotating shaft of the right bearing connection seat fixed with the main installation frame, and the right tangential rolling element is installed on the right tangential active arm and is connected with the right tangential The outer side wall of the driving cam is in contact, and the other end of the right thread cutting swing arm passes through the front plate surface of the main installation frame and is in transmission connection with the thread cutting device on the right side.
作为优选的实施方式,所述送线滚轮装置包括第一送线滚动齿轮、第二送线滚动齿轮和送线驱动电机,所述第一送线滚动齿轮和第二送线滚动齿轮分别装设在主安装架的正板面上,所述第一送线滚动齿轮位于第二送线滚动齿轮的侧边,所述送线驱动电机与第一送线滚动齿轮传动连接并带动其转动。As a preferred embodiment, the wire feeding roller device includes a first wire feeding roller gear, a second wire feeding roller gear and a wire feeding driving motor, and the first wire feeding roller gear and the second wire feeding roller gear are respectively installed On the front surface of the main installation frame, the first wire feeding rolling gear is located on the side of the second wire feeding rolling gear, and the wire feeding driving motor is connected with the first wire feeding rolling gear and drives it to rotate.
作为优选的实施方式,所述直插压装装置包括插针滑动块、插针纵向滑轨、底座、枢接座、销钉、压针杆和压针杆滚动件,所述插针滑动块与装设在主安装架的正板面上的插针纵向滑轨滑动连接,所述插针滑动块由凸轮式纵向驱动装置带动进行上下移动,所述枢接座通过底座装设在插针滑动块上,所述压针杆通过销钉可转动地安装在枢接座上,所述压针杆的上端与枢接座之间装设有复位弹簧,所述压针杆滚动件装设在压针杆滚动件的侧边并与固定在其中一个切线装置上的压杆开合驱动块相接触。As a preferred embodiment, the in-line press-fitting device includes a pin sliding block, a pin longitudinal slide rail, a base, a pivot seat, a pin, a needle pressing rod, and a needle pressing rod rolling element, and the pin sliding block and The pin longitudinal slide rail installed on the front surface of the main mounting bracket is slidably connected, the pin sliding block is driven by the cam type longitudinal driving device to move up and down, and the pivot joint seat is installed on the pin slide through the base. On the block, the needle press rod is rotatably mounted on the pivot seat through a pin, a return spring is installed between the upper end of the needle press rod and the pivot seat, and the needle press rod rolling element is installed on the press The side of the needle bar rolling member is in contact with the opening and closing driving block of the pressing bar fixed on one of the thread cutting devices.
作为优选的实施方式,所述夹线装置包括开夹摆臂、开夹摆臂滚动件、开夹横向滑轨、开夹横移块、纵向槽座、滑块安装座、开夹滑块、连接块、滑块摆臂、左夹滑块、右夹滑块、左夹头和右夹头,所述开夹横移块与装设在主安装架的正板面上的开夹横向滑轨滑动连接,所述开夹横移块由凸轮式纵向驱动装置带动进行左右横向移动,所述纵向槽座装设在开夹横移块上,所述开夹摆臂滚动件装设在开夹摆臂的上端并活动安装在纵向槽座的纵向滑槽中,所述滑块安装座装设在插针滑动块上,所述开夹滑块、左夹滑块和右夹滑块分别活动安装在滑块安装座的相应横向滑槽中,所述开夹滑块位于左夹滑块和右夹滑块的上方,所述开夹滑块通过连接块与左夹滑块相连接,所述开夹滑块通过滑块摆臂与右夹滑块相连接,所述左夹头装设在左夹滑块上,所述右夹头装设在右夹滑块上,所述开夹摆臂的下端穿过底座后插置于开夹滑块顶部开设的插接槽中。As a preferred embodiment, the thread clamping device includes an unclamp swing arm, an unclamp swing arm rolling element, an unclamp transverse slide rail, an unclamp traverse block, a longitudinal groove seat, a slider mounting seat, an unclamp slider, Connecting block, slider swing arm, left clamping slider, right clamping slider, left clamping head and right clamping head. Rail sliding connection, the clamping and traversing block is driven by the cam type longitudinal drive device to move horizontally left and right, the longitudinal groove seat is installed on the clamping and traversing block, and the rolling part of the clamping swing arm is installed on the opening The upper end of the clip swing arm is movably installed in the longitudinal chute of the longitudinal groove seat, the slider mounting seat is installed on the pin slider, and the clip opening slider, left clip slider and right clip slider are respectively It is movably installed in the corresponding transverse chute of the slider mounting seat, the clip-opening slider is located above the left clip slider and the right clip slider, and the clip-opening slider is connected with the left clip slider through a connecting block, The clip opening slider is connected with the right clip slider through the slider swing arm, the left clip is installed on the left clip slider, the right clip is installed on the right clip slider, and the opening The lower end of the clip swing arm passes through the base and is inserted into the insertion slot provided on the top of the clip-opening slider.
作为优选的实施方式,所述两个切线装置均包括切刀固定座、盖板、切刀滑块、切刀、挡板和调节螺杆,所述切刀固定座装设在主安装架的正板面上,所述切刀滑块和切刀活动安装在切刀固定座的横向滑槽中,所述切刀滑块由凸轮式纵向驱动装置带动进行左右横向移动,所述挡板装设在切刀滑块的外侧端,所述调节螺杆装设在挡板上并与切刀的外侧端相连接,所述盖板装设在切刀固定座的正面上。As a preferred embodiment, the two thread cutting devices each include a cutter holder, a cover plate, a cutter slider, a cutter, a baffle and an adjusting screw, and the cutter holder is installed on the front of the main installation frame. On the board surface, the cutter slider and the cutter are movably installed in the transverse chute of the cutter fixing seat, the cutter slider is driven by the cam type longitudinal driving device to move left and right laterally, and the baffle is installed At the outer end of the cutter slider, the adjusting screw is arranged on the baffle and connected with the outer end of the cutter, and the cover plate is arranged on the front of the cutter fixing seat.
作为优选的实施方式,所述折弯压装装置包括压杆安装座、折弯压杆、折弯压杆滚动件、折弯槽块和折弯槽固定座,所述压杆安装座装设在插针滑动块上,所述折弯压杆活动安装在压杆安装座的孔位中,所述折弯压杆的前端设有折弯头,所述折弯槽块通过折弯槽固定座装设在主安装架上,所述折弯压杆滚动件装设在折弯压杆的后端并活动安装在折弯槽块上开设有折弯轨迹槽中。As a preferred embodiment, the bending and pressing device includes a pressing rod mounting seat, a bending pressing rod, a bending pressing rod rolling element, a bending groove block and a bending groove fixing seat, and the pressing rod mounting seat is installed On the pin sliding block, the bending pressure rod is movably installed in the hole of the pressure rod mounting seat, the front end of the bending pressure rod is provided with a bending head, and the bending groove block is fixed through the bending groove The seat is installed on the main installation frame, and the rolling part of the bending pressing bar is installed on the rear end of the bending pressing bar and is movably installed in the bending track groove opened on the bending groove block.
作为优选的实施方式,所述主安装架的正板面上装设有位于导线装置与送线滚轮装置之间的第一导线管和位于送线滚轮装置与直插压装装置之间的第二导线管,所述第一导线管和第二导线管分别通过导线管固定座与主安装架的正板面固定连接,两个切线装置之间装设有上导线嘴和下导线嘴。As a preferred embodiment, the front surface of the main installation frame is equipped with a first wire conduit located between the wire device and the wire feeding roller device and a second wire conduit located between the wire feeding roller device and the in-line press-fitting device. Conduits, the first conduit and the second conduit are respectively fixedly connected to the front surface of the main installation frame through conduit fixing seats, and an upper wire nipple and a lower wire nipple are installed between the two thread cutting devices.
作为优选的实施方式,所述主安装架的背板面上装设有高度调节滑块,所述机架上装设有高度调节纵向滑轨,所述主安装架通过高度调节滑块与机架上的高度调节纵向滑轨滑动连接,所述主安装架与机架之间装设有手轮式升降调节装置。As a preferred embodiment, a height adjustment slider is installed on the back plate of the main installation frame, and a height adjustment longitudinal slide rail is installed on the frame, and the main installation frame is connected to the frame through the height adjustment slider The height adjustment vertical slide rail is slidingly connected, and a handwheel type lifting adjustment device is installed between the main installation frame and the frame.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
1、本实用新型设有机架、主安装架、纵向驱动电机、供料装置、导线装置、凸轮式纵向驱动装置、送线滚轮装置、夹线装置、切线装置、直插压装装置和折弯压装装置,其操作方便,集自动上料、切线、插针和折弯功能为一体,使同一台设备既可插装直型的PIN针,又可插装弯型的PIN针,提高了工作效率,降低了设备的采购成本和人工成本,节省了占地空间,增强了市场竞争力。1. The utility model is equipped with a frame, a main mounting frame, a longitudinal drive motor, a feeding device, a wire device, a cam type longitudinal drive device, a wire feeding roller device, a thread clamping device, a thread cutting device, an in-line pressing device and a folding device. The curved press-fitting device is easy to operate and integrates the functions of automatic feeding, thread cutting, pin insertion and bending, so that the same device can be inserted into straight PIN pins and curved PIN pins, improving Improve work efficiency, reduce equipment procurement costs and labor costs, save floor space, and enhance market competitiveness.
2、本实用新型的插针主体部位可以在机架上纵向调节高度位置,这样可通过调节高度设置需要裁剪的钢针的长度,本实用新型可适应更大长度范围的PIN针插装。2. The height position of the main part of the insertion pin of the utility model can be adjusted longitudinally on the frame, so that the length of the steel pin to be cut can be set by adjusting the height, and the utility model can adapt to the insertion of PIN pins with a larger length range.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1是本实用新型提供的高速插针机构的结构示意图一;Fig. 1 is a schematic structural view of the high-speed pin insertion mechanism provided by the utility model;
图2是本实用新型提供的高速插针机构的结构示意图二;Fig. 2 is a structural schematic diagram II of the high-speed pin insertion mechanism provided by the utility model;
图3是本实用新型提供的高速插针机构的部分结构分解图;Fig. 3 is a partial structural exploded view of the high-speed pin insertion mechanism provided by the utility model;
图4是本实用新型提供的高速插针机构的插针主体部位的结构示意图一;Fig. 4 is a structural schematic diagram of the main part of the pin insertion mechanism of the high-speed pin insertion mechanism provided by the utility model;
图5是本实用新型提供的高速插针机构的插针主体部位的结构示意图二;Fig. 5 is a structural schematic diagram II of the main part of the pin insertion mechanism of the high-speed pin insertion mechanism provided by the utility model;
图6是本实用新型提供的高速插针机构的导线部位的结构示意图;Fig. 6 is a structural schematic diagram of the wire part of the high-speed pin insertion mechanism provided by the utility model;
图7是本实用新型提供的凸轮式纵向驱动装置的结构示意图;Fig. 7 is a schematic structural view of the cam type longitudinal driving device provided by the utility model;
图8是本实用新型提供的夹线装置、直插压装装置与切线装置的装配图;Fig. 8 is an assembly drawing of the thread clamping device, the in-line pressing device and the thread cutting device provided by the utility model;
图9是本实用新型提供的直插压装装置的头部结构分解图;Fig. 9 is an exploded view of the head structure of the in-line press-fitting device provided by the utility model;
图10是本实用新型提供的夹线装置的部分结构分解图;Fig. 10 is an exploded view of part of the structure of the clamping device provided by the present invention;
图11是本实用新型提供的切线装置的部分结构分解图;Fig. 11 is an exploded view of part of the structure of the thread cutting device provided by the utility model;
图12是本实用新型提供的高速插针机构的插针主体部位的局部结构放大图;Fig. 12 is an enlarged view of the partial structure of the main part of the pin insertion mechanism of the high-speed pin insertion mechanism provided by the utility model;
图13是本实用新型提供的折弯压装装置与插针滑动块的装配图。Fig. 13 is an assembly diagram of the bending and pressing device provided by the utility model and the pin sliding block.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参考图1、图5和图12,本实用新型的实施例提供了一种高速插针机构,包括机架1,主安装架2,纵向驱动电机3,用于提供钢线的供料装置4,用于将钢线往下竖直输送到送线滚轮装置10的导线装置5,用于驱动切线装置6、夹线装置7及直插压装装置8的凸轮式纵向驱动装置9,用于为钢线的输送提供动力的送线滚轮装置10,用于将送线滚轮装置10输送过来的钢线夹紧的夹线装置7,用于将钢线裁切成钢针的切线装置6,用于将钢针直插到PCB板上的直插压装装置8,用于将钢针折弯并插装到PCB板上的折弯压装装置11,主安装架2装设在机架1上,纵向驱动电机3装设在主安装架2的顶部并与位于主安装架2内部的凸轮式纵向驱动装置9传动连接,供料装置4和导线装置5分别装设在机架1的顶部,导线装置5位于供料装置4的一侧,送线滚轮装置10装设在主安装架2的正板面上,直插压装装置8与主安装架2的正板面滑动连接并能够相对于主安装架2上下移动,夹线装置7连接在直插压装装置8与主安装架2的正板面之间,导线装置5、送线滚轮装置10和直插压装装置8从上往下依次排列,切线装置6位于直插压装装置8的两侧,折弯压装装置11位于主安装架2的底端并连接在直插压装装置8与主安装架2之间并由直插压装装置8驱动,凸轮式纵向驱动装置9与切线装置6、夹线装置7及直插压装装置8传动连接。Please refer to Figure 1, Figure 5 and Figure 12, the embodiment of the present utility model provides a high-speed needle insertion mechanism, including a frame 1, a main mounting frame 2, a longitudinal drive motor 3, and a feeding device for supplying steel wire 4. The wire device 5 for vertically conveying the steel wire downward to the wire feeding roller device 10, the cam type longitudinal driving device 9 for driving the wire cutting device 6, the wire clamping device 7 and the in-line press-fitting device 8, with For the wire feeding roller device 10 that provides power for the delivery of the steel wire, the wire clamping device 7 for clamping the steel wire delivered by the wire feeding roller device 10, and the wire cutting device 6 for cutting the steel wire into steel needles , an in-line press-fitting device 8 for inserting steel needles directly onto the PCB, a bending press-fitting device 11 for bending the steel needles and inserting them on the PCB, the main mounting frame 2 is installed on the machine On the frame 1, the longitudinal driving motor 3 is installed on the top of the main mounting frame 2 and is connected with the cam type longitudinal driving device 9 located inside the main mounting frame 2, and the feeding device 4 and the wire device 5 are installed on the frame 1 respectively. The wire device 5 is located on one side of the feeding device 4, the wire feeding roller device 10 is installed on the front surface of the main installation frame 2, and the in-line press-fitting device 8 is slidingly connected to the front surface of the main installation frame 2 And can move up and down relative to the main mounting frame 2, the wire clamping device 7 is connected between the front plate surface of the in-line pressing device 8 and the main mounting frame 2, the wire device 5, the wire feeding roller device 10 and the in-line pressing device 8 are arranged in order from top to bottom, the thread cutting device 6 is located on both sides of the in-line press-fitting device 8, the bending press-fitting device 11 is located at the bottom of the main installation frame 2 and is connected between the in-line press-fitting device 8 and the main installation frame 2 Between them and driven by the in-line press-fitting device 8, the cam-type longitudinal driving device 9 is connected with the thread cutting device 6, the clamping device 7 and the in-line press-fitting device 8.
下面结合附图对本实施例各个组成部分进行详细说明。Each component of this embodiment will be described in detail below in conjunction with the accompanying drawings.
如图1、图2和图3所示,供料装置4包括线轮支架41、放线轮42和张紧轮43,放线轮42通过放线轮轴装设在线轮支架41上,制备钢针(即PIN针)所需的钢线收卷在放线轮42上,张紧轮43通过张紧轮轴装设在线轮支架41上并位于放线轮42的出料侧。As shown in Fig. 1, Fig. 2 and Fig. 3, feeding device 4 comprises wire wheel support 41, pay-off wheel 42 and tension pulley 43, and pay-off wheel 42 is installed on the wire wheel support 41 by pay-off wheel axle, prepares steel The required steel wire of needle (being PIN pin) is wound on the pay-off wheel 42, and the tension wheel 43 is arranged on the line wheel support 41 by the tension wheel shaft and is positioned at the discharge side of the line wheel 42.
如图4和图6所示,导线装置5包括导线支架51、带有光栅盘52的导线轮53、光电感应器54、第一校正轮组55和第二校正轮组56,导线轮53、第一校正轮组55和第二校正轮组56从上往下依次装设在导线支架51上,光电感应器54装设在导线支架51上并位于光栅盘52的侧边并与控制器电连接,光电感应器54能够光栅盘52相配合,检测钢线传送的长度和速度,以便于切线装置能够根据实际需要裁剪不同长度的钢针,第一校正轮组55与第二校正轮组56的方向相垂直,第一校正轮组55和第二校正轮组56均包括立板和装设在立板上的两排间隔设置的校正轮,第一校正轮组55的夹紧间隙与第二校正轮组56的夹紧间隙相对应,第一校正轮组55与第二校正轮组56的分布方式有利于消除钢线的应力。As shown in Fig. 4 and Fig. 6, guide wire device 5 comprises guide wire bracket 51, guide wheel 53 with grating disc 52, photoelectric sensor 54, first correction wheel group 55 and second correction wheel group 56, guide wheel 53, The first correction wheel set 55 and the second correction wheel set 56 are sequentially installed on the wire support 51 from top to bottom, and the photoelectric sensor 54 is installed on the lead support 51 and is located at the side of the grating disc 52 and is connected to the controller electric connected, the photoelectric sensor 54 can cooperate with the grating disc 52 to detect the length and speed of the steel wire transmission, so that the thread cutting device can cut steel needles of different lengths according to actual needs, the first correction wheel set 55 and the second correction wheel set 56 The direction is perpendicular to each other, the first correction wheel set 55 and the second correction wheel set 56 both include a vertical plate and two rows of spaced correction wheels mounted on the vertical plate, the clamping gap of the first correction wheel set 55 is the same as that of the second The clamping clearance of the correction wheel set 56 is corresponding, and the distribution of the first correction wheel set 55 and the second correction wheel set 56 is beneficial to eliminate the stress of the steel wire.
如图3和图4所示,送线滚轮装置10包括第一送线滚动齿轮101、第二送线滚动齿轮102和送线驱动电机103,第一送线滚动齿轮101和第二送线滚动齿轮102分别装设在主安装架2的正板面上,第一送线滚动齿轮101位于第二送线滚动齿轮102的侧边,第一送线滚动齿轮101的齿位与第二送线滚动齿轮102的齿位相啮合,钢线可以在第一送线滚动齿轮101与第二送线滚动齿轮102之间输送,送线驱动电机103可以采用皮带+皮带轮的传动组件与第一送线滚动齿轮101传动连接并带动其转动,从而驱使第一送线滚动齿轮101和第二送线滚动齿轮102带动钢线往下输送。As shown in Figures 3 and 4, the wire feeding roller device 10 includes a first wire feeding roller gear 101, a second wire feeding roller gear 102 and a wire feeding driving motor 103, and the first wire feeding roller gear 101 and the second wire feeding roller gear The gears 102 are mounted on the front surface of the main mounting frame 2 respectively. The first wire feeding rolling gear 101 is located on the side of the second wire feeding rolling gear 102. The teeth of the first wire feeding rolling gear 101 are aligned with the second wire feeding The teeth of the rolling gear 102 are meshed, the steel wire can be transported between the first wire feeding rolling gear 101 and the second wire feeding rolling gear 102, and the wire feeding driving motor 103 can use a belt+pulley transmission assembly to roll with the first wire feeding rolling gear. The gear 101 is connected by transmission and drives it to rotate, thereby driving the first wire feeding rolling gear 101 and the second wire feeding rolling gear 102 to drive the steel wire to be conveyed downward.
如图5和图7所示,凸轮式纵向驱动装置9包括传动轴91、插针驱动凸轮92、插针摆臂93、插针滚动件94、插针摆臂连杆95、夹线驱动凸轮96、夹线摆臂支撑座97、夹线摆臂98、夹线摆臂滚动件99、左切线驱动凸轮910、左切线主动臂911、左轴承连接座912、左切线滚动件913、左切线摆臂914、右切线驱动凸轮915、右切线主动臂916、右轴承连接座917、右切线滚动件918和右切线摆臂919,传动轴91两端分别通过轴承纵向装设在主安装架2的内部,传动轴91的上端与纵向驱动电机3相连接并由纵向驱动电机3带动旋转,插针驱动凸轮92、夹线驱动凸轮96、右切线驱动凸轮915和左切线驱动凸轮910从上往下依次装设在传动轴91上,插针滚动件94装设在插针摆臂93上并插置于插针驱动凸轮92的外圈轨迹槽921(具有高低位)中,插针摆臂93的一端穿过主安装架2的正板面并通过插针摆臂连杆95与直插压装装置8传动连接,当插针驱动凸轮92转动时,插针驱动凸轮92能够带动插针摆臂93上下摆动,夹线摆臂98通过与主安装架2固定连接的夹线摆臂支撑座97装设在夹线驱动凸轮96的一侧,夹线摆臂滚动件99装设在夹线摆臂98上并与夹线驱动凸轮96的外侧壁相接触,夹线摆臂98的一端穿过主安装架2的正板面与夹线装置7传动连接,当夹线驱动凸轮96转动时,夹线驱动凸轮96能够带动夹线摆臂98左右摆动,左切线主动臂911和左切线摆臂914的一端分别连接在与主安装架2相固定的左轴承连接座912的转轴上,左切线滚动件913装设在左切线主动臂911并与左切线驱动凸轮910的外侧壁相接触,左切线摆臂914的另一端穿过主安装架2的正板面与左侧的切线装置6传动连接,当左切线驱动凸轮910转动时,左切线驱动凸轮910能够带动左切线主动臂911左右摆动,进而通过左切线主动臂911带动左切线摆臂914左右摆动,右切线主动臂916和右切线摆臂919的一端分别连接在与主安装架2相固定的右轴承连接座917的转轴上,右切线滚动件918装设在右切线主动臂916并与右切线驱动凸轮915的外侧壁相接触,右切线摆臂919的另一端穿过主安装架2的正板面与右侧的切线装置6传动连接,当右切线驱动凸轮915转动时,右切线驱动凸轮915能够带动右切线主动臂916左右摆动,进而通过右切线主动臂916带动右切线摆臂919左右摆动。As shown in Figure 5 and Figure 7, the cam type longitudinal driving device 9 includes a transmission shaft 91, a pin driving cam 92, a pin swing arm 93, a pin rolling member 94, a pin swing arm connecting rod 95, and a thread tension driving cam 96. Thread clamping swing arm support seat 97, thread clamping swing arm 98, thread clamping swing arm rolling member 99, left tangent drive cam 910, left tangent main arm 911, left bearing connection seat 912, left tangent rolling member 913, left tangent Swing arm 914, right tangential driving cam 915, right tangential active arm 916, right bearing connecting seat 917, right tangential rolling member 918 and right tangential swing arm 919, and the two ends of drive shaft 91 are vertically installed on the main mounting frame 2 through bearings respectively Inside, the upper end of the transmission shaft 91 is connected with the longitudinal drive motor 3 and is driven to rotate by the longitudinal drive motor 3, the pin drive cam 92, the thread tension drive cam 96, the right tangent drive cam 915 and the left tangent drive cam 910 from top to bottom The bottom is installed on the transmission shaft 91 in turn, the pin rolling member 94 is installed on the pin swing arm 93 and inserted into the outer ring track groove 921 (with high and low positions) of the pin drive cam 92, the pin swing arm One end of 93 passes through the front surface of the main installation frame 2 and is connected to the in-line press-fitting device 8 through the pin swing arm connecting rod 95. When the pin driving cam 92 rotates, the pin driving cam 92 can drive the pin The swing arm 93 swings up and down, the clamp swing arm 98 is installed on one side of the clamp drive cam 96 through the clamp swing arm support seat 97 fixedly connected with the main installation frame 2, and the clamp swing arm rolling member 99 is installed on the clamp On the line swing arm 98 and in contact with the outer side wall of the clamping drive cam 96, one end of the clamping swing arm 98 passes through the front surface of the main mounting frame 2 and is connected to the clamping device 7 in transmission, when the clamping drive cam 96 rotates At this time, the thread clamping driving cam 96 can drive the thread clamping swing arm 98 to swing left and right, and one end of the left thread tangential active arm 911 and the left thread tangential swing arm 914 is respectively connected to the rotating shaft of the left bearing connecting seat 912 fixed with the main installation frame 2, The left thread tangent roller 913 is mounted on the left thread tangent main arm 911 and is in contact with the outer wall of the left tangent driving cam 910. The other end of the left thread tangent swing arm 914 passes through the front surface of the main installation frame 2 and the thread cutting device on the left side. 6 transmission connection, when the left tangent drive cam 910 rotates, the left tangent drive cam 910 can drive the left tangent active arm 911 to swing left and right, and then the left tangent active arm 911 drives the left tangent swing arm 914 to swing left and right, and the right tangent active arm 916 and One end of the right tangential swing arm 919 is respectively connected to the rotating shaft of the right bearing connecting seat 917 fixed with the main mounting frame 2, and the right tangential rolling element 918 is installed on the right tangential main arm 916 and is connected to the outer side wall of the right tangential driving cam 915. In contact with each other, the other end of the right tangent swing arm 919 passes through the front surface of the main mounting frame 2 and is in transmission connection with the right side tangent device 6. When the right tangent drive cam 915 rotates, the right tangent drive cam 915 can drive the right tangent drive The arm 916 swings left and right, and then the right tangent swing arm 919 is driven to swing left and right by the right tangent active arm 916 .
如图4、图7、图8和图9所示,直插压装装置8包括插针滑动块81、插针纵向滑轨82、底座83、枢接座84、销钉85、压针杆86和压针杆滚动件87,插针滑动块81与装设在主安装架2的正板面上的插针纵向滑轨82滑动连接,插针滑动块81由凸轮式纵向驱动装置9的插针摆臂连杆95带动进行上下移动,枢接座84通过底座83装设在插针滑动块81上,压针杆86通过销钉85可转动地安装在枢接座84上,压针杆86的上端与枢接座84之间装设有复位弹簧89,压针杆滚动件87装设在压针杆滚动件87的侧边并与固定在其中一个切线装置6上的压杆开合驱动块88相接触。当插针滑动块81向下移动时,压针杆86也随之向下移动,压针杆滚动件87滚动到压杆开合驱动块88的凸起高度相对较低的位置处,在复位弹簧89的作用下,压针杆86的下端往靠近夹线装置7的夹头方向转动(即往后侧向下转动),此时压针杆86能够将夹头夹住的钢针向下压装到PCB板,当插针滑动块81向上移动时,压针杆86也随之向上移动,压针杆滚动件87滚动到压杆开合驱动块88的凸起高度相对较高的位置处,在压杆开合驱动块88作用下,压针杆86的下端能够往远离夹线装置7的夹头方向转动(即往前侧向上转动)。As shown in Fig. 4, Fig. 7, Fig. 8 and Fig. 9, the in-line pressing device 8 includes a pin sliding block 81, a pin longitudinal slide rail 82, a base 83, a pivot seat 84, a pin 85, and a pin pressing rod 86 and the pin pressing rod roller 87, the pin sliding block 81 is slidably connected with the pin longitudinal slide rail 82 installed on the front surface of the main mounting frame 2, and the pin sliding block 81 is driven by the insertion of the cam type longitudinal driving device 9. The needle swing arm connecting rod 95 is driven to move up and down, the pivot seat 84 is installed on the needle sliding block 81 through the base 83, the needle pressing rod 86 is rotatably installed on the pivot joint seat 84 through the pin 85, and the needle pressing rod 86 A return spring 89 is installed between the upper end of the upper end and the pivotal seat 84, and the rolling member 87 of the needle pressing rod is installed on the side of the rolling member 87 of the needle pressing rod and is driven to open and close with the pressing rod fixed on one of the thread cutting devices 6. block 88 in contact. When the pin slide block 81 moves downward, the needle press rod 86 also moves downward, and the needle press rod rolling member 87 rolls to the position where the projection height of the push rod opening and closing drive block 88 is relatively low. Under the action of the spring 89, the lower end of the needle pressing rod 86 rotates toward the clamp head of the thread clamping device 7 (i.e. rotates downward toward the rear side). Pressed onto the PCB board, when the pin slider 81 moves upward, the needle press rod 86 also moves upward, and the needle press rod rolling part 87 rolls to the position where the protrusion height of the pressure rod opening and closing drive block 88 is relatively high At the position, under the action of the opening and closing drive block 88 of the pressing rod, the lower end of the needle pressing rod 86 can rotate toward the direction away from the collet of the thread clamping device 7 (that is, turn forward and upward).
如图4、图8和图10所示,夹线装置7包括开夹摆臂71、开夹摆臂滚动件72、开夹横向滑轨73、开夹横移块74、纵向槽座75、滑块安装座76、开夹滑块77、连接块78、滑块摆臂79、左夹滑块710、右夹滑块711、左夹头712和右夹头713,开夹横移块74与装设在主安装架2的正板面上的开夹横向滑轨73滑动连接,开夹横移块74由凸轮式纵向驱动装置9的夹线摆臂98带动进行左右横向移动,纵向槽座75装设在开夹横移块74上,开夹摆臂滚动件72装设在开夹摆臂71的上端并活动安装在纵向槽座75的纵向滑槽中,滑块安装座76装设在插针滑动块81上,开夹滑块77、左夹滑块710和右夹滑块711分别活动安装在滑块安装座76的相应横向滑槽中,开夹滑块77位于左夹滑块710和右夹滑块711的上方,开夹滑块77通过连接块78与左夹滑块710相连接,开夹滑块77通过滑块摆臂79与右夹滑块711相连接,左夹头712装设在左夹滑块710上,右夹头713装设在右夹滑块711上,开夹摆臂71的下端穿过底座83后插置于开夹滑块77顶部开设的插接槽中。当开夹横移块74往右横移时,开夹横移块74上的纵向槽座75能够带动开夹摆臂71逆时针摆动,驱使开夹滑块77往左横移,进而通过连接块78带动左夹滑块710上的左夹头712往左移动,以及通过滑块摆臂79带动右夹滑块711上右夹头713往右移动,使两个夹头打开。当开夹横移块74往左横移时,开夹横移块74上的纵向槽座75能够带动开夹摆臂71顺时针摆动,驱使开夹滑块77往右横移,进而通过连接块78带动左夹滑块710上的左夹头712往右移动,以及通过滑块摆臂79带动右夹滑块711上右夹头713往右移动,使两个夹头关闭。As shown in Fig. 4, Fig. 8 and Fig. 10, the clamping device 7 includes an unclamp swing arm 71, an unclamp swing arm rolling member 72, an unclamp transverse slide rail 73, an unclamp traverse block 74, a longitudinal groove seat 75, Slider mounting seat 76, clamping slider 77, connecting block 78, slider swing arm 79, left clamping slider 710, right clamping slider 711, left clamping head 712 and right clamping head 713, opening clamping traverse block 74 It is slidably connected with the clip-opening horizontal slide rail 73 installed on the positive plate surface of the main installation frame 2, and the clip-opening traverse block 74 is driven by the clamping swing arm 98 of the cam type longitudinal driving device 9 to move laterally from side to side. Seat 75 is installed on the clamping traversing block 74, unclamping swing arm rolling part 72 is installed on the upper end of unclamping swing arm 71 and is movably installed in the longitudinal chute of longitudinal groove seat 75, and slide block mounting seat 76 is installed Set on the pin sliding block 81, the clip opening slider 77, the left clip slider 710 and the right clip slider 711 are movably installed in the corresponding transverse chute of the slider mounting seat 76 respectively, and the clip opening slider 77 is located in the left clip Above the slide block 710 and the right clip slide block 711, the clip open slide block 77 is connected with the left clip slide block 710 through the connecting block 78, and the clip open slide block 77 is connected with the right clip slide block 711 through the slide block swing arm 79, The left chuck 712 is installed on the left folder slider 710, the right chuck 713 is installed on the right folder slider 711, and the lower end of the opening clip swing arm 71 passes through the base 83 and is inserted on the top of the folder opening slider 77. in the socket. When the unclamping traverse block 74 traverses to the right, the longitudinal groove seat 75 on the unclamping traverse block 74 can drive the unclamping swing arm 71 to swing counterclockwise, driving the unclamping slider 77 to traverse to the left, and then through the connection Block 78 drives the left chuck 712 on the left folder slider 710 to move to the left, and drives the right chuck 713 on the right folder slider 711 to move to the right by the slider swing arm 79, so that the two chucks are opened. When the unclamping traverse block 74 moves laterally to the left, the longitudinal groove seat 75 on the unclamping traverse block 74 can drive the unclamping swing arm 71 to swing clockwise, driving the unclamping slider 77 to traverse to the right, and then through the connection Block 78 drives the left chuck 712 on the left folder slider 710 to move to the right, and drives the right chuck 713 on the right folder slider 711 to move to the right by the slider swing arm 79, so that the two chucks are closed.
如图8和图11所示,两个切线装置6均包括切刀固定座61、盖板62、切刀滑块63、切刀64、挡板65和调节螺杆66,切刀固定座61固定在主安装架2的正板面上,切刀滑块63和切刀64活动安装在切刀固定座61的横向滑槽中,切刀滑块63由凸轮式纵向驱动装置9的切线摆臂带动进行左右横向移动,挡板65装设在切刀滑块63的外侧端,调节螺杆66装设在挡板65上并与切刀64的外侧端相连接,盖板62装设在切刀固定座61的正面上。As shown in Figures 8 and 11, the two thread cutting devices 6 all include a cutter holder 61, a cover plate 62, a cutter slider 63, a cutter 64, a baffle 65 and an adjusting screw 66, and the cutter holder 61 is fixed On the front surface of the main installation frame 2, the cutter slider 63 and the cutter 64 are movably installed in the transverse chute of the cutter holder 61, and the cutter slider 63 is driven by the tangent swing arm of the cam type longitudinal driving device 9. Driven to move left and right, the baffle plate 65 is installed on the outer end of the cutter slider 63, the adjusting screw 66 is installed on the baffle plate 65 and is connected with the outer end of the cutter 64, and the cover plate 62 is installed on the cutter blade. On the front of the fixed seat 61.
如图10、图12和图13所示,折弯压装装置11包括压杆安装座111、折弯压杆112、折弯压杆滚动件113、折弯槽块114和折弯槽固定座115,压杆安装座111装设在插针滑动块81上,折弯压杆112活动安装在压杆安装座111的孔位中,折弯压杆112的前端设有折弯头1121,折弯槽块114通过折弯槽固定座115装设在主安装架2上,折弯压杆滚动件113装设在折弯压杆112的后端并活动安装在折弯槽块114上开设有折弯轨迹槽1141中。当压杆安装座111上的折弯压杆112随直插压装装置8的插针滑动块81向下移动时,在折弯槽块114的折弯轨迹槽1141的导向作用下,折弯压杆112能够往前移动穿过两个夹头之间的间隙将由两个夹头夹住的钢针折弯并把钢针压装到PCB板上。当压杆安装座111上的折弯压杆112随直插压装装置8的插针滑动块81向上移动时,折弯压杆112往后退回。As shown in Figure 10, Figure 12 and Figure 13, the bending and pressing device 11 includes a pressing bar mounting seat 111, a bending pressing bar 112, a bending pressing bar rolling element 113, a bending groove block 114 and a bending groove fixing seat 115, the pressure bar mounting seat 111 is installed on the pin sliding block 81, the bending pressure bar 112 is movably installed in the hole of the pressure bar mounting seat 111, the front end of the bending pressure bar 112 is provided with a bending head 1121, The bending groove block 114 is installed on the main mounting frame 2 through the bending groove fixing seat 115, and the bending pressing rod rolling member 113 is installed on the rear end of the bending pressing rod 112 and is movably installed on the bending groove block 114 to provide a In the bending track groove 1141 . When the bending pressure rod 112 on the pressure rod mounting base 111 moves downward with the pin sliding block 81 of the in-line pressing device 8, under the guidance of the bending track groove 1141 of the bending groove block 114, the bending The pressing rod 112 can move forward to pass through the gap between the two chucks to bend the steel needle clamped by the two chucks and press-fit the steel needle onto the PCB. When the bent pressing bar 112 on the pressing bar mounting seat 111 moves upward with the pin slide block 81 of the in-line pressing device 8, the bent pressing bar 112 will retreat backward.
较佳的,如图4和图6所示,为了使钢线输送顺畅,位置准确,主安装架2的正板面上可以装设有位于导线装置5与送线滚轮装置10之间的第一导线管12和位于送线滚轮装置10与直插压装装置8之间的第二导线管13,第一导线管12和第二导线管13分别通过导线管固定座14与主安装架2的正板面固定连接。输送时,钢线能够穿过第一导线管12和第二导线管13的内部。此外,如图11所示,两个切线装置6之间还可以装设有上导线嘴15和下导线嘴16。Preferably, as shown in Fig. 4 and Fig. 6, in order to make the steel wire conveying smoothly and the position is accurate, the front plate surface of the main installation frame 2 can be equipped with a first roller between the wire device 5 and the wire feeding roller device 10. A wire conduit 12 and a second wire conduit 13 located between the wire feeding roller device 10 and the in-line press-fitting device 8, the first wire conduit 12 and the second wire conduit 13 pass through the wire conduit fixing seat 14 and the main mounting frame 2 respectively The positive side of the fixed connection. During delivery, the steel wire can pass through the inside of the first conduit 12 and the second conduit 13 . In addition, as shown in FIG. 11 , an upper thread nozzle 15 and a lower thread nozzle 16 may also be installed between the two thread cutting devices 6 .
作为本实施例的进一步改进,如图2和图5所示,主安装架2的背板面上装设有高度调节滑块17,机架1上装设有高度调节纵向滑轨18,主安装架2通过高度调节滑块17与机架1上的高度调节纵向滑轨18滑动连接,主安装架2与机架1之间装设有手轮式升降调节装置19。操作时,通过转动手轮式升降调节装置19可以调节主安装架2上的插针主体部位在机架1上的高度位置。其中,由于主安装架2上的插针主体部位可调节高度,并且凸轮式纵向驱动装置9为纵向式设置,这样可通过调节高度设置需要裁剪的钢针的长度,此结构有利于适应更大长度范围的PIN针插装。As a further improvement of this embodiment, as shown in Figure 2 and Figure 5, a height adjustment slider 17 is installed on the back plate of the main installation frame 2, and a height adjustment longitudinal slide rail 18 is installed on the frame 1, and the main installation frame 2. The height adjustment slider 17 is slidably connected to the height adjustment longitudinal slide rail 18 on the frame 1, and a handwheel type lifting adjustment device 19 is installed between the main installation frame 2 and the frame 1. During operation, the height position of the pin main body on the main installation frame 2 on the frame 1 can be adjusted by turning the handwheel type lifting adjustment device 19 . Wherein, because the height of the main part of the pin insertion on the main installation frame 2 can be adjusted, and the cam type longitudinal driving device 9 is arranged vertically, the length of the steel needle to be cut can be set by adjusting the height, and this structure is conducive to adapting to larger PIN pin insertion in a range of lengths.
当需要插装直型钢针时,可以首先将折弯压装装置11的折弯槽块114拆卸下来,启动送线滚轮装置10的送线驱动电机后,从供料装置4输送出来的钢线能够依次经过导线轮53、第一校正轮组55、第二校正轮组56、第一导线管12、第一送线滚动齿轮101与第二送线滚动齿轮102之间、第二导线管13、上导线嘴15、两切刀64之间、下导线嘴16延伸到左夹头712与右夹头713之间,此时夹线装置7能够夹紧钢线,之后切线装置6能够将钢线切断成钢针,并由直插压装装置8将钢针插装到PCB板上。When it is necessary to insert a straight steel needle, the bending groove block 114 of the bending and pressing device 11 can be disassembled at first, and after starting the wire feeding drive motor of the wire feeding roller device 10, the steel wire delivered from the feeding device 4 It can pass through the guide wheel 53, the first correction wheel set 55, the second correction wheel set 56, the first wire guide 12, the first wire feed roller gear 101 and the second wire feed roller gear 102, the second wire guide 13 , the upper wire nipple 15, between the two cutters 64, the lower wire nipple 16 extends to between the left chuck 712 and the right chuck 713, at this moment, the wire clamping device 7 can clamp the steel wire, and the wire cutting device 6 can clamp the steel wire afterwards. The wire is cut into steel needles, and the steel needles are inserted into the PCB board by the in-line press-fitting device 8 .
当需要插装弯型钢针时,可以首先将直插压装装置8的压针杆86拆卸下来,启动送线滚轮装置10的送线驱动电机后,从供料装置4输送出来的钢线能够依次经过导线轮53、第一校正轮组55、第二校正轮组56、第一导线管12、第一送线滚动齿轮101与第二送线滚动齿轮102之间、第二导线管13、上导线嘴15、两切刀64之间、下导线嘴16延伸到左夹头712与右夹头713之间,此时夹线装置7能够夹紧钢线,之后切线装置6能够将钢线切断成钢针,并由折弯压装装置11将钢针折弯并插装到PCB板上。When it is necessary to insert a curved steel needle, the needle press rod 86 of the in-line press-fitting device 8 can be disassembled at first, and after starting the wire-feeding drive motor of the wire-feeding roller device 10, the steel wire conveyed from the feeding device 4 can be Pass through the guide wheel 53, the first correction wheel group 55, the second correction wheel group 56, the first wire guide 12, the first wire feeding roller gear 101 and the second wire feeding roller gear 102, the second wire guide 13, Between the upper wire nozzle 15 and the two cutters 64, the lower wire nozzle 16 extends to between the left chuck 712 and the right chuck 713. At this time, the wire clamping device 7 can clamp the steel wire, and the wire cutting device 6 can clamp the steel wire. Cut into steel needles, and bend and insert the steel needles on the PCB board by the bending and pressing device 11 .
综上所述,本实用新型的结构设计合理,操作方便,集自动上料、切线、插针和折弯功能为一体,使同一台设备既可插装直型的PIN针,又可插装弯型的PIN针,提高了工作效率,降低了设备的采购成本和人工成本,节省了占地空间,增强了市场竞争力。To sum up, the utility model has reasonable structural design and convenient operation. It integrates the functions of automatic feeding, thread cutting, pin insertion and bending, so that the same device can be inserted into both straight PIN pins and pins. The curved PIN needle improves work efficiency, reduces equipment procurement costs and labor costs, saves floor space, and enhances market competitiveness.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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CN109473848A (en) * | 2018-12-17 | 2019-03-15 | 苏州博古特智造有限公司 | A kind of connector pin bending trimming device |
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CN109473848A (en) * | 2018-12-17 | 2019-03-15 | 苏州博古特智造有限公司 | A kind of connector pin bending trimming device |
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CN113319547A (en) * | 2021-05-31 | 2021-08-31 | 苏州瀚川智能科技股份有限公司 | Nickel wire cutting and pin inserting device and method |
CN114245604A (en) * | 2021-12-24 | 2022-03-25 | 四川九州光电子技术有限公司 | TO-CAN subassembly PIN PIN grafting device |
CN114245604B (en) * | 2021-12-24 | 2024-05-17 | 四川九州光电子技术有限公司 | TO-CAN assembly PIN PIN plugging device |
CN116981187B (en) * | 2023-09-22 | 2023-12-05 | 广州诺顶智能科技有限公司 | Pin inserting machine capable of preventing feeding clamping belt |
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