CN115245148A - Six-instar silkworm breeding line in whole-instar industrial culture and silkworm breeding process thereof - Google Patents

Six-instar silkworm breeding line in whole-instar industrial culture and silkworm breeding process thereof Download PDF

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Publication number
CN115245148A
CN115245148A CN202210822586.4A CN202210822586A CN115245148A CN 115245148 A CN115245148 A CN 115245148A CN 202210822586 A CN202210822586 A CN 202210822586A CN 115245148 A CN115245148 A CN 115245148A
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age
frame
year
conveying
instar
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CN115245148B (en
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金耀
何锐敏
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Shengzhou Mosang High Tech Co Ltd
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Shengzhou Mosang High Tech Co Ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K67/00Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
    • A01K67/033Rearing or breeding invertebrates; New breeds of invertebrates
    • A01K67/04Silkworms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Farming Of Fish And Shellfish (AREA)
  • Hydroponics (AREA)
  • Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
  • Mushroom Cultivation (AREA)

Abstract

The invention discloses a six-age silkworm breeding line in full-age industrial culture and a silkworm breeding process thereof, wherein the six-age silkworm breeding line comprises a first six-age conveying line, a second six-age conveying line, a first six-age unstacker and a first six-age manipulator which are installed along the first six-age conveying line, a second six-age unstacker, a feed extruder and a stacker which are installed along the second six-age conveying line, and a second six-age manipulator which is arranged between the first six-age conveying line and the second six-age conveying line; the process comprises the following steps: (1) unstacking the cocoon cage frame; (2) throwing in a cocoon cage; (3) lifting the cocoon cage frame; (4) unstacking the five-year-old culture frames; (5) feeding six-year-old feed; 6) Combining a five-year-old cultivation frame with a cocoon cage frame; (7) stacking; (8) cultivation for six years. According to the invention, independent culture steps and culture conditions are provided for culturing the six-instar silkworm into the silkworm cocoon, so that the culture efficiency of the six-instar silkworm is greatly improved, and the six-instar silkworm can be cultured in a large scale and uninterruptedly.

Description

Six-instar silkworm breeding line in whole-instar industrial culture and silkworm breeding process thereof
Technical Field
The invention belongs to the technical field of industrial culture, and particularly relates to a six-instar silkworm breeding line in full-age industrial culture and a silkworm breeding process thereof.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as food. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through the silkworm egg, the newly-hatched silkworm, the baby silkworm, the silkworm cocoon and the silkworm moth for a period of more than forty days all the life. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworms need to peel for four times to become fifth-instar larvae before spinning and cocooning.
The transmission breeding mode is a family-type workshop breeding mode, a small bamboo basket is generally adopted for breeding, and the small group frame is simple in structure, convenient to manufacture, capable of being manually woven and low in cost; the individual workshop type breeding is a full-artificial breeding method, the artificial operation from silkworm egg imagoes to cocoon collection is realized, the time and labor are wasted, the breeding efficiency is very low, the breeding is limited by seasonal conditions, the silkworm can be bred only at a specific time, the annual output of the silkworm cocoons is extremely low, the requirements of the current society cannot be met at all, and the individual workshop type breeding is gradually eliminated by the society.
In order to make up the defects of traditional workshop type silkworm breeding, the large-scale silkworm breeding technology is applied, a centralized silkworm breeding mode is adopted, and the silkworm breeding efficiency is improved by researching and developing feeds, but the large-scale silkworm breeding technology also has obvious defects:
in the breeding process, refined instar-divided breeding is not achieved, the breeding time of the same device is long, more waste materials are accumulated in the device, the growth environment of the silkworm is poor, and the quality of the silkworm and the silkworm cocoon is affected. Particularly, in the six-year-old silkworm breeding, independent and appropriate breeding conditions and breeding steps are not provided, so that the problems of low survival rate of the six-year-old silkworm and low cocoon forming rate and low breeding efficiency are caused.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art and provides a six-instar silkworm breeding line in full-age industrial breeding and a silkworm breeding process thereof. The six-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources. In the process, a stacked ring frame is placed into a first six-age unstacker on a first six-age conveyor line for splitting, the ring frame is conveyed one by one after being split, a first six-age manipulator grabs a cocoon cage to be placed in the ring frame, then a lifter lifts the conveying height of the ring frame to enable the conveying height of the ring frame to be matched with the height of a second six-age conveyor line, the ring frame is continuously conveyed to a culture frame assembling station, meanwhile, the five-age culture frame is conveyed into a second five-age firewood stacker of the second six-age conveyor line for splitting, the ring frame is conveyed one by one after being split, a feed extruder puts six-age feed into the five-age culture frame, the five-age culture frame filled with the six-age feed is conveyed to a culture frame assembling station, the six-age mechanical arm two grabbing ring frame is installed on the five-age cultivation frame to form a six-age/five-age cultivation frame group, the six-age/five-age cultivation frame group is stacked through a stacking machine, and finally is conveyed to a six-age cultivation room by a conveying robot to be cultivated and is located in the six-age cultivation room, six-age silkworm worms eat feed in the five-age cultivation frame and then automatically climb into the ring frame to form cocoons, so that full-automatic mechanical operation of six-age cultivation is realized, time and labor are saved, a large amount of manpower resources are saved, the survival rate of the six-age silkworm worms and the quality of the cocoons are guaranteed, and the cultivation efficiency is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
a six-instar silkworm breeding line in whole-instar industrial breeding is characterized in that: the device comprises a first six-age conveying line, a second six-age conveying line, a first six-age unstacker and a first six-age manipulator which are arranged along the first six-age conveying line, a second six-age unstacker, a feed extruder, a second six-age manipulator and a stacker which are arranged along the second six-age conveying line, wherein the first six-age conveying line is used for conveying a ring frame; a six-year old conveying line II for conveying five-year old cultivation frames; the first six-year unstacker is used for disassembling a stacked ring frame; a second six-year unstacker for disassembling the stacked five-year culture frames; the six-age manipulator I is used for grabbing a cocoon cage and installing the cocoon cage into the ring frame; the feed extruder is used for extruding the feed into the five-year-old breeding frame; the second six-age manipulator is used for grabbing the ring frame and installing the ring frame on the five-age cultivation frame to form a six-age/five-age cultivation frame group; the stacking machine is used for stacking the six-age/five-age cultivation frame groups. According to the six-age silkworm rearing method, independent rearing steps and rearing conditions are set for rearing six-age silkworms into silkworm cocoons, so that the six-age feed is automatically thrown into the five-age rearing frame, the ring frame is arranged on the five-age rearing frame to form a six-age/five-age rearing frame group, and after the six-age silkworms eat the six-age feed in the five-age rearing frame, the six-age silkworms automatically enter the ring frame to be reared, so that the rearing efficiency of the six-age silkworms is greatly improved, and the six-age silkworms can be reared on a large scale without interruption.
Further, the first six-year-old conveying line comprises a first feeding station and a first discharging station, the first six-year-old unstacker is arranged on one side of the first feeding station, the first six-year-old manipulator is located at the cocoon cage mounting station, and the first six-year-old unstacker separates stacked ring frames and conveys the ring frames on the first six-year-old conveying line one by one. The stacked ring frames are separated one by one and sent out through the first six-age unstacker, so that the purpose that the ring frames are sequentially conveyed on the first six-age silkworm breeding line is achieved, the ring frames are continuously and orderly conveyed on the first six-age conveying line, a foundation is provided for a subsequent assembly line type process, the ring frames are conveyed to a cocoon cage mounting station, and the first six-age manipulator grabs a cocoon cage and places the cocoon cage into the ring frame, so that the automatic mounting of the cocoon cage is realized.
Further, the six-year-old conveying line II comprises a second feeding station and a second discharging station, the six-year-old unstacker II is arranged on one side of the second feeding station, the stacker crane is arranged on one side of the second discharging station, and a feed extruder and a six-year-old manipulator II are sequentially arranged between the six-year-old unstacker II and the stacker crane. The stacked circle frames are separated one by the second six-instar unstacker and are sent out, the purpose that the five-instar culture frames are sequentially conveyed on the five-instar silkworm breeding line is achieved, the five-instar culture frames are continuously and orderly conveyed on the second six-instar conveying line, a foundation is provided for a subsequent production line type process, the feed extruder throws the six-instar feed into the five-instar culture frames, and when the circle frames with the cocoon cages are conveyed to the culture frame mounting station of the first six-instar conveying line and the five-instar culture frames with the six-instar feed are conveyed to the culture frame mounting station of the second six-instar conveying line, the second six-instar manipulator grabs the circle frames and mounts the circle frames onto the five-instar culture frames to form the six-instar/five-instar culture frames, so that full-process automatic mechanical operation of the six-instar silkworm breeding line is achieved.
Further, one side of the first discharging station is provided with a lifter, and the lifter is used for lifting the conveying height of the ring frame provided with the cocoon cage. The lifter is used for lifting the conveying height of the ring frame, so that the height of the ring frame is matched with that of the five-year-old breeding frame, and the six-year-old manipulator II can conveniently grab the ring frame for installation.
Furthermore, 1-6 conveying lines are arranged on the first six-year-old conveying line, 1-6 conveying lines are arranged on the second six-year-old conveying line, and the first six-year-old conveying line and the second six-year-old conveying line correspond to each other one by one. The synchronous operation of the six-age conveyor line I and the six-age conveyor line II can be achieved, and the working efficiency of six-age operation is obviously improved.
And furthermore, a culture frame combination mounting rack is arranged at the position of the six-age manipulator II on the six-age conveyor line II, the culture frame combination mounting rack comprises a progressive assembly, a support frame and a driving piece, the support frame is arranged at two sides of the progressive assembly, the driving piece is used for driving the progressive assembly to rotate, the progressive assembly is matched with the six-age manipulator II, after the progressive assembly converts the conveying stations of the five-age culture frames, the six-age manipulator II catches the ring frame and is arranged on the five-age culture frames to form the six-age/five-age culture frame group, and the progressive assembly conveys the six-age/five-age culture frame group to the six-age conveyor line II. The support frame plays a supporting role for the progressive assembly, the driving piece is used for driving the progressive assembly to rotate, so that the five-age cultivation frame group in the progressive assembly is controlled to be firstly conveyed to the topmost end, the six-age manipulator second grabbing ring frame is mounted on the five-age cultivation frame to form a six-age/five-age cultivation frame group, then the driving piece drives the progressive assembly to rotate again, the six-age/five-age cultivation frame group can be output onto the six-age conveyor line second again, when the ring frame is combined with the five-age cultivation frame, the six-age conveyor line second does not need to stop running, continuous and ordered conveying of the six-age conveyor line second is guaranteed, conveying stability of the six-age conveyor line second is improved, and silkworm injuries in the five-age cultivation frame caused by starting and stopping of the six-age conveyor line second are avoided.
Further, the support frame is the chevron shape, rotates between two support frames to be connected with the pivot, and pivot fixed connection is in the center of formula sub-assembly that advances one by one, and the driving piece includes driving motor and motor mount pad, and motor mount pad fixed connection is in one side of support frame, and driving motor fixed connection is at the top surface of motor mount pad, thereby driving motor drives the pivot and rotates the control formula sub-assembly that advances one by one and rotate. The support frame is arranged in a herringbone mode, the bearing capacity of the support frame is improved, the stability of the progressive assembly is improved, the driving motor drives the rotating shaft to rotate, and therefore the driving motor controls the progressive assembly to rotate.
Further, the formula sub-assembly that advances step by step includes rice font rotating turret, axis of rotation, rotation cover and rack, and two rotating turret mirror images set up, fixedly connected with axis of rotation between the tip that two rotating turrets correspond, and the axis of rotation circumference distributes on the rotating turret, and the rotation cover rotates to be connected in the axis of rotation, and rack fixed connection is in the below of rotating the cover, and the rack is equipped with the transport surface. The arrangement of the rotating shaft and the rotating sleeve realizes that the placing rack can rotate around the rotating shaft, and meanwhile, due to the action of gravity, the conveying surface on the placing rack can be kept parallel to the horizontal plane, so that the conveying stability of the five-year-old cultivation frame is improved, and the situation that six-year-old feed in the five-year-old cultivation frame is spilled due to the overlarge swing amplitude of the five-year-old cultivation frame is avoided.
Further, the one end of progressive formula sub-assembly is equipped with the input end, the other end of progressive formula sub-assembly is equipped with the output, the input end is equipped with the locating part respectively with the bottom of output, the locating part includes bracing piece, slide rail and limiting plate, the one end fixed connection of bracing piece is in the bottom of support frame, slide rail fixed connection is at the other end of bracing piece, one side that two slide rails correspond is equipped with the spout, the both ends of limiting plate all are equipped with the slider, slider sliding connection is in the spout, limiting plate sliding connection is between two slide rails, the limiting plate supports the bottom at the rack. When the five-age cultivation frames are fed onto the placing rack and the six-age/five-age cultivation frame group moves from the output end to the six-age conveying line II, the limiting plates are respectively abutted to the bottoms of the placing rack positioned at the feeding section and the output end, so that the five-age cultivation frames can stably move, the limiting plates play a limiting role in the placing rack, the five-age cultivation frames are prevented from swinging during moving, the conveying stability of the five-age cultivation frames is improved, and when the progressive assembly rotates, the limiting plates positioned at the feeding end return to the initial position, so that the normal operation of the progressive assembly is ensured.
A silkworm breeding process of six-instar silkworm breeding lines in whole-instar industrial culture is characterized by comprising the following steps:
(1) And (3) unstacking the ring frame: the stacked ring frames are split in a first six-age unstacker and are sent to a first six-age conveying line one by one after being split;
(2) Throwing in a cocoon cage: after the ring frame is conveyed to a cocoon cage installation station, a first six-age manipulator grabs a cocoon cage and puts the cocoon cage into the ring frame;
(3) Lifting the ring frame: conveying the ring frame with the cocoon cage to a lifting station, lifting the conveying height of the ring frame by a lifter to enable the height of the ring frame to be matched with the height of the five-year-old culture frame, and continuously conveying the ring frame to a culture frame assembly station on a first six-year-old conveying line;
(4) Unstacking the five-year-old culture frames: splitting the stacked five-year-old cultivation frames in a second six-year-old unstacker, and feeding the split five-year-old cultivation frames to a second six-year-old conveying line one by one;
(5) Feeding six-year-old feed: conveying the five-year-old breeding frames to a feed putting position, and extruding six-year-old feeds into the five-year-old breeding frames by a feed extruder;
(6) Combining a five-year-old breeding frame and a ring frame: conveying the five-age culture frames to a culture frame assembly station on a six-age conveyor line II, grabbing a ring frame on the six-age conveyor line I by a six-age manipulator II, and installing the ring frame on the six-age conveyor line II to the five-age culture frame on the six-age conveyor line II to form a six-age/five-age culture frame group;
(7) Stacking: conveying the six-age/five-age cultivation frame group into a stacking machine, stacking the six-age/five-age cultivation frame group through the stacking machine, covering a five-age cultivation frame at the uppermost end of the stacked six-age/five-age cultivation frame group, and inserting a chassis at the bottommost part of the stacked six-age/five-age cultivation frame group;
(8) Cultivation at six ages: conveying the stacked six-age/five-age cultivation frame group to a six-age cultivation room through a conveying machine for six-age end cultivation.
The second six-age manipulator grabbing ring frame is installed on the fifth-age cultivation frame to form the six-age/five-age cultivation frame group, then the rotating frame continues to rotate, the limiting plate located on the side of the output end slides to the bottom of the placing frame, the placing frame provided with the six-age/five-age cultivation frame group moves to the output end, the conveying surface drives the six-age/five-age cultivation frame group to continue to convey to the second six-age/five-age stacker, and the limiting plate slides to the side of the stacking machine and moves to the initial position. When the ring frame is installed on the five-age breeding frame, the six-age conveying line II needs to be stopped, however, the burden of the line is increased due to frequent starting and stopping of the six-age conveying line II, meanwhile, silkworm insects in the five-age breeding frame are easily influenced, the survival rate of the silkworm insects is reduced, the breeding frame is combined with the installation frame, when the ring frame is installed on the five-age breeding frame, the six-age conveying line II does not need to stop running, continuous and orderly conveying of the six-age conveying line II is guaranteed, the conveying stability of the six-age conveying line II is improved, and meanwhile, the service life of the six-age conveying line II is prolonged.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
according to the six-age silkworm rearing method, independent rearing steps and rearing conditions are set for rearing six-age silkworms into silkworm cocoons, so that the six-age feed is automatically thrown into the five-age rearing frame, the ring frame is arranged on the five-age rearing frame to form a six-age/five-age rearing frame group, and after the six-age silkworms eat the six-age feed in the five-age rearing frame, the six-age silkworms automatically enter the ring frame to be reared, so that the rearing efficiency of the six-age silkworms is greatly improved, and the six-age silkworms can be reared on a large scale without interruption.
The six-year-old conveying line II comprises a second feeding station and a second discharging station, the six-year-old unstacker II is arranged on one side of the second feeding station, the stacker crane is arranged on one side of the second discharging station, and a feed extruder and a six-year-old manipulator II are sequentially arranged between the six-year-old unstacker II and the stacker crane. The stacked ring frames are separated one by the six-age unstacker II and are sent out, the purpose that the five-age breeding frames are sequentially conveyed on the five-age silkworm breeding line is achieved, the five-age breeding frames are continuously and orderly conveyed on the six-age conveying line II, a foundation is provided for a subsequent production line type process, the feed extruder throws the six-age feed into the five-age breeding frames, when the ring frames with the cocoon cages are conveyed to the breeding frame mounting station of the six-age conveying line I, and meanwhile, the five-age breeding frames with the six-age feed are conveyed to the breeding frame mounting station of the six-age conveying line II, the six-age manipulator II grabs the ring frames and mounts the ring frames on the five-age breeding frames to form the six-age/five-age breeding frames, and therefore the full-process automatic mechanical operation of the six-age silkworm breeding line is achieved.
According to the six-age conveying line II, a culture frame combined mounting rack is arranged at a position of a six-age manipulator II, the culture frame combined mounting rack comprises a progressive assembly, a support frame and a driving piece, the support frame is arranged on two sides of the progressive assembly, the driving piece is used for driving the progressive assembly to rotate, the progressive assembly is matched with the six-age manipulator II, after the progressive assembly converts conveying stations of five-age culture frames, a six-age manipulator II grabbing ring frame is mounted on the five-age culture frames to form a six-age/five-age culture frame group, and the progressive assembly conveys the six-age/five-age culture frame group to the six-age conveying line II. The support frame plays a supporting role for the progressive assembly, the driving piece is used for driving the progressive assembly to rotate, so that the five-age cultivation frame group in the progressive assembly is controlled to be firstly conveyed to the topmost end, the six-age manipulator second grabbing ring frame is mounted on the five-age cultivation frame to form a six-age/five-age cultivation frame group, then the driving piece drives the progressive assembly to rotate again, the six-age/five-age cultivation frame group can be output onto the six-age conveyor line second again, when the ring frame is combined with the five-age cultivation frame, the six-age conveyor line second does not need to stop running, continuous and ordered conveying of the six-age conveyor line second is guaranteed, conveying stability of the six-age conveyor line second is improved, and silkworm injuries in the five-age cultivation frame caused by starting and stopping of the six-age conveyor line second are avoided.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic structural diagram of a six-instar silkworm breeding line in a full-age industrial aquaculture according to the present invention;
FIG. 2 is a block diagram of a six-instar silkworm breeding process according to the present invention;
FIG. 3 is a schematic structural diagram of a first six-year-old unstacker according to the invention;
FIG. 4 is a schematic view of the feed extruder of the present invention;
FIG. 5 is a schematic structural diagram of a second six-year-old manipulator in the invention;
FIG. 6 is a schematic structural diagram of a first six-year-old manipulator in the invention;
FIG. 7 is a schematic view of the structure of the palletizer in the present invention;
FIG. 8 is a schematic structural view of a combined installation frame of the cultivation frame of the present invention;
fig. 9 is a schematic structural view of the limiting plate abutting against the bottom of the placing rack in the invention;
FIG. 10 is a schematic view of the position limiting plate returning to the initial position
Fig. 11 is a schematic structural diagram of a limiting element according to the present invention.
In the figure, a first conveying line of 1-six years old; 2-six-year old conveying line II; a first unstacker of 3-six years old; a first mechanical arm of 4-six years old; a second unstacker of 5-six years old; 6-a feed extruder; 7-a stacker crane; a second manipulator of 8-six years old; 9-a first feeding station; 10-a first discharge station; 11-a second feeding station; 12-a second discharge station; 13-a lift; 14-a culture frame combined mounting rack; 15-a progressive assembly; 16-a support frame; 17-a drive member; 18-a rotating shaft; 19-a drive motor; 20-a rotating frame; 21-a rotating shaft; 22-rotating sleeve; 23-placing a rack; 24-a conveying surface; 25-a feeding end; 26-an output terminal; 27-a stop; 28-a support bar; 29-a slide rail; 30-limiting plate; 31-a chute; 32-motor mount.
Detailed Description
As shown in fig. 1 to 11, the six-year-old silkworm breeding line in full-age industrial aquaculture according to the present invention comprises a first six-year-old conveyor line 1, a second six-year-old conveyor line 2, a first six-year-old unstacker 3 and a first six-year-old manipulator 4 which are installed along the first six-year-old conveyor line 1, a second six-year-old unstacker 5, a feed extruder 6, a stacker 7 and a second six-year-old manipulator 8 which are installed along the second six-year-old conveyor line 2; the six-year-old conveyor line I1 is used for conveying ring frames; a six-year-old conveyor line II 2 for conveying five-year-old cultivation frames; a six-year unstacker I3 for splitting the stacked ring frame; a second six-year unstacker 5 for splitting the stacked five-year culture frames; the six-year-old manipulator I4 is used for grabbing a cocoon cage and installing the cocoon cage into the ring frame; the feed extruder 6 is used for extruding the feed into the five-year-old breeding frame; the six-age manipulator II 8 is used for grabbing the ring frame and installing the ring frame on the five-age cultivation frame to form a six-age/five-age cultivation frame group; and the stacker crane 7 is used for stacking the six-age/five-age cultivation frame groups.
The six-year-old conveyor line I1 comprises a first feeding station 9 and a first discharging station 10, the six-year-old unstacker I3 is arranged on one side of the first feeding station 9, the six-year-old manipulator I4 is arranged on a cocoon cage mounting station, and the six-year-old unstacker I3 separates stacked ring frames and conveys the ring frames on the six-year-old conveyor line I1 one by one. The stacked ring frames are separated one by one and are sent out through a first six-age unstacker 3, the purpose that the ring frames are sequentially conveyed on a first six-age silkworm breeding line is achieved, the ring frames are continuously and orderly conveyed on a first six-age conveying line 1, a foundation is provided for a subsequent production line type process, the ring frames are conveyed to a cocoon cage mounting station, a first six-age manipulator 4 is used for grabbing a cocoon cage and placing the cocoon cage into the ring frame, and automatic mounting of the cocoon cage is achieved.
The six-year-old conveying line 2 comprises a second feeding station 11 and a second discharging station 12, the six-year-old unstacker II 5 is arranged on one side of the second feeding station 11, the stacker crane 7 is arranged on one side of the second discharging station 12, and a feed extruder 6 and a six-year-old manipulator II 8 are sequentially arranged between the six-year-old unstacker II 5 and the stacker crane 7. The stacked ring frames are separated one by the six-age unstacker II 5 and are sent out, the purpose that the five-age culture frames are sequentially conveyed on the five-age silkworm breeding line is achieved, the five-age culture frames are continuously and orderly conveyed on the six-age conveyor line II 2, a foundation is provided for a subsequent production line type process, the feed extruder 6 puts six-age feed into the five-age culture frames, when the ring frames with the cocoon cages are conveyed to the culture frame mounting station of the six-age conveyor line I1, and meanwhile, the five-age culture frames with the six-age feed are conveyed to the culture frame mounting station of the six-age conveyor line II 2, the six-age manipulator II 8 grabs the ring frames and mounts the ring frames on the five-age culture frames to form the six-age/five-age culture frames, and therefore full-process automatic mechanical operation of the six-age silkworm breeding line is achieved.
One side of the first discharging station 10 is provided with a lifter 13, and the lifter 13 is used for lifting the conveying height of the ring frame provided with the cocoon cage. The lifter 13 is used for lifting the conveying height of the ring frame, so that the height of the ring frame is matched with that of the five-year-old breeding frame, and the six-year-old manipulator II 8 can conveniently grab the ring frame for installation.
The six-year old conveyor line I1 is provided with 1-6 conveying lines, the six-year old conveyor line II 2 is provided with 1-6 conveying lines, and the conveying lines correspond to each other one by one. The synchronous operation of the six-age conveyor line I1 and the six-age conveyor line II 2 can be achieved, and the working efficiency of six-age operation is obviously improved.
The second six-age conveyor line 2 is provided with a culture frame combination mounting rack 14 at the second six-age manipulator 8, the culture frame combination mounting rack 14 comprises a progressive assembly 15, a support frame 16 and a driving piece 17, the support frame 16 is arranged on two sides of the progressive assembly 15, the driving piece 17 is used for driving the progressive assembly 15 to rotate, the progressive assembly 15 is matched with the second six-age manipulator 8, after the progressive assembly 15 converts a conveying station of the second five-age culture frame, the second six-age manipulator 8 grabs a ring frame and is mounted on the second five-age culture frame to form the second six-age/five-age culture frame, and the progressive assembly 15 conveys the second six-age/five-age culture frame to the second six-age conveyor line 2. The support frame 16 plays a supporting role for the progressive assembly 15, the driving piece 17 is used for driving the progressive assembly 15 to rotate, so that the five-age cultivation frame group in the progressive assembly 15 is controlled to be firstly conveyed to the topmost end, the ring frame is grabbed by the six-age manipulator II 8 and installed on the five-age cultivation frame to form the six-age/five-age cultivation frame group, then the driving piece 17 drives the progressive assembly 15 to rotate again, the six-age/five-age cultivation frame group can be output onto the six-age conveyor line II 2 again, when the ring frame and the five-age cultivation frame are combined, the six-age conveyor line II 2 does not need to stop running, the continuous and ordered conveying of the six-age conveyor line II 2 is guaranteed, the conveying stability of the six-age conveyor line II 2 is improved, and the silkworm injury in the five-age cultivation frame caused by starting and stopping of the six-age conveyor line II 2 is avoided.
The support frames 16 are herringbone, the rotating shafts 18 are rotatably connected between the two support frames 16, the rotating shafts 18 are fixedly connected to the centers of the progressive assembly 15, the driving piece 17 comprises a driving motor 19 and a motor mounting seat 32, the motor mounting seat 32 is fixedly connected to one side of the support frames 16, the driving motor 19 is fixedly connected to the top surface of the motor mounting seat 32, and the driving motor 19 drives the rotating shafts 18 to rotate so as to control the progressive assembly 15 to rotate. The supporting frame 16 is arranged in a herringbone shape, the bearing capacity of the supporting frame 16 is increased, the stability of the progressive assembly 15 is improved, and the driving motor 19 drives the rotating shaft 18 to rotate, so that the driving motor 19 controls the progressive assembly 15 to rotate.
The progressive assembly 15 comprises a rotation rack 20 shaped like a Chinese character 'mi', a rotation shaft 21, a rotation sleeve 22 and a placement frame 23, the two rotation racks 20 are arranged in a mirror mode, the rotation shaft 21 is fixedly connected between the corresponding end portions of the two rotation racks 20, the rotation shaft 21 is circumferentially distributed on the rotation racks 20, the rotation sleeve 22 is rotatably connected to the rotation shaft 21, the placement frame 23 is fixedly connected to the lower portion of the rotation sleeve 22, and the placement frame 23 is provided with a conveying surface 24. The arrangement of the rotating shaft 21 and the rotating sleeve 22 realizes that the placing frame 23 can rotate around the rotating shaft 18, and simultaneously, under the action of gravity, the conveying surface 24 on the placing frame 23 can be kept parallel to the horizontal plane, so that the conveying stability of the five-year-old cultivation frame is improved, and the situation that six-year-old feed in the five-year-old cultivation frame is spilled due to overlarge swing amplitude of the five-year-old cultivation frame is avoided.
One end of formula of advancing sub-assembly 15 is equipped with send-in end 25, the other end of formula of advancing sub-assembly 15 is equipped with output 26, the bottom of sending in end 25 and output 26 is equipped with locating part 27 respectively, locating part 27 includes bracing piece 28, slide rail 29 and limiting plate 30, the one end fixed connection of bracing piece 28 is in the bottom of support frame 16, slide rail 29 fixed connection is at the other end of bracing piece 28, one side that two slide rails 29 correspond is equipped with spout 31, the both ends of limiting plate 30 all are equipped with the slider, slider sliding connection is in spout 31, limiting plate 30 sliding connection is between two slide rails 29, limiting plate 30 supports the bottom at rack 23. When the five-year-old cultivation frames are fed onto the placing frame 23 and the six-year-old/five-year-old cultivation frame group moves from the output end 26 to the six-year-old conveyor line two 2, the limiting plates 30 are respectively abutted to the bottoms of the placing frames 23 positioned at the feeding section and the output end 26, so that the five-year-old cultivation frames can move stably, the limiting plates 30 play a limiting role in the placing frame 23, the five-year-old cultivation frames are prevented from swinging during moving, the conveying stability of the five-year-old cultivation frames is improved, and when the progressive assembly 15 rotates, the limiting plates 30 positioned at the feeding end 25 return to the initial position, so that the normal operation of the progressive assembly 15 is ensured.
A silkworm breeding process of six-instar silkworm breeding lines in whole-instar industrial culture comprises the following steps:
(1) And (3) unstacking the ring frame: and splitting the stacked ring frames in a first six-age unstacker 3, and feeding the split ring frames to a first six-age conveying line 1 one by one.
(2) Throwing in a cocoon cage: after the ring frame is conveyed to a cocoon cage installation station, a first 4-year-old manipulator grabs a cocoon cage and puts the cocoon cage into the ring frame.
(3) Lifting the ring frame: and (3) conveying the ring frame with the cocoon cage to a lifting station, lifting the conveying height of the ring frame by a lifter 13 to enable the height of the ring frame to be matched with the height of the five-year-old culture frame, and continuously conveying the ring frame to a culture frame assembling station on a six-year-old conveyor line 1.
(4) Unstacking the five-year-old culture frames: and splitting the stacked five-age culture frames in a second six-age unstacker 5, and feeding the split five-age culture frames to a second six-age conveyor line 2 one by one.
(5) Feeding six-year-old feed: the five-year-old breeding frame is conveyed to a feed putting position, and the feed extruder 6 extrudes the six-year-old feed to the five-year-old breeding frame for conveying.
(6) Combining a five-year-old breeding frame and a ring frame: and conveying the five-age culture frames to a culture frame assembly station on a six-age conveyor line II 2, grabbing the ring frames on the six-age conveyor line I1 by a six-age manipulator II 8, and installing the ring frames on the five-age culture frames on the six-age conveyor line II 2 to form a six-age/five-age culture frame group.
(7) Stacking: conveying the six-age/five-age cultivation frame group into a stacker crane 7, stacking the six-age/five-age cultivation frame group through the stacker crane 7, covering a five-age cultivation frame at the uppermost end of the stacked six-age/five-age cultivation frame group, and inserting a chassis at the bottommost part of the stacked six-age/five-age cultivation frame group.
(8) Cultivation at six ages: conveying the stacked six-age/five-age cultivation frame group to a six-age cultivation room through a conveying machine for six-age end cultivation.
The culture frame assembly mounting frame 14 is arranged at the culture frame assembly station of the second six-age conveyor line 2, firstly, the limiting plate 30 on one side of the feeding end 25 slides to the bottom of the placing frame 23, the five-age culture frame after the feeding of the six-age feed is completed is fed from the feeding end 25 of the progressive assembly 15, the five-age culture frame is positioned on the conveying surface 24 of the placing frame 23, the limiting plate 30 moves back to the initial position, then the rotating frame 20 is driven to rotate by the driving motor 19, the rotating sleeve 22 rotates around the rotating shaft 21, meanwhile, the conveying surface 24 is parallel to the horizontal plane under the action of gravity, when the five-age culture frame is positioned at the highest mounting station, the second six-age manipulator 8 grabs the ring frame and is mounted on the five-age culture frame to form the six-age/five-age culture frame group, then the rotating frame 20 continues to rotate, the limiting plate 30 on one side of the output end 26 slides to the bottom of the placing frame 23, the placing frame 23 with the six-age/five-age culture frame group moves to the output end 26, the conveying surface 24 drives the six-age/five-age culture frame group to continue to be conveyed to the second six-age culture frame assembly conveyor line 2, the stacking machine side, and slides to the initial stacking position of the 7-age conveyor line. When the ring frame is installed on the five-age cultivation frame, the six-age conveying line 2 needs to be stopped, however, the burden of the line is increased due to frequent starting and stopping of the six-age conveying line 2, meanwhile, silkworm in the five-age cultivation frame is easily affected, the survival rate of the silkworm is reduced, the cultivation frame is combined with the installation frame 14, when the ring frame is installed on the five-age cultivation frame, the six-age conveying line 2 does not need to stop running, continuous and ordered conveying of the six-age conveying line 2 is guaranteed, the conveying stability of the six-age conveying line 2 is improved, and meanwhile, the service life of the six-age conveying line 2 is prolonged.
According to the six-age silkworm rearing method, independent rearing steps and rearing conditions are set for rearing six-age silkworms into silkworm cocoons, so that the six-age feed is automatically thrown into the five-age rearing frame, the ring frame is arranged on the five-age rearing frame to form a six-age/five-age rearing frame group, and after the six-age silkworms eat the six-age feed in the five-age rearing frame, the six-age silkworms automatically enter the ring frame to be reared, so that the rearing efficiency of the six-age silkworms is greatly improved, and the six-age silkworms can be reared on a large scale without interruption.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications based on the present invention to solve the same technical problems and achieve the same technical effects are all covered by the protection scope of the present invention.

Claims (19)

1. A six-instar silkworm breeding line in whole-instar industrial culture is characterized in that: the feed extruder comprises a six-age conveying line II, a six-age manipulator II and a feed extruder, wherein the six-age manipulator II and the feed extruder are assembled on the six-age conveying line II;
the six-year-old conveying line II is used for conveying five-year-old cultivation frames;
the feed extruder is used for extruding feed into the five-year-old breeding frame;
and the second six-age manipulator is used for grabbing the ring frame provided with the cocoon cage and installing the ring frame on the five-age cultivation frame to form a six-age/five-age cultivation frame group.
2. The six-instar silkworm breeding line in the whole-instar industrial aquaculture as claimed in claim 1, wherein: the six-age conveying line II is provided with a six-age unstacker II and a stacker crane, the six-age unstacker II is used for splitting stacked five-age culture frames, and the stacker crane is used for stacking the six-age/five-age culture frame groups.
3. The six-instar silkworm breeding line in the whole-instar industrial aquaculture according to claim 1, wherein: the six-age silkworm breeding line further comprises a six-age conveyor line I, the six-age conveyor line I is used for conveying the ring frame, and the six-age manipulator II is matched with the six-age conveyor line I to grab the ring frame with the cocoon cage and install the ring frame on the five-age breeding frame to form a six-age/five-age breeding frame group.
4. The six-instar silkworm breeding line in the whole-instar industrial aquaculture as claimed in claim 3, wherein: the first six-age conveying line is provided with the first six-age unstacker and is used for disassembling and stacking ring frames.
5. The six-instar silkworm breeding line in the whole-instar industrial aquaculture as claimed in claim 4, wherein: the first six-age conveying line is provided with a first six-age manipulator and is used for grabbing the cocoon cage to be installed in the ring frame.
6. The six-instar silkworm breeding line in the whole-instar industrial aquaculture according to claim 5, wherein: the six-age unstacker is used for separating stacked ring frames and then conveying the ring frames on the six-age conveyor one by one.
7. The six-instar silkworm breeding line in the whole-instar industrial aquaculture according to claim 2, wherein: the six-year-old conveying line II comprises a second feeding station and a second discharging station, the six-year-old unstacker II is arranged on one side of the second feeding station, the stacker crane is arranged on one side of the second discharging station, and the feed extruder and the six-year-old manipulator II are sequentially arranged between the six-year-old unstacker II and the stacker crane.
8. The six-instar silkworm breeding line in the whole-instar industrial aquaculture as claimed in claim 6, wherein: and a lifter is arranged on one side of the first discharging station and used for lifting the conveying height of the ring frame provided with the cocoon cage.
9. The six-instar silkworm breeding line in the whole-instar industrial aquaculture as claimed in claim 3, wherein: the first six-year-old conveying line is provided with 1-6 conveying lines, and the second six-year-old conveying line is provided with 1-6 conveying lines, and the two conveying lines correspond to each other one by one.
10. The six-instar silkworm breeding line in the whole-instar industrial aquaculture according to claim 1, wherein: the six-age conveying line II is located at the six-age manipulator II and is provided with a culture frame combined installation frame, the culture frame combined installation frame comprises a progressive assembly, a support frame and a driving piece, the support frame is arranged on two sides of the progressive assembly, the driving piece is used for driving the progressive assembly to rotate, the progressive assembly and the six-age manipulator II are arranged in a matched mode, after the progressive assembly converts conveying stations of the five-age culture frame, the six-age manipulator II grabbing ring frame is installed on the five-age culture frame to form a six-age/five-age culture frame group, and the six-age/five-age culture frame group is conveyed to the six-age conveying line II by the progressive assembly.
11. The six-instar silkworm breeding line in the whole-instar industrial aquaculture according to claim 5, wherein: the support frame is the chevron shape, two it is connected with the pivot to rotate between the support frame, pivot fixed connection be in the center of formula sub-assembly advances one by one, the driving piece includes driving motor and motor mount pad, motor mount pad fixed connection be in one side of support frame, driving motor fixed connection be in the top surface of motor mount pad, driving motor drives the pivot rotates and controls formula sub-assembly advances one by one and rotates.
12. The six-instar silkworm breeding line in the whole-instar industrial aquaculture according to claim 5, wherein: the progressive combined part comprises a rotation frame shaped like a Chinese character 'mi', a rotation shaft, a rotation sleeve and a placing frame, wherein the rotation frame is arranged in a mirror mode, the rotation frame is fixedly connected between the end parts corresponding to the rotation frame, the rotation shaft is circumferentially distributed on the rotation frame, the rotation sleeve is rotatably connected to the rotation shaft, the placing frame is fixedly connected to the lower portion of the rotation sleeve, and a conveying surface is arranged on the placing frame.
13. The six-instar silkworm breeding line in the whole-instar industrial aquaculture according to claim 7, wherein: the one end of progressive formula sub-assembly is equipped with the input end, the other end of progressive formula sub-assembly is equipped with the output, the input end with the bottom of output is equipped with the locating part respectively, the locating part includes bracing piece, slide rail and limiting plate, the one end fixed connection of bracing piece is in the bottom of support frame, slide rail fixed connection be in the other end of bracing piece, two one side that the slide rail corresponds is equipped with the spout, the both ends of limiting plate all are equipped with the slider, slider sliding connection be in the spout, limiting plate sliding connection is two between the slide rail, the limiting plate supports the bottom of rack.
14. A silkworm breeding process of six-instar silkworm breeding lines in whole-instar industrial culture is characterized by comprising the following steps:
(1) Throwing in a cocoon cage: picking a cocoon cage by a six-year manipulator I and putting the cocoon cage into a ring frame;
(2) Feeding six-year-old feed: sequentially putting feed into the five-year-old breeding frames by virtue of a feed extruder;
(3) Combining a five-year-old breeding frame and a ring frame: grabbing the ring frame provided with the cocoon cage by a second six-age manipulator and installing the ring frame on a fifth-age cultivation frame to form a sixth-age/fifth-age cultivation frame group;
(4) And (5) cultivating the seedlings at six ages.
15. The process of claim 13, wherein the six-instar silkworm breeding line in the whole-instar industrial aquaculture comprises the following steps: before (1) cocoon cage is put in, still break a jam and five-year-old breed frame and break a jam including circle frame:
a. and (3) unstacking the ring frame: the stacked ring frames are split in a first six-age unstacker and are sent to a first six-age conveying line one by one after being split;
b. unstacking the five-year-old culture frames: : and splitting the stacked five-year-old cultivation frames in a six-year unstacker II, and feeding the split five-year-old cultivation frames to a six-year-old conveyor line II one by one.
16. The process for rearing silkworms of six instars in whole-instar industrial farming according to claim 13, wherein: and (3) after the five-year-old breeding frame and the ring frame are combined, stacking is further performed: the six-age/five-age cultivation frame group is stacked through a stacking machine, a five-age cultivation frame is covered at the uppermost end of the stacked six-age/five-age cultivation frame group, and a chassis is inserted into the bottommost part of the stacked six-age/five-age cultivation frame group.
17. The process for rearing silkworms of six instars in whole-instar industrial farming according to claim 15, wherein: the stacked six-age/five-age cultivation frame group frames are conveyed to corresponding floors by a lifter and then conveyed to a five-age cultivation room by a conveying robot.
18. The process of claim 13, wherein the six-instar silkworm breeding line in whole-instar industrial aquaculture comprises the following steps: after the cocoon cage is thrown in the step (1), the cocoon cage further comprises a ring frame lifting: and (3) conveying the ring frame with the cocoon cage to a lifting station, and lifting the conveying height of the ring frame by using a lifter so that the height of the ring frame is matched with the height of the five-year-old culture frame.
19. The process of claim 13, wherein the six-instar silkworm breeding line in the whole-instar industrial aquaculture comprises the following steps: the conveying device comprises a conveying rack, a conveying surface, a conveying manipulator, a limiting plate, a conveying surface, a rotary frame, a limiting plate, a conveying belt and a conveying belt, wherein a conveying frame assembly mounting frame is arranged at an assembly station of a breeding frame of a six-year conveyor line II, the limiting plate on one side of a feeding end slides to the bottom of the conveying rack, a five-year breeding frame after six-year feed feeding is finished is fed from the feeding end of a progressive assembly, the five-year breeding frame is located on the conveying surface of the conveying rack, the limiting plate moves to the initial position, then the driving motor drives the rotary frame to rotate, a rotary sleeve rotates around a rotary shaft, the conveying surface is parallel to the horizontal plane under the action of gravity, when the five-year breeding frame is located at the highest installation station, the six-year manipulator second grabbing ring frame is installed on the five-year breeding frame to form a six-year/five-year breeding frame group, then the rotary frame continues to rotate, the limiting plate on one side of the output end slides to the bottom of the conveying rack, the limiting plate with the six-year/five-year breeding frame group moves to the output end, and the conveying belt drives the six-year/five-year breeding frame group to slide to the initial stacking position, and the initial position.
CN202210822586.4A 2021-12-29 2022-07-12 Six-age silkworm breeding line in full-age industrial culture and silkworm breeding process thereof Active CN115245148B (en)

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CN217986406U (en) * 2021-12-29 2022-12-09 嵊州陌桑高科股份有限公司 Six-year-old silkworm breeding line in full-age industrial breeding

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CN113575525A (en) * 2021-07-27 2021-11-02 芜湖慧盈自动化设备有限公司 Silkworm breeding and silkworm breeding industrialized integrated system and working method thereof
CN217986406U (en) * 2021-12-29 2022-12-09 嵊州陌桑高科股份有限公司 Six-year-old silkworm breeding line in full-age industrial breeding

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