CN113519462A - Simple and automatic breeding system and method for hermetia illucens - Google Patents

Simple and automatic breeding system and method for hermetia illucens Download PDF

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Publication number
CN113519462A
CN113519462A CN202110683940.5A CN202110683940A CN113519462A CN 113519462 A CN113519462 A CN 113519462A CN 202110683940 A CN202110683940 A CN 202110683940A CN 113519462 A CN113519462 A CN 113519462A
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China
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tray
feed
breeding
culture
stack
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Chinese (zh)
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胡国谊
邓秀泉
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Guangxi Liyuanbao Technology Co Ltd
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Guangxi Liyuanbao Technology Co Ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K67/00Rearing or breeding animals, not otherwise provided for; New breeds of animals
    • A01K67/033Rearing or breeding invertebrates; New breeds of invertebrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

Abstract

The invention discloses a simple and automatic black soldier fly breeding system and a breeding method, which comprise a rack, breeding trays, a feed tray loader, a seed throwing device, a tray turning and dumping machine, a screening machine, a system controller, a movable tray grabbing manipulator, a tray stack support frame and a tray stack position; according to the invention, the black soldier fly breeding mode is expanded to the three-dimensional breeding mode from the plane pool breeding mode through the spatial multi-layer three-dimensional process design, the land is saved by more than 90% compared with the plane pool breeding mode, the breeding space is small, the collection of breeding odor can be favorably completed by deodorization treatment, the equipment is small in machine type, the functional process is complete, the breeding process is automatic in the whole process, the labor is less, the labor intensity is low, the efficiency is high, the breeding cost is low, the economic benefit is good, the environmental protection is strong, the stacking, unstacking of breeding trays and the switching of the breeding tray stacking can be completed through one movable tray grabbing manipulator, special stacking, unstacking and tray stacking conveying equipment are not required, and the ground landing of projects in cities with shortage of land resources is facilitated.

Description

Simple and automatic breeding system and method for hermetia illucens
Technical Field
The invention belongs to the field of black soldier fly breeding equipment and technology, and particularly relates to a simple and automatic black soldier fly breeding system and a breeding method, wherein the simple and automatic black soldier fly breeding system and the breeding method can greatly improve black soldier fly breeding efficiency and reduce breeding labor input and breeding cost.
Background
Due to the strong capability of digesting and utilizing organic wastes such as kitchen wastes, livestock and poultry excrement and the like and good economic benefit, the black soldier fly breeding by taking the organic wastes as the feed is widely explored and gradually popularized all over the world. At present, the black soldier fly is basically raised in a pool, a box and a barrel, and the plane pool with a slightly larger scale is basically raised. But also finds a prominent problem restricting the development in the cultivation practice: the method mainly occupies a large area, produces a large amount of malodorous gas to pollute the surrounding environment in the culture process, is manually operated, has more labor and high labor intensity, cannot realize large-scale and industrial culture, has low efficiency and high labor cost, and is difficult to realize large-scale and industrial popularization.
In order to solve the problems and promote the development of the hermetia illucens breeding industry better, Guangxi Lianbao science and technology limited company filed in 2021, 5, 17, the invention patent of 'a hermetia illucens space multilayer automatic breeding system and a breeding method' with the application number of 2021105364131, which is disclosed by Guangxi Lianbao science and technology limited company, realizes the full-automatic operation of the space multilayer three-dimensional breeding and the breeding process of the hermetia illucens by using a breeding tray and feed tray loader, a tray stacker tray remover, a tray stacker tray conveyor, a tray turning and reversing machine, a screening machine and other equipment, well solves the outstanding problems existing in the current hermetia breeding, is particularly suitable for large-scale and industrial breeding projects of hundreds of tons of organic wastes per day, but has some defects if the medium and small-sized hermetia illucens breeding projects of dozens of organic wastes per day are used, and the special stacking and unstacking equipment are mainly needed for the breeding tray stacking and unstacking operations, the circular conveying of the cultivation tray stacks needs special stack conveying equipment, so that the unit investment cost and the land area of a project are relatively high, the wide popularization and application are limited, and the requirements of the whole industry cannot be well met.
Therefore, it is necessary to develop a stereoscopic multi-layer automatic black soldier fly breeding system and a breeding method which can meet the requirements of intensive land, mechanical automation, environmental protection and high-efficiency breeding modes and do not increase the investment cost of medium and small-sized project units.
Disclosure of Invention
The invention aims to overcome the defects in the conventional black soldier fly breeding technology and provides a simple and automatic black soldier fly breeding system and a breeding method with higher efficiency and lower cost.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme. The simple automatic black soldier fly breeding system comprises a case, a rack, a breeding tray, a feed tray filling machine, a seed throwing device, a tray turning and dumping machine, a screening machine and a system controller; the frame is connected and installed in the closed case; the feed tray loader is connected and arranged above the rack; the seed throwing device is connected and installed above the rack and on one side of the feed tray filler; the tray turnover and dumping machine is connected and mounted above the end part of the rack; the screening machine is connected and installed at the end part of the frame and below the turnover dumping machine; the feed tray loader, the seed throwing device, the tray turnover and dumping machine and the screening machine are electrically connected with the system controller; the simple and automatic black soldier fly breeding system further comprises a movable tray grabbing mechanical arm, a tray stack support frame and a tray stack position;
the feed tray loader is connected and arranged above the rack; the seed throwing device is connected and installed above the rack and on one side of the feed tray filler; the movable tray grabbing mechanical arms are connected and installed on two sides of the rack and below the feed tray loader; the tray stack supporting frame is connected and installed in the middle of the rack and on the inner side of the movable tray grabbing mechanical arm; the tray stack position is arranged on the tray stack support frame; the tray turnover and dumping machine is connected and mounted above the end part of the rack; the screening machine is connected and installed at the end part of the frame and below the turnover dumping machine; the cultivation trays are stacked into a tray stack or disassembled from the tray stack by the movable tray grabbing manipulator; the cultivation tray stack is placed on the tray stack support frame; the mobile tray grabbing mechanical arm is electrically connected with the system controller; the feed tray filling machine, the seed throwing device, the tray turning and dumping machine, the screening machine and the movable tray grabbing mechanical arm are electrically connected with the system controller.
The movable tray grabbing mechanical arm comprises a tray grabbing rack, a translation mechanism, a lifting mechanism and a clamping mechanism; the translation mechanisms are connected and mounted at the lower parts of the two sides of the rack; the tray grabbing rack is connected and mounted on the translation mechanism; the lifting mechanism is connected and arranged on the disk grabbing rack on two sides; the clamping mechanism is connected and installed on the lifting mechanism. The object of the present invention and the technical problems solved thereby can be further achieved by the following technical measures.
Preferably, in the simple and automatic black soldier fly breeding system, the stack of the breeding trays is at least two layers.
Preferably, the simple and automatic black soldier fly breeding system further comprises a temperature adjusting device; the temperature adjusting device is arranged on the rack inside the case or outside the case.
Preferably, the simple and automatic black soldier fly breeding system further comprises a deodorization device; the deodorization device is connected to the upper part or the side part outside the case and is communicated with the case through a pipeline.
Preferably, in the simple and automatic black soldier fly breeding system, the breeding tray is a square or rectangular tray with a volume depth of 50-250 mm;
the upper edge of the culture tray is provided with an inter-tray support with the height of 30-300 mm;
the bottom of the cultivation tray and the upper part of the inter-tray support are respectively provided with a concave interlocking block and a convex interlocking block which are mutually matched.
Preferably, the simple and automatic black soldier fly breeding system further comprises feed crushing equipment and feed conveying equipment; the feed crushing equipment is connected with the feed tray filler through the feed conveying equipment.
Preferably, the simple and automatic black soldier fly breeding system further comprises feed stirring equipment; the feed stirring equipment is connected with the feed tray filler through the feed conveying equipment;
the feed stirring equipment is connected to the rear end of the feed crushing equipment.
Preferably, the simple and automatic black soldier fly breeding system further comprises feed fermentation equipment; the feed fermentation equipment is connected between the feed crushing equipment or/and the feed stirring equipment and the feed tray filler through the feed conveying equipment.
Preferably, in the aforementioned simple and automatic black soldier fly breeding system, the feed tray loader, the seed feeding device and the tray turning and dumping machine may be stacked on the same station or arranged on different stations separately.
The invention discloses a breeding method of a simple and automatic black soldier fly breeding system, which comprises the following steps of:
s1: preparing a system: starting the simple and automatic black soldier fly breeding system to enable the equipment to be in a working state;
s2: manipulator unstacking and tray taking: the system controller controls the translation mechanism to move the movable tray grabbing mechanical arm to two sides of a vacant cultivation tray stack of the cultivation trays, the lifting mechanism is lifted, the clamping mechanism is lifted to a position which is flush with the height of two sides of the cultivation tray on the topmost layer of the tray stack position in the tray stack support frame, the clamping mechanism clamps the cultivation tray on the topmost layer of the tray stack position, and the lifting mechanism continues to lift the clamped cultivation tray to be conveyed to the position above the topmost layer of the cultivation tray stack of the cultivation trays to be lifted away from the tray stack;
s3: loading feed into a tray: the system controller controls the translation mechanism to move, the empty cultivation tray is carried to move to the position below the feed tray filling machine, and cultivation feed is filled into the empty cultivation tray through the feed tray filling machine;
s4: seed throwing: the system controller controls the movable grabbing disc manipulator to carry the breeding tray filled with the feed to move to the position below the seed throwing device, and the black soldier fly larvae are quantitatively thrown to the position above the feed filled into the breeding tray through the seed throwing device;
s5: stacking the cultivation trays: the system controller controls the movable tray grabbing mechanical arm to carry the culture trays filled with the feed and thrown with the seeds to be conveyed to the position above an empty tray stack position, the lifting mechanism descends, the culture trays which are loaded with the feed and thrown with the seeds are placed on the tray stack position, the clamping mechanism is loosened and separated from the culture trays, the movable tray grabbing mechanical arm resets, and the movable tray grabbing mechanical arm is circulated in a reciprocating mode from S2 to S5 to pile the culture trays into one or more tray stacks with more than 2 layers one by one;
s6: larva breeding: feeding the hermetia illucens larvae in the stacked culture trays for 4-10 days to a pupation pre-stage, and completing the culture process period;
s7: and (3) stacking and unstacking the cultivation completed trays: the system controller controls the translation mechanism to move the movable tray grabbing mechanical arm to one side of two sides of the tray stack of the culture trays after the culture process period is finished, the lifting mechanism is lifted to lift the clamping mechanism to a position which is flush with the height of the culture tray on the topmost layer on one pallet position in the pallet support frame, the lifting mechanism is lifted to the two sides of the culture tray at the topmost layer on one tray stack position in the tray stack supporting frame, the clamping mechanism clamps the breeding tray on the topmost layer on the tray stack position, the lifting mechanism continues to lift up, lifts the clamped breeding tray away from the tray stack and conveys the breeding tray to the position above the topmost layer of the breeding tray stack, the translational mechanism is used for carrying and transporting the culture tray to the position above the tray overturning and dumping machine by the movable tray grabbing mechanical arm;
s8: turning over and pouring: the system controller controls the movable grabbing manipulator to place the breeding trays on the turning and dumping machine, and the turning and dumping machine turns over to dump the hermetia illucens larvae and the insect dung in the breeding trays onto the screening machine below the breeding trays; the movable tray grabbing manipulator grabs and carries the culture trays emptied on the tray overturning and dumping machine to the lower part of the feed tray filling machine again for next-round feeding, and the steps S3-S6 are repeated;
s9: separating insects from insect feces: screening the hermetia illucens larvae and the insect feces by the screening machine to separate the hermetia illucens larvae from the insect feces, and respectively collecting and utilizing the hermetia illucens larvae and the insect feces; thus, the automatic breeding process of the simple automatic black soldier fly breeding system is completed.
Preferably, the breeding method of the simple and automatic black soldier fly breeding system is characterized in that:
the method also comprises single-batch cultivation only once in one cultivation period of S3 and S4, or continuous multi-batch cultivation once per day;
in S6, the movable tray grabbing manipulator grabs and carries the cultivation trays to the position below the feed tray filling machine from the tray stack for supplementing feed once every day, every two days or every three days;
and S6, cooling or heating the culture tray in the case through the temperature adjusting device.
Compared with the prior art, the invention has obvious advantages and beneficial effects. By means of the technical scheme, the simple and automatic black soldier fly breeding system and the breeding method have at least one of the following advantages and beneficial effects:
the project land is saved, and compared with a plane pond culture mode, the land is saved by more than 90%, so that the project land falls in cities with shortage of land resources;
secondly, the spatial multi-layer three-dimensional process design is adopted, the culture space is small, the collection of culture odor is facilitated, the deodorization treatment is economically completed, and the project is more environment-friendly;
thirdly, the whole process automation of the culture process can be realized, the labor is less, the labor intensity is low, the efficiency is high, the culture cost is low, and the economic benefit is good;
fourthly, large-scale, factory, clean and environment-friendly cultivation can be carried out, and industrial popularization is facilitated;
fifthly, the operations of stacking and unstacking the cultivation trays and changing the tray stacks of the cultivation trays to different tray stack positions can be completed through a movable tray grabbing manipulator without special stacking, unstacking and tray stack conveying equipment, and the method is applied to small and medium-scale hermetia illucens cultivation project equipment and is lower in investment cost.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a main sectional view schematically showing the structure of the first embodiment of the present invention.
Fig. 2 is a main sectional view schematically showing the structure of the second embodiment of the present invention.
Fig. 3 is a main sectional view schematically showing the structure of the third embodiment of the present invention.
[ description of main element symbols ]
1: a rack 2: cabinet
3: the cultivation tray 31: inter-plate support
32: concave interlocking block 33: upper convex interlocking block
4: feed tray loader 5: seed throwing device
6: moving the pan-grabbing robot 61: disk grabbing rack
62: the translation mechanism 63: lifting mechanism
64: the clamping mechanism 7: tray stack support frame
71: a stacking position 8: tilting tray material dumping machine
9: the screening machine 10: temperature regulating device
11: the deodorization device 12: feed crushing equipment
13: feed delivery apparatus 14: feed stirring equipment
15: feed fermentation equipment 16: a system controller.
Detailed Description
To further illustrate the technical means and effects of the present invention for achieving the predetermined purpose, the following detailed description will be given to the simple and automatic black soldier fly breeding system and breeding method according to the present invention, and the specific implementation, structure, features and effects thereof, with reference to the accompanying drawings and preferred embodiments.
The first embodiment is as follows:
referring to fig. 1, the simple automatic black soldier fly breeding system according to the embodiment of the invention mainly comprises a frame 1, a case 2, a breeding tray 3, a feed tray loader 4, a seed feeding device 5, a movable tray grabbing manipulator 6, a tray stack support frame 7, a tray stack position 71, a tray turning and dumping machine 8, a screening machine 9, a temperature regulating device 10 and a system controller 16; the mobile disc grabbing mechanical arm 6 comprises a disc grabbing rack 61, a translation mechanism 62, a lifting mechanism 63 and a clamping mechanism 64.
The feed tray loader 4 is connected and arranged above the rack 1; the seed feeding device 5 is connected and installed above the rack 1 and on one side of the feed tray filler 4; the movable tray grabbing mechanical arm 6 is connected and installed on two sides of the rack 1 and below the feed tray loader 4; the translation mechanisms 62 are connected and mounted at the lower parts of the two sides of the rack 1; the tray grabbing frame 61 is connected and mounted on the translation mechanism 62; the lifting mechanism 63 is connected and arranged on the two sides of the tray grabbing rack 61; the clamping mechanism 64 is connected and mounted on the lifting mechanism 63; the translation mechanisms 62 are connected and installed on two sides of the lower part of the rack 1 through V-shaped rollers and rails and are driven to be gears and racks; the lifting mechanism 63 is driven by a motor, a chain or an air cylinder; the clamping mechanism 64 is driven by a cylinder; the tray stack supporting frame 7 is connected and installed in the middle of the rack 1 and on the inner side of the movable tray grabbing mechanical arm 6; four tray stack positions 71 are arranged on the tray stack support frame 7; the tilting tray material dumping machine 8 is connected and installed above the end part of the frame 1; the screening machine 9 is connected and mounted at the end part of the frame 1 and below the turnover dumping machine 8; the cultivation trays 3 are stacked into a tray stack or disassembled from the tray stack by the movable tray grabbing manipulator 6; three trays of the culture trays 3 are stacked, each tray is five-layered in height, and the trays are placed on three of the four tray stacking positions 71 on the tray stack supporting frame 7.
The culture tray 3 is a rectangular tray with the volume length of 2000mm, the width of 1500mm and the depth of 100 mm; in order to ensure air circulation and temperature control between layers of the breeding tray 3 and meet the requirement of growing black soldier flies, an inter-tray support 31 with the height of 150mm is arranged on the upper edge of the breeding tray 3; in order to guarantee breed 3 yards of tray and stability after the pile of a set, avoid taking place mutual slip and fall, breed the bottom of tray 3 and the upper portion of supporting 31 between the dish and install mutual agreeable concave interlocking piece 32 and epirelief interlocking piece 33 respectively, concave interlocking piece 32 and epirelief interlocking piece 33 adopt smooth anticorrosive nylon materials preparation.
In order to facilitate the adjustment of the culture temperature and the concentrated collection and deodorization treatment of culture odor, the rack 1 and the culture tray 3, the feed tray loader 4, the seed throwing device 5, the movable tray grabbing manipulator 6, the tray stack supporting frame 7, the tray turning and dumping machine 8 and the sieving machine 9 which are connected and installed on the rack are sealed in the case 2.
Temperature regulation apparatus 10 set up install in the outside of quick-witted case 2, through the pipeline with the inner space intercommunication of quick-witted case 2 can supply air conditioning or steam in quick-witted case 2, give the heisui river horsefly of breeding in the tray 3 cools down or heat preservation, guarantees temperature in the quick-witted case 2 keeps in the 25~30 ℃ interval that suitable heisui river horsefly grows.
The feed tray filler 4, the seed throwing device 5, the movable tray grabbing mechanical arm 6, the tray turning and dumping machine 8, the screening machine 9 and the temperature adjusting device 10 are electrically connected with the system controller 16, so that automatic control of all functional units is realized.
Example two:
referring to fig. 2, the second embodiment of the present invention is similar to the first embodiment, except that:
six tray stacks of the culture trays 3 are arranged, each tray stack is eight layers in height, and the tray stacks are placed on six of seven tray stack positions 71 on the tray stack supporting frame 7.
The culture tray 3 is a rectangular tray with the volume length of 2500mm, the width of 2000mm and the depth of 200 mm; for guaranteeing 3 layers of the cultivation tray and air circulation and temperature control between the layers, satisfy the needs that the heisui river horsefly grows, the last edge of cultivation tray 3 is provided with the inter-plate support 31 of height 100 mm.
In order to eliminate the influence of the culture odor on the surrounding environment, a deodorization device 11 is also arranged; the deodorizing device 11 is connected to the side outside the case 2 and is communicated with the case 2 through a pipeline; the deodorization device 11 adopts combined processes of acid, alkali, biological liquid spraying and the like to carry out deodorization.
In some cases, for breeding hermetia illucens by using large organic wastes such as kitchen garbage as feed, in order to improve the palatability and the feed conversion rate of the hermetia illucens, a feed crushing device 12 and a feed conveying device 13 are installed, the feed crushing device 12 is connected with the feed tray loader 4 through the feed conveying device 13, the large organic wastes are crushed into fine particles through the feed crushing device 12, and the crushed feed is conveyed to the feed tray loader 4 through the feed conveying device 13.
Example three:
referring to fig. 3, a third embodiment of the present invention is similar to the first embodiment, except that:
twelve tray stacks of the culture trays 3 are arranged, each tray stack is twelve layers in height, and the tray stacks are placed on twelve of fourteen tray stack positions 71 on the tray stack supporting frame 7.
In order to further improve the palatability and the conversion rate of the feed, if necessary, raw materials with high protein content such as wheat bran, corn flour, beer residues and the like are added into the feed mainly comprising kitchen waste in a certain proportion, mixed and fermented for a certain period of time in advance, a feed stirring device 14 and a feed fermenting device 15 are additionally arranged, the feed stirring device 14 is connected and installed at the rear end of the feed crushing device 12 and is connected with the feed fermenting device 15 through the feed conveying device 13, and the beverage fermenting device 15 is connected with the feed tray loading machine 4 through the feed conveying device 13.
The breeding method of the simple automatic black soldier fly breeding system comprises the following steps:
s1: preparing a system: starting the simple and automatic black soldier fly breeding system to enable the equipment to be in a working state;
s2: manipulator unstacking and tray taking: the system controller 16 controls the translation mechanism 62 to move the movable tray grabbing manipulator 6 to one side of a tray stack of an empty cultivation tray 3, the lifting mechanism 63 is lifted, the clamping mechanism 64 is lifted to a position which is level with the height of two sides of the cultivation tray 3 at the topmost layer on a tray stack position 71 in the tray stack supporting frame 7, the clamping mechanism 64 clamps the cultivation tray 3 at the topmost layer on the tray stack position 74, and the lifting mechanism 63 is continuously lifted to lift the clamped cultivation tray 3 off the tray stack;
s3: loading feed into a tray: the system controller 16 controls the movable tray grabbing manipulator 6 to move to the position below the feed tray filling machine 4 with the vacant culture trays 3, and the culture feed is filled into the vacant culture trays 3 through the feed tray filling machine 4;
s4: seed throwing: the system controller 16 controls the movable tray grabbing manipulator 6 to carry the culture tray 3 filled with the feed to move to the position below the seed throwing device 5, and the hermetia illucens larvae are quantitatively thrown above the feed filled in the culture tray 3 through the seed throwing device 5;
s5: stacking the cultivation trays: the system controller 16 controls the movable tray grabbing mechanical arm 6 to carry the cultivation trays 3 loaded with the feed and thrown with the seeds to be conveyed to the position above an empty tray stack position 71, the lifting mechanism 63 descends to place the cultivation trays 3 loaded with the feed and thrown with the seeds on the tray stack position 71, the clamping mechanism 64 is loosened and separated from the cultivation trays 3, the movable tray grabbing mechanical arm 6 resets, and the operation of S2-S5 is repeated in such a way, so that the cultivation trays are stacked into one or more tray stacks with more than 2 layers one by one;
s6: larva breeding: feeding the hermetia illucens larvae in the stacked culture trays 3 for 4-10 days to a prepupa period, and completing a culture process period;
s7: and (3) stacking and unstacking the cultivation completed trays: the system controller 16 controls the translation mechanism 62 to move the mobile tray grabbing manipulator 6 to one side of a tray stack of the culture trays 3 after a culture process cycle is completed, the lifting mechanism 63 is lifted, the clamping mechanism 64 is lifted to a position which is flush with the height of the culture tray 3 at the topmost layer on one tray stack position 71 in the tray stack supporting frame 7, the clamping mechanism 64 clamps the culture tray 3 at the topmost layer on the tray stack position 71, the lifting mechanism 63 is continuously lifted to lift the clamped culture tray 3 from the tray stack, and the translation mechanism 62 transports the culture tray 3 to the position above the tilting and dumping machine 8;
s8: turning over and pouring: the system controller 16 controls the movable tray grabbing manipulator 6 to place the breeding trays 3 on the turnover dumping machine 8, and the turnover dumping machine 8 is turned over to dump the hermetia illucens larvae and the insect feces in the breeding trays 3 onto the screening machine 9 below the turnover dumping machine; the movable tray grabbing manipulator 6 grabs and carries the culture trays 3 emptied on the tray turnover and dumping machine 8 to the lower part of the feed tray loader 4 again for loading in the next round, and the steps S3-S6 are repeated;
s9: separating insects from insect feces: screening the hermetia illucens larvae and the insect feces by the screening machine 9 to separate the hermetia illucens larvae from the insect feces, and respectively collecting and utilizing the hermetia illucens larvae and the insect feces; thus, the automatic breeding process of the simple automatic black soldier fly breeding system is completed.
In a specific embodiment of the breeding method of the simple automatic black soldier fly breeding system, the number of the plate stacks of the breeding trays 3 is 3, the height of each plate stack is 5 layers, the breeding period is 7 days, and the breeding method specifically comprises the following steps:
s1: preparing a system: starting the simple and automatic black soldier fly breeding system to enable the equipment to be in a working state;
s2: manipulator unstacking and tray taking: the system controller 16 controls the translation mechanism 62 to move the movable tray grabbing manipulator 6 to one side of a tray stack of an empty cultivation tray 3, the lifting mechanism 63 is lifted, the clamping mechanism 64 is lifted to a position which is flush with the height of the cultivation tray 3 at the topmost layer on one tray stack position 71 in the tray stack supporting frame 7, the clamping mechanism 64 grabs the cultivation tray 3 at the topmost layer on the tray stack position 71, and the lifting mechanism 63 is continuously lifted to lift the clamped cultivation tray 3 off the tray stack;
s3: loading feed into a tray: the system controller 16 controls the movable tray grabbing manipulator 6 to carry the vacant culture trays 3 to move to the position below the feed tray filling machine 4, and culture feed required by one culture period is filled into the vacant culture trays 3 through the feed tray filling machine 4 at one time;
s4: seed throwing: the system controller 16 controls the movable tray grabbing manipulator 6 to carry the breeding trays 3 filled with the feed to move to the position below the seed throwing device 5, and the hermetia illucens larvae are quantitatively thrown above the feed in the breeding trays 3 through the seed throwing device 5;
s5: stacking the cultivation trays: the system controller 16 controls the mobile tray grabbing mechanical arm 6 to carry the cultivation trays 3 loaded with the feed and thrown with the seeds to be conveyed to the position above an empty tray stack position 71, the lifting mechanism 63 descends to place the cultivation trays 3 loaded with the feed and thrown with the seeds on the tray stack position 71, the clamping mechanism 64 is loosened and separated from the cultivation trays 3, and the operation of S2-S5 is repeated to stack the cultivation trays 3 into three tray stacks with 5 layers one by one;
s6: larva breeding: feeding the hermetia illucens larvae on the culture trays 3 on the three stacks formed by the code S5 for 7 days to a prepupa period, and completing the culture process period;
s7: and (3) stacking and unstacking the cultivation completed trays: the system controller 16 controls the translation mechanism 62 to move the mobile tray grabbing manipulator 6 to one side of a tray stack of the culture trays 3 after a culture process cycle is completed, the lifting mechanism 63 is lifted, the clamping mechanism 64 is lifted to a position which is flush with the height of the culture tray 3 at the topmost layer on one tray stack position 71 in the tray stack supporting frame 7, the clamping mechanism 64 clamps the culture tray 3 at the topmost layer on the tray stack position 71, the lifting mechanism 63 is continuously lifted to lift the clamped culture tray 3 from the tray stack, and the translation mechanism 62 transports the culture tray 3 to the position above the tilting and dumping machine 8;
s8: turning over and pouring: the system controller 16 controls the movable tray grabbing manipulator 6 to place the breeding trays 3 on the turnover dumping machine 8, and the turnover dumping machine 8 is turned over to dump the hermetia illucens larvae and the insect feces in the breeding trays 3 onto the screening machine 9 below the turnover dumping machine; the movable tray grabbing manipulator 6 grabs and carries the culture trays 3 emptied on the tray turnover and dumping machine 8 to the lower part of the feed tray loader 4 again for loading in the next round, three stacks of 15 culture trays 3 are completed circularly, and S3 and the subsequent steps are repeated;
s9: separating insects from insect feces: three stacks of 15 black soldier fly larvae and insect dung of the breeding tray 3 are screened by the screening machine 9, so that the separation of the black soldier fly larvae and the insect dung is completed, and the black soldier fly larvae and the insect dung are respectively collected and utilized, wherein the black soldier fly larvae are used as live baits for breeding fish, and the insect dung is used as raw materials for producing and processing organic fertilizers; thus, the single-batch type automatic breeding process of the simple and automatic black soldier fly breeding system is completed.
In another specific embodiment of the breeding method of the hermetia illucens simple automatic breeding system of the present invention, the number of the plate stacks of the breeding tray 3 is 6, the height of each plate stack is 8 layers, the breeding cycle is 6 days, and the specific steps of the breeding method are similar to those of the previous embodiment, except that:
accomplish a buttress 8 layers every day in S2~ S5 breed tray 3 'S operation, 6 a stack of dishes through 6 days accomplish the continuous batch formula of the operation of breaking a jam and grabbing dish, fodder sabot, throwing kind, pile up neatly respectively breed, accomplish a buttress every day breed tray 3' S fodder sabot and throw kind, also have a buttress 8 layers every day breed tray 3 and accomplish the breed cycle, carry out the screening separation of black soldier fly larva and worm excrement.
In another embodiment of the breeding method of the automatic simple black soldier fly breeding system of the invention, the number of the plate stacks of the breeding tray 3 is 12, the height of each plate stack is 8 layers, the breeding period is 6 days, and the specific steps of the breeding method are similar to those of the previous embodiment, except that:
in order to avoid possible feed acidification and palatability influence caused by loading the feed required by one cultivation period into the cultivation trays 3 at one time, in S6, the movable tray-grabbing manipulator 6 grabs and carries the cultivation trays 3 from the tray stack to the position below the feed tray loader 4 to add the feed once a day, namely, the feed is added once a day in the cultivation period of 6 days.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (11)

1. A simple automatic black soldier fly breeding system comprises a case, a frame, a breeding tray, a feed tray filling machine, a seed throwing device, a tray turning and dumping machine, a screening machine and a system controller; the frame is connected and installed in the closed case; the feed tray loader is connected and arranged above the rack; the seed throwing device is connected and installed above the rack and on one side of the feed tray filler; the tray turnover and dumping machine is connected and mounted above the end part of the rack; the screening machine is connected and installed at the end part of the frame and below the turnover dumping machine; the feed tray loader, the seed throwing device, the tray turnover and dumping machine and the screening machine are electrically connected with the system controller; the method is characterized in that: the tray stack machine also comprises a movable tray grabbing mechanical arm, a tray stack support frame and a tray stack position;
the movable tray grabbing mechanical arms are connected and installed on two sides of the rack and below the feed tray loader; the tray stack supporting frame is connected and installed in the middle of the rack and on the inner side of the movable tray grabbing mechanical arm; the tray stack position is arranged on the tray stack support frame; the cultivation trays are stacked into a tray stack or disassembled from the tray stack by the movable tray grabbing manipulator; the tray stack of the culture tray is placed on the tray stack support frame; the mobile tray grabbing mechanical arm is electrically connected with the system controller;
the movable tray grabbing mechanical arm comprises a tray grabbing rack, a translation mechanism, a lifting mechanism and a clamping mechanism; the translation mechanisms are connected and mounted at the lower parts of the two sides of the rack; the tray grabbing rack is connected and mounted on the translation mechanism; the lifting mechanism is connected and arranged on the disk grabbing rack on two sides; the clamping mechanism is connected and installed on the lifting mechanism.
2. The simple and automatic black soldier fly breeding system of claim 1, wherein: the tray stack number on the tray stack support frame is larger than that of the culture tray.
3. The simple and automatic black soldier fly breeding system of claim 1, wherein: the tray stack of the culture tray is at least more than two layers.
4. The simple and automatic black soldier fly breeding system of claim 1, wherein: also comprises a temperature adjusting device; the temperature adjusting device is arranged on the rack inside the case or outside the case.
5. The simple and automatic black soldier fly breeding system of claim 1, wherein: also comprises a deodorization device; the deodorizing device is arranged at the upper part or the side part outside the case and is communicated with the case through a pipeline.
6. The simple and automatic black soldier fly breeding system of claim 1, wherein: the culture tray is a square or rectangular tray with the volume depth of 50-250 mm;
the upper edge of the culture tray is provided with an inter-tray support with the height of 30-300 mm;
the bottom of the cultivation tray and the upper part of the inter-tray support are respectively provided with a concave interlocking block and a convex interlocking block which are mutually matched.
7. The simple and automatic black soldier fly breeding system of claim 1, wherein: the feed crushing device and the feed conveying device are also included; the feed crushing equipment is connected with the feed tray filler through the feed conveying equipment.
8. The simple and automatic black soldier fly breeding system of claim 1, wherein: also comprises feed stirring equipment; the feed stirring equipment is connected with the feed tray filler through the feed conveying equipment;
the feed stirring equipment is connected to the rear end of the feed crushing equipment.
9. The automatic simple black soldier fly breeding system of claim 8, wherein: also comprises feed fermentation equipment; the feed fermentation equipment is connected between the feed crushing equipment or/and the feed stirring equipment and the feed tray filler through the feed conveying equipment.
10. The method for breeding the hermetia illucens simple automatic breeding system according to any one of claims 1 to 9, which comprises the following steps: which comprises the following steps:
s1: preparing a system: starting the simple and automatic black soldier fly breeding system to enable the equipment to be in a working state;
s2: manipulator unstacking and tray taking: the system controller controls the translation mechanism to move the movable tray grabbing mechanical arm to one side of a tray stack of an empty culture tray, the lifting mechanism is lifted, the clamping mechanism is lifted to a position which is flush with the height of the culture tray at the topmost layer on one tray stack position in the tray stack supporting frame, the clamping mechanism clamps the culture tray at the topmost layer on the tray stack position, and the lifting mechanism is continuously lifted to lift the clamped culture tray away from the tray stack;
s3: loading feed into a tray: the system controller controls the translation mechanism to move, the empty cultivation tray is carried to move to the position below the feed tray filling machine, and cultivation feed is filled into the empty cultivation tray through the feed tray filling machine;
s4: seed throwing: the system controller controls the movable grabbing disc manipulator to carry the breeding tray filled with the feed to move to the position below the seed throwing device, and the black soldier fly larvae are quantitatively thrown to the position above the feed filled into the breeding tray through the seed throwing device;
s5: stacking the cultivation trays: the system controller controls the movable tray grabbing mechanical arm to carry the culture trays filled with the feed and thrown with the seeds to be conveyed to the position above an empty tray stack position, the lifting mechanism descends, the culture trays which are loaded with the feed and thrown with the seeds are placed on the tray stack position, the clamping mechanism is loosened and separated from the culture trays, the movable tray grabbing mechanical arm resets, and the movable tray grabbing mechanical arm is circulated in a reciprocating mode from S2 to S5 to pile the culture trays into one or more tray stacks with more than 2 layers one by one;
s6: larva breeding: feeding the hermetia illucens larvae in the stacked culture trays for 4-10 days to a pupation pre-stage, and completing the culture process period;
s7: and (3) stacking and unstacking the cultivation completed trays: the system controller controls the translation mechanism to move the movable tray grabbing mechanical arm to one side of a tray stack of the culture trays which have completed a culture process cycle, the lifting mechanism is lifted, the clamping mechanism is lifted to a position which is flush with the height of the culture tray on the topmost layer on one tray stack position in the tray stack supporting frame, the clamping mechanism clamps the culture tray on the topmost layer on the tray stack position, the lifting mechanism is continuously lifted to lift the clamped culture tray off the tray stack, and the translation mechanism transports the culture tray to the upside of the tray turnover dumping machine;
s8: turning over and pouring: the system controller controls the movable grabbing manipulator to place the breeding trays on the turning and dumping machine, and the turning and dumping machine turns over to dump the hermetia illucens larvae and the insect dung in the breeding trays onto the screening machine below the breeding trays; the movable tray grabbing manipulator grabs and carries the culture trays emptied on the tray overturning and dumping machine to the lower part of the feed tray filling machine again for next-round loading, and the steps S3-S6 are repeated;
s9: separating insects from insect feces: screening the hermetia illucens larvae and the insect feces by the screening machine to separate the hermetia illucens larvae from the insect feces, and respectively collecting and utilizing the hermetia illucens larvae and the insect feces; thus, the automatic breeding process of the simple automatic black soldier fly breeding system is completed.
11. The method for breeding the hermetia illucens by using the simple and automatic hermetia illucens breeding system according to claim 10, which is characterized in that:
the method also comprises single-batch cultivation only once in one cultivation period of S3 and S4, or continuous multi-batch cultivation once per day;
the movable tray grabbing manipulator grabs and carries the cultivation trays from the tray stacks to the position below the feed tray loader to supplement feed once every day, or every two days or every three days in S6;
and S6, cooling or heating the culture tray in the case by the temperature adjusting device.
CN202110683940.5A 2021-06-21 2021-06-21 Simple and automatic breeding system and method for hermetia illucens Withdrawn CN113519462A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113925025A (en) * 2021-10-27 2022-01-14 佛山市碧净环保工程有限公司 Full-automatic insect breeding line
CN113976582A (en) * 2021-10-29 2022-01-28 安徽黄河水处理科技股份有限公司 Kitchen waste treatment and biological breeding production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113925025A (en) * 2021-10-27 2022-01-14 佛山市碧净环保工程有限公司 Full-automatic insect breeding line
CN113976582A (en) * 2021-10-29 2022-01-28 安徽黄河水处理科技股份有限公司 Kitchen waste treatment and biological breeding production line

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Application publication date: 20211022