CN218073114U - Two-year-old silkworm breeding line in whole-year-old industrial breeding - Google Patents
Two-year-old silkworm breeding line in whole-year-old industrial breeding Download PDFInfo
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- CN218073114U CN218073114U CN202221797955.0U CN202221797955U CN218073114U CN 218073114 U CN218073114 U CN 218073114U CN 202221797955 U CN202221797955 U CN 202221797955U CN 218073114 U CN218073114 U CN 218073114U
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- 230000009471 action Effects 0.000 claims description 9
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
- Hydroponics (AREA)
- Feeding And Watering For Cattle Raising And Animal Husbandry (AREA)
Abstract
The utility model discloses a second-age silkworm breeding line in whole-age industrial breeding, which comprises a second-age conveying line, and a second-age unstacker, a second-age shelf manipulator, a feed extruder and a stacker mounted along the second-age conveying line; the second-age conveying line is used for conveying the first-age cultivation frames; the second-age unstacker is used for disassembling the stacked first-age breeding frames; the second-age shelf manipulator is used for grabbing second-age shelves and placing the second-age shelves into the first-age cultivation frames on the second-age conveyor line; a feed extruder for extruding feed onto the second-instar shelf; the stacker crane is used for stacking the first-age cultivation frames provided with the second-age shelves. The utility model discloses a full automation mechanical operation that two ages of raising, labour saving and time saving has saved a large amount of manpower resources, has carried and has made up breeding efficiency.
Description
Technical Field
The utility model belongs to the technical field of the industrialization is bred, concretely relates to two ages of raising silkworms line in full-age batch production breed.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as foodstuff. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworm needs to peel for four times to become fifth-instar larvae to start spinning and cocooning.
The traditional breeding mode is a family-type workshop breeding mode, a small bamboo basket is generally adopted for breeding, and the small group frame is simple in structure, convenient to manufacture, capable of being manually woven and low in cost; the individual workshop type breeding is a full-artificial breeding method, the artificial operation from silkworm egg imagoes to cocoon picking is realized, the time and labor are wasted, the breeding efficiency is very low, the limitation of seasonal conditions is met, the silkworm can be bred only in a specific time, and the annual output of the silkworm cocoons is extremely low.
In order to make up the defects of traditional workshop type silkworm breeding, the large-scale silkworm breeding technology is applied, a centralized silkworm breeding mode is adopted, and the silkworm breeding efficiency is improved by researching and developing feeds, but the large-scale silkworm breeding technology also has obvious defects:
in the breeding process, refined instar-divided breeding is not achieved, the breeding time of the same device is long, more waste materials are accumulated in the device, the growth environment of the silkworm is poor, and the quality of the silkworm and the silkworm cocoon is affected. Particularly, in the process of culturing the newly-hatched silkworms, independent and appropriate culture conditions and culture steps are not provided, so that the problems of low survival rate of the newly-hatched silkworms, poor quality of the newly-hatched silkworms and low culture efficiency are caused.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solves the above-mentioned technical problem that exists among the prior art, provides a two ages of sericulture line in full age batch production is bred, for the independent breed step of the cultivation design of newly-hatched silkworm and breed condition, has realized pipelined's throwing in two ages of carrier and fodder, has accelerated the cultivation efficiency of newly-hatched silkworm greatly, can the scale, incessant cultivation newly-hatched silkworm. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources. According to the technology, stacked first-age breeding frames filled with ant silkworms are placed into a unstacker at one end of a second-age conveying line for splitting, the first-age breeding frames are conveyed to a second-age carrier mounting position one by one through the second-age conveying line after being split, the second-age carrier automatic feeding machine controls a second-age carrier located at the topmost end to lift, the first-age breeding frames are conveyed to the second-age carrier mounting position one by one through the second-age conveying line, then the second-age carrier manipulator grabs the lifted second-age carrier and then mounts the second-age carrier into the first-age breeding frames, the second-age conveying line continues to convey the first-age breeding frames filled with the second-age carrier to the position of a feed extruder, the feed extruder throws the second-age feed onto the second-age carrier in the first-age breeding frames, the second-age conveying line conveys the first-age breeding frames into a stacker at the other end of the second-age conveying line again, the first-age breeding frames are stacked through the stacker, the first-age breeding frames are conveyed into a second-age breeding chamber through a conveying robot to carry out second-age breeding chamber for second-age breeding, the second-age breeding efficiency is achieved, the full-stage breeding of the full-scale breeding operation of the second-age breeding, a large amount of the mechanical resources are saved, and the survival rate of the breeding silkworms is guaranteed, and the survival rate of the silkworm breeding is guaranteed, and the silkworm breeding efficiency of the silkworm breeding is improved, and the silkworm breeding.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a second-age silkworm breeding line in full-age industrial breeding comprises a second-age conveying line, and a second-age carrier manipulator and a feed extruder which are arranged along the second-age conveying line; the second-age conveying line is used for conveying the first-age cultivation frames; the second-age carrier manipulator is used for grabbing second-age carriers and throwing the second-age carriers into the first-age cultivation frames on the second-age conveying line; a feed extruder for extruding feed onto the second-instar carrier. The utility model discloses an independent breed step of design and breed condition have realized pipelined's throwing in two age carriers and fodder for the cultivation of newly-hatched silkworms, have accelerated the cultivation efficiency of newly-hatched silkworms greatly, can the scale, incessant cultivation newly-hatched silkworms. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.
Further, the second-age conveyor line is provided with a second-age unstacker and a stacker, and the second-age unstacker is used for splitting the stacked first-age culture frames; the stacker crane is used for stacking the first-age cultivation frames filled with the second-age carriers.
Further, the second-age conveying line comprises a feeding station and a discharging station, the second-age unstacker is arranged on one side of the feeding station, the stacker is arranged on one side of the discharging station, the first-age cultured frames of the first-age cultured frames are conveyed to the second-age unstacker from the feeding station to be separated, the first-age cultured frames are conveyed to one side of the discharging station one by one, and the first-age cultured frames containing the second-age carriers are stacked by the stacker and then are conveyed out of the discharging station. The second-age conveyor line is provided with a discharging station and a feeding station, and the feeding station is provided with a unstacker, so that the second-age carriers and the feed can be conveniently put into the first-age breeding frames one by one on the second-age conveyor line, the stacker is arranged at the discharging station, and the first-age breeding frames are stacked again through the stacker, so that the first-age breeding frames can be conveniently and intensively transported to the second-age breeding room for breeding, and the breeding efficiency is improved.
Further, a second-age carrier manipulator and a feed extruder are sequentially arranged between the feeding station and the discharging station, the second-age carrier manipulator grabs the second-age carrier and then puts the second-age carrier into a first-age cultivation frame on a second-age conveying line, and then the feed extruder extrudes the feed onto the second-age carrier in the first-age cultivation frame. Firstly, a second-age carrier manipulator grabs a second-age carrier and installs the second-age carrier in a first-age breeding frame which is positioned on a second-age conveying line and conveyed one by one, the second-age conveying line continuously conveys the first-age breeding frame filled with the second-age carrier, when the first-age breeding frame is conveyed to the position of a feed extruder, the feed extruder throws the second-age feed onto the second-age carrier in the first-age breeding frame, the feed is thrown into each first-age breeding frame through the feed extruder in a mechanical and automatic mode, the feed throwing position is accurate, the throwing amount is uniform, manual operation is not needed, and time and labor are saved; the shape of the extruded feed can be controlled by the feed extrusion head, so that the feed coverage rate meets the requirement of one-year-old breeding, and the quality of the newly-hatched silkworms is improved.
Further, a second-instar carrier automatic feeder is arranged at the second-instar carrier manipulator in a matching mode and used for lifting the second-instar carrier positioned at the uppermost end of the stack, so that the second-instar carrier manipulator is convenient to grab the second-instar carrier. The automatic second-instar carrier feeder is used for lifting and stacking the second-instar carrier at the topmost end, so that the second-instar carrier can be conveniently grabbed by a second-instar carrier manipulator, and the mounting efficiency of the second-instar carrier is improved.
Furthermore, 1-6 conveying lines are arranged on the second-instar conveying line. The working efficiency of the second-year operation is obviously improved.
Further, the terminal of second age transfer chain is equipped with transfer robot, and transfer robot carries the first age breed frame that the pile up neatly was accomplished to second age breed indoor breed, and transfer robot includes frame, locomotive and the rear of a vehicle, and the front end of frame is located to the locomotive, and the afterbody of frame is located to the rear of a vehicle, and the top surface of frame is equipped with the standing groove, and the rear of a vehicle is equipped with and snatchs the subassembly, snatchs subassembly and standing groove matching setting, snatchs the subassembly and will be located the first age breed frame that the pile up neatly was accomplished in the pile up neatly machine and place and carry the standing groove in. The grabbing component positioned at the tail part of the frame is used for grabbing the stacked first-age breeding frames, placing the first-age breeding frames into the placing groove of the frame, and conveying the first-age breeding frames into the second-age breeding chamber for breeding, and the stability of the first-age breeding frames during transportation is improved due to the arrangement of the placing groove.
Further, it includes the roating seat to snatch the subassembly, a machine support, the elevator with snatch the frame, the top of rear of a vehicle is equipped with first spout, the bottom sliding connection of roating seat is in first spout, the frame rotates to be connected on the roating seat, the top of frame is equipped with the action wheel, the bottom of frame is equipped with the drive wheel, it is connected with the chain to rotate between action wheel and the drive wheel, the one end fixed connection of chain is in the bottom of elevator, the other end fixed connection of chain is at the top of elevator, the top of frame is equipped with driving motor, driving motor drives the action wheel and rotates, one side of elevator is equipped with the fixed block, fixed block fixed connection is at the top of snatching the frame, driving motor control chain rotates, thereby the control elevator drives and snatchs the frame and goes up and down.
Further, the bottom in the standing groove is equipped with the spacing groove, and the spacing groove with snatch a matching setting, one side that the spacing groove is close to the rear of a vehicle is equipped with the guide block, and the guide block is located the both sides of snatching the frame, snatchs frame and guide block phase-match. The setting of spacing groove will snatch the frame spacing at the spacing inslot to will snatch the frame and fix in the standing groove, improved the stability of first age breed frame transportation, the setting of guide block plays a guide effect to the lift of snatching the frame, avoids snatching the frame lift in-process and takes place to rock.
Further, the both sides of standing groove all are equipped with the shielding plate, the both sides of standing groove are sealed to the shielding plate, the shielding plate is flexible lagging, one side of shielding plate is equipped with the top and pushes away the cylinder, the top of shielding plate one side is equipped with the dead lever, the top and the dead lever fixed connection that push away the cylinder, it is connected with hinge structure to rotate between the opposite side of shielding plate and the rear of a vehicle, hinge structure includes first hinge bar, the second hinge bar, fixed block and the post that slides, the opposite side of shielding plate is equipped with the second spout, post sliding connection slides in the second spout, the one end and the post that slides of first hinge bar rotate to be connected, the other end of first hinge bar is articulated with the one end of second hinge bar, fixed block fixed connection is on the rear of a vehicle, the other end and the fixed block rotation of second hinge bar are connected. The height of the shielding plate is adjustable due to the arrangement of the telescopic sleeve plate, the shielding plate is rotatably connected with the tail of the vehicle due to the arrangement of the hinge structure, the shielding plate is used for sealing two sides of the placing groove, when a carrying robot needs to carry a first-age cultivation frame which is piled up, the shielding plate is controlled to rotate towards two sides by the hinge structure, then the grabbing frame is controlled by the driving motor to ascend, the rotating seat drives the rack to rotate, the grabbing frame is made to turn to one side of the stacker crane, meanwhile, the rotating seat slides along the first sliding groove, the grabbing frame is made to be inserted into the bottom of the lowest first-age cultivation frame, meanwhile, the grabbing frame ascends, so that the first-age cultivation frame is separated from the stacker crane, then the rotating seat drives the grabbing frame to return to the initial position, then the rotating seat drives the grabbing frame to rotate above the placing groove and then descend into the placing groove, the shielding plate is driven by the hinge structure to rotate towards one side of the grabbing frame, therefore two sides of the placing groove are sealed, meanwhile, the pushing cylinder drives the shielding plate to ascend, and accordingly, a protection effect is achieved on the first-age cultivation frame in the placing groove.
A silkworm breeding process of a second-instar silkworm breeding line in full-age industrial breeding is characterized by comprising the following steps:
(1) Unstacking the first-age culture frame: splitting the stacked first-age culture frames in a unstacker, and feeding the split first-age culture frames to a second-age conveying line one by one;
(2) Automatic feeding of second-instar carriers: the second-instar carrier automatic feeder controls the gradual lifting of the stacked second-instar carriers;
(3) And (3) putting a second-instar carrier: the first-age cultivation frames are conveyed to a second-age carrier mounting position one by one on a second-age conveying line, and a second-age carrier manipulator grabs the lifted second-age carrier and then puts the second-age carrier into the first-age cultivation frames on the second-age conveying line;
(4) Feeding second-instar feeds: the first-age cultivation frames provided with the second-age carriers are conveyed to feed throwing positions one by one on a second-age conveying line, and feeds are thrown into the second-age carriers in the first-age cultivation frames through a feed extruder;
(5) Stacking the first-age cultivation frames: conveying the first-age cultivation frames into a stacking machine one by one through a second-age conveying line, and stacking the first-age cultivation frames through the stacking machine;
(6) Culturing for two years: and carrying the stacked first-age cultivation frames from a second-age conveying line through a carrying robot, and conveying the first-age cultivation frames to a second-age cultivation room for second-age end cultivation.
Further, a specific operation method of the transfer robot: after stacking of the first-age cultivation frame in the stacking machine is completed, the carrying robot runs to the position near the stacking machine, shielding plates on two sides of a placing groove in the carrying robot descend and then rotate on two sides, a driving motor controls a driving wheel located at the top of a rack to rotate, the driving wheel and a driving wheel are matched to drive a chain to rotate, the chain drives a lifting block to ascend in the rack, the lifting block drives a grabbing frame to ascend, the rotating seat drives the rack to rotate, the grabbing frame rotates towards one side of the stacking machine and slides towards one side of the stacking machine along a first chute at the tail of the vehicle, the grabbing frame is controlled to be inserted into the bottom of the first-age cultivation frame located at the bottommost portion, the driving motor controls the grabbing frame to ascend again in a rotating mode, the first-age cultivation frame and the stacking machine are separated, the rotating seat drives the rack to return to an initial position, the rotating seat drives the rack to rotate, the grabbing frame is located above the placing groove, the driving motor controls the grabbing frame to descend again, the grabbing frame descends into a limiting groove along the direction of the guiding block, the grabbing frame is fixed in the placing groove, the two-age cultivation frame is located on two sides and then rotates, and the shielding plates are conveyed to the last cultivation frame to the two cultivation chamber. The arrangement of the rotating seat realizes that the machine frame can drive the grabbing frame to rotate, and the arrangement of the first sliding chute realizes the sliding property of the machine frame, so that the machine frame can be conveniently controlled to drive the grabbing frame to move to one side of the stacker crane, and the grabbing frame can grab a first-age cultivation frame which is stacked in the stacker crane; the limiting groove is used for limiting the grabbing frame, so that the limiting frame is fixed in the placing groove; the arrangement of the shielding plate plays a role in protecting the first-age cultivation frame in the placing groove.
The utility model discloses owing to adopted above-mentioned technical scheme, following beneficial effect has:
the utility model discloses an independent breed step of design and breed condition have realized pipelined's throwing in two years carrier and fodder for the cultivation of newly-hatched silkworms, have accelerated the cultivation efficiency of newly-hatched silkworms greatly, can the scale, incessant cultivation newly-hatched silkworms. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.
The utility model discloses the terminal of well two years old transfer chains is equipped with transfer robot, transfer robot breeds the frame with the pile up neatly completion of pile up neatly one year and transports to two years and breed indoor breed, transfer robot includes frame, locomotive and the rear of a vehicle, the front end of frame is located to the locomotive, the afterbody of frame is located to the rear of a vehicle, the top surface of frame is equipped with the standing groove, the rear of a vehicle is equipped with snatchs the subassembly, snatch subassembly and standing groove matching setting, snatch the subassembly and will be located the pile up neatly completion of pile up neatly one year breed the frame and place and carry in the standing groove. The grabbing component positioned at the tail part of the frame is used for grabbing the stacked first-age breeding frames, placing the first-age breeding frames into the placing groove of the frame, and conveying the first-age breeding frames into the second-age breeding chamber for breeding, and the stability of the first-age breeding frames during transportation is improved due to the arrangement of the placing groove.
The utility model discloses the both sides of well standing groove all are equipped with the shielding plate, the shielding plate seals the both sides of standing groove, the shielding plate is flexible lagging, one side of shielding plate is equipped with the top and pushes away the cylinder, the top of shielding plate one side is equipped with the dead lever, the top and the dead lever fixed connection that push away the cylinder, it is connected with hinge structure to rotate between the opposite side of shielding plate and the rear of a vehicle, hinge structure includes first hinge bar, the second hinge bar, fixed block and sliding column, the opposite side of shielding plate is equipped with the second spout, sliding column sliding connection is in the second spout, the one end and the sliding column of first hinge bar rotate to be connected, the other end of first hinge bar is articulated with the one end of second hinge bar, fixed block fixed connection is on the rear of a vehicle, the other end and the fixed block rotation of second hinge bar are connected. The height of the shielding plate is adjustable due to the arrangement of the telescopic sleeve plate, the shielding plate is rotatably connected with the tail of the vehicle due to the arrangement of the hinge structure, the shielding plate is used for sealing two sides of the placing groove, when a carrying robot needs to carry a first-age cultivation frame which is piled up, the shielding plate is controlled to rotate towards two sides by the hinge structure, then the grabbing frame is controlled by the driving motor to ascend, the rotating seat drives the rack to rotate, the grabbing frame is made to turn to one side of the stacker crane, meanwhile, the rotating seat slides along the first sliding groove, the grabbing frame is made to be inserted into the bottom of the lowest first-age cultivation frame, meanwhile, the grabbing frame ascends, so that the first-age cultivation frame is separated from the stacker crane, then the rotating seat drives the grabbing frame to return to the initial position, then the rotating seat drives the grabbing frame to rotate above the placing groove and then descend into the placing groove, the shielding plate is driven by the hinge structure to rotate towards one side of the grabbing frame, therefore two sides of the placing groove are sealed, meanwhile, the pushing cylinder drives the shielding plate to ascend, and accordingly, a protection effect is achieved on the first-age cultivation frame in the placing groove.
The utility model discloses an among the sericulture process, put into the unstacker of two ages transfer chain one end with the good first age breed frame that is equipped with the ant silkworm of pile up neatly and carry out the split, send into one by one on two ages transfer chain after the split, two ages carrier automatic feeding machine control is located the topmost two ages carrier and carries out the lifting simultaneously, first age breed frame carries two ages carrier mounted position one by one at two ages transfer chain, then two ages carrier manipulator snatchs and installs in one age breed frame after the two ages carrier that are lifted, two ages transfer chain continue to carry the position that is equipped with the first age breed frame of two ages carrier to the fodder extruder, the fodder extruder throws two ages fodder onto two ages carrier in one age breed frame, two ages transfer chain carry one age breed frame again to the hacking machine of two ages transfer chain other ends in, pile up neatly the frame again through the hacking machine, pile up neatly one age breed frame, carry out two ages of age in two ages of breed rooms through the transfer robot after the pile up neatly accomplished and carry out the second age end, thereby realized the whole journey mechanical operation of two generations breeding, labor-saving and cultivating, a large amount of ant breeding automation resources has guaranteed simultaneously, the survival rate of silkworm, and carried the survival rate of carrying, the survival rate of carrying is carried out the survival rate of the transport.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
FIG. 1 is a schematic structural view of a second instar silkworm breeding line in the whole-instar industrial breeding of the present invention;
FIG. 2 is a schematic structural view of the unstacker of the present invention;
FIG. 3 is a schematic structural view of the connection between the second-instar carrier manipulator and the second-instar carrier automatic feeder of the present invention;
FIG. 4 is a schematic structural view of the middle-sized feed extruder of the present invention;
fig. 5 is a schematic structural view of the stacker crane of the present invention;
FIG. 6 is a block diagram of a silkworm breeding process of a second instar silkworm breeding line in full-age industrial cultivation according to the present invention;
fig. 7 is a schematic structural view of a transfer robot according to the present invention;
fig. 8 is a schematic structural view of the rotation of the gripping rack of the present invention;
FIG. 9 is a schematic structural view of the present invention when the shielding plate is opened;
fig. 10 is a schematic structural view of a grasping assembly according to the present invention;
in the figure, 1-second-age conveying lines; 2-second-instar unstacker; a 3-second year old carrier manipulator; 4-a feed extruder; 5-a stacker crane; 6-a feeding station; 7-a discharge station; an automatic 8-second-instar carrier feeder; 9-a handling robot; 10-a frame; 11-vehicle head; 12-vehicle tail; 13-placing a groove; 14-a grasping assembly; 15-a rotating seat; 16-a frame; 17-a lifting block; 18-a gripper frame; 19-a first runner; 20-a driving wheel; 21-a transmission wheel; 22-a chain; 23-a drive motor; 24-a limit groove; 25-a guide block; 26-a shutter; 27-a pushing cylinder; 28-a fixing bar; 29-hinge structure; 30-a first articulation lever; 31-a second articulated rod; 32-fixed block; 33-sliding columns; 34-second runner.
Detailed Description
As shown in fig. 1 to 10, the second-instar silkworm breeding line for whole-instar industrial breeding of the present invention comprises a second-instar conveyor line 1, and a second-instar unstacker 2, a second-instar carrier manipulator 3, a feed extruder 4 and a stacker 5 which are installed along the second-instar conveyor line 1; the second-age conveying line 1 is used for conveying the first-age cultivation frames; a second-instar unstacker 2 for disassembling the stacked first-instar breeding frames; the second-age carrier manipulator 3 is used for grabbing second-age carriers and throwing the second-age carriers into the first-age cultivation frames on the second-age conveyor line; a feed extruder 4 for extruding a feed onto the second-instar carrier; and the stacker crane 5 is used for stacking the first-age cultivation frames filled with the second-age carriers.
The second-age conveyor line 1 comprises a feeding station 6 and a discharging station 7, the second-age unstacker 2 is arranged on one side of the feeding station 6, the stacker crane 5 is arranged on the discharging station 7, the first-age cultured frames of the first-age cultured frames are conveyed to the second-age unstacker 2 from the feeding station 6 to be separated, the first-age cultured frames are conveyed to one side of the discharging station 7 one by one, and the first-age cultured frames containing the second-age carriers are stacked by the stacker crane 5 and then are conveyed out of the discharging station 7. The two-year-old conveyor line is provided with the discharging station 6 and the feeding station 7, the unstacker is arranged at the feeding station 6, so that the two-year-old cultivation frames can be conveniently put in the two-year-old conveyor line one by one, the two-year-old carriers and the feed can be conveniently put in the one-year-old cultivation frames, the stacker 5 is arranged at the discharging station 7, the one-year-old cultivation frames are stacked again through the stacker 5, the one-year-old cultivation frames can be conveniently and intensively transported to the two-year-old cultivation rooms for cultivation, and the cultivation efficiency is improved.
A second-age carrier manipulator 3 and a feed extruder 4 are sequentially arranged between the feeding station 6 and the discharging station 7, the second-age carrier manipulator 3 grabs a second-age carrier and then puts the second-age carrier into a first-age cultivation frame on the second-age conveyor line 1, and then the feed extruder 4 extrudes the feed onto the second-age carrier in the first-age cultivation frame. The method comprises the following steps that firstly, a second-age carrier manipulator 3 grabs a second-age carrier and installs the second-age carrier in a first-age breeding frame which is located on a second-age conveying line and conveyed one by one, the second-age conveying line continues to convey the first-age breeding frame filled with the second-age carrier, and when the first-age breeding frame is conveyed to the position of a feed extruder 4, the feed extruder 4 throws the second-age feed onto the second-age carrier in the first-age breeding frame, so that the automatic treatment of feed throwing is realized, the uncertainty of the weight of the manually thrown feed is avoided, and the quality of the silkworm ants is improved.
The second-instar carrier manipulator 3 is provided with a second-instar carrier automatic feeder 8 in a matching manner, and the second-instar carrier automatic feeder 8 is used for lifting the second-instar carriers stacked at the uppermost end, so that the second-instar carrier manipulator 3 is convenient to grab the second-instar carriers. The automatic second-instar carrier feeder 8 is used for lifting and stacking the second-instar carrier at the topmost end, so that the second-instar carrier manipulator 3 can grab the second-instar carrier conveniently, and the installation efficiency of the second-instar carrier is improved.
The two-year old conveyor line 1 is provided with 1 to 6 conveying lines. The working efficiency of the second-year operation is obviously improved.
The terminal of second age transfer chain 1 is equipped with transfer robot 9, transfer robot 9 carries the first age breed frame that the hacking machine 5 pile up neatly accomplished to the second age breed indoor breed, transfer robot 9 includes frame 10, locomotive 11 and rear of a vehicle 12, the front end of frame 10 is located to locomotive 11, rear of a vehicle 12 locates the afterbody of frame 10, the top surface of frame 10 is equipped with standing groove 13, rear of a vehicle 12 is equipped with and snatchs subassembly 14, snatch subassembly 14 and standing groove 13 and match the setting, it will be located the first age breed frame that the hacking was accomplished in hacking machine 5 and place and carry in standing groove 13 to snatch subassembly 14. The grabbing component 14 located at the tail of the frame 10 is used for grabbing the stacked first-age breeding frames, placing the first-age breeding frames into the placing groove 13 of the frame 10, and then conveying the first-age breeding frames into a second-age breeding room for breeding, and the arrangement of the placing groove 13 increases the stability of the first-age breeding frames during transportation.
The bottom in the standing groove is equipped with spacing groove 24, and spacing groove 24 and the matching setting of snatching frame 18, one side that spacing groove 24 is close to rear of a vehicle 12 is equipped with guide block 25, and guide block 25 locates the both sides of snatching frame 18, snatchs frame 18 and guide block 25 phase-match. The setting of spacing groove 24 will snatch frame 18 spacing at spacing inslot 24 to will snatch frame 18 and fix in standing groove 13, improved the stability of first age breed frame transportation, the setting of guide block 25 plays a guide effect to the lift of snatching frame 18, avoids snatching frame 18 and goes up and down the in-process and take place to rock.
The two sides of the placing groove 13 are provided with shielding plates 26, the shielding plates 26 seal the two sides of the placing groove 13, the shielding plates 26 are telescopic sleeve plates, one side of each shielding plate 26 is provided with a pushing cylinder 27, the top of one side of each shielding plate 26 is provided with a fixing rod 28, the top of each pushing cylinder 27 is fixedly connected with the fixing rod 28, the other side of each shielding plate 26 is rotatably connected with a hinge structure 29 with the tail 12, each hinge structure 29 comprises a first hinge rod 30, a second hinge rod 31, a fixing block 32 and a sliding column 33, the other side of each shielding plate 26 is provided with a second sliding chute 34, the sliding column 33 is slidably connected in the second sliding chute 34, one end of each first hinge rod 30 is rotatably connected with the sliding column 33, the other end of each first hinge rod 30 is hinged with one end of the corresponding second hinge rod 31, the fixing block 32 is fixedly connected to the tail 12, and the other end of the corresponding second hinge rod 31 is rotatably connected with the fixing block 32. The height of the shielding plate 26 is adjustable due to the arrangement of the telescopic sleeve plate, the shielding plate 26 is rotatably connected with the tail 12 due to the arrangement of the hinge structure 29, the shielding plate 26 is used for sealing two sides of the placing groove 13, when the carrying robot 9 needs to carry a first-age cultivation frame which is piled up, the hinge structure 29 controls the shielding plate 26 to rotate towards two sides, then the driving motor 23 controls the grabbing frame 18 to ascend, the rotary seat 15 drives the rack 16 to rotate, the grabbing frame 18 is rotated towards one side of the stacker crane 5, meanwhile, the rotary seat 15 slides along the first sliding groove 19, the grabbing frame 18 is inserted into the bottom of the first-age cultivation frame located at the bottom, meanwhile, the grabbing frame 18 ascends, accordingly, the first-age cultivation frame is separated from the stacker crane 5, then the rotary seat 15 drives the grabbing frame 18 to return to the initial position, then the rotary seat 15 drives the grabbing frame 18 to rotate to the upper side of the placing groove 13 and then descends into the placing groove 13, the hinge structure 29 drives the shielding plate 26 to rotate towards one side of the placing groove 18, so that two sides of the placing groove 13 are sealed, and meanwhile, the pushing cylinder 27 drives the shielding plate 28 to drive the fixing rod 26 to lift the placing groove 13, and accordingly, and the first-age cultivation frame 13.
A silkworm breeding process of a second-instar silkworm breeding line in full-age industrial breeding comprises the following steps:
(1) Unstacking the first-age culture frame: the stacked first-age cultivation frames are separated in a second-age unstacker and are sent to a second-age conveying line 1 one by one after being separated.
(2) Automatic feeding of second-instar carriers: the second-instar carrier automatic feeder 8 controls the stacked second-instar carriers to gradually lift.
(3) And (3) putting a second-instar carrier: the first-age cultivation frames are conveyed to a second-age carrier mounting position one by one on a second-age conveying line 1, and a second-age carrier manipulator 3 grabs the lifted second-age carriers and then throws the second-age carriers into the first-age cultivation frames on the second-age conveying line 1.
(4) Feeding second-instar feeds: the first-age cultivation frames provided with the second-age carriers are conveyed to feed throwing positions one by one on a second-age conveying line 1, and feeds are thrown into the second-age carriers in the first-age cultivation frames through a feed extruder 4.
(5) Stacking the first-age cultivation frames: the first-age cultivation frames are conveyed into the stacker crane 5 one by one through the second-age conveying line 1, and the first-age cultivation frames are stacked through the stacker crane 5.
(6) Culturing for two years: the stacked first-age cultivation frames are conveyed from the second-age conveying line 1 through a conveying robot 9 and conveyed to a second-age cultivation room for second-age end cultivation.
The specific operation method of the transfer robot 9: after stacking of one-age cultivation frames in the stacker crane 5 is completed, the transfer robot 9 travels to the position near the stacker crane 5, the shielding plates 26 on two sides of the placing groove 13 in the transfer robot 9 descend and then rotate on two sides, the driving motor 23 controls the driving wheel 20 on the top of the rack 16 to rotate, the driving wheel 20 is matched with the driving wheel 21 to drive the chain 22 to rotate, the chain 22 drives the lifting block 17 to ascend in the rack 16, the lifting block 17 drives the grabbing frame 18 to ascend, the rotating seat 15 drives the rack 16 to rotate, so that the grabbing frame 18 rotates to one side of the stacker crane 5, then the rotating seat 15 drives the rack 16 to slide to one side of the stacker crane 5 along the first sliding groove 19 of the tail 12, so that the grabbing frame 18 is controlled to be inserted into the bottom of the bottommost cultivation frame, the driving motor 23 rotates to control the grabbing frame 18 to ascend again, so that the piled one-age cultivation frames are separated from the stacker crane 5, the rotating seat 15 drives the rack 16 to return to the initial position, then the grabbing frame 18 rotates, so that the grabbing frame 18 is located above the placing groove 13, the driving motor 23 drives the grabbing motor 23 to rotate again, and then drives the two-age cultivation frames 18 to descend, so that the shielding plates 26 in the last cultivation chamber 18 in the placing groove 18 in the direction of the placing groove 13 descend, and then the picking chamber 18 to rotate, so that the last cultivation chamber 18 is controlled, and then the two catching chamber 18 to transport cultivation chamber 18 to transport the two cultivation chamber to transport cultivation chamber. The arrangement of the rotating seat 15 realizes that the rack 16 can drive the grabbing frame 18 to rotate, and the arrangement of the first sliding chute 19 realizes the sliding property of the rack 16, so that the rack 16 is controlled to drive the grabbing frame 18 to move towards one side of the stacker crane 5, and the grabbing frame 18 is convenient to grab a first-age cultivation frame stacked in the stacker crane 5; the limiting groove 24 is used for limiting the grabbing frame 18, so that the limiting frame is fixed in the placing groove 13; the arrangement of the shielding plate 26 plays a role in protecting the first-age cultivation frame in the placing groove 13.
The utility model discloses an independent breed step of design and breed condition have realized pipelined's throwing in two age carriers and fodder for the cultivation of newly-hatched silkworms, have accelerated the cultivation efficiency of newly-hatched silkworms greatly, can the scale, incessant cultivation newly-hatched silkworms. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered by the protection scope of the present invention.
Claims (10)
1. A second-instar silkworm breeding line in whole-instar industrial breeding is characterized in that: the two-year-old carrier manipulator and the feed extruder are arranged along the two-year-old conveyor line;
the second-age conveying line is used for conveying the first-age cultivation frames;
the second-age carrier manipulator is used for grabbing second-age carriers and placing the second-age carriers into the first-age cultivation frames on the second-age conveying line;
the feed extruder is used for extruding the feed to the second-year-old carrier.
2. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 1, wherein the second-instar silkworm breeding line comprises: the second-age conveying line is provided with a second-age unstacker and a stacker, and the second-age unstacker is used for splitting and stacking the first-age cultivation frames; the stacker crane is used for stacking the first-age cultivation frames filled with the second-age carriers.
3. The second instar silkworm breeding line in the whole instar industrial breeding as claimed in claim 2, wherein: the two-age conveying line comprises a feeding station and a discharging station, the two-age unstacker is arranged on one side of the feeding station, the stacker is arranged on one side of the discharging station, the first-age cultured frames after first-age culture are conveyed from the feeding station to the two-age unstacker for splitting and then conveyed to one side of the discharging station one by one, and the first-age cultured frames containing the second-age carriers are stacked by the stacker and then conveyed out of the discharging station.
4. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 3, wherein the second-instar silkworm breeding line comprises: the second-age carrier manipulator and the feed extruder are sequentially arranged between the feeding station and the discharging station, the second-age carrier manipulator grabs a second-age carrier and then puts the second-age carrier into a first-age cultivation frame on the second-age conveying line, and then the feed extruder extrudes the feed onto the second-age carrier in the first-age cultivation frame.
5. The second-instar silkworm breeding line in the whole-instar industrial breeding as claimed in claim 1, wherein: and the second-instar carrier manipulator is matched with a second-instar carrier automatic feeder which is used for providing a second-instar carrier.
6. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 1, wherein the second-instar silkworm breeding line comprises: the number of the second-instar conveying lines is 1-6.
7. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 2, wherein the second-instar silkworm breeding line comprises: the terminal of the second-age conveying line is provided with a carrying robot, the carrying robot carries the first-age cultivation frames stacked by the stacking machine to a second-age cultivation room for cultivation, the carrying robot comprises a frame, a head and a tail, the head is arranged at the front end of the frame, the tail is arranged at the tail of the frame, a placing groove is formed in the top surface of the frame, a grabbing component is arranged on the tail and matched with the grabbing component, and the grabbing component places and conveys the first-age cultivation frames stacked in the stacking machine to the placing groove.
8. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 7, wherein the second-instar silkworm breeding line comprises: snatch the subassembly and include roating seat, frame, elevator and snatch the frame, the top of rear of a vehicle is equipped with first spout, the bottom sliding connection of roating seat is in the first spout, the frame rotates to be connected on the roating seat, the top of frame is equipped with the action wheel, the bottom of frame is equipped with the drive wheel, the action wheel with rotate between the drive wheel and be connected with the chain, the one end fixed connection of chain is in the bottom of elevator, the other end fixed connection of chain is in the top of elevator, the top of frame is equipped with driving motor, driving motor drives the action wheel rotates, one side of elevator is equipped with the fixed block, the fixed block fixed connection is in snatch the top of frame, driving motor control the chain rotates to control the elevator drives and snatchs the frame and goes up and down.
9. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 8, wherein the second-instar silkworm breeding line comprises: the bottom in the standing groove is provided with a limiting groove, the limiting groove is matched with the grabbing frame, one side, close to the tail of the vehicle, of the limiting groove is provided with a guide block, the guide block is arranged on two sides of the grabbing frame, and the grabbing frame is matched with the guide block.
10. The second instar silkworm breeding line in the whole instar industrial breeding as claimed in claim 7, wherein: the both sides of standing groove all are equipped with the shielding plate, the shielding plate seals the both sides of standing groove, the shielding plate is flexible lagging, one side of shielding plate is equipped with the top and pushes away the cylinder, the top of shielding plate one side is equipped with the dead lever, the top that pushes away the cylinder with dead lever fixed connection, the opposite side of shielding plate with rotate between the rear of a vehicle and be connected with hinge structure, hinge structure includes first hinge bar, second hinge bar, fixed block and the post that slides, the opposite side of shielding plate is equipped with the second spout, the post sliding connection that slides is in the second spout, the one end of first hinge bar with the post that slides rotates to be connected, the other end of first hinge bar with the one end of second hinge bar is articulated, fixed block fixed connection be in on the rear of a vehicle, the other end of second hinge bar with the fixed block rotates to be connected.
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CN202210822581.1A Active CN115226677B (en) | 2021-12-29 | 2022-07-12 | Two-age silkworm breeding line in full-age industrial breeding and silkworm breeding process thereof |
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