CN116685075A - Ccs集成母排用fpc模组装配工艺 - Google Patents
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Abstract
本发明CCS集成母排用FPC模组装配工艺，通过FPC模组装配生产线进行FPC模组的自动化装配，FPC模组装配生产线包括：柔性电路板自动上料工位、锡膏自动印刷工位、锡膏印刷质量自动化检测工位、贴片机自动上料工位、回炉焊自动焊接工位、冷却机自动制冷工位、X光自动检测工位、补强板自动贴设工位、补强板自动热压工位、自动烘烤加固工位、等离子自动清洗工位、整体式自动点胶工位、紫外线自动固化工位、胶片自动贴设工位、自动化视觉检测工位、以及自动下料工位；通过自动化的柔性电路板、自动贴片、集成式点胶、自动贴片上料、对应工位做业，形成短线程的、无需人工辅助的高效CCS集成母排用FPC模组自动化装配程式。
Description
技术领域
本发明涉及自动化生产技术及自动化生产设备，具体的，是一种CCS集成母排用FPC模组装配工艺。
背景技术
FPC模组包括：吸塑板、柔性电路板、镍片、热敏电阻、连接器、补强板、胶片、胶体；
其中，吸塑板质地软，现阶段大多采用人工上件方式，劳动强度大、上件慢；胶片、补强板来料基材柔软、位置易偏差，现阶段采用用人工撕下、手工放置在柔性电路板上；FPC模组装配过程中，热压机压下，温度逐渐升高，补强板上的预涂的胶面恢复粘性，和电路板贴合。
现阶段的FPC模组，装配方式，需要配置人工进行辅助，更多的情况是FPC模组制备的多个工站为不连续做业的，即部分需要人工辅助的工段为单独使用的设备，通过人工辅助获得该工段的半成品后，进行人工转移该工段的半成品至下一工段的设备的上料，FPC模组装配的自动化程度低，FPC模组装配设备安置混乱，不利于企业优化生产场地的实施，同时人工辅助一定程度上增加企业的生产成本、生产效率、以及装配精度。
因此，有必要提供一种CCS集成母排用FPC模组装配工艺来解决上述问题。
发明内容
本发明的目的是提供一种CCS集成母排用FPC模组装配工艺。
技术方案如下：
一种CCS集成母排用FPC模组装配工艺，通过FPC模组装配生产线进行FPC模组的自动化装配，FPC模组装配生产线包括：柔性电路板自动上料工位、锡膏自动印刷工位、锡膏印刷质量自动化检测工位、贴片机自动上料工位、回炉焊自动焊接工位、冷却机自动制冷工位、X光自动检测工位、补强板自动贴设工位、补强板自动热压工位、自动烘烤加固工位、等离子自动清洗工位、整体式自动点胶工位、紫外线自动固化工位、胶片自动贴设工位、自动化视觉检测工位、以及自动下料工位；
通过自动化的柔性电路板、自动贴片、集成式点胶、自动贴片上料、对应工位做业，形成短线程的、无需人工辅助的高效CCS集成母排用FPC模组自动化装配程式。
进一步的，柔性电路板自动上料工位，柔性电路板板通过AGV小车运输到线体旁预定区域内，也可通过人工摆放在线体旁预定区域内，抓取机构把柔性电路板抓起放到线体的治具上。
进一步的，锡膏自动印刷工位，锡膏过预制漏孔印刷在柔性电路板上。
进一步的，锡膏印刷质量自动化检测工位，通过高清CDD相机对柔性电路板拍照，视觉系统判定印刷质量。
进一步的，贴片机自动上料工位，通过SMT贴片机实现对镍片、热敏电阻、连接器、补强板的自动上料。
进一步的，回炉焊自动焊接工位，通过预热区、恒温区、高温区、冷却区，高温把锡融化完成焊接后冷却固化。
进一步的，冷却机自动制冷工位，通过风扇对柔性电路板和治具降温。
进一步的，X光自动检测工位，通过X光对焊锡内部拍照成像，判别锡焊有无缺陷。
进一步的，补强板自动贴设工位，补强板预装在飞达上，自动上料，自动上料通过贴片机配合视觉识别系统实现，贴片头上设置有电加热机构，对应将补强片预贴的胶加热到粘合温度。
进一步的，补强板自动热压工位，通过热压板把胶的温度再度升高，并保压固化。
进一步的，自动烘烤加固工位，通过热风把胶的文档升高，并保温。
进一步的，等离子自动清洗工位，高温等离子清洗点胶表面的杂质。
进一步的，整体式自动点胶工位，集成了多个点胶胶嘴和点胶机，在一个工位完成点胶工作。
进一步的，紫外线自动固化工位，通过紫外线烘烤，让点的胶硬化。
进一步的，胶片自动贴设工位，通过SMT贴片机实现对胶片的自动上料。
进一步的，自动化视觉检测工位，通过相机对贴片拍照，判别位置是否准确。
进一步的，自动下料工位，下料模组把产品放置在下料AGV小车或托盘中。
与现有技术相比，本发明通过自动化的柔性电路板、自动贴片、集成式点胶、自动贴片上料、对应工位做业，形成短线程的、无需人工辅助的高效CCS集成母排用FPC模组自动化装配程式。
附图说明
图1是本发明的流程图。
具体实施方式
实施例：
本实施例展示一种CCS集成母排用FPC模组装配工艺，通过FPC模组装配生产线进行FPC模组的自动化装配，FPC模组装配生产线包括：柔性电路板自动上料工位、锡膏自动印刷工位、锡膏印刷质量自动化检测工位、贴片机自动上料工位、回炉焊自动焊接工位、冷却机自动制冷工位、X光自动检测工位、补强板自动贴设工位、补强板自动热压工位、自动烘烤加固工位、等离子自动清洗工位、整体式自动点胶工位、紫外线自动固化工位、胶片自动贴设工位、自动化视觉检测工位、以及自动下料工位；
通过自动化的柔性电路板、自动贴片、集成式点胶、自动贴片上料、对应工位做业，形成短线程的、无需人工辅助的高效CCS集成母排用FPC模组自动化装配程式。
其中：
柔性电路板自动上料工位，柔性电路板板通过AGV小车运输到线体旁预定区域内，也可通过人工摆放在线体旁预定区域内，抓取机构把柔性电路板抓起放到线体的治具上；用长型专用吸盘实现自动上料。用工业相机对来料和治具定位，伺服模驱动的抓放机构根据输入的位置偏差值，自动调整纠偏，把柔性电路板放到治具上准确的位置。
锡膏自动印刷工位，锡膏过预制漏孔印刷在柔性电路板上。
锡膏印刷质量自动化检测工位，通过高清CDD相机对柔性电路板拍照，视觉系统判定印刷质量。
贴片机自动上料工位，通过SMT贴片机实现对镍片、热敏电阻、连接器、补强板的自动上料。
回炉焊自动焊接工位，通过预热区、恒温区、高温区、冷却区，高温把锡融化完成焊接后冷却固化。
冷却机自动制冷工位，通过风扇对柔性电路板和治具降温。
X光自动检测工位，通过X光对焊锡内部拍照成像，判别锡焊有无缺陷。
补强板自动贴设工位，补强板预装在飞达上，自动上料，自动上料通过贴片机配合视觉识别系统实现，贴片头上设置有电加热机构，对应将补强片预贴的胶加热到粘合温度；使用飞达实现补强板自动上料，用工业相机对来料和治具定位，伺服模驱动的抓放机构根据输入的位置偏差值，自动调整纠偏，把补强板放到电路板上准确的位置。
补强板自动热压工位，通过热压板把胶的温度再度升高，并保压固化。
自动烘烤加固工位，通过热风把胶的文档升高，并保温。
等离子自动清洗工位，高温等离子清洗点胶表面的杂质。
整体式自动点胶工位，集成了多个点胶胶嘴和点胶机，在一个工位完成点胶工作；根据点胶位置布置胶嘴，通过伺服模组和机器人配合，覆盖电路板全区域点胶。
紫外线自动固化工位，通过紫外线烘烤，让点的胶硬化。
胶片自动贴设工位，通过SMT贴片机实现对胶片的自动上料。
自动化视觉检测工位，通过相机对贴片拍照，判别位置是否准确。
自动下料工位，下料模组把产品放置在下料AGV小车或托盘中。
具体可参照图1，流程为：
1)自动上柔性线路板；
2)自动印刷锡膏；
3)自动检测锡膏印刷质量；
4)贴片机上料；
5)回炉焊焊接；
6)冷却机质量；
7)X光检测；
8)贴补强板；
9)热压补强板；
10)烘烤加固；
11)等离子清洗；
12)整体式点胶；
13)紫外线固化；
14)自动贴胶片；
15)自动视觉检测；
16)自动下料；
每个步骤对应的工段，通过一体化输送治具，形成对应输送治具的上料、对应做业的整体对接式CCS集成母排用FPC模组装配生产线。
与现有技术相比，本发明通过自动化的柔性电路板、自动贴片、集成式点胶、自动贴片上料、对应工位做业，形成短线程的、无需人工辅助的高效CCS集成母排用FPC模组自动化装配程式。
以上所述的仅是本发明的一些实施方式。对于本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。
Claims (5)
1.一种CCS集成母排用FPC模组装配工艺，其特征在于：通过FPC模组装配生产线进行FPC模组的自动化装配，FPC模组装配生产线包括：柔性电路板自动上料工位、锡膏自动印刷工位、锡膏印刷质量自动化检测工位、贴片机自动上料工位、回炉焊自动焊接工位、冷却机自动制冷工位、X光自动检测工位、补强板自动贴设工位、补强板自动热压工位、自动烘烤加固工位、等离子自动清洗工位、整体式自动点胶工位、紫外线自动固化工位、胶片自动贴设工位、自动化视觉检测工位、以及自动下料工位；
通过自动化的柔性电路板、自动贴片、集成式点胶、自动贴片上料、对应工位做业，形成短线程的、无需人工辅助的高效CCS集成母排用FPC模组自动化装配程式。
2.根据权利要求1所述的CCS集成母排用FPC模组装配工艺，其特征在于：柔性电路板自动上料工位，用长型专用吸盘实现自动上料；使用工业相机对来料和治具定位，伺服模驱动的抓放机构根据输入的位置偏差值，自动调整纠偏，把柔性电路板放到治具上准确的位置。
3.根据权利要求2所述的CCS集成母排用FPC模组装配工艺，其特征在于：贴补强板工位，使用飞达实现补强板自动上料，用工业相机对来料和治具定位，伺服模驱动的抓放机构根据输入的位置偏差值，自动调整纠偏，把补强板放到柔性电路板上准确的位置。
4.根据权利要求3所述的CCS集成母排用FPC模组装配工艺，其特征在于：整体式点胶工位，根据点胶位置布置胶嘴，通过伺服模组和机器人配合，覆盖电路板全区域点胶。
5.根据权利要求4所述的CCS集成母排用FPC模组装配工艺，其特征在于：自动下料工位，伺服模组可准确抓取产品，放入AGV或托盘中。
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| CN117812846B (zh) * | 2024-03-01 | 2024-05-07 | 深圳特新界面科技有限公司 | 一种环保柔性电路制造方法及系统 |
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