CN208390635U - A kind of automatic sieving system using black soldier flies processing kitchen garbage - Google Patents
A kind of automatic sieving system using black soldier flies processing kitchen garbage Download PDFInfo
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- CN208390635U CN208390635U CN201820508905.3U CN201820508905U CN208390635U CN 208390635 U CN208390635 U CN 208390635U CN 201820508905 U CN201820508905 U CN 201820508905U CN 208390635 U CN208390635 U CN 208390635U
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Abstract
The utility model discloses a kind of automatic sieving systems using black soldier flies processing kitchen garbage, box for breeding stacking area, middle part discharge zone and rear end screening area including being located at front end, the mixture of black soldier flies larva and frass in box for breeding enters the screening area in the discharge zone, the first screening plant for removing impurity removing and the second screening plant for separating frass that the screening area includes continuous operation, second screening plant are equipped with black soldier flies larva discharge port and frass discharge port.The utility model can handle to industrially scalable the kitchen garbage in municipal refuse; mass handles black soldier flies box for breeding; efficiently by black soldier flies larva by being kept completely separate out in frass and remaining rubbish mixture; reach scale, intensive, mechanization level; reduce manpower consuming, improves breeding efficiency.
Description
Technical field
The utility model relates to a kind of screening systems using black soldier flies processing kitchen garbage.
Background technique
Kitchen garbage refers generally to required raw material and finished product or residue in living and diet, for example, leftovers leftovers, pericarp,
Eggshell etc..In recent years, apparent growth trend is presented in the yield of rubbish from cooking, and wherein kitchen garbage accounts for about rubbish total amount
10%-20%.Such huge scale of construction, and all manufactured daily constantly, the rehabilitation of kitchen garbage is brought into schedule.
The traditional processing mode of kitchen garbage mainly includes two kinds and burns and fill, and using incineration process, is also easy to produce nocuousness
Gas, and land-fill method be easy to cause soil and groundwater to pollute.Moreover, because kitchen garbage water content is high, with other rubbish
The direct blended landfill of rubbish can form harmful percolate under the action of high pressure microorganism.On the other hand, the oil in kitchen garbage
Rouge is also the main source of gutter oil.In short, due to the easy fermentation of rubbish from cooking, going bad, rotten, not only generate a large amount of malicious
Element distributes foul gas, goes back polluted-water and atmosphere, if not only influencing city so rubbish from cooking cannot be handled timely
City's appearance of the city and environmental sanitation, and can spread the disease, endanger daily life and health.
Currently, the innoxious and recycling treatment of kitchen garbage is increasingly subject to the concern of all circles.Herein under big background, benefit
Become a developing direction with black soldier flies processing kitchen garbage.Compared with traditional garbage loading embeading processing, black soldier flies cost is cultivated
It is low, high financial profit.Black soldier flies are a kind of septic Stratiomyidae insects, can feeding fowl and animal excrement and house refuse, tool
Have breeding rapidly, biomass it is big, feeding habits are extensive, and sorption enhanced rate is high, be easy management, feeding cost is low, and animal palatability is good
Feature, it is harmless to people and animals, animals and plants.The life of black soldier flies is 40-45 days time, need to be by ovum, larva, pupa and adult 4
Stage.Black soldier flies just from egg hatching be larva after 10 day time be processing kitchen garbage ability strongest period, wait larvas at
Long chemical conversion pupa, carries out mate and oviposit after breaking pupa adult, just death in several days of about surviving later.Process of the black soldier flies " eating rubbish "
In, it is outer to remove kinetic energy consumption, by their bioconversion, can allow the 80% of the kitchen garbage high quality insect for becoming itself
Albumen, 20% becomes the frass organic fertilizer rich in nutrient.
A kind of kitchen garbage treatment box is disclosed in Chinese invention patent CN103639179, for being directly in without pre-
The kitchen garbage of processing, treatment box are equipped with feed inlet, waste oil collecting case and sewage collecting box etc., black soldier flies by creep ramp into
Enter collecting box.The device is obviously unsuitable for the production of big batch metaplasia, and can not recycle whole black soldier flies.Chinese invention patent
Disclose a kind of layering parallel-moving type SOLID ORGANIC waste biomass processing bed in CN103864475, including by solid organic castoff
It is fitted into premixing machine, and powdered plant material and black soldier flies larva is added in premixing machine.Its shortcoming, the processing bed is not
It considers how effectively to collect black soldier flies.
Utility model content
To solve the above-mentioned problems, the utility model provides a kind of meal that can handle to industrially scalable in municipal refuse
Kitchen rubbish, mass handle black soldier flies box for breeding, efficiently by black soldier flies larva by complete in frass and remaining garbage mixture
The screening system isolated reaches scale, intensive, mechanization level, reduces manpower and expends, improves breeding efficiency.
In order to achieve the above objectives, the utility model provides following solution:
A kind of automatic sieving system using black soldier flies processing kitchen garbage, is equipped with electrical control gear and power mechanism,
Screening system includes the black soldier flies children in box for breeding stacking area, middle part discharge zone and the rear end screening area of front end, box for breeding
The mixture of worm and frass enters the screening area in the discharge zone, and the screening area includes continuous operation for going to clean
First screening plant of object and the second screening plant for separating frass, second screening plant are equipped with black soldier flies larva and go out
Material mouth and frass discharge port.
Further, it is connected between first screening plant and the second screening plant by the first conveying device.
Further, the discharge port of first screening plant leads to the first conveyer belt of first conveying device, institute
State the feed inlet that the first conveyer belt conveys mixture to second screening plant.
Further, first screening plant is vibrating screen, and second screening plant is rotary screen.
Further, third screening plant, the third sieve are equipped between first conveyer belt and the second screening plant
Packing is set to for the secondary vibrating screen for removing impurity removing.
Further, the middle part discharge zone is made of clamping device, track and positioning mechanism, and the clamping device exists
Multiple box for breeding are clamped after the de-stacking of stacking area, are turned over and are unloaded above the feed inlet that the track is moved to first screening plant
Material.
Further, the track semicircular in shape, both ends respectively correspond a stacking position, and wherein one end is fully loaded cultivation
The first stacking of case position, the other end are unloaded box for breeding second code stack position;The positioning mechanism includes being arranged on the track
Optoelectronic switch.
Further, the clamping device is set in frame, and one end of the frame is fixed on support frame, the other end
It is provided with the idler wheel matched with the track, when the clamping device is moved to first screening plant from the first stacking position
Feed inlet above when, stop movement, clamping device overturning is so that box for breeding discharging;After the completion of discharging, the clamping
Mechanism and the frame horizontal reset continuously move to the second code stack position and stop.
Further, the stacking area includes the second conveying device and two elevating mechanisms, the second conveying device fortune
Send box for breeding;Box for breeding is promoted to the clamping position of the clamping device by one of them described elevating mechanism, another described liter
Descending mechanism receives the box for breeding that the clamping device unloads and carries out stacking.
Further, electrical control gear includes automation control cabinet, and the automation control cabinet is equipped with touch display screen,
The touch display screen shows current operating conditions, and be equipped with stacking, de-stacking, discharging process staged operation control switch.
Above-mentioned screening system is turned over discharging behaviour using the box for breeding of scale, mechanization in kitchen garbage after treatment
Make, sieved by screening plant two-stage or three-level, frass classification of the sundries as " worm is husky " is removed, lot splitting goes out Heisui River
Horsefly larva.After separation, black soldier flies larva and frass can be classified utilization.Larva is supplied directly to feed factory as feedstuff,
Frass then not only realizes the innoxious place of kitchen garbage for agricultural plantings such as fruit tree, flower nurseries mainly as organic fertilizer
Reason, improves the conversion ratio of resource,
The utility model breeds case using mass automatic processing black soldier flies, efficiently by black soldier flies larva by frass and
It is kept completely separate in remaining garbage mixture, reaches scale, intensive, mechanization level, reduced manpower and expend, hence it is evident that improve
Breeding efficiency.There is while guaranteeing environmentally protective very high economic benefit as a result,.
Detailed description of the invention
Following schematic diagram can be better understood referring to embodiment, this be it is illustrative, there is no any pair of sheet it is practical
The limitation of novel technical solution.Particularly, structure, ratio, size for being drawn in attached drawing etc. are only used for cooperation specification and mention
The content shown is not intended to limit the utility model enforceable restriction so that those skilled in the art understands and reads.
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the structural schematic diagram in the utility model stacking area;
Fig. 3 is the structural schematic diagram of the utility model discharge zone;
Fig. 4 is the top view of the utility model the first screening plant and discharge zone;
Fig. 5 is the structural schematic diagram of the second screening plant of the utility model;
Fig. 6 is the structural schematic diagram of the utility model third screening plant;
Fig. 7 is the structure of the top of the utility model third screening plant.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Term used in this application, screening plant refer to that using rotation, vibration, back and forth, material is passed through in the movement such as shake
Sieve, which is sorted, is divided into several grades by material size size, or impurity therein etc. is removed, then carry out adding for next step
Mechanical equipment used, the utility model can choose any suitable prior art when work and raising product quality.For example,
Vibrating screen, granular material that can be different by granular size, the single-layer or multi-layer compass screen surface of the uniform cloth hole of multipass, be divided into it is several not
The process of same level becomes screening.Particle greater than sieve pore stays on compass screen surface, and the particle less than sieve pore penetrates sieve pore.Due to screen box
Vibration, the oversize bed of material is loose, and little particle is seized the opportunity across gap, realizes thick, fines segregation, completes screening process.Rolling
Shaft screen is a kind of machinery very widely used in sorting technology, be by being sorted to grain diameter size to control material,
Sharpness of separation is high.Rotary screen is mainly made of motor, speed reducer, drum apparatus, rack, sealing cover, feed inlet and outlet.Drum apparatus
Inclination is installed in rack.Motor is linked together through speed reducer and drum apparatus by shaft coupling, driving drum apparatus around
The rotation of its axis.After material enters drum apparatus, due to the inclination and rotation of drum apparatus, make material on compass screen surface overturn with
It rolls, undersize is discharged through the discharge port of roller rear end bottom, oversize is discharged through the discharge gate of roller tail portion.
Optoelectronic switch, also referred to as photoelectric sensor are the abbreviations of photoelectric proximity switch, it is using detected material to light beam
Block or reflect, by synchronization loop gating circuit, thus detection object whether there is or not.Object is not limited to metal, all energy reflected lights
The object of line can be detected.Such as common infrared photoelectric switch.
Stacking de-stacking, also referred to as stacking destacking are mainly used for box for breeding ranked and stacked pile together and by ranked and stacked pile
Box for breeding individually dismantle, the prior art mainly passes through a lifting microscope carrier and is driven upward or downward by motor or hydraulic cylinder
Suitable position is moved to, then box for breeding is stacked or dismantled by fork truck, manipulator or clamping device etc..The application may be selected suitable
When structure, any restrictions are not done to it.
Kitchen garbage will first be pre-processed, including by sorting, crush, the processes such as dehydration, it is then canned and hair is added
Zymotic fluid, pretreatment the auxiliary materials such as rice bran is added in compost base-material, training is made at the compost base-material of black soldier flies after the organic matter that ferments
The black soldier flies larva hatched is put into box for breeding by nutriment, these larvas begin to work, eat kitchen garbage double tides
(compost).Larva becomes larger fat day by day, and kitchen garbage amount tails off day by day.It is only remaining in cultivation to grow by 10 days or so
Big larva and black particle shape frass.Black soldier flies larva and frass can carry out categorised collection recycling.The box for breeding 1 can
To be designed to be conducive to the contour structures of stacking de-stacking.
As shown in Figure 1-3, a kind of automatic sieving system using black soldier flies processing kitchen garbage, is equipped with electrical control gear
And power mechanism, screening system include box for breeding stacking area A, the middle part discharge zone B and rear end screening area C positioned at front end, cultivation
The mixture of black soldier flies larva and frass in case 1 is introduced into screening area in middle part discharge zone, by black soldier flies after two-stage is sieved
Larva and frass are effectively separated, and screening area includes the first screening plant 91 and the second screening plant 92 of continuous operation.It is whole
The electrical control gear of a system includes automation control cabinet 2 (including but not limited to PLC controller), circuit and electronic component
Deng for controlling the operation of each equipment of the screening system, those skilled in the art utilize the prior art and common knowledge
The design installation of electric control system is completed, details are not described herein.Preferably, automation control cabinet is equipped with touch display screen 21,
Touch display screen shows current operating conditions, and is equipped with the operation-control switch of the process stages such as stacking, de-stacking, discharging.Such as
Automatic running can be switched to and be manually controlled, master control interface, manual interface, motor are in addition preferably provided in touch display screen
Locating interface, monitoring interface, alert interface, parameter setting interface etc., parameter interface can be set according to production actual conditions
Set, for example, equipment start-stop, stacking in place, de-stacking in place, turn over the delay time parameter settings of the box processes such as in place, stacking positioning
Parameter and the setting of destacking positional parameter etc..
Stacking area includes the second conveying device 3 and two elevating mechanisms 4, and the equipment such as this are the prior art.Wherein, it goes up and down
Mechanism 4 is provided with necessary bracket 41, power-equipment (motor, cylinder etc.) 42, guide rail 43, article carrying platform 44 etc., the second conveying
Device 3 is conveyer belt, for transporting box for breeding from the first stacking position M1 to second code stack position M2;The elevator of first stacking position M1
Fully loaded box for breeding 1 is promoted to the clamping position of clamping device 5 by structure 4, and the elevating mechanism of second code stack position M2 receives clamping device 5
The unloaded box for breeding 1 of return carries out stacking.
Middle part discharge zone is made of clamping device 5, track 6 and positioning mechanism, and clamping device 5 is set in frame 51, frame
One end of frame is fixed on support frame 52, and the other end is provided with 2 idler wheels 53 matched with track 6, and support frame 52 is equipped with
The overturning motor 54 of clamping device 5, when the box for breeding 1 of gripper mechanism grips is dynamic from the first stacking displacement under the drive of frame 51
When above to the feed inlet of the first screening plant, stop movement, clamping device drives box for breeding to turn over together discharging.Track 6 is in
Semicircle, both ends correspond to the elevating mechanism 4 in stacking area, and wherein one end is the first stacking position M1, and the other end is second code stack position M2;
Positioning mechanism includes optoelectronic switch being arranged on track 6 etc. (prior art, figure in do not show), for monitoring clamping device position in real time
It sets.Above-mentioned clamping device clamps multiple box for breeding 1, such as 4,6 in stacking area, is moved to first screening along track 6
It is stopped above the feed inlet 911 of device 91, completes the discharging that turns over, when discharging completion 5 horizontal reset of rear grip mechanism, continued to move to
Stop to second code stack position M2, unclamp the box for breeding 1 emptied, above-mentioned put is accepted in the cooperation of article carrying platform 42 on elevating mechanism 4
Under box for breeding, or directly stacked together with the box for breeding accepted before, according to the demand of production, the number of plies of stacking can be with
It is 4 layers or 5 layers, after stacking, unloaded box for breeding 1 is removed the stacking position of elevating mechanism 4 by conveyer belt.The zero load is supported
Carrying fork truck to other positions can be used by growing case 1, be used for production cycle.
As shown in figs. 4-7, the first screening plant 91 is primary screening, can use vibrating screen, the aperture of sieve is slightly larger than
Black soldier flies larva, the vibrating screen are mainly used for removing the bulk rubbish impurity not being consumed in mixture, and impurity is oversize, can
With manual removal, sundries discharge port can also be separately provided, screenings is the mixture for separating black soldier flies larva and frass,
Conveyer belt 7 is directly entered by discharge port 912, is delivered to next station.In the present embodiment, miscellaneous in order to separate as much as possible
Matter adds a third screening plant 93 in the top of the second screening plant again, preferentially uses vibrating screen, what conveyer belt 7 conveyed
Mixture is directly entered the feed inlet 931 of third screening plant 93, and third screening plant 93 is provided with impurity discharge port (in figure not
Show) and mixture discharge port 932, mixture discharge port 932 it is corresponding with the feed inlet 921 of the second screening plant 92.This field
Technical staff is it will be appreciated that if the first screening plant can effectively remove bulk rubbish impurity, it is convenient to omit third sieve
Separating device 93, the mixture that the first screening plant 91 is isolated directly are sent into the second screening plant 92 by conveyer belt 7.Second screening
Device 92 may be selected that any screening plant appropriate of separation black soldier flies larva and frass, and the application does not do this any
It limits, in the present embodiment, the preferred rotary screen of the second screening plant 92, but the specific structure of rotary screen is not limited, purpose is exactly
The black soldier flies of different-grain diameter and frass all have an opportunity to contact the sieve pore of screen drum 924 as far as possible in box for breeding, if meeting aperture
It is required that such as the diameter of sieve pore is 3-10mm, frass particle can sieve thoroughly, achieve the purpose that rotary screen sorts, the rotary screen two
End is respectively black soldier flies larva discharge port 922 and frass discharge port 923, and frass is expelled on conveyer belt 8 from discharge port 923, so
Afterwards from the recycling bins that one end of conveyer belt 8 is immediately discharged to frass.
The utility model is not limited to embodiment discussed above.Above the description of specific embodiment is intended to explain
With explanation the utility model relates to technical solution.Above-described specific embodiment is used to disclose the best of the utility model
Implementation method so that those skilled in the art can using the utility model numerous embodiments and a variety of replace
Reach the purpose of this utility model for mode.Based on the utility model enlightenment it is obvious transformation or substitute should also be as by
Think to fall into the protection scope of the utility model.
Claims (10)
1. a kind of automatic sieving system using black soldier flies processing kitchen garbage, is equipped with electrical control gear and power mechanism,
It is characterized in that, screening system includes in box for breeding stacking area, middle part discharge zone and the rear end screening area of front end, box for breeding
The mixture of black soldier flies larva and frass enters the screening area in the discharge zone, and the screening area includes the use of continuous operation
In the first screening plant for removing impurity removing and the second screening plant for separating frass, second screening plant is equipped with Heisui River
Horsefly larva discharge port and frass discharge port.
2. screening system as described in claim 1, which is characterized in that between first screening plant and the second screening plant
It is connected by the first conveying device.
3. screening system as claimed in claim 2, which is characterized in that the discharge port of first screening plant leads to described
First conveyer belt of one conveying device, first conveyer belt convey the feed inlet of mixture to second screening plant.
4. screening system as claimed in claim 3, which is characterized in that first screening plant be vibrating screen, described second
Screening plant is rotary screen.
5. screening system as claimed in claim 4, which is characterized in that set between first conveyer belt and the second screening plant
There is third screening plant, the third screening plant is for the secondary vibrating screen for removing impurity removing.
6. such as screening system as claimed in any one of claims 1 to 5, which is characterized in that the middle part discharge zone is by clamping machine
Structure, track and positioning mechanism composition, the clamping device clamp multiple box for breeding after the de-stacking of stacking area, move along the track
Turn over discharging above to the feed inlet of first screening plant.
7. screening system as claimed in claim 6, which is characterized in that the track semicircular in shape, both ends respectively correspond one
Stacking position, wherein one end is fully loaded the first stacking of box for breeding position, and the other end is unloaded box for breeding second code stack position;It is described fixed
Position mechanism includes the optoelectronic switch being arranged on the track.
8. screening system as claimed in claim 7, which is characterized in that the clamping device is set in frame, the frame
One end be fixed on support frame, the other end is provided with the idler wheel matched with the track, when the clamping device is from first
When stacking position is moved to above the feed inlet of first screening plant, stop movement, the clamping device is overturn so that cultivation
Case discharging;After the completion of discharging, the clamping device and the frame horizontal reset continuously move to the second code stack position and stop
Only.
9. screening system as claimed in claim 8, which is characterized in that the stacking area includes that the second conveying device and two rise
Descending mechanism, second conveying device transport box for breeding;Box for breeding is promoted to the clamping by one of them described elevating mechanism
The clamping position of mechanism, another described elevating mechanism receive the box for breeding that the clamping device unloads and carry out stacking.
10. screening system as claimed in claim 9, which is characterized in that electrical control gear includes automation control cabinet, described
Automation control cabinet is equipped with touch display screen, and the touch display screen shows current operating conditions, and is equipped with stacking, de-stacking, unloads
The staged operation control switch of material process.
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CN117502379A (en) * | 2023-11-28 | 2024-02-06 | 茵塞普科技(深圳)有限公司 | Receiving and throwing control equipment, intelligent control method thereof and insect breeding system |
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