CN114287400A - Two-year-old silkworm breeding line in whole-year-old industrial breeding and silkworm breeding process thereof - Google Patents
Two-year-old silkworm breeding line in whole-year-old industrial breeding and silkworm breeding process thereof Download PDFInfo
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- CN114287400A CN114287400A CN202111642326.0A CN202111642326A CN114287400A CN 114287400 A CN114287400 A CN 114287400A CN 202111642326 A CN202111642326 A CN 202111642326A CN 114287400 A CN114287400 A CN 114287400A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
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- Biodiversity & Conservation Biology (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
- Feeding And Watering For Cattle Raising And Animal Husbandry (AREA)
- Hydroponics (AREA)
Abstract
The invention discloses a second-instar silkworm breeding line in full-age industrial culture and a silkworm breeding process thereof, wherein the second-instar silkworm breeding line comprises a second-instar conveying line, and a second-instar unstacker, a second-instar shelf manipulator, a feed extruder and a stacker which are arranged along the second-instar conveying line; the second-age conveying line is used for conveying the first-age cultivation frames; the second-age unstacker is used for splitting the stacked first-age breeding frames; the second-age shelf manipulator is used for grabbing a second-age shelf and placing the second-age shelf into a first-age cultivation frame on a second-age conveying line; a feed extruder for extruding feed onto the second-instar shelf; the stacking machine is used for stacking the first-age cultivation frames provided with the second-age shelves; the method comprises the following steps: (1) unstacking the first-age culture frame; (2) automatic feeding of second-instar shelves; (3) putting a second-instar shelf; (4) feeding second-instar feeds; (5) stacking the first-age cultivation frames; (6) and (5) cultivating for two years. The invention realizes the whole automatic mechanical operation of the second-age cultivation, saves time and labor, saves a large amount of manpower resources and improves the cultivation efficiency.
Description
Technical Field
The invention belongs to the technical field of industrial culture, and particularly relates to a second-instar silkworm breeding line in full-age industrial culture and a silkworm breeding process thereof.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as foodstuff. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworm needs to peel for four times to become fifth-instar larvae to start spinning and cocooning.
The traditional breeding mode is a family-type workshop breeding mode, a small bamboo basket is generally adopted for breeding, and the small group frame is simple in structure, convenient to manufacture, capable of being manually woven and low in cost; the individual workshop type breeding is a full-artificial breeding method, the artificial operation from silkworm egg imagoes to cocoon collection is realized, the time and labor are wasted, the breeding efficiency is very low, the breeding is limited by seasonal conditions, the silkworm can be bred only at a specific time, the annual output of the silkworm cocoons is extremely low, the requirements of the current society cannot be met at all, and the individual workshop type breeding is gradually eliminated by the society.
In order to make up the defects of traditional workshop type silkworm breeding, the large-scale silkworm breeding technology is applied, a centralized silkworm breeding mode is adopted, and the silkworm breeding efficiency is improved by researching and developing feeds, but the large-scale silkworm breeding technology also has obvious defects:
in the breeding process, refined instar-divided breeding is not achieved, the breeding time of the same device is long, more waste materials are accumulated in the device, the growth environment of the silkworm is poor, and the quality of the silkworm and the silkworm cocoon is affected. Particularly, in the process of culturing the newly-hatched silkworms, independent and proper culture conditions and culture steps are not provided, so that the problems of low survival rate of the newly-hatched silkworms, poor quality of the newly-hatched silkworms and low culture efficiency are caused.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art and provides a second-instar silkworm breeding line in full-age industrial breeding and a silkworm breeding process thereof, which design independent breeding steps and breeding conditions for breeding the newly-hatched silkworms, realize the pipeline type feeding of second-instar carriers and feeds, greatly accelerate the breeding efficiency of the newly-hatched silkworms and can realize the large-scale and uninterrupted breeding of the newly-hatched silkworms. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources. The process comprises the steps of putting stacked first-age cultivation frames filled with newly-hatched silkworms into a unstacker at one end of a second-age conveying line for splitting, conveying the split first-age cultivation frames onto the second-age conveying line one by one, controlling a second-age carrier at the top end to lift by an automatic second-age carrier feeder, conveying the first-age cultivation frames onto a second-age carrier mounting position one by one on the second-age conveying line, grabbing the lifted second-age carrier by a second-age carrier manipulator and then mounting the lifted second-age carrier into the first-age cultivation frames, continuously conveying the first-age cultivation frames filled with the second-age carriers to a feed extruder by the second-age conveying line, conveying the second-age cultivation frames into a stacker at the other end of the second-age conveying line by the second-age conveying line, re-stacking the first-age cultivation frames by a stacker, conveying the stacked first-age cultivation frames into a second-age cultivation room for second-age cultivation, therefore, the full-automatic mechanical operation of two-year-old breeding is realized, time and labor are saved, a large amount of manpower resources are saved, the survival rate and the quality of the newly-hatched silkworms are ensured, and the breeding efficiency is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
a second-age silkworm breeding line in full-age industrial breeding comprises a second-age conveying line, and a second-age carrier manipulator and a feed extruder which are arranged along the second-age conveying line; the second-age conveying line is used for conveying the first-age cultivation frames; the second-age carrier manipulator is used for grabbing second-age carriers and throwing the second-age carriers into the first-age cultivation frames on the second-age conveying line; a feed extruder for extruding feed onto the second-instar carrier. According to the invention, through designing independent culture steps and culture conditions for the culture of the newly-hatched silkworms, the two-year-old carriers and feeds are put in a production line manner, the culture efficiency of the newly-hatched silkworms is greatly accelerated, and the newly-hatched silkworms can be cultured in a large scale and uninterruptedly. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.
Further, the second-age conveyor line is provided with a second-age unstacker and a stacker, and the second-age unstacker is used for splitting the stacked first-age culture frames; the stacker crane is used for stacking the first-age cultivation frames filled with the second-age carriers.
Further, the second-age conveying line comprises a feeding station and a discharging station, the second-age unstacker is arranged on one side of the feeding station, the stacker is arranged on one side of the discharging station, the first-age cultured frames of the first-age cultured frames are conveyed to the second-age unstacker from the feeding station to be separated, the first-age cultured frames are conveyed to one side of the discharging station one by one, and the first-age cultured frames containing the second-age carriers are stacked by the stacker and then are conveyed out of the discharging station. The second-age conveyor line is provided with a discharging station and a feeding station, and the feeding station is provided with a unstacker, so that the second-age carriers and the feed can be conveniently put into the first-age breeding frames one by one on the second-age conveyor line, the stacker is arranged at the discharging station, and the first-age breeding frames are stacked again through the stacker, so that the first-age breeding frames can be conveniently and intensively transported to the second-age breeding room for breeding, and the breeding efficiency is improved.
Further, a second-age carrier manipulator and a feed extruder are sequentially arranged between the feeding station and the discharging station, the second-age carrier manipulator grabs the second-age carrier and then puts the second-age carrier into a first-age cultivation frame on a second-age conveying line, and then the feed extruder extrudes the feed onto the second-age carrier in the first-age cultivation frame. Firstly, a second-age carrier manipulator grabs a second-age carrier and installs the second-age carrier in a first-age breeding frame which is positioned on a second-age conveying line and conveyed one by one, the second-age conveying line continuously conveys the first-age breeding frame filled with the second-age carrier, when the first-age breeding frame is conveyed to the position of a feed extruder, the feed extruder throws the second-age feed onto the second-age carrier in the first-age breeding frame, the feed is thrown into each first-age breeding frame through the feed extruder in a mechanical and automatic mode, the feed throwing position is accurate, the throwing amount is uniform, manual operation is not needed, and time and labor are saved; the shape of the extruded feed can be controlled by the feed extrusion head, so that the feed coverage rate meets the requirement of one-year-old breeding, and the quality of the newly-hatched silkworms is improved.
Further, a second-year-old carrier automatic feeder is arranged at the second-year-old carrier manipulator in a matching mode and used for lifting the second-year-old carriers stacked at the top, so that the second-year-old carrier manipulator is convenient to grab the second-year-old carriers. The automatic second-instar carrier feeder is used for lifting and stacking the second-instar carrier at the topmost end, so that the second-instar carrier can be conveniently grabbed by a second-instar carrier manipulator, and the mounting efficiency of the second-instar carrier is improved.
Furthermore, 1-6 conveying lines are arranged on the second-instar conveying line. The working efficiency of the second-year operation is obviously improved.
Further, the terminal of second age transfer chain is equipped with transfer robot, and transfer robot carries the first age breed frame that the pile up neatly was accomplished to second age breed indoor breed, and transfer robot includes frame, locomotive and the rear of a vehicle, and the front end of frame is located to the locomotive, and the afterbody of frame is located to the rear of a vehicle, and the top surface of frame is equipped with the standing groove, and the rear of a vehicle is equipped with and snatchs the subassembly, snatchs subassembly and standing groove matching setting, snatchs the subassembly and will be located the first age breed frame that the pile up neatly was accomplished in the pile up neatly machine and place and carry the standing groove in. The grabbing component positioned at the tail part of the frame is used for grabbing the stacked first-age breeding frames, placing the first-age breeding frames into the placing groove of the frame, and conveying the first-age breeding frames into the second-age breeding chamber for breeding, and the stability of the first-age breeding frames during transportation is improved due to the arrangement of the placing groove.
Further, it includes the roating seat to snatch the subassembly, a machine support, the elevator with snatch the frame, the top of rear of a vehicle is equipped with first spout, the bottom sliding connection of roating seat is in first spout, the frame rotates to be connected on the roating seat, the top of frame is equipped with the action wheel, the bottom of frame is equipped with the drive wheel, it is connected with the chain to rotate between action wheel and the drive wheel, the one end fixed connection of chain is in the bottom of elevator, the other end fixed connection of chain is at the top of elevator, the top of frame is equipped with driving motor, driving motor drives the action wheel and rotates, one side of elevator is equipped with the fixed block, fixed block fixed connection is at the top of snatching the frame, driving motor control chain rotates, thereby the control elevator drives and snatchs the frame and goes up and down.
Further, the bottom in the standing groove is equipped with the spacing groove, and the spacing groove with snatch a matching setting, one side that the spacing groove is close to the rear of a vehicle is equipped with the guide block, and the guide block is located the both sides of snatching the frame, snatchs frame and guide block phase-match. The setting of spacing groove will snatch the frame spacing at the spacing inslot to will snatch the frame and fix in the standing groove, improved the stability of first age breed frame transportation, the setting of guide block plays a guide effect to the lift of snatching the frame, avoids snatching the frame lift in-process and takes place to rock.
Further, the both sides of standing groove all are equipped with the shielding plate, the both sides of standing groove are sealed to the shielding plate, the shielding plate is flexible lagging, one side of shielding plate is equipped with the top and pushes away the cylinder, the top of shielding plate one side is equipped with the dead lever, the top and the dead lever fixed connection that push away the cylinder, it is connected with hinge structure to rotate between the opposite side of shielding plate and the rear of a vehicle, hinge structure includes first hinge bar, the second hinge bar, fixed block and the post that slides, the opposite side of shielding plate is equipped with the second spout, post sliding connection slides in the second spout, the one end and the post that slides of first hinge bar rotate to be connected, the other end of first hinge bar is articulated with the one end of second hinge bar, fixed block fixed connection is on the rear of a vehicle, the other end and the fixed block rotation of second hinge bar are connected. The arrangement of the telescopic sleeve plate realizes the adjustability of the height of the shielding plate, the arrangement of the hinge structure realizes the rotary connection between the shielding plate and the tail of the vehicle, the shielding plate is used for sealing two sides of the placing groove, when a carrying robot needs to carry a stacked first-age cultivation frame, the hinge structure controls the shielding plate to rotate towards two sides, then the driving motor controls the grabbing frame to ascend, the rotary seat drives the rack to rotate, the grabbing frame is made to turn to one side of the stacker crane, the rotary seat slides along the first sliding groove, the grabbing frame is made to be inserted into the bottom of the lowest first-age cultivation frame, the grabbing frame ascends simultaneously, so that the first-age cultivation frame is separated from the stacker crane, the rotary seat drives the grabbing frame to return to the initial position, then the rotary seat drives the grabbing frame to rotate to the upper part of the placing groove and then descend into the placing groove, and the hinge structure drives the shielding plate to rotate towards one side of the grabbing frame, thereby seal the both sides of standing groove, push away simultaneously that the cylinder drives the dead lever and drive the shielding plate and rise to breed the frame and play a guard action to the one age in the standing groove.
A silkworm breeding process of a second-instar silkworm breeding line in full-age industrial breeding is characterized by comprising the following steps:
(1) unstacking the first-age culture frame: splitting the stacked first-age cultivation frames in a unstacker, and feeding the split first-age cultivation frames to a second-age conveying line one by one;
(2) automatic feeding of second-instar carriers: the automatic feeding machine for the second-instar carriers controls the stacked second-instar carriers to gradually lift;
(3) and (3) putting a second-instar carrier: the first-age cultivation frames are conveyed to a second-age carrier mounting position one by one on a second-age conveying line, and a second-age carrier manipulator grabs the lifted second-age carrier and then puts the second-age carrier into the first-age cultivation frames on the second-age conveying line;
(4) feeding second-instar feeds: the first-age cultivation frames provided with the second-age carriers are conveyed to feed throwing positions one by one on a second-age conveying line, and feeds are thrown into the second-age carriers in the first-age cultivation frames through a feed extruder;
(5) stacking the first-age cultivation frames: conveying the first-age cultivation frames into a stacking machine one by one through a second-age conveying line, and stacking the first-age cultivation frames through the stacking machine;
(6) culturing for two years: and carrying the stacked first-age cultivation frames from a second-age conveying line through a carrying robot, and conveying the first-age cultivation frames to a second-age cultivation room for second-age end cultivation.
Further, a specific operation method of the transfer robot: after stacking of the first-age cultivation frames in the stacking machine is completed, the carrying robot runs to the position near the stacking machine, shielding plates on two sides of a placing groove in the carrying robot descend and then rotate on two sides, a driving motor controls a driving wheel positioned at the top of a rack to rotate, the driving wheel is matched with a driving wheel to drive a chain to rotate, the chain drives a lifting block to ascend in the rack, the lifting block drives a grabbing frame to ascend, a rotating seat drives the rack to rotate, the grabbing frame rotates towards one side of the stacking machine, then the rotating seat drives the rack to slide towards one side of the stacking machine along a first sliding groove at the tail of a vehicle, so that the grabbing frame is controlled to be inserted into the bottom of the first-age cultivation frame positioned at the bottommost, the driving motor rotates to control the grabbing frame to ascend again, the first-age cultivation frames after stacking are separated from the stacking machine, the rotating seat drives the rack to return to an initial position, and then the rotating seat drives the rack to rotate, the grabbing frame is located above the placing groove, the driving motor rotates once more to control the grabbing frame to descend, the grabbing frame descends to the limiting groove along the direction of the guide block, the grabbing frame is fixed in the placing groove, then the two sides of the grabbing frame are located to enable the shielding plates to rotate to one side of the grabbing frame, the shielding plates ascend simultaneously, and finally the carrying robot drives the first-age breeding frame with the stacked breeding frames to be conveyed to a second-age breeding room to be cultivated at the end of the second-age breeding room. The arrangement of the rotating seat realizes that the machine frame can drive the grabbing frame to rotate, and the arrangement of the first sliding chute realizes the sliding property of the machine frame, so that the machine frame is controlled to drive the grabbing frame to move to one side of the stacker crane, and the grabbing frame is convenient to grab the first-age cultivation frame stacked in the stacker crane; the limiting groove is used for limiting the grabbing frame, so that the limiting frame is fixed in the placing groove; the arrangement of the shielding plate plays a role in protecting the first-age cultivation frame in the placing groove.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
according to the invention, through designing independent culture steps and culture conditions for the culture of the newly-hatched silkworms, the two-year-old carriers and feeds are put in a production line manner, the culture efficiency of the newly-hatched silkworms is greatly accelerated, and the newly-hatched silkworms can be cultured in a large scale and uninterruptedly. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.
The terminal of the second-age conveying line is provided with a carrying robot, the carrying robot carries the first-age cultivation frames stacked by the stacker crane into a second-age cultivation room for cultivation, the carrying robot comprises a frame, a headstock and a tailstock, the headstock is arranged at the front end of the frame, the tailstock is arranged at the tail of the frame, a placing groove is formed in the top surface of the frame, a grabbing assembly is arranged on the tailstock and matched with the grabbing assembly, and the grabbing assembly places and conveys the first-age cultivation frames stacked in the stacker crane into the placing groove. The grabbing component positioned at the tail part of the frame is used for grabbing the stacked first-age breeding frames, placing the first-age breeding frames into the placing groove of the frame, and conveying the first-age breeding frames into the second-age breeding chamber for breeding, and the stability of the first-age breeding frames during transportation is improved due to the arrangement of the placing groove.
According to the automobile tail sliding device, the two sides of the placing groove are provided with the shielding plates, the shielding plates seal the two sides of the placing groove, the shielding plates are telescopic sleeve plates, one side of each shielding plate is provided with the pushing cylinder, the top of one side of each shielding plate is provided with the fixed rod, the top of each pushing cylinder is fixedly connected with the fixed rod, the other side of each shielding plate is rotatably connected with the automobile tail through the hinge structure, the hinge structure comprises a first hinge rod, a second hinge rod, a fixed block and a sliding column, the other side of each shielding plate is provided with a second sliding groove, the sliding column is slidably connected into the second sliding groove, one end of the first hinge rod is rotatably connected with the sliding column, the other end of the first hinge rod is hinged with one end of the second hinge rod, the fixed block is fixedly connected to the automobile tail, and the other end of the second hinge rod is rotatably connected with the fixed block. The arrangement of the telescopic sleeve plate realizes the adjustability of the height of the shielding plate, the arrangement of the hinge structure realizes the rotary connection between the shielding plate and the tail of the vehicle, the shielding plate is used for sealing two sides of the placing groove, when a carrying robot needs to carry a stacked first-age cultivation frame, the hinge structure controls the shielding plate to rotate towards two sides, then the driving motor controls the grabbing frame to ascend, the rotary seat drives the rack to rotate, the grabbing frame is made to turn to one side of the stacker crane, the rotary seat slides along the first sliding groove, the grabbing frame is made to be inserted into the bottom of the lowest first-age cultivation frame, the grabbing frame ascends simultaneously, so that the first-age cultivation frame is separated from the stacker crane, the rotary seat drives the grabbing frame to return to the initial position, then the rotary seat drives the grabbing frame to rotate to the upper part of the placing groove and then descend into the placing groove, and the hinge structure drives the shielding plate to rotate towards one side of the grabbing frame, thereby seal the both sides of standing groove, push away simultaneously that the cylinder drives the dead lever and drive the shielding plate and rise to breed the frame and play a guard action to the one age in the standing groove.
The invention discloses a silkworm breeding process, which comprises the steps of putting a stacked first-age breeding frame filled with ant silkworms into a unstacker at one end of a second-age conveying line for splitting, feeding the frame onto the second-age conveying line one by one after splitting, controlling a second-age carrier positioned at the topmost end to lift by an automatic second-age carrier feeder, conveying the first-age breeding frame to a second-age carrier mounting position one by one in the second-age conveying line, grabbing the lifted second-age carrier by a second-age carrier manipulator and then mounting the carrier into the first-age breeding frame, continuously conveying the first-age breeding frame filled with the second-age carrier to a feed extruder by the second-age conveying line, throwing the second-age feed onto the second-age carrier in the first-age breeding frame by the second-age conveying line, conveying the first-age breeding frame into a stacker at the other end of the second-age conveying line again by the stacker, re-stacking the first-age breeding frame, and conveying the stacked first-age breeding frame into a second-age breeding chamber by a conveying robot for second-age breeding end, therefore, the full-automatic mechanical operation of two-year-old breeding is realized, time and labor are saved, a large amount of manpower resources are saved, the survival rate and the quality of the newly-hatched silkworms are ensured, and the breeding efficiency is improved.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural diagram of a second-instar silkworm breeding line in full-age industrial breeding according to the present invention;
FIG. 2 is a schematic illustration of the unstacker of the present invention;
FIG. 3 is a schematic structural diagram of the connection between a second-instar carrier manipulator and a second-instar carrier automatic feeder in the invention;
FIG. 4 is a schematic view of the feed extruder of the present invention;
FIG. 5 is a schematic view of the structure of the palletizer in the present invention;
FIG. 6 is a block diagram of a silkworm breeding process of a second instar silkworm breeding line in full-age industrial cultivation according to the present invention;
FIG. 7 is a schematic view of a transfer robot according to the present invention;
FIG. 8 is a schematic view of the rotation of the grabbing frame according to the present invention;
FIG. 9 is a schematic view of the structure of the present invention with the shutter open;
FIG. 10 is a schematic view of the grasping element according to the present invention;
in the figure, 1-second-age conveying lines; 2-second-instar unstacker; a 3-second-instar carrier manipulator; 4-a feed extruder; 5-a stacker crane; 6-a feeding station; 7-a discharge station; an automatic 8-second-instar carrier feeder; 9-a handling robot; 10-a frame; 11-vehicle head; 12-vehicle tail; 13-placing a groove; 14-a grasping assembly; 15-a rotating seat; 16-a frame; 17-a lifting block; 18-a gripper frame; 19-a first runner; 20-a driving wheel; 21-a transmission wheel; 22-a chain; 23-a drive motor; 24-a limit groove; 25-a guide block; 26-a shutter; 27-a pushing cylinder; 28-a fixing bar; 29-hinge structure; 30-a first articulation lever; 31-a second articulated rod; 32-fixed block; 33-sliding columns; 34-second runner.
Detailed Description
As shown in fig. 1 to 10, the second-instar silkworm breeding line for full-age industrial breeding according to the present invention comprises a second-instar conveyor line 1, and a second-instar unstacker 2, a second-instar carrier manipulator 3, a feed extruder 4 and a stacker 5 which are installed along the second-instar conveyor line 1; the second-year-old conveyor line 1 is used for conveying the first-year-old cultivation frames; the second-age unstacker 2 is used for splitting the stacked first-age breeding frames; the second-age carrier manipulator 3 is used for grabbing second-age carriers and throwing the second-age carriers into the first-age cultivation frames on the second-age conveyor line; a feed extruder 4 for extruding a feed onto the second-instar carrier; and the stacker crane 5 is used for stacking the first-age cultivation frames filled with the second-age carriers.
The second-age conveyor line 1 comprises a feeding station 6 and a discharging station 7, the second-age unstacker 2 is arranged on one side of the feeding station 6, the stacker crane 5 is arranged on the discharging station 7, the first-age cultured frames of the first-age cultured frames are conveyed to the second-age unstacker 2 from the feeding station 6 to be separated, the first-age cultured frames are conveyed to one side of the discharging station 7 one by one, and the first-age cultured frames containing the second-age carriers are stacked by the stacker crane 5 and then are conveyed out of the discharging station 7. The two-year-old conveyor line is provided with a discharge station 6 and a feed station 7 of 1, and the feed station 6 is provided with a unstacker, so that the two-year-old conveyor line is convenient for one-by-one feeding of carriers of two years and feeding of feed for the first-year-old breeding frames, the unstacker 5 is arranged at the discharge station 7, and the first-year-old breeding frames are stacked again through the unstacker 5, so that the first-year-old breeding frames are conveniently and intensively transported to the two-year-old breeding rooms for breeding, and the breeding efficiency is improved.
A second-age carrier manipulator 3 and a feed extruder 4 are sequentially arranged between the feeding station 6 and the discharging station 7, the second-age carrier manipulator 3 grabs a second-age carrier and then puts the second-age carrier into a first-age cultivation frame on the second-age conveyor line 1, and then the feed extruder 4 extrudes the feed onto the second-age carrier in the first-age cultivation frame. The method comprises the following steps that firstly, a second-age carrier manipulator 3 grabs a second-age carrier and installs the second-age carrier in a first-age breeding frame which is located on a second-age conveying line and conveyed one by one, the second-age conveying line continues to convey the first-age breeding frame filled with the second-age carrier, and when the first-age breeding frame is conveyed to the position of a feed extruder 4, the feed extruder 4 throws the second-age feed onto the second-age carrier in the first-age breeding frame, so that the automatic treatment of feed throwing is realized, the uncertainty of the weight of the manually thrown feed is avoided, and the quality of the silkworm ants is improved.
The second-instar carrier manipulator 3 is provided with a second-instar carrier automatic feeder 8 in a matching manner, and the second-instar carrier automatic feeder 8 is used for lifting the second-instar carriers stacked at the uppermost end, so that the second-instar carrier manipulator 3 is convenient to grab the second-instar carriers. The automatic second-instar carrier feeder 8 is used for lifting and stacking the second-instar carrier at the topmost end, so that the second-instar carrier manipulator 3 can grab the second-instar carrier conveniently, and the installation efficiency of the second-instar carrier is improved.
The two-year old conveyor line 1 is provided with 1-6 conveying lines. The working efficiency of the second-year operation is obviously improved.
The terminal of second age transfer chain 1 is equipped with transfer robot 9, transfer robot 9 carries the first age breed frame that the hacking machine 5 pile up neatly accomplished to the second age breed indoor breed, transfer robot 9 includes frame 10, locomotive 11 and rear of a vehicle 12, the front end of frame 10 is located to locomotive 11, rear of a vehicle 12 locates the afterbody of frame 10, the top surface of frame 10 is equipped with standing groove 13, rear of a vehicle 12 is equipped with and snatchs subassembly 14, snatch subassembly 14 and standing groove 13 and match the setting, it will be located the first age breed frame that the hacking was accomplished in hacking machine 5 and place and carry in standing groove 13 to snatch subassembly 14. The grabbing component 14 located at the tail of the frame 10 is used for grabbing the stacked first-age breeding frames, placing the first-age breeding frames into the placing groove 13 of the frame 10, and then conveying the first-age breeding frames into a second-age breeding room for breeding, and the arrangement of the placing groove 13 increases the stability of the first-age breeding frames during transportation.
The bottom in the standing groove is equipped with spacing groove 24, and spacing groove 24 and the matching setting of snatching frame 18, one side that spacing groove 24 is close to rear of a vehicle 12 is equipped with guide block 25, and guide block 25 locates the both sides of snatching frame 18, snatchs frame 18 and guide block 25 phase-match. The setting of spacing groove 24 will snatch frame 18 spacing at spacing inslot 24 to will snatch frame 18 and fix in standing groove 13, improved the stability of first age breed frame transportation, the setting of guide block 25 plays a guide effect to the lift of snatching frame 18, avoids snatching frame 18 and goes up and down the in-process and take place to rock.
The two sides of the placing groove 13 are provided with shielding plates 26, the shielding plates 26 seal the two sides of the placing groove 13, the shielding plates 26 are telescopic sleeve plates, one side of each shielding plate 26 is provided with a pushing cylinder 27, the top of one side of each shielding plate 26 is provided with a fixing rod 28, the top of each pushing cylinder 27 is fixedly connected with the fixing rod 28, the other side of each shielding plate 26 is rotatably connected with a hinge structure 29 with the tail 12, each hinge structure 29 comprises a first hinge rod 30, a second hinge rod 31, a fixing block 32 and a sliding column 33, the other side of each shielding plate 26 is provided with a second sliding chute 34, the sliding column 33 is slidably connected in the second sliding chute 34, one end of each first hinge rod 30 is rotatably connected with the sliding column 33, the other end of each first hinge rod 30 is hinged with one end of the corresponding second hinge rod 31, the fixing block 32 is fixedly connected to the tail 12, and the other end of the corresponding second hinge rod 31 is rotatably connected with the fixing block 32. The height of the shielding plate 26 is adjustable due to the arrangement of the telescopic sleeve plate, the shielding plate 26 is rotatably connected with the tail 12 due to the arrangement of the hinge structure 29, the shielding plate 26 is used for sealing two sides of the placing groove 13, when the transfer robot 9 needs to transfer a first-age cultivation frame which is piled up, the hinge structure 29 controls the shielding plate 26 to rotate towards two sides, then the driving motor 23 controls the grabbing frame 18 to ascend, the rotary seat 15 drives the rack 16 to rotate, the grabbing frame 18 is enabled to rotate towards one side of the stacker crane 5, meanwhile, the rotary seat 15 slides along the first sliding groove 19, the grabbing frame 18 is enabled to be inserted into the bottom of the first-age cultivation frame located at the lowest position, meanwhile, the grabbing frame 18 ascends, accordingly, the first-age cultivation frame is enabled to be separated from the stacker crane 5, then the rotary seat 15 drives the grabbing frame 18 to return to the initial position, then the rotary seat 15 drives the grabbing frame 18 to rotate to the upper portion of the placing groove 13 and then descend into the placing groove 13, the hinge structure 29 drives the shielding plate 26 to rotate towards one side of the grabbing frame 18, so that two sides of the placing groove 13 are sealed, and meanwhile, the pushing cylinder 27 drives the fixing rod 28 to drive the shielding plate 26 to ascend, so that the one-year-old cultivation frame in the placing groove 13 is protected.
A silkworm breeding process of a second-instar silkworm breeding line in full-age industrial breeding comprises the following steps:
(1) unstacking the first-age culture frame: the stacked first-age cultivation frames are split in a second-age unstacker and are sent to a second-age conveyor line 1 one by one after being split.
(2) Automatic feeding of second-instar carriers: the second-instar carrier automatic feeder 8 controls the stacked second-instar carriers to gradually lift.
(3) And (3) putting a second-instar carrier: the first-age cultivation frames are conveyed to the second-age carrier mounting positions one by one on the second-age conveying line 1, and the second-age carrier manipulator 3 grabs the lifted second-age carriers and then puts the second-age carriers into the first-age cultivation frames on the second-age conveying line 1.
(4) Feeding second-instar feeds: the first-age cultivation frames provided with the second-age carriers are conveyed to feed throwing positions one by one on a second-age conveyor line 1, and feed is thrown into the second-age carriers in the first-age cultivation frames through a feed extruder 4.
(5) Stacking the first-age cultivation frames: the first-age cultivation frames are conveyed into the stacker crane 5 one by one through the second-age conveying line 1, and the first-age cultivation frames are stacked through the stacker crane 5.
(6) Culturing for two years: the stacked first-age cultivation frames are conveyed from the second-age conveying line 1 through the conveying robot 9 and conveyed to a second-age cultivation room for second-age end cultivation.
The specific operation method of the transfer robot 9: after stacking of one-age cultivation frames in the stacker crane 5 is completed, the transfer robot 9 travels to the vicinity of the stacker crane 5, the shielding plates 26 on two sides of the placing groove 13 in the transfer robot 9 descend and then rotate on two sides, the driving motor 23 controls the driving wheel 20 positioned at the top of the rack 16 to rotate, the driving wheel 20 and the driving wheel 21 are matched to drive the chain 22 to rotate, the chain 22 drives the lifting block 17 to ascend in the rack 16, the lifting block 17 drives the grabbing frame 18 to ascend, the rotating seat 15 drives the rack 16 to rotate, so that the grabbing frame 18 rotates towards one side of the stacker crane 5, then the rotating seat 15 drives the rack 16 to slide towards one side of the stacker crane 5 along the first sliding groove 19 of the tail 12, so that the grabbing frame 18 is controlled to be inserted into the bottom of one-age cultivation frame positioned at the bottommost, the driving motor 23 rotates to control the grabbing frame 18 to ascend again, and accordingly the stacked one-age cultivation frames are separated from the stacker crane 5, the rotating seat 15 drives the rack 16 to return to an initial position, then the rotating seat 15 drives the rack 16 to rotate, the grabbing frame 18 is located above the placing groove 13, the driving motor 23 rotates again to control the grabbing frame 18 to descend, the grabbing frame 18 descends into the limiting groove 24 along the direction of the guide block 25, the grabbing frame 18 is fixed in the placing groove 13, then the shielding plates 26 located on two sides rotate towards one side of the grabbing frame 18, meanwhile, the shielding plates 26 ascend, and finally the carrying robot 9 drives the stacked first-age breeding frames to be conveyed to a second-age breeding room to be cultivated at the end of the second-age breeding room. The arrangement of the rotating seat 15 realizes that the rack 16 can drive the grabbing frame 18 to rotate, and the arrangement of the first sliding chute 19 realizes the sliding property of the rack 16, so that the rack 16 is controlled to drive the grabbing frame 18 to move towards one side of the stacker crane 5, and the grabbing frame 18 is convenient to grab a first-age cultivation frame stacked in the stacker crane 5; the limiting groove 24 is used for limiting the grabbing frame 18, so that the limiting frame is fixed in the placing groove 13; the arrangement of the shielding plate 26 plays a role in protecting the first-age cultivation frame in the placing groove 13.
According to the invention, through designing independent culture steps and culture conditions for the culture of the newly-hatched silkworms, the two-year-old carriers and feeds are put in a production line manner, the culture efficiency of the newly-hatched silkworms is greatly accelerated, and the newly-hatched silkworms can be cultured in a large scale and uninterruptedly. The two-year-old silkworm breeding process basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.
Claims (16)
1. A second-instar silkworm breeding line in whole-instar industrial breeding is characterized in that: the two-year-old carrier manipulator and the feed extruder are arranged along the two-year-old conveyor line;
the second-age conveying line is used for conveying the first-age cultivation frames;
the second-age carrier manipulator is used for grabbing second-age carriers and placing the second-age carriers into the first-age cultivation frames on the second-age conveying line;
the feed extruder is used for extruding the feed to the second-year-old carrier.
2. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 1, wherein the second-instar silkworm breeding line comprises: the second-age conveying line is provided with a second-age unstacker and a stacker, and the second-age unstacker is used for splitting and stacking the first-age cultivation frames; the stacking machine is used for stacking the first-age cultivation frames filled with the second-age carriers.
3. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 2, wherein the second-instar silkworm breeding line comprises: the second-age conveying line comprises a feeding station and a discharging station, the second-age unstacker is arranged on one side of the feeding station, the stacker is arranged on one side of the discharging station, the first-age cultured frames which are cultured for one age are conveyed to the second-age unstacker from the feeding station to be separated, the first-age cultured frames are conveyed to one side of the discharging station one by one, and the first-age cultured frames which are filled with the second-age carriers are stacked by the stacker and then are conveyed out of the discharging station.
4. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 3, wherein the second-instar silkworm breeding line comprises: the second-age carrier manipulator and the feed extruder are sequentially arranged between the feeding station and the discharging station, the second-age carrier manipulator grabs a second-age carrier and then puts the second-age carrier into a first-age cultivation frame on the second-age conveying line, and then the feed extruder extrudes the feed onto the second-age carrier in the first-age cultivation frame.
5. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 1, wherein the second-instar silkworm breeding line comprises: and the second-instar carrier manipulator is matched with a second-instar carrier automatic feeder which is used for providing a second-instar carrier.
6. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 1, wherein the second-instar silkworm breeding line comprises: the two-year-old conveying line is provided with 1-6 conveying lines.
7. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 1, wherein the second-instar silkworm breeding line comprises: the terminal of second age transfer chain is equipped with transfer robot, transfer robot will the frame is bred to the first age that the pile up neatly was accomplished of hacking machine transports breed indoor breed of second age, transfer robot includes frame, locomotive and rear of a vehicle, the locomotive is located the front end of frame, the rear of a vehicle is located the afterbody of frame, the top surface of frame is equipped with the standing groove, the rear of a vehicle is equipped with and snatchs the subassembly, snatch the subassembly with the standing groove matches the setting, it will be located the frame is bred to the first age that the pile up neatly was accomplished in the pile up neatly machine places and carries in the standing groove.
8. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 7, wherein the second-instar silkworm breeding line comprises: the grabbing component comprises a rotating seat, a frame, a lifting block and a grabbing frame, the top of the tail of the vehicle is provided with a first sliding chute, the bottom of the rotating seat is connected in the first sliding groove in a sliding manner, the frame is connected on the rotating seat in a rotating manner, the top of the frame is provided with a driving wheel, the bottom of the frame is provided with a driving wheel, a chain is rotatably connected between the driving wheel and the driving wheel, one end of the chain is fixedly connected with the bottom of the lifting block, the other end of the chain is fixedly connected with the top of the lifting block, a driving motor is arranged at the top of the frame and drives the driving wheel to rotate, a fixed block is arranged at one side of the lifting block, the fixed block is fixedly connected to the top of the grabbing frame, and the driving motor controls the chain to rotate, so that the lifting block is controlled to drive the grabbing frame to lift.
9. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 8, wherein the second-instar silkworm breeding line comprises: the bottom in the standing groove is provided with a limiting groove, the limiting groove is matched with the grabbing frame, one side, close to the tail of the vehicle, of the limiting groove is provided with a guide block, the guide block is arranged on two sides of the grabbing frame, and the grabbing frame is matched with the guide block.
10. The second-instar silkworm breeding line in the whole-instar industrial breeding according to claim 7, wherein the second-instar silkworm breeding line comprises: two sides of the placing groove are respectively provided with a baffle plate which seals two sides of the placing groove, the shielding plate is a telescopic sleeve plate, one side of the shielding plate is provided with a pushing cylinder, the top of one side of the shielding plate is provided with a fixed rod, the top of the pushing cylinder is fixedly connected with the fixed rod, a hinge structure is rotatably connected between the other side of the baffle plate and the tail of the vehicle, the hinge structure comprises a first hinge rod, a second hinge rod, a fixed block and a sliding column, the other side of the baffle plate is provided with a second chute, the sliding column is connected in the second sliding groove in a sliding manner, one end of the first hinge rod is rotationally connected with the sliding column, the other end of the first hinge rod is hinged to one end of the second hinge rod, the fixing block is fixedly connected to the tail of the vehicle, and the other end of the second hinge rod is rotatably connected with the fixing block.
11. A silkworm breeding process of a second-instar silkworm breeding line in full-age industrial breeding is characterized by comprising the following steps:
(1) and (3) putting a second-instar carrier: sequentially throwing the carriers of the second age into the cultivation boxes of the first age by virtue of a carrier manipulator of the second age;
(2) feeding second-instar feeds: sequentially putting feed into the five-year-old breeding frame by means of a feed extruder;
(3) and (5) cultivating for two years.
12. The process of claim 11, wherein the second-instar silkworm breeding line comprises: before the second-year carriers are put in the step (1), the method further comprises the step of unstacking the first-year culture frame: the stacked one-year-old cultivation frames are disassembled in a unstacker and are conveyed one by one on a conveying line after being disassembled.
13. The process of claim 11, wherein the second-instar silkworm breeding line comprises: in the step (1), the second-instar carriers are supplied by a second-instar carrier automatic feeder, which specifically comprises the following steps: and (3) the stacked second-instar carriers are thrown into a second-instar carrier automatic feeder, and a second-instar carrier manipulator grabs the second-instar carriers in the second-instar carrier automatic feeder and sequentially throws the second-instar carriers into a first-instar cultivation frame.
14. The process of claim 11, wherein the second-instar silkworm breeding line comprises: and (3) after the step (2), conveying the age-old cultivation frames subjected to feed throwing to a stacking machine one by a second age-old conveying line, and stacking the age-old cultivation frames by the stacking machine.
15. The process of claim 11, wherein the second-instar silkworm breeding line comprises: the step (3) is specifically as follows: and carrying the stacked first-age cultivation frames from a second-age conveying line through a carrying robot, and conveying the first-age cultivation frames to a second-age cultivation room for second-age end cultivation.
16. The process of claim 11, wherein the second-instar silkworm breeding line comprises: the specific operation method of the transfer robot is as follows: after the stacking of the first-age cultivation frames in the stacking machine is completed, the carrying robot runs to the position near the stacking machine, the shielding plates on two sides of the placing groove in the carrying robot descend and then rotate on two sides, the driving wheel positioned at the top of the rack is controlled by the driving motor to rotate, the driving wheel and the driving wheel are matched to drive the chain to rotate, the chain drives the lifting block to ascend in the rack, the lifting block drives the grabbing frame to ascend, the rotary seat drives the rack to rotate, so that the grabbing frame rotates towards one side of the stacking machine, the rotary seat drives the rack to slide towards one side of the stacking machine along the first sliding groove of the tail of the vehicle, the grabbing frame is controlled to be inserted into the bottom of the first-age cultivation frame positioned at the bottommost, and the driving motor rotates to control the grabbing frame to ascend again, the stacking machine comprises a rack, a rotary seat, a driving motor, a guide block, a positioning groove, a baffle plate, a transmission motor and a transmission robot.
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CN202111642326.0A CN114287400A (en) | 2021-12-29 | 2021-12-29 | Two-year-old silkworm breeding line in whole-year-old industrial breeding and silkworm breeding process thereof |
CN202221797955.0U CN218073114U (en) | 2021-12-29 | 2022-07-12 | Two-year-old silkworm breeding line in whole-year-old industrial breeding |
CN202210822581.1A CN115226677B (en) | 2021-12-29 | 2022-07-12 | Two-age silkworm breeding line in full-age industrial breeding and silkworm breeding process thereof |
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CN202210822581.1A Active CN115226677B (en) | 2021-12-29 | 2022-07-12 | Two-age silkworm breeding line in full-age industrial breeding and silkworm breeding process thereof |
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CN105945931B (en) * | 2016-06-12 | 2018-05-04 | 青岛万龙智控科技有限公司 | A kind of backing conveying robot |
JP2021058116A (en) * | 2019-10-04 | 2021-04-15 | 紫紘株式会社 | Automatic sericulture system, automatic sericulture method, program, and storage medium |
CN111066740A (en) * | 2020-01-14 | 2020-04-28 | 嵊州陌桑高科股份有限公司 | Industrial aquaculture is with automatic frame of breeding of tearing open a set machine |
CN111066747B (en) * | 2020-01-14 | 2021-09-07 | 嵊州陌桑高科股份有限公司 | Lifting type cocoon cage tray detaching machine for industrial cultivation and detaching method thereof |
CN113519463A (en) * | 2021-06-21 | 2021-10-22 | 广西力源宝科技有限公司 | Automatic breeding system and method for hermetia illucens |
CN113575525A (en) * | 2021-07-27 | 2021-11-02 | 芜湖慧盈自动化设备有限公司 | Silkworm breeding and silkworm breeding industrialized integrated system and working method thereof |
CN113558015B (en) * | 2021-07-27 | 2024-03-22 | 芜湖慧盈自动化设备有限公司 | Five-instar silkworm breeding system and breeding method thereof |
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