CN116114829A - 一种预熟化即食全营养椰香蛋白米 - Google Patents
一种预熟化即食全营养椰香蛋白米 Download PDFInfo
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- CN116114829A CN116114829A CN202211101810.7A CN202211101810A CN116114829A CN 116114829 A CN116114829 A CN 116114829A CN 202211101810 A CN202211101810 A CN 202211101810A CN 116114829 A CN116114829 A CN 116114829A
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- rice
- protein
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- powder
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Abstract
本发明公开了一种预熟化即食全营养椰香蛋白米,在配方中添加天然椰子粉、动植物蛋白质组合、小分子肽组合、复合维生素组合、复合矿物质组合,克服了米制品蛋白质偏低与赖氨酸限制问题;米饭简单冲泡加热即可食用,形态贴近天然米饭,米粒饱满致密度高,不易碎,复水更快、Q弹、有嚼劲;添加的天然椰子粉,补充了米饭的蛋白,更是给米饭赋予椰香味;添加的蛋白质、维生素、矿物质弥补了主粮的营养素不足。在熟化工艺后制粒采用中温工艺,逐级降温的冷冻与逐级升温真空干燥工艺,包装是真空包装,可以避免添加的营养素不被高温破坏,产品的含水量更低,米粒饱满、不易碎,有嚼劲,复水性更好。
Description
技术领域
本发明涉及食品领域,尤其涉及一种预熟化即食全营养椰香蛋白米。
背景技术
方便米饭是一种符合我国人们饮食习惯的全新的方便食品,随着生活节奏的加快,方便米饭的消费量越来越大,已经逐渐被大众接受,存在着巨大的市场潜力。大米有很高的营养价值,淀粉含量75%以上,蛋白质在7.4%左右,脂肪为0.5%-1%,还含有磷、钙、钾、镁、铁等矿物质,以及含有一定量的胡萝卜素、维生素E和B族维生素,赖氨酸是其第一限制氨基酸。
查找专利库以及万方等数据库,方便米饭相关的对比文件非常多。输入关键词:蛋白米或椰香蛋白米或高蛋白米或或椰香米或预熟化即食全营养椰香蛋白米,没有找到完全匹配的对比文件,可能相关的对比文件有CN 103211171 A(授权)、CN 105982200 A(无效)、CN 113383902 A(实审中)、CN 112641045 A(实审中)、CN 102754776 B(授权)、CN112056506 A(实审中)。CN 103211171 A公布一种营养强化即冲即食的熟化米,以大米粉添加营养物质加工而成;把大米添加营养物质加工成米粉,然后通过把米粉加水、搅拌、加热、胶化、熟化转化成为大米米粒的工艺流程和方法,该发明添加营养物质后还是高温工艺,维生素类营养物质难以保存下来。CN 105982200 A公开了一种益智椰香米,配方中有椰汁。CN113383902 A公布一种营养均衡冲泡杂粮米饭及其制备方法,包括单独的再生杂粮米包和菜包,杂粮米没有干燥,是在无菌环境中进行真空无菌包装。CN 112641045 A公布一种即食冲泡的自热米及其制备方法与应用,所述自热米采用常规的浸泡、搅拌混合、挤压熟化、切割成粒、再次熟化、干燥灭菌而成,食品添加剂(乳化剂)是本领域通用的单双甘油脂肪酸酯,没有添加营养强化剂。CN 102754776 B涉及可冲泡食用的冲泡米饭加工方法,重点在加工方法。CN 1535599A公开了一种熟食方便米的生产工艺,除生产工艺外其组方为大米,加入其重量的4-6%的淀粉及其重量的9-11%的赤小豆,该公布号是2003年申请,配方工艺简单原始。CN101803701A公布一种速食营养鸡蛋方便米的制备方法,公开了利用碎米粉作为主要原料制作方便米饭的工艺,将粉类原料调制均匀后经过双螺杆挤压机挤压成型并切割成米粒状的挤出物,再经干燥、冷却包装而得,采用的也是高温工艺。CN 112056506 A提供一种即食冲泡的方便米饭的制作工艺,配方为常规配方,没有营养强化剂,工艺是五段变温工艺,其中第三区域的温度范围高于其他区域的温度范围,维持在80℃~110℃之间,对营养素有破坏作用。
但是,当前方便米(饭)大多是通过熟化、脱水、复水等常规工艺制备,生产过程温度较高,添加了乳化剂等添加剂,破坏了大米的维生素类,口感欠佳,如果长期食用此类方便食品者,会造成食用者营养不良,主要是维生素类缺乏及缺铁性贫血等问题,还有大米本身蛋白质偏低、氨基酸中赖氨酸偏低,维生素与矿物质等营养素达不到满足不了身体需求。
发明内容
为了解决传统的调制米因采用高温工艺熟化与干燥,破坏米的营养价值,米粒有裂纹、易碎,复水慢、易夹生的问题,本发明所要解决的技术问题是提供一种不添加马铃薯变性淀粉和乳化剂也能起到米粒饱满、不易碎,有嚼劲,复水性更好的预熟化即食全营养椰香蛋白米。
为了解决上述技术问题,本发明所采用的技术方案如下:
一种预熟化即食全营养椰香蛋白米,主要由如下重量份数的原料制成:
大米米粉70-90份,青稞粉5-10份,荞麦粉5-10份,蛋白粉组合3-10份,小分子肽组合1-3份、天然椰子粉0.5-3份,玉米油3份,复合维生素与矿物质0.001-0.005份。
优选的,所述蛋白粉组合是由大豆蛋白粉与牛乳清蛋白粉按2:1重量比例混合而成。
优选的,所述小分子肽组合是指花生肽与牡蛎蛋白肽按1:1重量比例混合而成。
优选的,所述复合维生素指维生素A、B1、B2、B6、C、D、E,按质量比25:1:1:1:50:100:30进行混合而成。
优选的,所述复合矿物质是指醋酸钙、硫酸镁、硫酸亚铁、氯化钾、硫酸锌、亚硒酸钠按50:25:1:100:1:0.01重量比例混合而成。
上述预熟化即食全营养椰香蛋白米的制备方法,该方法包括如下步骤:
(1)按重量称量各原料,备用;
(2)将大米粉、青稞粉、荞麦粉、水、玉米油搅拌,得到米粉混合料;将天然椰子粉、蛋白粉组合及小分子肽组合、复合维生素与矿物质加40%的水,混合均匀,使用前预热到75℃待用;
(3)采用微波加热方式对米粉混合料进行熟化,加热温度为115~135℃,高温熟化后将粉料温度降到中温80-90℃,再添加天然椰子粉、蛋白粉组合,小分子肽组合、复合维生素与矿物质等,搅拌混合均匀,将混合料送入真空挤出机中进行挤压处理,得到米坯;
(4)步骤(3)得到的米体在15℃的冷风中进行风冷回生,再在用逐级降温的冷冻干燥工艺冻干调制米,米的含水量在6%以下,最后采用真空包装,真空度0.02-0.05MPa。
步骤(3)中,用真空双螺杆米粉机对步骤(3)得到的混合料进行挤丝,挤丝温度82℃,螺杆转速180rpm,喂料速度96rpm,通过时间为15s,腔体真空度0.75Mpa;随后将所得米坯送入整形模具中进行切割整形处理,整形切刀的切割速度为650rpm。
上述步骤(4)中,所述逐级降温的冷冻再逐级升温的干燥工艺为:在-5℃、-10℃、-15℃条件下进行逐级冷冻;冷冻后将冷冻米粒放入真空冷冻干燥机,-15℃至-20℃干燥2小时真空度为9.0Pa,-5℃至-10℃干燥2小时真空度为13.5Pa,再将冷阱温度上调到5℃至10℃干燥2小时真空度为13.5Pa。
有益效果:由以上本发明的方案可见,本发明与现有技术相比,
(1)配方不同:在主粮精籼米、精粳米与青稞的基础上,添加天然椰子粉、大米蛋白粉、胶原蛋白肽、赖氨酸、复合维生素组合、复合矿物质组合、乳化剂(包括单、双甘油脂肪酸酯)等,克服了米制品蛋白质偏低与赖氨酸限制问题;添加的大米蛋白与胶原蛋白肽,米饭简单冲泡加热即可食用,形态贴近天然米饭,米粒饱满致密度高,不易碎,复水更快、Q弹、有嚼劲;添加的天然椰子粉,既补充了米饭的蛋白,更是给米饭赋予椰香味;配方中没有添加变性淀粉和乳化剂,保持了米的原来香味,没有一般调制米的不愉快感觉;配方添加了蛋白质、维生素、矿物质,这样弥补了主粮的营养素不足;
(2)工艺不同:制粒采用中温(85℃)工艺,一步法制粒,干燥采用的是逐级降温的冷冻和逐级升温的真空干燥工艺,包装是真空包装;熟化后的中温与冻干工艺可以避免添加的营养素不被高温破坏,产品的含水量更低(延长保质期)、复水性更好。逐级降温可以克服调制米的过冷现象,避免造成米粒外层有一层保护层,调制米内部水分不易升华,同时避免速冻造成米粒内部形成大的冰晶,破坏米的结构而产生过多碎米。
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例旨在用于解释本发明,而不能理解为对本发明的限制。实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。所用设备、试剂或仪器未注明生产厂商者,均为可以通过市售获得的常规产品。
以下实施例和对比例中:
生产设备为广州雷迈机械设备科技有限公司、常州市东南干燥设备有限公司,制备方法中涉及的设备数据参考生产厂家提供的数据。
食品级大豆蛋白粉和牛乳清蛋白粉,购自山东百盈商贸有限公司,蛋白含量99%,为淡黄色粉末,生产日期分别为2021年2月与3月;
花生肽为徐州宏达食品科技公司产品,分子量300-500Da,蛋白含量95%,为淡黄色粉末,生产批号2021120601;
食品级牡蛎蛋白肽,购自厦门肽度科技公司,分子量500Da,蛋白含量99%,为淡黄色粉末,生产批号2021091302;
各类维生素、矿物质均为食品级或药用级,采自南京医药公司,均在有效期内。
加热包,南京航天科技有限公司产品。
实施例1
本实施例的预熟化即食全营养椰香蛋白米配方,由如下成分组成:大米米粉80份,青稞粉10份,荞麦粉5份,蛋白粉组合6份,小分子肽组合2份、天然椰子粉1份,玉米油3份,复合维生素0.002份,复合矿物质0.001份。
本实施例全营养高原自热米饭的制备方法参考设备厂家参数,包括如下步骤:
(1)按所述重量比称量各原料,备用;
(2)将大米米粉、青稞粉、荞麦粉、玉米油和水搅拌混合,得到米粉混合料,含水量为50%;将天然椰子粉、蛋白粉组合及小分子肽组合、复合维生素与矿物质加40%的水,混合均匀,使用前预热到75℃待用;
(3)米粉混合料采用微波加热方式对原料进行熟化,加热温度为115~135℃,时间5min,将粉料温度降到85℃,再添加预热的天然椰子粉、蛋白粉组合及小分子肽组合、复合维生素与矿物质,搅拌混合均匀。
(4)用真空双螺杆米粉机对步骤(3)的混合料进行挤丝,挤丝温度82℃,螺杆转速180rpm,喂料速度96rpm,通过时间为15s,腔体真空度0.75Mpa;随后将所得米坯送入整形模具中进行切割整形处理,整形切刀的切割速度为650rpm;
(5)步骤(4)挤压、切割得到的米体在15℃的冷风中快速进行风冷回生塑形,得到塑形米粒,有大米形状,直径为1.9~2.2mm,长度为2.9~3.1mm;
(6)将步骤(5)的塑形米粒在在-5℃、-10℃、-15℃条件下进行逐级冷冻,冷冻后将冷冻米粒放入真空冷冻干燥机,在冷阱温度为-20℃,真空度为9.0Pa,板层温差为±1.2℃,冻干2小时;再将冷阱温度调为-5℃,真空度为13.5Pa;再冻干2小时;再将冷阱温度上调到5℃,真空度为13.5Pa。这样可以克服调制米的过冷现象,避免造成米粒外层有一层保护层,调制米内部水分不易升华,同时避免速冻造成米粒内部形成大的冰晶,破坏米的结构而产生过多碎米。
(7)将冻干后的调制米逐级回温到常温,使得米粒中的水分含量保持在6%以下,然后在无菌环境中按规格进行真空无菌包装,包装袋真空度0.03Mpa。
(8)步骤(7)获得的预熟化即食全营养椰香蛋白米(调制米)按照GB/T 1354-2018进行含水量检测,本实施例的调制米含水量4.6%。
实施例2
本实施例的预熟化即食全营养椰香蛋白米配方,由如下成分组成:大米米粉80份,青稞粉10份,荞麦粉5份,蛋白粉组合2份,小分子肽组合1份、天然椰子粉0.5份,玉米油3份,复合维生素0.002份,复合矿物质0.001份。与实施例1相比,工艺相同,仅配方蛋白粉组合、小分子肽组合和天然椰子粉减量。
实施例3
本实施例的预熟化即食全营养椰香蛋白米配方,由如下成分组成:大米米粉80份,青稞粉10份,荞麦粉5份,蛋白粉组合8份,小分子肽组合3份、天然椰子粉3份,玉米油3份,复合维生素0.002份,复合矿物质0.001份。与实施例1相比,工艺相同,仅配方蛋白粉组合、小分子肽组合和天然椰子粉进行加量。
对比例1
本对比例的配方,由如下成分组成:大米米粉80份,青稞粉10份,荞麦粉5份,蛋白粉组合0份,小分子肽组合0份、天然椰子粉0份,玉米油3份,复合维生素0.002份,复合矿物质0.001份。与实施例1相比,工艺与配方不同,是市场最常见的配方与工艺,配方中不添加蛋白粉组合、小分子肽组合、天然椰子粉,添加马铃薯变性淀粉5份,乳化剂(单双甘油脂肪酸酯)增加到3份。工艺是常规三段变温、微波干燥,简述如下。
(1)按所述重量比称量各原料,备用;
(2)将大米米粉、青稞粉、荞麦粉、玉米油、马铃薯变性淀粉、单双甘油脂肪酸酯和水搅拌混合,得到米粉混合料,含水量为50%;
(3)米粉混合料采用蒸汽加热方式对原料进行熟化,加热温度为115~135℃,时间10min;
(4)用真空双螺杆米粉机对步骤(3)的混合料进行挤丝,挤丝经过三个阶段的变温挤丝,三个阶段的温度依次为83℃、109℃、101℃,经过的螺杆米粉机的螺杆转速为150rpm,米粉混合料在每个阶段通过的时间为10s。随后将所得米坯送入整形模具中进行切割整形处理,整形切刀的切割速度为650rpm;
(5)步骤(4)挤压、切割得到的米体在15℃的冷风中快速进行风冷回生塑形,得到塑形米粒,有大米形状,直径为1.9~2.2mm,长度为2.9~3.1mm;
(6)将步骤(5)的塑形米粒过流化床,160℃微波干燥4小时,使得米粒中的水分含量保持在14%以下;
(7)将步骤(6)干燥米回温到常温,然后在无菌环境中按规格进行真空无菌包装,包装袋真空度0.03Mpa。
(8)步骤(7)获得的调制米按照GB/T 1354-2018进行含水量检测,本对比例的调制米含水量12.8%。
对比例2
本对比例的配方与实施例1相同,工艺与对比例1相同。
对比例3
本对比例与实施例1相比,工艺相同,仅配方中不加小分子肽组合,加乳化剂1份。
对比例4
本对比例与实施例1相比,工艺相同,仅配方不加蛋白粉组合。
对比例5
本对比例与实施例1相比,工艺相同,仅配方不加椰子粉,加乳化剂1份。
对比例6
本对比例配方与对比例1相同,工艺与实施例1相同。
表1.各实施例与对比例的配料表
检测例、一种预熟化即食全营养椰香蛋白米的评价
取各实施例与对比例制备的预熟化即食全营养椰香蛋白米82.5克,用75-80℃热水105ml焖8min,进行感官评价。评价时间分别在常温保存下的1个月以内以及食品储存期加速测试(accelerated shelf life testing,ASLT)的225天。ASLT为本专业常规试验,本对比例的实验温度37℃,相对湿度95%环境条件下,加速试验225天就相当常温保存29.6个月。
1、感官评价:
采用本领域通用评价方法,10名专业人员,从色泽、形态、气味、滋味、口感等几个指标进行分析,其中口感包括软硬度、黏性、弹性。感官评价总分为10分,各项指标在总分中所占权重分别为:0.15、0.15、0.2、0.2、0.3,评分细则见表1。
色泽和形态是通过观察方便米饭进行评定:将样品置于光线充足处,仔细观察样品的颜色、形态,按照评分表中的方法评分,并记录。
口感的评定:将样品置于口中,仔细咀嚼,感受样品的口感,按照表2-1中的方法评分,并记录。
气味的评定:将样品置于鼻子正下前方约5cm处,深深吸一口气,仔细鉴别方便米饭释放的香气,反复3~5次,按表1中的方法评分,并记录。
滋味的评定:将样品置于口中,仔细回味,慢慢咀嚼,反复3~5次,并记录。
表2感官评分标准
在常温保存下的1个月以内以及食品储存期加速测试(ASLT)225天的感官评分结果分别如表3和表4所示:
表3常温保存1个月以内的感官评分结果
指标 | 实施例1 | 实施例2 | 实施例3 | 对比例1 | 对比例2 | 对比例3 | 对比例4 | 对比例5 | 对比例6 |
色泽 | 9.61 | 9.65 | 9.55 | 8.87 | 9.13 | 9.42 | 9.52 | 9.23 | 9.52 |
形态 | 9.63 | 9.52 | 9.46 | 8.53 | 8.81 | 7.26 | 9.31 | 8.12 | 9.58 |
气味 | 9.58 | 9.35 | 9.52 | 8.62 | 9.59 | 9.62 | 9.57 | 9.36 | 9.34 |
滋味 | 9.45 | 9.32 | 9.25 | 7.69 | 9.35 | 8.86 | 8.44 | 9.11 | 8.73 |
口感 | 9.66 | 9.16 | 9.09 | 7.82 | 6.62 | 6.23 | 8.36 | 8.45 | 8.56 |
总分 | 9.59 | 9.3575 | 9.3325 | 8.218 | 8.465 | 8.067 | 8.9345 | 8.8315 | 9.047 |
表4ASLT试验225天的感官评分结果
指标 | 实施例1 | 实施例2 | 实施例3 | 对比例1 | 对比例2 | 对比例3 | 对比例4 | 对比例5 |
色泽 | 9.2 | 9.06 | 9.12 | 6.11 | 6.23 | 9.01 | 9.09 | 8.75 |
形态 | 9.55 | 9.51 | 9.39 | 5.01 | 5.01 | 7.28 | 9.19 | 8.22 |
气味 | 8.96 | 8.56 | 9.01 | 4.55 | 4.55 | 9.04 | 8.33 | 7.82 |
滋味 | 9.16 | 9.09 | 9.25 | 4.69 | 4.69 | 8.04 | 8.23 | 8.55 |
口感 | 9.21 | 8.63 | 9.09 | 4.52 | 4.52 | 6.10 | 8.26 | 8.12 |
总分 | 9.1995 | 8.9045 | 9.1555 | 4.872 | 4.89 | 7.6895 | 8.532 | 8.2555 |
从表1可知,两种工艺制备的产品含水量差别显著,冻干工艺的3个实施例与4个对比例的产品含水量均低于5%,而常规的高温微波干燥工艺对比例1和对比例2的含水量分别为12.8%和13.6%,随着干燥时间延长高温微波干燥工艺米制品的含水量也可降到10%以下,但碎米多、米裂纹多、米色焦黄。感官评分结果显示,添加蛋白粉组合、小分子肽组合及天然椰子粉的实施例1、2和3在色泽、形态、气味、滋味、口感等方面结果相似,以实施例1为优;均显著优于相同工艺但没有添加蛋白粉组合/小分子肽组合/天然椰子粉的对比例3、4、5以及相同配方但工艺不同的对比例2;也显著优于常规调制米配方与工艺的对比例1以及工艺相同但配方为常规调制米配方的对比例6,这说明蛋白粉组合、小分子肽组合及天然椰子粉可以完全替代变性淀粉与乳化剂的添加。ASLT试验225天的感官显示,对比例1和2有霉变问题,严重影响感官评价;与常温保存1个月以内的感官评分相比,其他实施例与对比例的感官评分均有不同程度降低,但实施例1和3的评分均在9分以上,软硬度、黏性、弹性均良好,只是色泽与滋味降低明显。
2、全营养椰香蛋白米复水测试
取各实施例与对比例取粒型完整的调制米60克,分别倒入小烧杯中,加入2倍体积的75℃热水120ml,放入水浴锅中75℃保温,并计时,其间用小勺搅动让米粒充分复水泡发。1min、3min、5min、7min、10min、15min和20min时各组分别取出30粒左右,观察调制米泡开情况,以大米泡软且没有硬芯为泡开标准,记录各实施例与对比例不同泡发时间大米的泡发率,各组实验重复3次取平均值,以泡发率98%以上作为终止继续泡发的标准,测定结果如表4所示。
从表5可知,泡发复水最快的是加蛋白粉组合、小分子肽组合及天然椰子粉并采用冻干工艺的实施例1、2和3,分别是7min、10min和7min,其次是在试验时间内泡发率大于98%的对比例4、5和6,泡发复水时间分别为15min、15min和20min,这些实施例与对比例的共同点都采用冻干工艺,同样是冻干工艺的对比例3没有添加小分子肽组合,即使加了1份的乳化剂,其泡发复水也是不理想,对比例6也没有加小分子肽组合,但分别加了5份变性淀粉和3份乳化剂。对比例1和2采用的是常规高温工艺,在试验的20min内泡发率均没有达98%。由此可见,冷冻干燥工艺与小分子肽组合对制备预熟化即食全营养椰香蛋白米的复水均为必备条件,小分子肽组合可以替代变性淀粉和乳化剂,而且复水效果更好,添加量以实施例1为优选。
表5全营养椰香蛋白米的泡发率(%)
3、营养素检测
选择有代表性的实施例1、对比例2和对比例6制备的椰香蛋白米(调制大米)按照国家标准检测方法进行卫生学与营养学评价。从下表可知,配方相同的实施例1和对比例2,因对比例2采用高温的微波干燥工艺,含水量高,维生素B族与维生素C、烟酸的破坏率都在80%以上,维生素A和E的破坏率在50%以上,因含水量高其他营养素也相应降低;对比例6与实施例1工艺相同,但没有加营养强化剂,各类营养素都普遍显著偏低。根据中国营养学会推荐的各劳动强度的能量与营养素量,实施例1制备的椰香蛋白米营养均衡,各类人员根据自己的需要进食不同量的主食加上简单的调味品即可满足自己日常活动的营养素需求,即使长期连食也不会引起营养缺乏病。
表6各实施例与对比例每100克椰香蛋白米的各营养含量
综上:
本发明采用粉料熟化后的中温制粒、逐级降温冷冻与逐级升温真空干燥及真空包装工艺,含水量6%以下;配方中除了采用课题组稳定的主粮配比,添加了动植物蛋白质组合、小分子肽组合、天然椰子粉、复合维生素组合、复合矿物质组合,不加变性淀粉和乳化剂(包括单双甘油脂肪酸酯)等,克服了米制品蛋白质偏低与赖氨酸限制问题,显著改善口感,米饭用75℃热水简单冲泡加热7min即可食用,形态贴近天然米饭,米粒饱满致密度高,不易碎,复水更快、Q弹、有嚼劲;因含水量低,延长了食品保质期,食品储存期加速测试(ASLT)225天(相当于常温保存29.6个月)的感官评分也在9分以上,软硬度、黏性、弹性均良好,只是色泽与滋味降低明显;因采用中温制粒与冻干工艺,配方添加了蛋白质、维生素、矿物质没有被破坏,这样弥补了主粮的营养素不足,优选的实施例1制备的椰香蛋白米营养均衡,各类人员根据自己的需要进食不同量的主食加上简单的调味品即可满足自己日常活动的营养素需求,即使长期连食也不会引起营养缺乏病。
Claims (8)
1.一种预熟化即食全营养椰香蛋白米,其特征在于,主要由如下重量份数的原料制成:
大米米粉70-90份,青稞粉5-10份,荞麦粉5-10份,蛋白粉组合3-10份,小分子肽组合1-3份、天然椰子粉0.5-3份,玉米油3份,复合维生素与矿物质0.001-0.005份。
2.根据权利要求1所述的预熟化即食全营养椰香蛋白米,其特征在于,所述蛋白粉组合是由大豆蛋白粉与牛乳清蛋白粉按2:1重量比例混合而成。
3.根据权利要求1所述的预熟化即食全营养椰香蛋白米,其特征在于,所述小分子肽组合是指花生肽与牡蛎蛋白肽按1:1质量比例混合而成。
4.根据权利要求1所述的预熟化即食全营养椰香蛋白米,其特征在于,所述复合维生素指维生素A、B1、B2、B6、C、D、E,按质量比25:1:1:1:50:100:30进行混合而成。
5.根据权利要求1所述的预熟化即食全营养椰香蛋白米,其特征在于,所述复合矿物质是指醋酸钙、硫酸镁、硫酸亚铁、氯化钾、硫酸锌、亚硒酸钠按50:25:1:100:1:0.01重量比例混合而成。
6.根据权利要求1所述的预熟化即食全营养椰香蛋白米的制备方法,其特征在于,该方法包括如下步骤:
(1)按重量称量各原料,备用;
(2)将大米粉、青稞粉、荞麦粉、水、玉米油搅拌,得到米粉混合料;将天然椰子粉、蛋白粉组合及小分子肽组合、复合维生素与矿物质加40%的水,混合均匀,使用前预热到75℃待用;
(3)采用微波加热方式对米粉混合料进行熟化,加热温度为115~135℃,高温熟化后将粉料温度降到中温80-90℃,再添加预热的天然椰子粉、蛋白粉组合,小分子肽组合、复合维生素与矿物质等混合物,搅拌均匀,将混合料送入真空挤出机中进行挤压处理,得到米坯;
(4)步骤(3)得到的米体在15℃的冷风中进行风冷回生,再在用逐级降温的冷冻与逐级升温的真空干燥工艺冻干调制米,米的含水量在6%以下,最后采用真空包装,真空度0.02-0.05MPa。
7.根据权利要求6所述的预熟化即食全营养椰香蛋白米的制备方法,其特征在于,步骤(3)中,用真空双螺杆米粉机对步骤(3)得到的混合料进行挤丝,挤丝温度82℃,螺杆转速180rpm,喂料速度96rpm,通过时间为15s,腔体真空度0.75Mpa;随后将所得米坯送入整形模具中进行切割整形处理,整形切刀的切割速度为650rpm。
8.根据权利要求6所述的预熟化即食全营养椰香蛋白米的制备方法,其特征在于,步骤(4)中,所述逐级降温的冷冻工艺为:在-5℃、-10℃、-15℃条件下进行逐级冷冻;所述逐级升温的真空干燥工艺为:冷冻后将冷冻米粒放入真空冷冻干燥机,-15℃至-20℃2小时真空度为9.0 Pa,-5℃至-10℃2小时真空度为13.5Pa,再将冷阱温度上调到5℃至10℃2小时真空度为13.5Pa。
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