CN109494099A - A kind of leakage switch and the full-automatic assemble method of leakage switch - Google Patents
A kind of leakage switch and the full-automatic assemble method of leakage switch Download PDFInfo
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- CN109494099A CN109494099A CN201811307200.6A CN201811307200A CN109494099A CN 109494099 A CN109494099 A CN 109494099A CN 201811307200 A CN201811307200 A CN 201811307200A CN 109494099 A CN109494099 A CN 109494099A
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- binding post
- cylinder
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- shell
- assembling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
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Abstract
The present invention relates to circuit element intelligence manufacture fields.A kind of full-automatic assemble method of leakage switch successively uses following step: shell feeding, plastic sheet fasten, binding post assembles, bottom binding post and bottom lug plate are assembled, encapsulated.The advantages of leakage switch full-automatic assemble method is high degree of automation, work efficiency is high and product qualified rate is high.
Description
Technical field
The present invention relates to circuit element intelligence manufacture fields, and in particular to leakage switch production equipment field.
Background technique
Leakage switch is one kind of switch, is mainly used for preventing the generation of electric leakage accident.The type of leakage switch in the market
Multiplicity, the structure of leakage switch include shell, two plastic parts, two binding posts, a bottom binding post and a bottom lug plate
Totally seven elements are constituted.Existing production method is mostly to be accomplished manually, and there is also the assemblings of some equipment, but can not cover all
The automatic high-efficiency of component assembles.
Deficiency existing for existing leakage switch assemble method is: 1. the degree of automation are low, and product qualified rate is low；2. can not
The accurate feeding for completing each tiny component of leakage switch, the lack accuracy of carrying lead to processing efficiency and product qualified rate
It is low；3. two plastic sheets fasten difficulty, the precision of substep assembling is low error-prone, and assembly precision and product qualification rate are low；4. connecing
Change the problem that posture causes rigging error big when terminal assembles；5. it is low that bottom binding post assembles difficult precision from bottom to up, cause
Processing efficiency and product qualified rate are low；6. lug plate 600 handling precision in bottom is low, cause assembly precision and product qualification rate low；7.
Workpiece Yi Songdong in carrier, and carrier rigidity in circulation is not high, causes the success rate of assembling low.
Summary of the invention
The object of the present invention is to provide a kind of high degree of automations, the leakage switch that work efficiency is high and product qualified rate is high
Full-automatic assemble method.
To achieve the goals above, the technical solution used in the present invention is: a kind of full-automatic assemble method of leakage switch,
Successively use following step:
(1) shell feeding, feeding device is by the shell feeding of leakage switch, carrier of the shell as subsequent assembling；Multiplexing bit stream
Rotary device drives shell successively to advance, and carries out corresponding operation in corresponding station；
(2) plastic sheet fastens, and the fastening of two plastic sheets is first carried out by plastic part assembling device, is then transported to its entirety
In shell；
(3) binding post assembles, and carries out the assembling of two binding posts respectively by two groups of binding post assembling devices, then passes through compression
Device securely compresses binding post in the housing；
(4) bottom binding post and bottom lug plate assembling, by bottom binding post assembling device carry out bottom binding post assembling, then with bottom
Lug plate assembling device realizes the assembling of bottom lug plate, is assembled on the binding post of bottom；Bottom wiring is realized by riveting device
Column is fixedly connected with bottom lug plate；
(5) encapsulate, shell and its two interior plastic sheets, two binding posts, bottom binding post and bottom lug plate be completed after from
Blanking in multistation transfer device, upper cover is encapsulated on shell.
Preferably, feeding device, multistation transfer device, plastic part assembling device, binding post assembling device, compression dress
It sets, bottom binding post assembling device, bottom lug plate assembling device and riveting device are mounted on the rack；
Multistation transfer device includes mounting base, the second cylinder, the first linear shifting rail assembly, movable plate, third cylinder, cunning
Rail, fork material component, specification block, supporting plate and blanking rail；Mounting base is mounted on the rack, and movable plate passes through the first linear shifting rail group
Part is connected on mounting base；Second cylinder is mounted on mounting base, and the second Telescopic-cylinder end is connected with movable plate, is driven
Movable plate moves back and forth；Sliding rail is two positioned opposite, and there are gap among two sliding rails, sliding rail is mounted on the rack, sliding
The end side of rail is equipped with the notch being mutually connected with feeding device, the feeding for shell；
Dress plastic part station is followed successively by along feedstock direction on sliding rail, the first attaching terminal station, the second attaching terminal station, is compressed
Station, dress bottom binding post station, dress bottom lug plate station and discharge station, plastic part assembling device position and dress plastic part station
Corresponding, two groups of binding post assembling device positions respectively correspond the first attaching terminal station and the second attaching terminal station, compress dress
Seated position is corresponding with station is compressed, and dress bottom binding post station position is corresponding with bottom binding post assembling device, fills bottom lug plate station
Position is matched with bottom lug plate assembling device, and discharge station position is matched with riveting device；
The underface in fork material component gap between sliding rail, fork expect that component includes fork material strip, installation cross bar and the second linear shifting
Rail assembly, fork material strip are fixed on installation cross bar, and fork material strip is pairs of arrangement multiple groups, the spacing of any pair of fork material strip with
The length of shell matches, the pitch match of spacing and any two station between adjacent two pairs of forks material strip；Installation cross bar passes through
The second linear rail assembly that moves is connected on the riser of movable plate；Third cylinder is mounted on the rack, and third Telescopic-cylinder end is located at
The underface of cross bar is installed；Specification block be mounted on compress station and fill bottom binding post station at sliding rail on, prevent compress and
Changing of the relative positions phenomenon is caused to shell when filling bottom binding post process from bottom to up；Supporting plate upper end is smooth plane, and supporting plate is fixedly mounted
On the rack, supporting plate is located at the underface in sliding rail center, and the length of supporting plate covers dress bottom binding post station, dress bottom lug plate work
Position and discharge station, hold bottom binding post, prevent the dress bottom binding post installed from falling；Blanking rail is mounted on the end of sliding rail
End is used for blanking；
At work, third cylinder extends multistation transfer device first, and fork material component jacking is got up, so that fork material component fork
Firmly shell, then the second cylinder extends, and movable plate is moved along discharging direction, and shell is pushed a work of advancing along promotion sliding rail
The distance of position；Then third cylinder is shunk, and fork material component decline, the second cylinder band moving fork material component is resetted, and so on moved,
Realize the step motion of shell.
Preferably, plastic part assembling device includes transverse sheet loading assemblies, riser loading assemblies, the first conveying robot group
Part and buckling component；Transverse sheet loading assemblies are used for the feeding of laterally disposed plastic part, and riser loading assemblies for placing vertically
Plastic part feeding, two plastic part feedings into buckling component, in buckling component realize two plastic parts fastening and
The plastic part of rotation, fastening is assembled on the shell in multistation transfer device by the carrying of the first conveying robot component；
Buckling component includes mounting plate, blanking seat, pusher column, the 4th cylinder, the first rotation cylinder, rotating seat, scraping wings and
Five cylinders；Circular hole is provided on mounting plate, mounting plate is fixedly mounted on the rack by connector；Blanking seat is fixed on mounting plate
On, blanking seat upper end is provided with notch, and lower end is provided with perforative square groove, and there is vertical perforative flat square hole at blanking seat center；Pusher
Column is cube, and the matched of face height and perpendicular plastic sheet, the mobile cooperation of pusher column is in the square groove of blanking seat lower end；The
Four cylinders are installed on a mounting board, and the 4th Telescopic-cylinder end is connected with pusher column, and pusher column is driven to move back and forth；Rotating seat peace
In the middle shaft of the first rotation cylinder, in the circular hole of rotating seat cooperation on a mounting board, it is provided on rotating seat and horizontal plastics
The matched straight trough of the width of piece；The shape of scraping wings is the rectangular slab for having rectangular notch, the short side of rectangular notch and horizontal plastic sheet
Width matching, for blocking the charging of horizontal plastic sheet；The long side of rectangular notch is matched with the length of horizontal plastic sheet, for pushing
Horizontal plastic sheet；Scraping wings is located above mounting plate；5th cylinder is mounted on blanking seat side, the 5th Telescopic-cylinder end and scraping wings
It is connected；
At work, the notch of blanking seat upper end is mutually connected buckling component with riser loading assemblies, the perpendicular plastic sheet of level discharging
Gravity is received after arrival notch to fall into flat square hole, becomes vertical state, then the 4th cylinder drives pusher column to release, thus
Plastic sheet release will individually be erected；The 5th cylinder retracts scraping wings simultaneously, and single horizontal plastic sheet is retracted, plastic sheet and horizontal modeling are erected
Tablet fastens when close to each other, and the entirety after fastening is fallen into the straight trough of rotating seat, and then the first rotation cylinder drives rotation
Seat degrees of rotation, by the unitary plastic part swing after fastening, finally by the first conveying robot component by whole clamping, carrying
And it is assembled into shell.
Preferably, multistation transfer device include mounting base, the second cylinder, first it is linear move rail assembly, movable plate,
Third cylinder, sliding rail, fork material component, specification block, supporting plate and blanking rail；Mounting base is mounted on the rack, and movable plate passes through the
The one linear rail assembly that moves is connected on mounting base；Second cylinder is mounted on mounting base, the second Telescopic-cylinder end and movement
Plate is connected, and movable plate is driven to move back and forth；Sliding rail is two positioned opposite, and there are gap, sliding rail peaces among two sliding rails
On the rack, the end side of sliding rail is equipped with the notch being mutually connected with feeding device, the feeding for shell to dress；
Dress plastic part station is followed successively by along feedstock direction on sliding rail, the first attaching terminal station, the second attaching terminal station, is compressed
Station, dress bottom binding post station, dress bottom lug plate station and discharge station, plastic part assembling device position and dress plastic part station
Corresponding, two groups of binding post assembling device positions respectively correspond the first attaching terminal station and the second attaching terminal station, compress dress
Seated position is corresponding with station is compressed, and dress bottom binding post station position is corresponding with bottom binding post assembling device, fills bottom lug plate station
Position is matched with bottom lug plate assembling device, and discharge station position is matched with riveting device；
The underface in fork material component gap between sliding rail, fork expect that component includes fork material strip, installation cross bar and the second linear shifting
Rail assembly, fork material strip are fixed on installation cross bar, and fork material strip is pairs of arrangement multiple groups, the spacing of any pair of fork material strip with
The length of shell matches, the pitch match of spacing and any two station between adjacent two pairs of forks material strip；Installation cross bar passes through
The second linear rail assembly that moves is connected on the riser of movable plate；Third cylinder is mounted on the rack, and third Telescopic-cylinder end is located at
The underface of cross bar is installed；Specification block be mounted on compress station and fill bottom binding post station at sliding rail on, prevent compress and
Changing of the relative positions phenomenon is caused to shell when filling bottom binding post process from bottom to up；Supporting plate upper end is smooth plane, and supporting plate is fixedly mounted
On the rack, supporting plate is located at the underface in sliding rail center, and the length of supporting plate covers dress bottom binding post station, dress bottom lug plate work
Position and discharge station, hold bottom binding post, prevent the dress bottom binding post installed from falling；Blanking rail is mounted on the end of sliding rail
End is used for blanking；
At work, third cylinder extends multistation transfer device first, and fork material component jacking is got up, so that fork material component fork
Firmly shell, then the second cylinder extends, and movable plate is moved along discharging direction, and shell is pushed a work of advancing along promotion sliding rail
The distance of position；Then third cylinder is shunk, and fork material component decline, the second cylinder band moving fork material component is resetted, and so on moved,
Realize the step motion of shell.
Preferably, plastic part assembling device includes transverse sheet loading assemblies, riser loading assemblies, the first conveying robot group
Part and buckling component；Transverse sheet loading assemblies are used for the feeding of laterally disposed plastic part, and riser loading assemblies for placing vertically
Plastic part feeding, two plastic part feedings into buckling component, in buckling component realize two plastic parts fastening and
The plastic part of rotation, fastening is assembled on the shell in multistation transfer device by the carrying of the first conveying robot component；
Buckling component includes mounting plate, blanking seat, pusher column, the 4th cylinder, the first rotation cylinder, rotating seat, scraping wings and
Five cylinders；Circular hole is provided on mounting plate, mounting plate is fixedly mounted on the rack by connector；Blanking seat is fixed on mounting plate
On, blanking seat upper end is provided with notch, and lower end is provided with perforative square groove, and there is vertical perforative flat square hole at blanking seat center；Pusher
Column is cube, and the matched of face height and perpendicular plastic sheet, the mobile cooperation of pusher column is in the square groove of blanking seat lower end；The
Four cylinders are installed on a mounting board, and the 4th Telescopic-cylinder end is connected with pusher column, and pusher column is driven to move back and forth；Rotating seat peace
In the middle shaft of the first rotation cylinder, in the circular hole of rotating seat cooperation on a mounting board, it is provided on rotating seat and horizontal plastics
The matched straight trough of the width of piece；The shape of scraping wings is the rectangular slab for having rectangular notch, the short side of rectangular notch and horizontal plastic sheet
Width matching, for blocking the charging of horizontal plastic sheet；The long side of rectangular notch is matched with the length of horizontal plastic sheet, for pushing
Horizontal plastic sheet；Scraping wings is located above mounting plate；5th cylinder is mounted on blanking seat side, the 5th Telescopic-cylinder end and scraping wings
It is connected；
At work, the notch of blanking seat upper end is mutually connected buckling component with riser loading assemblies, the perpendicular plastic sheet of level discharging
Gravity is received after arrival notch to fall into flat square hole, becomes vertical state, then the 4th cylinder drives pusher column to release, thus
Plastic sheet release will individually be erected；The 5th cylinder retracts scraping wings simultaneously, and single horizontal plastic sheet is retracted, plastic sheet and horizontal modeling are erected
Tablet fastens when close to each other, and the entirety after fastening is fallen into the straight trough of rotating seat, and then the first rotation cylinder drives rotation
Seat degrees of rotation, by the unitary plastic part swing after fastening, finally by the first conveying robot component by whole clamping, carrying
And it is assembled into shell.
A kind of leakage switch is assembled to obtain by the full-automatic assemble method of above-mentioned leakage switch.
Using a kind of full-automatic assemble method of leakage switch of above-mentioned technical proposal, it is automatically finished shell, two modelings
The assembling of materials and parts, two binding posts, bottom binding post, bottom lug plate and upper cover, advantage is high degree of automation, work efficiency is high and
Product qualified rate is high.
Detailed description of the invention
Fig. 1 is the configuration schematic diagram of the embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of feeding device and shell.
Fig. 3 is the configuration schematic diagram of multistation transfer device and shell.
Fig. 4 is the configuration schematic diagram of plastic part assembling device.
Fig. 5 is the configuration schematic diagram of buckling component and plastic sheet.
Fig. 6 is the configuration schematic diagram of binding post assembling device and binding post.
Fig. 7 is the configuration schematic diagram of pressing device and binding post.
Fig. 8 is the configuration schematic diagram of bottom binding post assembling device and bottom binding post.
Fig. 9 is the configuration schematic diagram of bottom lug plate assembling device and bottom lug plate.
Figure 10 is the configuration schematic diagram of riveting device.
Specific embodiment
The present invention is described further with embodiment with reference to the accompanying drawings of the specification.
A kind of leakage switch as shown in Figure 1 automatically assembles equipment, including rack 1 and the charging being mounted in rack 1
Device 2, multistation transfer device 3, plastic part assembling device 4, binding post assembling device 5, pressing device 6, the assembling of bottom binding post
Device 7, bottom lug plate assembling device 8 and riveting device 9.Along work pieces process direction, plastic part assembling device 4, binding post assembling
Device 5, pressing device 6, bottom binding post assembling device 7, bottom lug plate assembling device 8 and riveting device 9 are successively connected arrangement, modeling
Materials and parts assembling device 4, binding post assembling device 5, pressing device 6, bottom binding post assembling device 7,8 and of bottom lug plate assembling device
9 position of riveting device is corresponding with multistation transfer device 3.
A kind of leakage switch, mainly by shell, two plastic parts, two binding posts, bottom binding post, bottom lug plate and upper cover
It constitutes, first two plastic parts, two binding posts, bottom binding post and bottom lug plate is assembled in shell, finally pacified on shell
Lid is loaded onto be packaged.
A kind of full-automatic assemble method of leakage switch is automatically assembled equipment by leakage switch and completes assembling, successively adopted
With following step:
(1) shell feeding, feeding device 2 is by the shell feeding of leakage switch, carrier of the shell as subsequent assembling；Multistation
Transfer device 3 drives shell successively to advance, and carries out corresponding operation in corresponding station；
(2) plastic sheet fastens, and the fastening of two plastic sheets is first carried out by plastic part assembling device 4, is then transported to its entirety
In shell；
(3) binding post assembles, and carries out the assembling of two binding posts respectively by two groups of binding post assembling devices 5, then passes through compression
Device 6 securely compresses binding post in the housing；
(4) bottom binding post and bottom lug plate assembling, by bottom binding post assembling device 7 carry out bottom binding post assembling, then with bottom
Lug plate assembling device 8 realizes the assembling of bottom lug plate, is assembled on the binding post of bottom；Realize that bottom connects by riveting device 9
Terminal is fixedly connected with bottom lug plate；
(5) encapsulate, shell and its two interior plastic sheets, two binding posts, bottom binding post and bottom lug plate be completed after from
Blanking in multistation transfer device 3, upper cover is encapsulated on shell.
Shell interval is pushed into multistation transfer device 3 for realizing the feeding of the shell of leakage switch by feeding device 2
In；Multistation transfer device 3 has multiple stations, and the charging of stepper drive shell reaches corresponding station, by corresponding device with
Realize the assembling of element；Plastic part assembling device 4 is used to two plastic parts carrying out feeding and buckle, and overall package is transported to
In shell；Binding post assembling device 5 is two groups, is mounted on the two sides of multistation transfer device 3, is respectively used to the group of pairs of posts
Dress；Bottom binding post assembling device 7 is located at the surface of multistation transfer device 3, and bottom binding post assembling device 7 and binding post assemble
5 phase of device linking, for compressing two binding posts；Bottom binding post assembling device 7 is used to bottom binding post being assembled into shell
In body；Bottom lug plate assembling device 8 is for bottom lug plate to be assembled into the binding post of bottom；After the assembling for completing above seven components
Riveted is carried out to product by riveting device 9, slides out multistation transfer device 3 after riveted.
As shown in Fig. 2, feeding device 2 includes charging pipeline component 21, first motor 22, conveyor belt 23, the first gas
Cylinder 24, switch tracks expeller 25 and linking disk 26；Charging pipeline component 21 is fixed in rack 1, and shell 100 is in conveying skin
On band 23, conveyor belt 23 is driven to move by first motor 22, the shell 100 carried in dynamic conveyor belt 23 is fed；First cylinder
24 are mounted in rack 1 by the first mounting rack 27, and the expeller 25 that switches tracks is mounted on the telescopic end of the first cylinder 24；It is connected disk
26 are mounted on pipeline component 21, and the inner concave for being connected disk 26 is identical as 23 height of conveyor belt, and linking 26 both ends of disk have short
Protrusion 261 and long projection 262, long projection 262 are used to block the supplied materials of shell 100, and short projection 261 and long projection 262 are made jointly
With holding position not changing of the relative positions during pusher of shell 100.
At work, conveyor belt 23 carries dynamic shell 100 and feeds along linking 26 side of disk feeding device 2, by linking disk 26
After long projection 262 is blocked, the first cylinder 24 expeller 25 that will switch tracks is released, and shell 100 is released, into multistation transfer device
In 3.
Feeding device 2 solves the problems, such as 100 feeding disorder of shell, is orderly replaced shell 100 by the first cylinder 24
Track, so that it is more orderly between shell 100, facilitate step motion between subsequent work stations.
As shown in figure 3, multistation transfer device 3 includes mounting base 31, the second cylinder 32, first linearly shifting rail assembly
33, movable plate 34, third cylinder 35, sliding rail 36, fork material component 37, specification block 38, supporting plate 39 and blanking rail 310；Mounting base
31 are mounted in rack 1, and movable plate 34 is connected on mounting base 31 by the first linear rail assembly 33 that moves；Second cylinder 32 peace
On mounting base 31,32 telescopic end of the second cylinder is connected with movable plate 34, and movable plate 34 is driven to move back and forth；Sliding rail 36
It is two positioned opposite, there are gap among two sliding rails 36, sliding rail 36 is mounted in rack 1, the end side of sliding rail 36
Feeding equipped with the notch being connected with 2 phase of feeding device, for shell 100.
Dress plastic part station 301, the first attaching terminal station 302, the second attaching line are followed successively by along feedstock direction on sliding rail
Column station 303 compresses station 304, dress bottom binding post station 305, dress bottom lug plate station 306 and discharge station 307, plastic part
4 position of assembling device is corresponding with dress plastic part station 301, and two groups of 5 positions of binding post assembling device respectively correspond the first attaching line
Column station 302 and the second attaching terminal station 303,6 position of pressing device is corresponding with station 304 is compressed, and fills bottom binding post station
305 positions are corresponding with bottom binding post assembling device 7, and dress 306 position of bottom lug plate station is matched with bottom lug plate assembling device 8,
307 position of discharge station is matched with riveting device 9.
The underface in the fork material gap between sliding rail 36 of component 37, fork material component 37 include fork material strip 371, installation cross bar
372 and second linearly move rail assembly 373, and fork material strip 371 is fixed on installation cross bar 372, and fork material strip 371 is to arrange in pairs
Multiple groups, any pair fork material strip 371 spacing match with the length of shell 100, it is adjacent two pairs pitch material strip 371 between spacing and
The pitch match of any two station；Installation cross bar 372 passes through the second linear riser for moving rail assembly 373 and being connected to movable plate 34
On；Third cylinder 35 is mounted in rack 1, and 35 telescopic end of third cylinder is located at the underface of installation cross bar 372；Specification block 38 is pacified
Mounted in compressing station 304 and filling on the sliding rail 36 at bottom binding post station 305, prevent from compressing and filling from bottom to up bottom binding post
Changing of the relative positions phenomenon is caused to shell 100 when process；39 upper end of supporting plate is smooth plane, and supporting plate 39 is fixedly mounted in rack 1, is held in the palm
Plate 39 is located at the underface in 36 center of sliding rail, and the length of supporting plate 39 covers dress bottom binding post station 305, dress bottom lug plate station
306 and discharge station 307, bottom binding post is held, prevents the dress bottom binding post installed from falling；Blanking rail 310 is mounted on cunning
The end of rail 36 is used for blanking.
At work, third cylinder 35 extends multistation transfer device 3 first, and the fork material jacking of component 37 is got up, so that
Fork material component 37 forks shell 100, and then the second cylinder 32 extends, and movable plate 34 is moved along discharging direction, by 100 edge of shell
Sliding rail 36 is pushed to push the distance for a station of advancing；Then third cylinder 35 is shunk, and fork material component 37 declines, the second cylinder 32
Band moving fork material component 37 resets, and and so on moves, and realizes the step motion of shell 100.
Multistation transfer device 3 solves the problems, such as that workpiece carries complexity between each workpiece, expects component 37 by fork
Movement is in rectangular path, so that workpiece steps in synchronization movement simultaneously, structure is simple, efficient work, convenient for carrying out on each station
It is carried out while process, Workpiece circulation precision height and high-efficient.
As shown in figure 4, plastic part assembling device 4 includes transverse sheet loading assemblies 41, riser loading assemblies 42, the first carrying implement
Tool hand component 43 and buckling component 44；Transverse sheet loading assemblies 41 are used for the feeding of laterally disposed plastic part, riser loading assemblies
The feeding of 42 plastic part for placing vertically, two plastic part feedings are realized in buckling component 44 into buckling component 44
The plastic part of the fastening of two plastic parts and rotation, fastening is assembled into multiplexing bit stream by the carrying of the first conveying robot component 43
On shell 100 in rotary device 3.
As shown in figure 5, buckling component 44 includes mounting plate 441, blanking seat 442, pusher column 443, the 4th cylinder 444, the
One rotation cylinder 445, rotating seat 446, scraping wings 447 and the 5th cylinder 448；Circular hole 4411, mounting plate are provided on mounting plate 441
441 are fixedly mounted in rack 1 by connector；Blanking seat 442 is fixed on mounting plate 441, and 442 upper end of blanking seat is provided with slot
Mouth 4421, lower end are provided with perforative square groove 4422, and there is vertical perforative flat square hole 4423 at 442 center of blanking seat；Pusher column 443
For cube, the matched of face height and perpendicular plastic sheet 300, square groove of the mobile cooperation of pusher column in 442 lower end of blanking seat
In 4422；4th cylinder 444 is mounted on mounting plate 441, and 444 telescopic end of the 4th cylinder is connected with pusher column 443, and drive pushes away
Stock column 443 moves back and forth；Rotating seat 446 is mounted in the middle shaft of the first rotation cylinder 445, and the cooperation of rotating seat 446 is being installed
In circular hole 4411 on plate 441, it is provided on rotating seat 446 and the matched straight trough 4461 of the width of horizontal plastic sheet 200；Scraping wings
447 shape is the rectangular slab for having rectangular notch 4471, and the short side of rectangular notch 4471 is matched with the width of horizontal plastic sheet 200,
For blocking the charging of horizontal plastic sheet 200；The long side of rectangular notch 4471 is matched with the length of horizontal plastic sheet 200, for pushing
Horizontal plastic sheet 200；Scraping wings 447 is located at 441 top of mounting plate；5th cylinder 448 is mounted on 442 side of blanking seat, the 5th gas
448 telescopic end of cylinder is connected with scraping wings 447.
At work, the notch 4421 of 442 upper end of blanking seat is connected buckling component 44 with 42 phase of riser loading assemblies, horizontal
The perpendicular plastic sheet 300 of discharging receives gravity and falls into flat square hole 4423 after reaching notch 4421, becomes vertical state, and then the
Four cylinders 444 drive pusher column 443 to release, and release so that plastic sheet 300 individually will be erected；The 5th cylinder 448 is by scraping wings simultaneously
447 retract, and single horizontal plastic sheet 200 are retracted, due to erecting the construction of plastic sheet 300 and horizontal plastic sheet 200, the two is mutually being leaned on
It when close, can fasten, the entirety after fastening is fallen into the straight trough 4461 of rotating seat 446, and then the first rotation cylinder 445 drives rotation
Swivel base 446 rotates 90 degree, and the unitary plastic part after fastening is rotated by 90 °, will be whole finally by the first conveying robot component 43
Body clamping is carried and is assembled into shell 100.
It is difficult that plastic part assembling device 4 solves the problems, such as that two plastic sheets fasten, and makes perpendicular plastic sheet by blanking seat 442
300 posture is more simple and efficient by gravity physical alterations than manipulator clamping mode；Solve two pieces of unit of plastic substep groups
The precision of dress is not high, error-prone technical problem, by the pre-assembled of two unit of plastics, be allowed to be combined into one, then assemble
Into shell 100, precision and have higher success rate.
As shown in fig. 6, binding post assembling device 5 includes binding post loading assemblies 51, the 6th cylinder 52, accepts and move material block
53, the second conveying robot component 54, the second rotation cylinder 55 and binding post splicing seat 56；Binding post loading assemblies 51 are for connecing
The feeding of terminal 400 is accepted to move and expects that block 53 is mutually connected with the discharge port of binding post loading assemblies 51, accepts and is arranged on shifting material block 53
There is corresponding notch, for placing binding post 400；It accepts to move and expects that block 53 is mounted on the telescopic end of the 6th cylinder 52, the 6th gas
Cylinder 52 is mounted in rack 1 by connector；Binding post splicing seat 56 is mounted in the turning end of the second rotation cylinder 55, and second
Rotation cylinder 55 is mounted in rack 1；Be provided on binding post splicing seat 56 with the matched receiving hole 561 of 400 size of binding post,
Due to being provided with the inverted angle of wedge on binding post 400, so that binding post 400 will not be fallen completely in receiving hole 561, voussoir is rear
Its tension in continuous compression process；Binding post splicing seat 56 is connected with shifting material 53 phase of block is accepted, and is tightly attached to undertaking and moves material block
53 lower sections；Second conveying robot component 54 is mounted in rack 1, positioned at the top of binding post splicing seat 56, passes through electromagnet
The carrying of binding post 400 in binding post splicing seat 56 is assembled into shell 100 by 57 absorption modes；
At work, binding post 400 discharges binding post assembling device 5 from binding post loading assemblies 51, moves material block into accepting
53, then the 6th cylinder 52 extends, and binding post 400 is released, is fallen into the receiving hole 561 of binding post splicing seat 56, and then the
Two rotation cylinders 55 rotate 90 degree, and binding post 400 is turned to, the Gesture of assembling is met, finally by the second handling machinery
Binding post 400 is carried and is assembled into corresponding position in shell 100 by hand component 54.
Binding post assembling device 5 need to change posture when solving the assembling of binding post 400, and cause error is biggish to ask
Topic can be used as positioning and use, improved precision, contain rotation compared to conveying robot by the setting of binding post splicing seat 56
The structure of function, this structure precision is higher, because rotation can be such that error amplifies, assembling is caused to malfunction.
As shown in fig. 7, pressing device 6 includes the 7th cylinder 61, cylinder mounting plate 62, crane 63 and T shape briquetting 64；The
Seven cylinders 61 are mounted in rack 1 by cylinder mounting plate 62, and the telescopic end of the 7th cylinder 61 is connected with crane 63, lifting
The mobile cooperation of frame 63 is in cylinder mounting plate 62；T shape briquetting 64 is wide in upper end, the narrow T shape in lower end, and T shape briquetting 64 is fixedly mounted
On crane 63, positioned at the top of two binding posts 400.
At work, the 7th cylinder 61 drives crane 63 to decline to pressing device 6, so that the lower end of T shape briquetting 64 is by two
A binding post 400 is pressed on shell 100, realizes fastening.
As shown in figure 8, bottom binding post assembling device 7 includes 71, leather hose 72, guide holder 73, pedestal 74, the 8th cylinder of circle vibration
75, the 9th cylinder 76, pick up block 77 and thimble 78；Circle vibration 71 is mounted in rack 1, for the bottomed binding post 500 that shakes；Leather hose 72
The discharge port of one end connection circle vibration 71, the other end connect guide holder 73；73 upper end of guide holder is provided with circular hole 731, and center is provided with logical
Slot 732, guide holder 73 are fixed on pedestal 74；Pedestal 74 is mounted in rack 1 by connector, and 74 one end of pedestal is provided with circle
Post holes 741,741 diameter of cylindrical hole are slightly less than 500 diameter of bottom binding post, prevent bottom binding post 500 from falling；77 end of block is picked up to set
It is equipped with circular through hole 771,771 diameter of circular through hole is slightly larger than bottom binding post 500, highly with 500 matched of bottom binding post, uses
In picking up a bottom binding post 500, the mobile cooperation of block 77 is picked up in the through slot 732 in guide holder 73；The installation of 8th cylinder 75
On pedestal 74,75 telescopic end of the 8th cylinder is connected with block 77 is picked up, and drive picks up block 77 and moves back and forth；9th cylinder 76 is perpendicular
It is directly mounted in rack 1, thimble 78 is installed on 76 telescopic end of the 9th cylinder, thimble 78 is located in the cylindrical hole 741 of pedestal 74.
At work, bottom binding post 500 falls into guide holder 73 from leather hose 72 to bottom binding post assembling device 7 vertically, and at this time
Eight cylinders 75 are in contraction state, and bottom binding post 500 is fallen into the circular through hole 771 picked up on block 77, then the 8th cylinder 75
Elongation, will pick up block 77 and releases, so that circular through hole 771 and cylindrical hole 741 are concentric, then the 9th cylinder 76 extends, and pass through
Thimble 78 jacks up bottom binding post 500, is allowed to enter in shell 100 from bottom to up, due to 39 support of supporting plate during subsequent circulation
Firmly, it therefore will not fall.
Bottom binding post assembling device 7 solves the problems, such as that bottom binding post 500 assembles difficulty from bottom to up, passes through 78 He of thimble
The setting of block 77 is picked up, the process carried and assembled is solved, this method precision is higher, and being suitble to bottom binding post 500, this is tiny by zero
The assembling of part, and fall in order to prevent, supporting plate 39 is set, defective products is reduced.
As shown in figure 9, bottom lug plate assembling device 8 includes bottom lug plate loading assemblies 81, splicing block 82, the tenth cylinder 83
With third conveying robot component 84；Bottom lug plate loading assemblies 81 are used for the feeding of bottom lug plate 600；Splicing block 82 is mounted on
On the telescopic end of tenth cylinder 83, splicing block 82 is mutually connected with the discharge end of bottom lug plate loading assemblies 81,82 side of splicing block
It is provided with the notch 821 to match with bottom lug plate 600, for placing bottom lug plate 600；Third conveying robot component 84 is used
It is drawn on the bottom binding post 500 being transported in shell 100 in the bottom lug plate 600 that will be separated.
At work, bottom lug plate 600 enters the notch 821 in splicing block 82 to bottom lug plate assembling device 8 after coming out, and
The tenth cylinder 83 extends afterwards, and monolithic bottom lug plate 600 is separated, is transported to by third conveying robot component 84
In shell 100.
Bottom lug plate assembling device 8 solves the problems, such as that lug plate 600 handling precision in bottom is not high, is carried out by splicing block 82
The separation of single material improves the handling precision and assembly precision of third conveying robot component 84 so that position is fixed.
As shown in Figure 10, riveting device 9 includes the 11st cylinder 91, the 11st cylinder mounting plate 92, riveted column 93 and leads
Seat 94；11st cylinder 91 is mounted in rack 1 by the 11st cylinder mounting plate 92, the telescopic end of the 11st cylinder 91 and riveting
Zygostyle 93 is connected, and there is the wedge angle of cone in riveted column lower end, for the bottom binding post 500 that presses；Guide bracket 94 is mounted on rack 1
On, for being oriented to riveted column 93.
At work, the 11st cylinder 91 drives riveted column 93 to decline to riveting device 9, bottom binding post 500 is pressed, the bottom of with
Lug plate 600 is connected.
A kind of leakage switch is assembled to obtain by the full-automatic assemble method of above-mentioned leakage switch.
Claims (5)
1. a kind of full-automatic assemble method of leakage switch, it is characterised in that successively use following step:
(1) shell feeding, feeding device (2) is by the shell feeding of leakage switch, carrier of the shell as subsequent assembling；Multiplexing
Bit stream rotary device (3) drives shell successively to advance, and carries out corresponding operation in corresponding station；
(2) plastic sheet fastens, and the fastening of two plastic sheets is first carried out by plastic part assembling device (4), then integrally carries it
Into shell；
(3) binding post assembles, and carries out the assembling of two binding posts respectively by two groups of binding post assembling devices (5), then passes through pressure
Tight device (6) securely compresses binding post in the housing；
(4) bottom binding post and bottom lug plate assembling, by bottom binding post assembling device (7) carry out bottom binding post assembling, then with
Bottom lug plate assembling device (8) realizes the assembling of bottom lug plate, is assembled on the binding post of bottom；It is real by riveting device (9)
Existing bottom binding post is fixedly connected with bottom lug plate；
(5) encapsulate, shell and its two interior plastic sheets, two binding posts, bottom binding post and bottom lug plate be completed after from
Blanking in multistation transfer device (3), upper cover is encapsulated on shell.
2. the full-automatic assemble method of a kind of leakage switch according to claim 1, it is characterised in that feeding device (2), more
Station transfer device (3), plastic part assembling device (4), binding post assembling device (5), pressing device (6), the assembling of bottom binding post
Device (7), bottom lug plate assembling device (8) and riveting device (9) are mounted on rack (1)；
Multistation transfer device (3) includes mounting base (31), the second cylinder (32), the first linear shifting rail assembly (33), movement
Plate (34), third cylinder (35), sliding rail (36), fork material component (37), specification block (38), supporting plate (39) and blanking rail (310)；Peace
Dress bottom plate (31) is mounted on rack (1), and movable plate (34) is connected to mounting base by the first linear move rail assembly (33)
(31) on；Second cylinder (32) is mounted on mounting base (31), and the second cylinder (32) telescopic end is connected with movable plate (34),
Movable plate (34) are driven to move back and forth；Sliding rail (36) is two positioned opposite, and two sliding rails (36) are intermediate, and there are gap, sliding rails
(36) it is mounted on rack (1), the end side of sliding rail (36) is equipped with the notch being mutually connected with feeding device (2), is used for shell
(100) feeding；
Dress plastic part station (301), the first attaching terminal station (302), the second attaching line are followed successively by along feedstock direction on sliding rail
Column station (303) compresses station (304), dress bottom binding post station (305), dress bottom lug plate station (306) and discharge station
(307), plastic part assembling device (4) position is corresponding with dress plastic part station (301), two groups of binding post assembling device (5) positions
Respectively correspond the first attaching terminal station (302) and the second attaching terminal station (303), pressing device (6) position and compression work
Position (304) is corresponding, and dress bottom binding post station (305) position is corresponding with bottom binding post assembling device (7), fills bottom lug plate station
(306) position is matched with bottom lug plate assembling device (8), and discharge station (307) position is matched with riveting device (9)；
Fork material component (37) is located at the underface in gap between sliding rail (36), and fork material component (37) includes fork material strip (371), installation
Cross bar (372) and the second linear shifting rail assembly (373), fork material strip (371) are fixed in installation cross bar (372), pitch material strip
It (371) is pairs of arrangement multiple groups, the spacing of any pair of fork material strip (371) is matched with the length of shell (100), adjacent two pairs of forks
The pitch match of spacing and any two station between material strip (371)；Cross bar (372) are installed and pass through the second linear shifting rail assembly
(373) it is connected on the riser of movable plate (34)；Third cylinder (35) is mounted on rack (1), third cylinder (35) telescopic end
Positioned at the underface of installation cross bar (372)；Specification block (38), which is mounted on, compresses station (304) and dress bottom binding post station (305)
On the sliding rail (36) at place, prevent from causing changing of the relative positions phenomenon to shell (100) when compressing and filling bottom binding post process from bottom to up；Support
Plate (39) upper end is smooth plane, and supporting plate (39) is fixedly mounted on rack (1), and supporting plate (39) is located at sliding rail (36) center
Underface, the length of supporting plate (39) cover dress bottom binding post station (305), dress bottom lug plate station (306) and discharge station
(307), bottom binding post is held, prevents the dress bottom binding post installed from falling；Blanking rail (310) is mounted on the end of sliding rail (36)
End is used for blanking；
At work, third cylinder (35) extends multistation transfer device (3) first, and fork material component (37) jacking is got up, is made
Material component (37) must be pitched and fork shell (100), then the second cylinder (32) extends, movable plate (34) is moved along discharging direction,
By shell (100) along the distance for pushing sliding rail (36) to push a station of advancing；Then third cylinder (35) is shunk, fork material component
(37) decline, the second cylinder (32) band moving fork material component (37) resets, and and so on moves, and realizes the stepping fortune of shell (100)
It is dynamic.
3. the full-automatic assemble method of a kind of leakage switch according to claim 1, it is characterised in that plastic part assembling device
It (4) include transverse sheet loading assemblies (41), riser loading assemblies (42), the first conveying robot component (43) and buckling component
(44)；Transverse sheet loading assemblies (41) are used for the feeding of laterally disposed plastic part, and riser loading assemblies (42) for placing vertically
Plastic part feeding, two plastic part feedings realize two plastic parts in the buckling component (44) into buckling component (44)
Fastening and rotation, the plastic part of fastening multistation transfer device is assembled by the carrying of the first conveying robot component (43)
(3) on the shell (100) in；
Buckling component (44) includes mounting plate (441), blanking seat (442), pusher column (443), the 4th cylinder (444), first turn
It takes offence cylinder (445), rotating seat (446), scraping wings (447) and the 5th cylinder (448)；Mounting plate is provided with circular hole on (441)
(4411), mounting plate (441) is fixedly mounted on rack (1) by connector；Blanking seat (442) is fixed on mounting plate (441)
On, blanking seat (442) upper end is provided with notch (4421), and lower end is provided with perforative square groove (4422), and blanking seat (442) center has perpendicular
Straight perforative flat square hole (4423)；Pusher column (443) be cube, the matched of face height and perpendicular plastic sheet (300),
The mobile cooperation of pusher column is in the square groove (4422) of blanking seat (442) lower end；4th cylinder (444) is mounted on mounting plate (441)
On, the 4th cylinder (444) telescopic end is connected with pusher column (443), and pusher column (443) is driven to move back and forth；Rotating seat (446)
It is mounted in the middle shaft of the first rotation cylinder (445), rotating seat (446) cooperates the circular hole (4411) on mounting plate (441)
In, the matched straight trough of width (4461) with horizontal plastic sheet (200) is provided on rotating seat (446)；The shape of scraping wings (447) is
There is the rectangular slab of rectangular notch (4471), the short side of rectangular notch (4471) is matched with the width of horizontal plastic sheet (200), for keeping off
The firmly charging of horizontal plastic sheet (200)；The long side of rectangular notch (4471) is matched with the length of horizontal plastic sheet (200), for pushing
Horizontal plastic sheet (200)；Scraping wings (447) is located above mounting plate (441)；5th cylinder (448) is mounted on blanking seat (442) side
Side, the 5th cylinder (448) telescopic end are connected with scraping wings (447)；
At work, the notch (4421) of blanking seat (442) upper end is mutually connected buckling component (44) with riser loading assemblies (42),
Gravity is received after perpendicular plastic sheet (300) arrival notch (4421) of level discharging to fall into flat square hole (4423), becomes vertical
State, then the 4th cylinder (444) drives pusher column (443) to release, so that plastic sheet (300) release will be erected individually；While the
Five cylinders (448) retract scraping wings (447), and single horizontal plastic sheet (200) is retracted, plastic sheet (300) and horizontal plastic sheet are erected
(200) it is fastened when close to each other, the entirety after fastening is fallen into the straight trough (4461) of rotating seat (446), then the first rotation
Cylinder (445) drives rotating seat (446) to rotate 90 degree, and the unitary plastic part after fastening is rotated by 90 °, is removed finally by first
Fortune mechanical arm assembly (43) is clamped whole, carries and is assembled into shell (100).
4. a kind of full-automatic assemble method of leakage switch, it is characterised in that including rack (1) and the charging being mounted on rack (1)
Device (2), multistation transfer device (3), plastic part assembling device (4), binding post assembling device (5), pressing device (6), bottom
Binding post assembling device (7), bottom lug plate assembling device (8) and riveting device (9).
5. a kind of leakage switch, it is characterised in that assembled by the full-automatic assemble method of claim 1-4 any one leakage switch
It obtains.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811307200.6A CN109494099A (en) | 2018-11-05 | 2018-11-05 | A kind of leakage switch and the full-automatic assemble method of leakage switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811307200.6A CN109494099A (en) | 2018-11-05 | 2018-11-05 | A kind of leakage switch and the full-automatic assemble method of leakage switch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109494099A true CN109494099A (en) | 2019-03-19 |
Family
ID=65693751
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811307200.6A Pending CN109494099A (en) | 2018-11-05 | 2018-11-05 | A kind of leakage switch and the full-automatic assemble method of leakage switch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109494099A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807630A (en) * | 2019-04-09 | 2019-05-28 | 徐亚果 | A kind of medical instrument microswitch automatic assembling technique |
| CN117161716A (en) * | 2023-10-07 | 2023-12-05 | 徐州帕尔电气科技有限公司 | Automatic positioning electric element assembling equipment |
-
2018
- 2018-11-05 CN CN201811307200.6A patent/CN109494099A/en active Pending
Non-Patent Citations (1)
| Title |
|---|
| EARTHLING: "《http://www.mfcad.com/tuzhi/zdhzzsb/500010.html》", 24 September 2018 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807630A (en) * | 2019-04-09 | 2019-05-28 | 徐亚果 | A kind of medical instrument microswitch automatic assembling technique |
| CN109807630B (en) * | 2019-04-09 | 2020-01-03 | 徐亚果 | Automatic assembling process of microswitch for medical instrument |
| CN117161716A (en) * | 2023-10-07 | 2023-12-05 | 徐州帕尔电气科技有限公司 | Automatic positioning electric element assembling equipment |
| CN117161716B (en) * | 2023-10-07 | 2024-01-30 | 徐州帕尔电气科技有限公司 | Automatic positioning electric element assembling equipment |
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Application publication date: 20190319 |