CN115302868B - 一种童装用透气型镂空面料及其加工工艺 - Google Patents
一种童装用透气型镂空面料及其加工工艺 Download PDFInfo
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- CN115302868B CN115302868B CN202210715192.9A CN202210715192A CN115302868B CN 115302868 B CN115302868 B CN 115302868B CN 202210715192 A CN202210715192 A CN 202210715192A CN 115302868 B CN115302868 B CN 115302868B
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Quality & Reliability (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
本发明公开了一种童装用透气型镂空面料,包括依次设置的内层、增强层、第一镂空层、第二镂空层及外层,第一镂空层与第二镂空层的镂空部分部分重叠;第一镂空层与第二镂空层的镂空部分的形状相同或不相同;第一镂空层与第二镂空层均由棉纤维与涤纶纤维混纺而成的纱线织造后而成。本发明还提供童装用透气型镂空面料的加工工艺,包括:将第一镂空层或第二镂空层中的棉纤维与涤纶纤维分别经前纺‑细纱‑络筒‑并线‑倍捻‑蒸纱制成经纱纱线和纬纱纱线;织造成第一镂空层或第二镂空层;将内层、增强层、第一镂空层、第二镂空层及外层缝制或粘接而成即制得童装用透气型镂空面料。本发明将两层的镂空部分重叠设置,增加了童装镂空面料的强度及耐用性。
Description
技术领域
本发明涉及一种童装用透气型镂空面料及其加工工艺。
背景技术
随着科技的进步,社会的发展,我国的纺织行业得到了快速的发展,随之而来的是纺织面料的快速发展。镂空面料作为相对较为“年轻”的面料,其应用越来越广,尤其针对户外、运动服饰方面。镂空面料有以下三种方式:1、通过不同的原料混合进行织造成普通面料,然后通化学方面将别一种面料的原料进行溶解,从而生成镂空的花纹。这种处理方面俗称烂。2、本身就通过特定的织造方式进行镂空花纹的织造。3、通过在基布上进行绣花的方式来形成镂空效果。目前镂空面料仍主要用于成人服饰上,由于儿童服装要考虑更高的强度(因为儿童好动,加上活动较多,对服饰的强度要求高),所以目前镂空面料较少应用于童装上。
发明内容
本发明的目的在于,克服现有技术中存在的缺陷,提供一种童装用透气型镂空面料,将两层的镂空部分重叠设置,增加了童装镂空面料的强度及耐用性。
为实现上述目的,本发明的技术方案是设计一种童装用透气型镂空面料,包括依次设置的内层、增强层、第一镂空层、第二镂空层及外层,第一镂空层与第二镂空层的镂空部分部分重叠;
内层由壳聚糖纤维与竹炭纤维混纺而成的纱线织造后而成;增强层由马蔺纤维和尼龙纤维混纺而成的纱线织造后而成;外层由涤纶纤维与锦纶纤维混纺而成的纱线织造后而成;
第一镂空层与第二镂空层的镂空部分的形状相同或不相同;第一镂空层与第二镂空层均由棉纤维与涤纶纤维混纺而成的纱线织造后而成。将两层的镂空部分重叠设置,增加了童装镂空面料的强度及耐用性,使得镂空面料应用于童装得到实现的可能。
进一步的技术方案是,内层的壳聚糖纤维与竹炭纤维的重量比为3:7~6:4;所述增强层的马蔺纤维和尼龙纤维的重量比为4:6~7:3;所述外层的涤纶纤维与锦纶纤维的重量比为2:8~6:4;所述第一镂空层或第二镂空层的棉纤维与涤纶纤维的重量比为2:8~7:3。
本发明还提供的技术方案是,加工童装用透气型镂空面料的工艺,包括如下依次进行的工艺步骤:
S1:将第一镂空层或第二镂空层中的棉纤维与涤纶纤维分别经前纺-细纱-络筒-并线-倍捻-蒸纱制成经纱纱线和纬纱纱线;
S2:对S1步骤所得纱线进行前处理及浆纱处理;
S3:对经S2步骤处理后的经纱和纬纱织造成第一镂空层或第二镂空层;
S4:将第一镂空层和第二镂空层分别经冲孔后加工出镂空部分;
S5:内层由壳聚糖纤维与竹炭纤维混纺而成的纱线织造后而成;增强层由马蔺纤维和尼龙纤维混纺而成的纱线织造后而成;外层由涤纶纤维与锦纶纤维混纺而成的纱线织造后而成;
S6:将内层、增强层、第一镂空层、第二镂空层及外层缝制或粘接而成即制得童装用透气型镂空面料。前处理工序为将纱线浸入到鳌合剂、精炼剂、双氧水中处理,温度为105-115℃,前处理时间为40-60分钟。
进一步的技术方案为,在S1步骤中,制得细纱其支数为78Nm,捻度800Z捻/米;制得的纱线其为支数83Nm的双股纱,合股捻度808S捻/米;涤纶纤维在经纱与纬纱中的重量百分比含量为30。
进一步的技术方案为,第一镂空层或第二镂空层的规格为纱支96/2-98/2Nm,总紧度143-160,经密610-790根/10厘米,纬密410-354根/10厘米,克重350-380克/米。
进一步的技术方案为,在S1步骤中,通过可调式张力传感器机构检测纱线的张力。通过可调式张力传感器机构的应用,可以提高张力传感器的检测的适应性,以应对不同张力范围测量皆可通过本发明中的一个张力传感器机构即可。
进一步的技术方案为,在S5步骤中,设有用于纱线放卷盘停机时避免纱线积聚在收卷盘前的辅助机构。在纱线的加工过程中,不可避免会涉及放卷架及收卷架,纱线从放卷盘上放卷至收卷盘上收卷的过程(纱线在放卷盘上放卷出后通过牵引装置将纱线牵引至中间各个机构之后最终到达收卷盘上收卷)中,有时会出现纱线有飞丝或毛刺等其他瑕疵时,需要停机的情况,但这时由于放卷盘的惯性仍会继续旋转,这就会出现纱线积聚在收卷盘前的情况,再开机启动时会出现部分纱线存在质量问题的情况。通过辅助机构的设置,可以避免纱线积聚在收卷盘前的情况,避免了开机启动时会出现部分纱线存在质量问题的情况。
进一步的技术方案为,辅助机构为设置在纱线放卷盘和纱线收卷盘之间的可升降机构。
进一步的技术方案为,可升降机构包括设置在地面或底座上的减速电机,减速电机的输出轴连接有丝杠螺母机构,丝杠螺母机构的丝杠竖直设置且丝杠的高度超出放卷盘与收卷盘间的处于绷紧状态的纱线的高度,丝杠螺母机构上的螺母固定连接有连接块,连接块竖向滑动设置在竖直设置的滑轨中,沿放卷盘盘轴旋转轴线方向,滑轨与丝杠逐渐远离放卷盘设置;
连接块固定连接有第二减速电机,第二减速电机其输出轴固定连接有辊轴,辊轴上转动设置托辊,托辊设置在纱线下方;放卷盘的盘轴转动设置在放卷机架上;
牵引装置设置于放卷机架与收卷架之间,收卷架的机架上转动设置收卷盘的盘轴;或牵引装置设置于放卷机架内以用于驱动放卷盘盘轴的转动。牵引装置设置于放卷机架内以用于驱动放卷盘盘轴的转动,牵引装置包括第三减速电机,第三减速电机的输出轴固定连接放卷盘的盘轴;放卷机架上设有凹槽,第三减速电机固定连接在凹槽的槽底壁上。这样设置后,减速电机与牵引装置的驱动机构通过双向开关共同接入同一电路,这样牵引装置停机时减速电机运转(减速电机运转则驱动连接块上移,由此带动托辊上升以顶起由于惯性继续放卷的纱线),牵引装置启动时减速电机停机。而第二减速电机的设置则可以在托辊接触到纱线时就处于一定的转速,可以减少纱线与托辊接触一瞬间的摩擦力,减少对纱线造成损伤的可能性。放卷盘与收卷盘间的处于绷紧状态的纱线与托辊之间设有间距,但间距较小,一般不超过5毫米,这样一旦牵引装置停机,托辊就向上移动,起到托住由于惯性而继续放卷出的纱线。
本发明的优点和有益效果在于:将两层的镂空部分重叠设置,增加了童装镂空面料的强度及耐用性,使得镂空面料应用于童装得到实现的可能
通过可调式张力传感器机构的应用,可以提高张力传感器的检测的适应性,以应对不同张力范围测量皆可通过本发明中的一个张力传感器机构即可。
通过辅助机构的设置,可以避免纱线积聚在收卷盘前的情况,避免了开机启动时会出现部分纱线存在质量问题的情况。
减速电机与牵引装置的驱动机构通过双向开关共同接入同一电路,这样牵引装置停机时减速电机运转(减速电机运转则驱动连接块上移,由此带动托辊上升以顶起由于惯性继续放卷的纱线),牵引装置启动时减速电机停机。而第二减速电机的设置则可以在托辊接触到纱线时就处于一定的转速,可以减少纱线与托辊接触一瞬间的摩擦力,减少对纱线造成损伤的可能性。放卷盘与收卷盘间的处于绷紧状态的纱线与托辊之间设有间距,但间距较小,一般不超过5毫米,这样一旦牵引装置停机,托辊就向上移动,起到托住由于惯性而继续放卷出的纱线。
附图说明
图1是本发明一种童装用透气型镂空面料的结构示意图;
图2是图1中第一镂空层、第二镂空层的俯视图;
图3是图2的分解示意图;
图4是本发明中放卷收卷以及辅助机构的示意图;
图5是图4的侧视图;
图6是图5中辅助机构其托辊顶起后的状态示意图;
图7是本发明中涉及的张力传感器机构的示意图;
图8是图7去除紧固螺柱、示出方槽后的示意图;
图9是图8中左端部分的滑槽附近部件的放大示意图。
图中:1、内层;2、增强层;3、第一镂空层;4、第二镂空层;5、外层;6、减速电机;7、丝杠螺母机构;8、放卷盘;9、收卷盘;10、连接块;11、滑轨;12、第二减速电机;13、托辊;14、放卷机架;15、陶瓷绝缘层基底;16、滑槽;17、力敏电阻;18、紧固螺柱;19、方槽;20、陶瓷绝缘滑板;21、陶瓷杆;22、第三减速电机;23、纱线;24、光电传感器;25、控制器。
具体实施方式
下面结合附图和实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。
如图1至图9所示(为便于图示,图4中未示出滑轨、连接块、控制器;图7未示出全部紧固螺柱、未示出方槽与陶瓷绝缘滑板;),本发明是一种童装用透气型镂空面料,包括依次设置的内层1、增强层2、第一镂空层3、第二镂空层4及外层5,第一镂空层3与第二镂空层4的镂空部分部分重叠;内层1由壳聚糖纤维与竹炭纤维混纺而成的纱线织造后而成;增强层2由马蔺纤维和尼龙纤维混纺而成的纱线织造后而成;外层5由涤纶纤维与锦纶纤维混纺而成的纱线织造后而成;第一镂空层3与第二镂空层4的镂空部分的形状相同或不相同;第一镂空层3与第二镂空层4均由棉纤维与涤纶纤维混纺而成的纱线织造后而成。内层1的壳聚糖纤维与竹炭纤维的重量比为3:7~6:4;所述增强层2的马蔺纤维和尼龙纤维的重量比为4:6~7:3;所述外层5的涤纶纤维与锦纶纤维的重量比为2:8~6:4;所述第一镂空层3或第二镂空层4的棉纤维与涤纶纤维的重量比为2:8~7:3。
加工童装用透气型镂空面料的工艺,包括如下依次进行的工艺步骤:
S1:将第一镂空层3或第二镂空层4中的棉纤维与涤纶纤维分别经前纺-细纱-络筒-并线-倍捻-蒸纱制成经纱纱线和纬纱纱线;
S2:对S1步骤所得纱线进行前处理及浆纱处理;
S3:对经S2步骤处理后的经纱和纬纱织造成第一镂空层3或第二镂空层4;
S4:将第一镂空层3和第二镂空层4分别经冲孔后加工出镂空部分;
S5:内层1由壳聚糖纤维与竹炭纤维混纺而成的纱线织造后而成;增强层2由马蔺纤维和尼龙纤维混纺而成的纱线织造后而成;外层5由涤纶纤维与锦纶纤维混纺而成的纱线织造后而成;
S6:将内层1、增强层2、第一镂空层3、第二镂空层4及外层5缝制而成即制得童装用透气型镂空面料。在S1步骤中,制得细纱其支数为78Nm,捻度800Z捻/米;制得的纱线其为支数83Nm的双股纱,合股捻度808S捻/米;涤纶纤维在经纱与纬纱中的重量百分比含量为30。第一镂空层3或第二镂空层4的规格为纱支96/2-98/2Nm,总紧度143-160,经密610-790根/10厘米,纬密410-354根/10厘米,克重350-380克/米。
在S1步骤中,通过可调式张力传感器机构检测纱线的张力。在纱线23的加工过程中,通过可调式张力传感器机构压在纱线23上感应纱线23的张力。可调式张力传感器机构包括陶瓷绝缘层基底15,陶瓷绝缘层基底15上设置四个呈十字形布置的滑槽16(也即两横两纵设置的四个矩形滑槽16,且两横向设置的滑槽16位于一条直线上,两纵向设置的滑槽16位于另一条直线上),滑槽16内设有力敏电阻17,力敏电阻17的长度小于滑槽16的长度但力敏电阻17的宽度与滑槽16的槽宽相匹配,陶瓷绝缘层基底15的侧面设有紧固螺柱18用于紧固调整位置后的力敏电阻17。陶瓷绝缘层基底15上设有位于每个滑槽16宽度方向两侧的一对方槽19,与每对方槽19适配设有槽钢状陶瓷绝缘滑板20,槽钢状陶瓷绝缘滑板20其面向滑槽16的一面的中心位置固定设置陶瓷杆21,陶瓷杆21其面向滑槽16的一端固定连接在力敏电阻17上,槽钢状陶瓷绝缘滑板20其长度与力敏电阻17的长度相一致,槽钢状陶瓷绝缘滑板20的宽度略大于(或等于)每对方槽19的间距(由于槽钢状陶瓷绝缘滑板20也采用与陶瓷绝缘基底相同的弹性陶瓷材质,所以可以经适当压缩后将槽钢状陶瓷绝缘滑板20插入到那一对方槽19中),槽钢状陶瓷绝缘滑板20的设置是为了保证在陶瓷绝缘基底被压时力敏电阻17不会翘起而出现力敏电阻17有一部分超出陶瓷绝缘基底,与力敏电阻17相连的电线采用超出需求长度的电线,以使得电线留有一定长度余量,便于力敏电阻17在滑槽16内调整位置;其他技术特征诸如温补电阻、激光调休电阻等以及与力敏电阻17的连接关系为现有技术,不赘述。
在S5步骤中,设有用于纱线放卷盘8停机时避免纱线积聚在收卷盘9前的辅助机构。辅助机构为设置在纱线放卷盘8和纱线收卷盘9之间的可升降机构。可升降机构包括设置在地面上的减速电机6,减速电机6的输出轴连接有丝杠螺母机构7,丝杠螺母机构7的丝杠竖直设置且丝杠的高度超出放卷盘8与收卷盘9间的处于绷紧状态的纱线的高度,丝杠螺母机构7上的螺母固定连接有连接块10,连接块10竖向滑动设置在竖直设置的滑轨11中,沿放卷盘8盘轴旋转轴线方向,丝杠与滑轨11逐渐远离放卷盘8设置;连接块10固定连接有第二减速电机12,第二减速电机12其输出轴固定连接有辊轴,辊轴上转动设置托辊13,托辊13设置在纱线下方;放卷盘8的盘轴转动设置在放卷机架14上;牵引装置设置于放卷机架14内以用于驱动放卷盘8盘轴的转动。牵引装置包括第三减速电机22,第三减速电机22的输出轴固定连接放卷盘8的盘轴;放卷机架14上设有凹槽,第三减速电机22固定连接在凹槽的槽底壁上。减速电机6初始位置的一侧设有光电传感器24,光电传感器24与控制器25电连接,控制器25与减速电机6电性相连,当光电传感器24检测到减速电机6(更准确地说,是检测到连接块不在初始位置)不在初始位置且牵引装置在正常运转时,则控制器25控制减速电机6反转,实现连接块10下移以实现连接块10的复位;光电传感器24检测到减速电机6在初始位置,则控制器25不发出指令,这时如果{由于减速电机6与牵引装置的驱动机构(也即第三减速电机22)通过双向开关共同接入同一电路}牵引装置停机则减速电机6正转,实现顶起由于放卷盘8惯性继续放卷出来的纱线,避免纱线积聚在收卷盘9前的作用。
工作原理如下:
根据监测的纱线的张力阈值的不同,调整力敏电阻17的位置,只需通过滑动槽钢状陶瓷绝缘滑板20带动力敏电阻17滑动,如果是张力较大的测量场合,则将力敏电阻17调整得距离陶瓷绝缘层基底15的中心远一些,避免变形太大带来的对力敏电阻17的损伤,如果是张力较小的测量场合则滑动槽钢状陶瓷绝缘滑板20带动力敏电阻17滑动使得力敏电阻17靠近陶瓷绝缘层基底15的中心。
减速电机与牵引装置的驱动机构通过双向开关共同接入同一电路,这样牵引装置停机时减速电机运转(减速电机运转则驱动连接块上移,由此带动托辊上升以顶起由于惯性继续放卷的纱线),牵引装置启动时减速电机停机。而第二减速电机的设置则可以在托辊接触到纱线时就处于一定的转速,可以减少纱线与托辊接触一瞬间的摩擦力,减少对纱线造成损伤的可能性。放卷盘与收卷盘间的处于绷紧状态的纱线与托辊之间设有间距,但间距较小,一般不超过5毫米,这样一旦牵引装置停机,托辊就向上移动,起到托住由于惯性而继续放卷出的纱线。
光电传感器24检测到减速电机6在初始位置,则控制器25不发出指令,这时如果{由于减速电机6与牵引装置的驱动机构(也即第三减速电机22)通过双向开关共同接入同一电路}牵引装置停机则减速电机6正转,实现顶起由于放卷盘8惯性继续放卷出来的纱线,避免纱线积聚在收卷盘9前的作用。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (5)
1.加工童装用透气型镂空面料的工艺,其特征在于,包括如下依次进行的工艺步骤:
S1:将第一镂空层或第二镂空层中的棉纤维与涤纶纤维分别经前纺-细纱-络筒-并线-倍捻-蒸纱制成经纱纱线和纬纱纱线;
S2:对S1步骤所得纱线进行前处理及浆纱处理;
S3:对经S2步骤处理后的经纱和纬纱织造成第一镂空层或第二镂空层;
S4:将第一镂空层和第二镂空层分别经冲孔后加工出镂空部分;
S5:内层由壳聚糖纤维与竹炭纤维混纺而成的纱线织造后而成;增强层由马蔺纤维和尼龙纤维混纺而成的纱线织造后而成;外层由涤纶纤维与锦纶纤维混纺而成的纱线织造后而成;
S6:将内层、增强层、第一镂空层、第二镂空层及外层缝制或粘接而成即制得童装用透气型镂空面料;
在所述S1步骤中,通过可调式张力传感器机构检测纱线的张力;
在所述S5步骤中,设有用于纱线放卷盘停机时避免纱线积聚在收卷盘前的辅助机构;所述辅助机构为设置在纱线放卷盘和纱线收卷盘之间的可升降机构;
所述可升降机构包括设置在地面或底座上的减速电机,减速电机的输出轴连接有丝杠螺母机构,丝杠螺母机构的丝杠竖直设置且丝杠的高度超出放卷盘与收卷盘间的处于绷紧状态的纱线的高度,丝杠螺母机构上的螺母固定连接有连接块,连接块竖向滑动设置在竖直设置的滑轨中,沿放卷盘盘轴旋转轴线方向,滑轨与丝杠逐渐远离放卷盘设置;
连接块固定连接有第二减速电机,第二减速电机其输出轴固定连接有辊轴,辊轴上转动设置托辊,托辊设置在纱线下方;放卷盘的盘轴转动设置在放卷机架上;
牵引装置设置于放卷机架内以用于驱动放卷盘盘轴的转动,牵引装置包括第三减速电机,第三减速电机的输出轴固定连接放卷盘的盘轴;放卷机架上设有凹槽,第三减速电机固定连接在凹槽的槽底壁上,减速电机与牵引装置的驱动机构通过双向开关共同接入同一电路,牵引装置停机时减速电机运转,减速电机运转则驱动连接块上移,由此带动托辊上升以顶起由于惯性继续放卷的纱线,牵引装置启动时减速电机停机;第二减速电机的设置用于在托辊接触到纱线时就处于一定的转速,可以减少纱线与托辊接触一瞬间的摩擦力,减少对纱线造成损伤的可能性;放卷盘与收卷盘间的处于绷紧状态的纱线与托辊之间设有间距,间距不超过5毫米,这样一旦牵引装置停机,托辊就向上移动,起到托住由于惯性而继续放卷出的纱线。
2.根据权利要求1所述童装用透气型镂空面料的加工工艺,其特征在于,在所述S1步骤中,制得细纱其支数为78Nm,捻度800Z捻/米;制得的纱线其为支数83Nm的双股纱,合股捻度808S捻/米;涤纶纤维在经纱与纬纱中的重量百分比含量为30。
3.根据权利要求2所述童装用透气型镂空面料的加工工艺,其特征在于,所述第一镂空层或第二镂空层的规格为纱支96/2-98/2Nm,总紧度143-160,经密610-790根/10厘米,纬密410-354根/10厘米,克重350-380克/米。
4.如权利要求1所述童装用透气型镂空面料的加工工艺制备的童装用透气型镂空面料,其特征在于,包括依次设置的内层、增强层、第一镂空层、第二镂空层及外层,第一镂空层与第二镂空层的镂空部分部分重叠;
内层由壳聚糖纤维与竹炭纤维混纺而成的纱线织造后而成;增强层由马蔺纤维和尼龙纤维混纺而成的纱线织造后而成;外层由涤纶纤维与锦纶纤维混纺而成的纱线织造后而成;
第一镂空层与第二镂空层的镂空部分的形状相同或不相同;第一镂空层与第二镂空层均由棉纤维与涤纶纤维混纺而成的纱线织造后而成。
5.根据权利要求4所述的一种童装用透气型镂空面料,其特征在于,所述内层的壳聚糖纤维与竹炭纤维的重量比为3:7~6:4;所述增强层的马蔺纤维和尼龙纤维的重量比为4:6~7:3;所述外层的涤纶纤维与锦纶纤维的重量比为2:8~6:4;所述第一镂空层或第二镂空层的棉纤维与涤纶纤维的重量比为2:8~7:3。
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