CN115847057A - Automatic assembling equipment and method for sealing ring - Google Patents
Automatic assembling equipment and method for sealing ring Download PDFInfo
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- CN115847057A CN115847057A CN202310049061.6A CN202310049061A CN115847057A CN 115847057 A CN115847057 A CN 115847057A CN 202310049061 A CN202310049061 A CN 202310049061A CN 115847057 A CN115847057 A CN 115847057A
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- 238000007789 sealing Methods 0.000 title claims abstract description 123
- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000003825 pressing Methods 0.000 claims abstract description 36
- 238000009434 installation Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims description 98
- 238000007599 discharging Methods 0.000 claims description 52
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000003908 quality control method Methods 0.000 description 1
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Abstract
The invention relates to the technical field of automatic installation of sealing rings, in particular to automatic assembling equipment and a method of sealing rings, which are used for automatically installing a plurality of sealing rings on a ring sleeving rod and placing the sealing rings into a material tray. The automatic assembling method for the sealing ring can integrate the procedures of feeding the rod, the ferrule, the pressing ring and blanking, has automation in the whole process, improves the working efficiency and quality and reduces the labor cost.
Description
Technical Field
The invention relates to the field of automatic installation systems of sealing rings, in particular to automatic assembly equipment and method of a sealing ring.
Background
The loop bar and the clamping ring operation of current sealing washer all adopt the mode of manual assembly, production efficiency is lower, and can be because of long-time work, cause the tired phenomenon of workman, the lasso is not conform to the quality, the gap between the lower ring appears, be unfavorable for the later process and use, and the quality deviation that different workman produced is also great, be difficult to control the quality, bring not few puzzlement for the quality control, and need the workman to place the lasso pole on the charging tray after the lasso is accomplished, deliver to next process again, when mass production, inefficiency, the cost of labor is high or low, and the quality can't be controlled.
Therefore, the automatic assembling equipment and method for the sealing ring are designed to improve production efficiency, achieve full automation and reduce labor cost.
Disclosure of Invention
The invention aims to provide automatic assembling equipment and method for a sealing ring, which can integrate a rod feeding procedure, a ring sleeving procedure, a pressing ring procedure and a blanking procedure, have compact structure and ingenious layout, are operated automatically in the whole process, improve the working efficiency and the ring sleeving quality in the whole process, greatly reduce the labor cost, and rotate different ring sleeving rods to correspond to the discharge hole of the sealing ring by combining the design of a turntable, thereby improving the assembling efficiency of the sealing ring, reducing the labor cost and facilitating the development of the next procedure.
In order to solve the technical problems, the invention provides automatic assembling equipment for sealing rings, which is used for automatically installing a plurality of sealing rings on a ferrule rod and placing the sealing rings into a material tray and comprises a rack and a turntable mechanism arranged on the rack, wherein the turntable mechanism comprises a turntable and a driving mechanism for driving the turntable to rotate, a plurality of installation seats distributed at equal intervals in the circumferential direction are arranged on the turntable, installation holes for installing the ferrule rod are formed in the installation seats, a ferrule pressing mechanism is arranged on the outer side of each installation seat, a ferrule feeding mechanism is arranged on one side of the turntable, and a discharging mechanism and a ferrule feeding mechanism are arranged on the other side of the turntable;
the ring feeding mechanism is used for installing the ring sleeving rod on the mounting seat, the ring feeding mechanism is used for sleeving the sealing ring on the ring sleeving rod and pressing the sealing ring on the outer side of the ring sleeving rod through the ring pressing mechanism, and the discharging mechanism is used for installing the ring sleeving rod sleeved with the sealing ring on the material tray.
Furthermore, the ferrule pressing mechanism comprises a support and a pressing cylinder arranged on the support, the support is fixed with the frame, the output end of the pressing cylinder is fixedly connected with a sleeve, the sleeve is arranged above the ferrule rod, and the pressing cylinder drives the sleeve to be sleeved on the outer side of the ferrule rod and press a sealing ring on the ferrule rod.
Further, send circle mechanism to include the support frame and set up vibrations dish and the flat ejection of compact mechanism that shakes of straight line on the support frame, the support frame is located one side of frame, the discharge gate of vibrations dish with the flat ejection of compact mechanism's that shakes of straight line feed inlet is connected, the flat ejection of compact mechanism that shakes of straight line is equipped with the sealing washer discharge gate, the sealing washer discharge gate is located on the carousel the top of cover ring pole, the top of sealing washer discharge gate is equipped with a plurality of and is used for the retaining ring mechanism that spacing single sealing washer passes through.
Further, the retainer ring mechanism comprises a cylinder and a limiting column, the cylinder is fixed with the support frame through a cylinder mounting seat, the output end of the cylinder is connected with the limiting column, and the cylinder drives the limiting column to move down to be used for limiting a single sealing ring to pass through the sealing ring discharge hole.
Furthermore, the discharging mechanism comprises a material grabbing component, a conveying belt and a material tray discharging component, the material grabbing component comprises a group of material grabbing vertical slide rails symmetrically arranged on two sides of the conveying belt, material grabbing cross rails are arranged at the upper ends of the group of material grabbing vertical slide rails, a material grabbing slide rail component in sliding connection with the material grabbing cross rails is arranged on the material grabbing cross rails, and a material grabbing clamp is arranged on the material grabbing slide rail component;
the feeding plate blanking assembly comprises slide rails, clamping frames, clamping cylinders, connecting plates and blanking cylinders, the slide rails are provided with two groups and are symmetrically arranged on the rack, the clamping frames are sleeved on the outer sides of the two groups of slide rails and are in sliding connection with the slide rails, the clamping cylinders are provided with a plurality of parts and are respectively arranged around the clamping frames, the connecting plates are arranged above the clamping frames and are close to one side of the conveying belt, the connecting plates are fixed on the two groups of slide rails, the blanking cylinders are arranged below the connecting plates, and the output ends of the blanking cylinders are fixed with the clamping frames;
a plurality of the charging tray piles up the setting and is two sets of between the slide rail and pass through die clamping cylinder's output supports the charging tray, the one end of conveyer belt is located the below of lower floor's charging tray, the outside of conveyer belt direction of delivery is equipped with the location cylinder that is used for spacing charging tray to remove.
Furthermore, the positioning air cylinders are provided with two positioning air cylinders which are symmetrically arranged on two sides of the conveying belt.
Furthermore, a guide rod is arranged between the connecting plate and the clamping frame.
Further, the rod feeding mechanism comprises two cross rails, vertical slide rails, a rod placing assembly and a clamping rod assembly, the two vertical slide rails are symmetrically fixed on the frame, the cross rails are mounted at the upper ends of the two vertical slide rails, the rod placing assembly is slidably arranged on the cross rails, and the clamping rod assembly is arranged on one of the vertical slide rails.
Further, the release rod assembly comprises a release rod slide rail assembly and a release rod clamp, the release rod slide rail assembly is slidably arranged on the cross rail, and the release rod clamp is mounted on the release rod slide rail assembly;
the utility model discloses a ferrule pole vibrations storehouse, including the holder, the holder is placed to the holder pole subassembly, including slider, revolving cylinder, lasso pole and lasso pole vibrations storehouse, a plurality of the lasso pole level is put in the lasso pole vibrations storehouse, the slider slides and sets up on the vertical slide rail, revolving cylinder installs on the slider and its output with the seat is placed to the lasso pole is fixed, the lateral wall that the seat was placed to the lasso pole is equipped with the open slot, the revolving cylinder drive the seat rotation messenger is placed to the lasso pole the open slot with the discharge gate in lasso pole vibrations storehouse links up.
On the other hand, the invention also provides an automatic assembling method of the sealing ring, which adopts the automatic assembling equipment of the sealing ring for assembling and comprises the following steps:
s1, feeding rod
Firstly, opening a turntable driving mechanism to drive a turntable to rotate, then opening a loop rod vibration bin to enable loop rods in the loop rod vibration bin to enter a clamping groove of a loop rod placing seat from a discharge port below the loop rod vibration bin in sequence, then rotating the loop rod placing seat from the horizontal direction to the vertical direction through a rotating cylinder, then controlling a rod placing clamp to install the loop rods on an installation seat, and repeating the actions until the installation seat on the turntable is filled with the loop rods;
s2, feeding rings
Then the vibration disc and the linear flat vibration discharging mechanism are opened, so that the sealing ring in the linear flat vibration discharging mechanism falls into the ring sleeving rod from the sealing ring discharging port of the linear flat vibration discharging mechanism through vibration; wherein, the single sealing ring passes through the sealing ring discharge hole in sequence through the retainer ring mechanism;
s3, pressing ring
Then a pressing cylinder in the ferrule pressing mechanism drives a sleeve to be sleeved on the outer side of a ferrule rod and tightly press a sealing ring on the ferrule rod; until the required number of sealing rings are sleeved on the ring sleeving rod;
s4, material placing disc
Opening a blanking cylinder of a charging tray blanking assembly to drive a clamping frame to move downwards, wherein the output ends of a plurality of clamping cylinders on the clamping frame extend out and clamp the periphery of the bottommost layer of blanking tray, and when the clamping frame moves downwards to synchronously drive the bottommost layer of blanking tray to move downwards, then the output ends of the clamping cylinders are released to enable the bottommost layer of blanking tray to fall onto a conveying belt, and positioning cylinders on two sides of the conveying belt lock the blanking tray;
s5, discharging, and placing a material tray
A ring sleeving rod provided with a certain number of sealing rings and sleeved on a rotary disc is placed into a mounting hole in a lower material disc through a material grabbing clamp of a material grabbing assembly until the lower material disc is full, and then a positioning cylinder is opened to enable the lower material disc to be conveyed to the next station along with a conveying belt;
and S6, repeating the steps S1-S5 while discharging.
The invention has the beneficial effects that:
1. the automatic assembling equipment for the sealing ring can integrate the procedures of feeding the rod, the ring, the pressing ring and discharging, has a compact structure and skillful layout, is operated automatically in the whole process, improves the working efficiency and the ring quality in the whole process, can greatly reduce the labor cost, and can rotate different ring rods to correspond to the positions of the discharge holes of the sealing ring by combining the design of the rotary table, thereby improving the assembling efficiency of the sealing ring.
2. Through the design of the retainer ring mechanism, a single sealing ring can be limited to pass through a sealing ring discharge hole, the assembly success rate of the sealing ring is improved, and the sealing ring cannot accurately fall to a ring sleeving rod due to the overlapping of the sealing rings is avoided; in addition, the output end of the driving cylinder can be controlled to stretch out and drive the limiting column to move downwards to press the sealing ring downwards, the sealing ring is guaranteed to fall into the ring sleeving rod, and the success rate of the sealing ring sleeving is improved.
3. Through the design of the ferrule pressing mechanism, the sealing rings outside the ferrule rod are downwards pressed and sleeved outside the ferrule rod, so that the assembly of the next sealing ring can be facilitated, the number of the sealing rings which are in line with the assembly is required to be well assembled, and the ferrule rod assembled with the sealing rings can act on the next process.
4. Through the design of charging tray unloading subassembly, can make the charging tray drop to the conveyer belt one by one according to the demand, simultaneously with grab the cooperation of material subassembly and place the charging tray with the lasso pole that the cover was equipped with the sealing washer on, grab in addition when the material subassembly is unloaded, the removal that is used for spacing charging tray is stretched out to the output of control charging tray both sides location cylinder, be convenient for grab the material anchor clamps and place the lasso pole that the cover was equipped with the sealing washer in the mounting hole of charging tray, treat that the charging tray fills the back and make it get into one lower process through the conveyer belt.
5. The design of the rod feeding mechanism can automatically feed the ferrule rod to the turntable, and the material grabbing component can be matched to carry out simultaneously, when the material grabbing component carries out unloading, the rod feeding mechanism feeds the ferrule rod to the vacant mounting seat on the turntable, so that the assembly operation of the sealing ring can be carried out uninterruptedly, and the working efficiency of the sealing ring ferrule and the unloading is greatly improved.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an automatic assembling apparatus for a seal ring;
FIG. 2 is a schematic structural view of a discharge mechanism;
FIG. 3 is a partial structural schematic diagram of a tray blanking assembly;
FIG. 4 is a schematic view of the structure of the clamping frame and the clamping cylinder;
FIG. 5 is a schematic diagram of the ferrule hold down mechanism;
FIG. 6 is a schematic structural view of the feed bar mechanism;
FIG. 7 is an enlarged view of the portion A in FIG. 1;
in the figure: 1-a frame, 2-a turntable, 3-a mounting seat, 4-a ferrule pressing mechanism, 5-a ferrule feeding mechanism, 6-a discharging mechanism, 7-a rod feeding mechanism and 8-a retainer ring mechanism,
41-support, 42-pressing cylinder, 43-sleeve,
51-supporting frame, 52-vibration disc, 53-linear vibration discharging mechanism, 531-sealing ring discharging port,
61-a material grabbing component, 62-a conveyor belt, 63-a material tray blanking component,
611-vertical rail for material grabbing, 612-cross rail for material grabbing, 613-rail assembly for material grabbing, 614-clamp for material grabbing, 615-positioning cylinder,
630-material tray, 631-slide rail, 632-clamping frame, 633-clamping cylinder, 634-connecting plate, 635-blanking cylinder, 636-guide rod,
71-loop bar, 72-cross rail, 73-vertical slide rail, 74-spreader bar assembly, 75-clamping bar assembly, 741-spreader bar slide rail assembly, 742-spreader bar clamp,
751-slide block, 752-rotary cylinder, 753-ferrule rod placing seat, 754-ferrule rod vibration bin,
81-cylinder, 82-spacing post, 83-cylinder mount pad.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the specification of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In a specific embodiment of the present invention, as shown in fig. 1, an automatic seal ring assembling apparatus for automatically installing a plurality of seal rings on a ring rod and placing the seal rings into a tray includes a frame 1 and a turntable mechanism disposed on the frame 1, the turntable mechanism includes a turntable 2 and a driving mechanism for driving the turntable 2 to rotate, the turntable 2 is provided with a plurality of mounting seats 3 equidistantly distributed along a circumferential direction, the mounting seats 3 are provided with mounting holes for mounting the ring rod 71, the outer side of the mounting seats 3 is provided with a ring compressing mechanism 4, one side of the turntable 2 is provided with a ring feeding mechanism 5, and the other side is provided with a discharging mechanism 6 and a rod feeding mechanism 7; the ring feeding mechanism 7 is used for installing the ring sleeving rod 71 on the installation base 3, the ring feeding mechanism 5 is used for sleeving the sealing ring on the ring sleeving rod 71 and pressing the sealing ring on the outer side of the ring sleeving rod 71 through the ring sleeving pressing mechanism 4, and the discharging mechanism 6 is used for installing the ring sleeving rod sleeved with the sealing ring on the material tray 630.
The invention has compact structure and skillful layout, can improve the utilization rate of effective space, make the assembling beat of the sealing ring compact, realize automatic control in the whole process and effectively improve the assembling and unloading efficiency of the sealing ring.
The ring feeding mechanism 5 comprises a support frame 51, a vibration disc 52 and a linear flat vibration discharging mechanism 53 which are arranged on the support frame 51, the support frame 51 is positioned on one side of the rack 1, a discharging port of the vibration disc 52 is connected with a feeding port of the linear flat vibration discharging mechanism 53, a sealing ring discharging port 531 is arranged on the linear flat vibration discharging mechanism 53, the sealing ring discharging port 531 is positioned above a ring rod 71 on the turntable 2, and a plurality of check ring mechanisms 8 used for limiting the passage of a single sealing ring are arranged above the sealing ring discharging port 531. Specifically, the linear flat vibration discharging mechanism 53 comprises a conveying guide rail, the conveying guide rail is connected with a discharging port of the vibration disc 52, a sealing ring discharging port 531 is arranged on the conveying guide rail, a linear conveying vibrator used for driving the conveying guide rail to vibrate a linear output sealing ring is arranged below the conveying guide rail, finally the sealing ring is made to come out from the sealing ring discharging port 531, then a single sealing ring is limited by the retainer ring mechanism 8 to pass through the sealing ring discharging port 531, the assembling power of the sealing ring can be improved, and the sealing ring cannot accurately drop to a ring rod due to the fact that the sealing ring is overlapped is avoided.
As shown in fig. 2, the discharging mechanism 6 includes a material grabbing assembly 61, a conveyor belt 62 and a material tray discharging assembly 63, the material grabbing assembly 61 includes a set of material grabbing vertical slide rails 611 symmetrically disposed on both sides of the conveyor belt 62, a material grabbing cross rail 612 is disposed at an upper end of the set of material grabbing vertical slide rails 611, a material grabbing slide rail assembly 613 slidably connected to the material grabbing cross rail 612 is disposed on the material grabbing cross rail 612, a material grabbing clamp 614 is disposed on the material grabbing slide rail assembly 613, and positioning cylinders 615 for limiting movement of the material tray 630 are disposed on both sides of the conveyor belt 62 in the conveying direction.
When the material is unloaded, the output ends of the positioning cylinders on the two sides are controlled to stretch out to limit the movement of the material tray, and the ferrule rod which is provided with the sealing ring in a sleeved mode is placed in the mounting hole of the material tray by the material grabbing clamp conveniently.
As shown in fig. 3-4, the tray blanking assembly 63 includes two sets of slide rails 631, a clamping rack 632, a clamping cylinder 633, a connecting plate 634 and a blanking cylinder 635, wherein the two sets of slide rails 631 are symmetrically disposed on the rack 1, the clamping rack 632 is sleeved outside the two sets of slide rails 631 and slidably connected thereto, the clamping cylinder 633 has a plurality of cylinders and is disposed around the clamping rack 632 respectively, the connecting plate 634 is disposed above the clamping rack 632 and close to one side of the conveyor belt, a guide rod 636 is disposed between the connecting plate 634 and the clamping rack 632, the connecting plate 634 is fixed on the two sets of slide rails 631, the blanking cylinder 635 is mounted below the connecting plate 634, and an output end of the blanking cylinder 635 is fixed to the clamping rack 632;
a plurality of charging trays 630 pile up and set up between two sets of slide rails 631 and support charging tray 630 through the output of die clamping cylinder 633, and the one end of conveyer belt 62 is located the below of lower floor charging tray 630, and the both sides of conveyer belt 62 direction of delivery are equipped with the location cylinder 615 that is used for spacing charging tray 630 to remove.
When the ferrule rod provided with the sealing ring needs to be unloaded, the driving end of the discharging cylinder 635 extends out and drives the clamping frame 632 to move downwards, so that the lowest tray 630 clamped by the clamping frame 632 moves downwards, then the output end of the clamping cylinder 633 is controlled to return, the lowest tray 630 falls onto the conveyor belt 62, the tray 630 is conveyed to the position where the ferrule rod provided with the sealing ring is placed on the tray by the material grabbing clamp conveniently along with the conveyor belt 62, and then the ferrule rod is locked by the positioning cylinders 615 on two sides of the conveyor belt.
As shown in fig. 5, the ferrule pressing mechanism 4 includes a support 41 and a pressing cylinder 42 disposed on the support 41, the support 41 is fixed to the frame 1, an output end of the pressing cylinder 42 is fixedly connected with a sleeve 43, the sleeve 43 is disposed above the ferrule rod 71, and the pressing cylinder 42 drives the sleeve 43 to be sleeved on an outer side of the ferrule rod 71 and press the sealing ring thereon.
Wherein, lasso hold-down mechanism working process does: the pressing cylinder 42 is opened to enable the output end of the pressing cylinder to extend out and drive the sleeve 43 to press downwards, and the sealing ring on the outer side of the ferrule rod 71 is pressed downwards and sleeved on the outer side of the ferrule rod, so that the assembly of the next sealing ring is facilitated.
As shown in fig. 6, the rod feeding mechanism 7 comprises cross rails 72, vertical slide rails 73, a rod placing assembly 74 and a clamping rod assembly 75, the vertical slide rails 73 have two and are symmetrically fixed on the frame 1, the cross rails 72 are mounted at the upper ends of the two vertical slide rails 73, the rod placing assembly 74 is slidably disposed on the cross rails 72, and the clamping rod assembly 75 is disposed on one of the vertical slide rails 73; the rod releasing assembly 74 comprises a rod releasing slide rail assembly 741 and a rod releasing clamp 742, the rod releasing slide rail assembly 741 is slidably arranged on the cross rail 72, and the rod releasing clamp 742 is mounted on the rod releasing slide rail assembly 741;
the clamping rod assembly 75 comprises a sliding block 751, a rotary cylinder 752, a ferrule rod placing seat 753 and a ferrule rod vibration bin 754, wherein a plurality of ferrule rods 71 are horizontally placed in the ferrule rod vibration bin 754, the sliding block 751 is slidably arranged on a vertical sliding rail 73, the rotary cylinder 752 is installed on the sliding block 751, the output end of the rotary cylinder 752 is fixed with the ferrule rod placing seat 753, an open slot is formed in the side wall of the ferrule rod placing seat 753, and the rotary cylinder 752 drives the ferrule rod placing seat 753 to rotate so that the open slot is connected with a discharge port of the ferrule rod vibration bin 754.
Wherein, the working process of the rod feeding mechanism 7 is as follows: the driving rotary cylinder 752 drives the ferrule rod placing seat 753 to rotate to a horizontal position, an open slot of the ferrule rod placing seat 753 is connected with a discharge port of the ferrule rod vibration bin 754, a driving mechanism of the ferrule rod vibration bin 754 is opened to vibrate the ferrule rod, a ferrule rod in the ferrule rod vibration bin 754 enters the open slot of the ferrule rod placing seat 753 from the discharge port, then the driving rotary cylinder 752 is driven to drive the ferrule rod placing seat 753 to rotate to a vertical direction from the horizontal direction, the ferrule rod is supported by the bottom of the ferrule rod placing seat 753, then the sliding block 751 is controlled to slide upwards on the vertical sliding rail 73, the rod placing sliding rail assembly 741 moves on the horizontal rail 72, the ferrule rod in the ferrule rod placing seat 753 is clamped through the rod placing clamp 742, and then the ferrule rod is sent to the mounting seat 3 on the rotary table 2.
As shown in fig. 7, the retainer mechanism 8 includes a cylinder 81 and a limiting column 82, the cylinder 81 is fixed to the support frame through a cylinder mounting seat 83, an output end of the cylinder 81 is connected to the limiting column 82, and the limiting column 82 is disposed right above the discharge port 531 of the sealing ring.
Wherein, the working process of the retainer ring mechanism 8 is as follows: the output end of the driving cylinder 81 extends out and drives the limiting column 82 to move downwards to limit a single sealing ring to pass through a sealing ring discharge hole 531; preferably, the retainer ring mechanism 8 close to the upper part of the discharge hole 531 of the sealing ring can extend out by controlling the output end of the driving cylinder and drive the limiting column 82 to move downwards to press the sealing ring downwards, so that the sealing ring is ensured to fall into the collar rod.
The invention also provides an automatic assembling method of the sealing ring, which adopts automatic assembling equipment of the sealing ring for assembling and comprises the following steps:
s1, feeding rod
Firstly, opening a turntable driving mechanism to drive a turntable to rotate, then opening a loop rod vibration bin to enable loop rods in the loop rod vibration bin to enter a clamping groove of a loop rod placing seat from a discharge port below the loop rod vibration bin in sequence, then rotating the loop rod placing seat from the horizontal direction to the vertical direction through a rotating cylinder, then controlling a rod placing clamp to install the loop rods on an installation seat, and repeating the actions until the installation seat on the turntable is filled with the loop rods;
s2, feeding ring
Then the vibration disc and the linear flat vibration discharging mechanism are opened, so that the sealing ring in the linear flat vibration discharging mechanism falls into the ring sleeving rod from the sealing ring discharging port of the linear flat vibration discharging mechanism through vibration; wherein, the single sealing ring passes through the sealing ring discharge hole in sequence through the retainer ring mechanism;
s3, pressing ring
Then a pressing cylinder in the ferrule pressing mechanism drives a sleeve to be sleeved on the outer side of a ferrule rod and tightly press a sealing ring on the ferrule rod; until the required number of sealing rings are sleeved on the ring sleeving rod;
s4, material placing disc
Opening a blanking cylinder of a charging tray blanking assembly to drive a clamping frame to move downwards, wherein the output ends of a plurality of clamping cylinders on the clamping frame extend out and clamp the periphery of the bottommost layer of blanking tray, and when the clamping frame moves downwards, the bottommost layer of blanking tray is driven to move downwards synchronously, then the output ends of the clamping cylinders are released, so that the bottommost layer of blanking tray falls onto a conveying belt, and the blanking tray is locked by positioning cylinders on two sides of the conveying belt;
s5, discharging, and placing a material tray
A ring sleeving rod provided with a certain number of sealing rings and sleeved on a rotary disc is placed into a mounting hole in a lower material disc through a material grabbing clamp of a material grabbing assembly until the lower material disc is full, and then a positioning cylinder is opened to enable the lower material disc to be conveyed to the next station along with a conveying belt;
and S6, repeating the steps S1-S5 while discharging.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims (10)
1. An automatic sealing ring assembling device is used for automatically installing a plurality of sealing rings on a ring sleeving rod and placing the sealing rings into a material tray, and is characterized by comprising a rack (1) and a turntable mechanism arranged on the rack (1), wherein the turntable mechanism comprises a turntable (2) and a driving mechanism for driving the turntable (2) to rotate, a plurality of installing seats (3) are arranged on the turntable (2) and are distributed at equal intervals along the circumferential direction, installing holes for installing the ring sleeving rod (71) are formed in the installing seats (3), a ring sleeving compression mechanism (4) is arranged on the outer side of the installing seats (3), a ring feeding mechanism (5) is arranged on one side of the turntable (2), and a discharging mechanism (6) and a rod feeding mechanism (7) are arranged on the other side of the turntable;
the ring feeding mechanism (7) is used for installing the ring sleeving rod (71) on the mounting seat (3), the ring feeding mechanism (5) is used for sleeving the sealing ring on the ring sleeving rod (71) and pressing the sealing ring tightly through the ring pressing mechanism (4) on the outer side of the ring sleeving rod (71), and the discharging mechanism (6) is used for installing the ring sleeving rod provided with the sealing ring on the material tray (630).
2. The automatic assembling equipment for the sealing ring according to claim 1, wherein the ferrule pressing mechanism (4) comprises a support (41) and a pressing air cylinder (42) arranged on the support (41), the support (41) is fixed with the frame (1), the output end of the pressing air cylinder (42) is fixedly connected with a sleeve (43), the sleeve (43) is arranged above the ferrule rod (71), and the pressing air cylinder (42) drives the sleeve (43) to be sleeved on the outer side of the ferrule rod (71) and press the sealing ring on the ferrule rod.
3. The automatic assembling equipment for the sealing rings as claimed in claim 1, wherein the ring feeding mechanism (5) comprises a support frame (51), and a vibration disc (52) and a linear flat vibration discharging mechanism (53) which are arranged on the support frame (51), the support frame (51) is positioned on one side of the rack (1), a discharging port of the vibration disc (52) is connected with a feeding port of the linear flat vibration discharging mechanism (53), a sealing ring discharging port (531) is arranged on the linear flat vibration discharging mechanism (53), the sealing ring discharging port (531) is positioned above the sealing ring rod (71) on the rotating disc, and a plurality of check ring mechanisms (8) for limiting the passage of a single sealing ring are arranged above the sealing ring discharging port (531).
4. The automatic assembling equipment for the sealing ring according to claim 3, wherein the retainer ring mechanism (8) comprises an air cylinder (81) and a limiting column (82), the air cylinder (81) is fixed with the support frame (51) through an air cylinder mounting seat (83), the output end of the air cylinder (81) is connected with the limiting column (82), and the air cylinder (81) drives the limiting column (82) to move downwards to limit the single sealing ring to pass through the sealing ring discharge hole (531).
5. An automatic sealing ring assembling device according to claim 1, wherein the unloading mechanism (6) comprises a material grabbing component (61), a conveyor belt (62) and a material tray blanking component (63), the material grabbing component (61) comprises a set of material grabbing vertical slide rails (611) symmetrically arranged on two sides of the conveyor belt (62), a material grabbing cross rail (612) is arranged at the upper end of the set of material grabbing vertical slide rails (611), a material grabbing slide rail component (613) slidably connected to the material grabbing cross rail (612) is arranged on the material grabbing cross rail component (613), and a material grabbing clamp (614) is arranged on the material grabbing slide rail component (613);
the charging tray blanking assembly (63) comprises two groups of sliding rails (631), clamping frames (632), clamping cylinders (633), connecting plates (634) and blanking cylinders (635), wherein the two groups of sliding rails (631) are symmetrically arranged on the rack (1), the clamping frames (632) are sleeved on the outer sides of the two groups of sliding rails (631) and are in sliding connection with the two groups of sliding rails, the clamping cylinders (633) are provided with a plurality of parts and are respectively arranged around the clamping frames (632), the connecting plates (634) are arranged above the clamping frames (632) and are close to one side of a conveyor belt, the connecting plates (634) are fixed on the two groups of sliding rails (631), the blanking cylinders (635) are arranged below the connecting plates (634), and the output ends of the blanking cylinders are fixed with the clamping frames (632);
a plurality of charging tray (630) pile up the setting and are in two sets of between slide rail (631) and pass through the output of die clamping cylinder (633) supports charging tray (630), the one end of conveyer belt (62) is located the below of lower floor charging tray (630), the outside of conveyer belt (62) direction of delivery is equipped with and is used for spacing charging tray (630) to remove location cylinder (615).
6. The automatic assembling equipment for the sealing ring according to claim 5, characterized in that the positioning cylinders (615) have two and are symmetrically arranged on two sides of the conveyor belt (62).
7. An automatic assembling apparatus for a sealing ring according to claim 5, characterized in that a guide rod (636) is provided between the connecting plate (634) and the clamping frame (632).
8. Automatic sealing ring assembling equipment according to claim 1, wherein the rod feeding mechanism (7) comprises cross rails (72), vertical slide rails (73), a rod placing assembly (74) and a clamping rod assembly (75), the vertical slide rails (73) have two and are symmetrically fixed on the rack (1), the cross rails (72) are mounted at the upper ends of the two vertical slide rails (73), the rod placing assembly (74) is slidably disposed on the cross rails (72), and the clamping rod assembly (75) is disposed on one of the vertical slide rails (73).
9. A seal ring automatic assembling apparatus according to claim 8, wherein said release rod assembly (74) comprises a release rod slide rail assembly (741) and a release rod clamp (742), said release rod slide rail assembly (741) is slidably disposed on said cross rail (72), said release rod clamp (742) is mounted on said release rod slide rail assembly (741);
the clamping rod assembly (75) comprises a sliding block (751), a rotary cylinder (752), a ring rod placing seat (753) and a ring rod vibrating bin (754), wherein a plurality of ring rods (71) are horizontally placed in the ring rod vibrating bin (754), the sliding block (751) is arranged on the vertical sliding rail (73) in a sliding mode, the rotary cylinder (752) is installed on the sliding block (751), the output end of the rotary cylinder is fixed with the ring rod placing seat (753), an open slot is formed in the side wall of the ring rod placing seat (753), and the rotary cylinder (752) drives the ring rod placing seat (753) to rotate so that the open slot is connected with the discharge hole of the ring rod vibrating bin (754).
10. An automatic assembling method of a seal ring, which is assembled by using the automatic assembling apparatus of a seal ring according to any one of claims 1 to 9, characterized by comprising the steps of:
s1, feeding rod
Firstly, opening a turntable driving mechanism to drive a turntable to rotate, then opening a loop rod vibration bin to enable loop rods in the loop rod vibration bin to enter a clamping groove of a loop rod placing seat from a discharge port below the loop rod vibration bin in sequence, then rotating the loop rod placing seat from the horizontal direction to the vertical direction through a rotating cylinder, then controlling a rod placing clamp to install the loop rods on an installation seat, and repeating the actions until the installation seat on the turntable is filled with the loop rods;
s2, feeding ring
Then the vibration disc and the linear flat vibration discharging mechanism are opened, so that the sealing ring in the linear flat vibration discharging mechanism falls into the ring sleeving rod from the sealing ring discharging port of the linear flat vibration discharging mechanism through vibration; wherein, the single sealing ring passes through the sealing ring discharge hole in turn through the retainer ring mechanism;
s3, pressing ring
Then a pressing cylinder in the ferrule pressing mechanism drives a sleeve to be sleeved on the outer side of a ferrule rod and tightly press a sealing ring on the ferrule rod; until the required number of sealing rings are sleeved on the ring sleeving rod;
s4, material placing disc
Opening a blanking cylinder of a charging tray blanking assembly to drive a clamping frame to move downwards, wherein the output ends of a plurality of clamping cylinders on the clamping frame extend out and clamp the periphery of the bottommost layer of blanking tray, and when the clamping frame moves downwards to synchronously drive the bottommost layer of blanking tray to move downwards, then the output ends of the clamping cylinders are released to enable the bottommost layer of blanking tray to fall onto a conveying belt, and positioning cylinders on two sides of the conveying belt lock the blanking tray;
s5, discharging, and placing a material tray
A ring sleeving rod provided with a certain number of sealing rings and sleeved on a rotary disc is placed into a mounting hole in a lower material disc through a material grabbing clamp of a material grabbing assembly until the lower material disc is full, and then a positioning cylinder is opened to enable the lower material disc to be conveyed to the next station along with a conveying belt;
and S6, repeating the steps S1-S5 while discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310049061.6A CN115847057B (en) | 2023-02-01 | 2023-02-01 | Automatic sealing ring assembling equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310049061.6A CN115847057B (en) | 2023-02-01 | 2023-02-01 | Automatic sealing ring assembling equipment and method |
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| CN115847057A true CN115847057A (en) | 2023-03-28 |
| CN115847057B CN115847057B (en) | 2023-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
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Cited By (1)
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| CN117153722A (en) * | 2023-08-31 | 2023-12-01 | 黄山市弘泰电子有限公司 | Full-automatic anti-offset diode ring sleeving machine |
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| WO2016082197A1 (en) * | 2014-11-28 | 2016-06-02 | 惠州市吉瑞科技有限公司 | Sealing ring fitting apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117153722B (en) * | 2023-08-31 | 2024-01-30 | 黄山市弘泰电子有限公司 | Full-automatic anti-offset diode ring sleeving machine |
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|---|---|
| CN115847057B (en) | 2023-11-10 |
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