CN217905875U - First-instar silkworm breeding line in full-instar industrial silkworm breeding - Google Patents

First-instar silkworm breeding line in full-instar industrial silkworm breeding Download PDF

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CN217905875U
CN217905875U CN202221818040.3U CN202221818040U CN217905875U CN 217905875 U CN217905875 U CN 217905875U CN 202221818040 U CN202221818040 U CN 202221818040U CN 217905875 U CN217905875 U CN 217905875U
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silkworm
feed
instar
age
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何锐敏
金耀
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Shengzhou Mosang High Tech Co Ltd
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Shengzhou Mosang High Tech Co Ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K67/00Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
    • A01K67/033Rearing or breeding invertebrates; New breeds of invertebrates
    • A01K67/04Silkworms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00De-stacking of articles
    • B65G59/02De-stacking from the top of the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Environmental Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Housing For Livestock And Birds (AREA)
  • Fodder In General (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The utility model discloses a first-age silkworm breeding line in full-age industrial silkworm breeding, which comprises a conveying line, and a unstacker, a feed extruder, a silkworm egg feeding machine and a stacker which are arranged along the conveying line; the cultivation process comprises (1) unstacking one-year-old cultivation frames; (2) feeding the feed for one year; (3) silkworm eggs are thrown; (4) one-year-old breeding frame codes; (5) cultivation for one year. The utility model discloses an independent sericulture operating line of silkworm egg incubation adult newly-hatched silkworm design has realized pipelined's input fodder and silkworm egg for the efficiency that the silkworm egg was cultivated into the newly-hatched silkworm is greatly accelerated, incubation silkworm egg that can scale, incessant. The working line for breeding silkworms of one year basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.

Description

First-instar silkworm breeding line in full-instar industrial silkworm breeding
Technical Field
The utility model belongs to the field of industrial silkworm breeding, in particular to an aged silkworm breeding line in full-aged industrial silkworm breeding.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as food. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworm needs to peel for four times to become fifth-instar larvae to start spinning and cocooning.
The transmission breeding mode is a family-type workshop breeding mode, a small bamboo basket is generally adopted for breeding, and the small group frame is simple in structure, convenient to manufacture, capable of being manually woven and low in cost; the individual workshop type breeding is a full-artificial breeding method, the artificial operation from silkworm egg imagoes to cocoon picking is realized, the time and labor are wasted, the breeding efficiency is very low, the limitation of seasonal conditions is met, the silkworm can be bred only in a specific time, and the annual output of the silkworm cocoons is extremely low.
In order to make up the defects of the traditional workshop type silkworm breeding, the large-scale silkworm breeding technology is applied, a centralized silkworm breeding mode is adopted, the silkworm breeding efficiency is improved by researching and developing feeds, but the large-scale silkworm breeding technology also has obvious defects:
in the breeding process, refined instar-divided breeding is not achieved, the breeding time of the same device is long, more waste materials are accumulated in the device, the growth environment of the silkworm is poor, and the quality of the silkworm and the silkworm cocoon is affected. Particularly, in the silkworm egg newly-hatched silkworm breeding, independent and appropriate breeding conditions and breeding steps are not provided, so that the problems of low newly-hatched silkworm rate, poor newly-hatched silkworm quality and low breeding efficiency are caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a first age sericulture line among full-age batch production sericulture, for the graine hatching becomes the independent sericulture step of silkworm design and sericulture condition, realized pipelined's input fodder and graine for the graine cultivates into the efficiency of silkworm, can scale, incessant hatching graine greatly.
A first-instar silkworm breeding line in full-instar industrial silkworm breeding is characterized in that: the feed extruder comprises a conveying line and a feed extruder arranged on the conveying line:
the conveying line is used for conveying the first-age cultivation frames;
and the feed extruder is used for extruding the feed into the first-age cultivation frame.
Further, the conveying line is also provided with a unstacker, and the unstacker is used for splitting the stacked one-year-old culture frames and conveying the culture frames to the conveying line. The unstacker unstacks the stacked one-year-old cultivation frames into a single frame, so that each cultivation frame can complete one-year-old operation in sequence, the aim of continuous operation is fulfilled, and the one-year-old operation efficiency is obviously improved.
Further, the conveyor line is also provided with a stacker crane, and the stacker crane is used for stacking the cultivation frames of one age. The stacking machine stacks the first-age cultivation frames, the stacked first-age cultivation frames are convenient to carry, store and cultivate, the floor area of the equal number of first-age cultivation frames is obviously reduced, and large-scale first-age cultivation is realized.
Further, the conveying line consists of a chain conveyor and comprises a feeding line at the front end, an operating line in the middle and a feeding line at the rear end, and the front end and the rear end of the operating line are respectively connected with the feeding line and the feeding line. The utility model discloses fall into 3 sections with the transfer chain, the operation of mutually supporting is sent into the one age of the multiunit pile up neatly of prestoring and is bred the frame, is convenient for at any time sufficiently supply with the operation line, and the operation such as fodder is put in, the graine is put in to the operation line is accomplished to concentrate and is seen off by seeing off the line, realizes systematic pipelined one age operation, is showing the lifting efficiency.
Furthermore, 1-8 operation lines are arranged, and the front end and the rear end of each operation line are respectively connected with a feeding line and a feeding line. The utility model discloses an operation line is the multi-thread structure, sends into the first age breed frame of pile up neatly respectively to each operation line by sending into the line, and each operation line is synchronous accomplishes the first age operation, finally concentrates again and send into the pile up neatly in the hacking machine of sending out the line, and this transfer chain structural configuration is ingenious, reasonable in design, can not have the conflict each other between each operation line; compared with a single conveying line, the multiple operating lines which run together can synchronously complete one-year operation of multiple cultivation frames in unit time, so that the working efficiency is greatly improved, and the cultivation efficiency is improved.
Further, the feeding line is set to be linear or U-shaped. The linear type feeding line has simple structure and smooth operation; the U-shaped feeding line can pre-store a plurality of groups of stacked one-year-old culture frames and is small in space occupancy rate.
Further, the conveying line is provided with a rotary conveyor, and the conveying line is turned by the rotary conveyor. The rotary conveyor has a rotary function, can complete the switching of the conveying direction of the first-age rearing frames, and is favorable for flexibly designing the direction and the layout of the conveying line based on the rotary conveyor, so that the direction and the layout are adaptive to the first-age rearing; the rotary conveyor is arranged at a corner position and comprises a corner only used for steering and joints of the feeding line, the operating line and the discharging line, and the feeding line and the discharging line are used for feeding the first-age cultivation frames into the operating line and the discharging line correspondingly through steering action, so that the rotary conveyor is ingenious in design.
Further, the first-age silkworm breeding line also comprises a feed processing line which is independently arranged, and feeds are supplied to the first-age breeding frame through the feed processing line; the starting end of the feed processing line is provided with a feed extruder, and the feed extruder extrudes feed to the feed processing line. The utility model discloses a fodder is extruded in advance to this fodder processing line for use to when the fodder was put in, put this partial reserve fodder into one year breed frame, realize independently controlling the fodder and put in the position, satisfy the interval requirement that the graine hatching and one year silkworm were cultivated, avoid density too big or undersize, design benefit.
Further, a feed carrier is laid on the feed processing line, and a feed extruder extrudes feed to the feed carrier. Apply the carrier through independent fodder processing line to every fodder, provide good hatching environment for the graine based on this carrier, and this carrier can hold waste feed and other impurity for breed frame can comparatively longeval keep clean for one year. The utility model discloses lay the carrier on the fodder treatment line, and can follow the transport of fodder treatment line and progressively unreel, realize pipelined's input feed to the fodder carrier, work efficiency is high, and the fodder is put in and is put in the position accurate.
Further, the feed processing line is also equipped with feed frames, which feed the feed to the feed frames, which feed the conveyor line. Conveniently deposit the fodder temporarily, and be convenient for carry to the fodder and put in the position.
Further, the conveying line is also provided with a silkworm egg feeding machine for feeding silkworm eggs into the first-age breeding frame. The silkworm eggs are sequentially and automatically put into the first-age rearing frame through the silkworm egg putting machine, the putting quantity of the silkworm eggs is basically kept constant, the putting is uniform, and the silkworm egg hatching and the first-age silkworm rearing are facilitated; the silkworm egg feeding machine can complete the silkworm egg feeding to the first-year breeding frame quickly, so that the work efficiency is improved remarkably, and the problem that artificial feed feeding wastes time and energy is avoided.
A first-instar silkworm breeding process in full-age industrial silkworm breeding is characterized by comprising the following steps:
(1) And (3) feed putting: feeding feed in the first-year cultivation frame;
(2) Silkworm eggs are put in: putting silkworm eggs in a first-age cultivation frame;
(3) Cultivating for one year: silkworm eggs are hatched into the newly-hatched silkworms, and the newly-hatched silkworms are cultivated into silkworm worms in the first age stage.
And (3) after optimization, sequentially conveying the first-age cultivation frames by a conveying line, and performing the feed throwing in the step (1) and the silkworm egg throwing in the step (2) in the conveying process. The conveying line is used as an logistics line for conveying the first-age cultivation frames, the first-age cultivation frames are sequentially conveyed, feed feeding and silkworm egg feeding are completed in the conveying process, the pipelined first-age operation is realized, and the first-age operation efficiency is remarkably improved.
After optimization, the first-age cultivation frames are conveyed to a conveying line in a stacking mode, and are conveyed on the conveying line in sequence after unstacking; and (3) after the silkworm eggs are thrown in the step (2), re-stacking the first-age breeding frames, and sending out the stacked breeding frames from the conveying line. The stacked one-year-old cultivation frames are unstacked into a single frame through unstacking, so that each cultivation frame can complete one-year-old operation in sequence, the aim of continuous operation is fulfilled, and the one-year-old operation efficiency is remarkably improved. The first-age cultivation frames are stacked through the wood stacks, the first-age cultivation frames are convenient to carry, store and cultivate after stacking, the floor area of the equal number of the first-age cultivation frames is obviously reduced, and large-scale first-age cultivation is achieved.
And after optimization, unstacking and stacking of the first-age breeding frame are respectively realized through an unstacker and a stacker. The unstacker and the stacker complete mechanical and automatic unstacking and stacking operation, and are convenient to operate and high in unstacking and stacking efficiency.
After the selection, the feed is put into the first-age cultivation frame in sequence through a feed extruder on the conveying line. This fodder mode of puting in cooperates the transfer chain, breeds the frame transportation process at one age and puts in the fodder in proper order, is showing and is promoting fodder and puts in efficiency.
Preferably, step (1): the conveying line can also comprise an independent feed processing line, a feed extruder is installed at the starting end of the feed processing line, the feed extruder extrudes feed to the feed processing line, then the feed is put into the feed frame, and the feed is taken from the feed frame and put into the first-age breeding frame. The utility model discloses a fodder is extruded in advance to this fodder processing line for use to when the fodder was put in, put this partial reserve fodder into one year breed frame, realize independently controlling the fodder and put in the position, satisfy the interval requirement that the graine hatching and one year silkworm were cultivated, avoid density too big or undersize, design benefit.
Preferably, a feed carrier is laid on the feed processing line, a feed extruder extrudes the feed to the feed carrier, and the feed carrier are integrated. The carrier is applied to each feed through an independent feed processing line, a good incubation environment is provided for silkworm eggs based on the carrier, and the carrier can pocket waste feed and other impurities, so that the one-year-old breeding frame can be kept clean for a long time. The utility model discloses lay the carrier on the fodder processing line, and can follow the transport of fodder processing line and progressively unreel, realize pipelined's input and feed to the fodder carrier, work efficiency is high, and the fodder is put in and is put in the position accurate.
Preferably, the feed extruded by the feed extruder is of a sheet structure, and the sheet feed has a large coverage area and is easier to attract the silkworm to eat.
Preferably, step (2): the silkworm eggs are packaged in cotton paper, the cotton paper is disassembled and put into the first-age breeding frame except the other positions where the feed is placed. The hatched silkworm climbs to the feed for feeding from all directions uniformly, the feed is supplied uniformly, and the balanced development of the silkworm is facilitated. Preferably, the putting position of the carrier is the periphery of the feed, so that the newly-hatched silkworms can climb onto the feed conveniently.
Preferably, the silkworm eggs are put into a first-age cultivation frame by a silkworm egg putting machine. The silkworm eggs are sequentially and automatically put into the first-age rearing frame through the silkworm egg putting machine, the putting quantity of the silkworm eggs is basically kept constant, the putting is uniform, and the silkworm egg hatching and the first-age silkworm rearing are facilitated; the silkworm egg feeding machine can complete the silkworm egg feeding of the first-age breeding frame quickly, remarkably improves the working efficiency, and avoids the problems of time and labor waste caused by artificial feed feeding.
After optimization, the stacked one-year-old cultivation frames are conveyed to a feeding line of a conveying line and conveyed to an operation line through a feeding line; unstacking the first-age cultivation frames in an operation line, feeding the first-age cultivation frames to a feeding line after the steps (1) and (2), and stacking the first-age cultivation frames and then feeding the first-age cultivation frames out. The feeding line of the cultivation frames can store a plurality of groups of stacked cultivation frames of one year on one hand, so that the cultivation frames of one year can be conveniently fed at any time, the supply is sufficient, and the problems of gear failure and supply failure are prevented; on the other hand, the stacked first-age silkworm breeding frame groups can be sequentially and continuously provided for the unstacker, so that continuous first-age silkworm breeding operation is realized, and the first-age silkworm breeding efficiency is improved.
Preferably, the first-age cultivation frames are conveyed to the operation line once per travel in the feeding line, and the travel distance of each travel is based on the first-age cultivation frames fed into the group of stacks. The stacked one-year culture frames are orderly sent to an operation line, so that the problems of delivery errors and delivery omission are avoided.
Preferably, the operation lines comprise 1 to 8, and each operation line operates synchronously. The utility model discloses an operation line is the multi-thread structure, sends into the first age breed frame of pile up neatly respectively to each operation line by sending into the line, and each operation line is synchronous accomplishes the first age operation, finally concentrates again and send into the pile up neatly in the hacking machine of sending out the line, and this transfer chain structural configuration is ingenious, reasonable in design, can not have the conflict each other between each operation line; compared with a single conveying line, the multiple operating lines which run together can synchronously complete one-year operation of multiple cultivation frames in unit time, so that the working efficiency is greatly improved, and the cultivation efficiency is improved.
Due to the adoption of the technical scheme, the method has the following beneficial effects:
the utility model relates to an one age sericulture line among full-age batch production sericulture, for the graine hatches into the independent breed step of newly-hatched silkworm design and breed condition, realized pipelined's input fodder and graine for the graine cultivates into newly-hatched silkworm's efficiency greatly, can scale, incessant hatching graine. The process for breeding silkworms of one year basically achieves full-automatic mechanical operation, automatically completes the operations of unstacking, stacking, feed throwing, silkworm egg throwing and carrying of the breeding frames of one year, is time-saving and labor-saving, has higher technological content, and brings technical innovation for the industry.
The utility model realizes refined instar-divided cultivation of the first-instar silkworm, adopts a special first-instar cultivation frame to cultivate silkworm eggs, and avoids the problem that more waste materials are accumulated in the cultivation device due to long-term use of the cultivation device; provides a good growth environment for the cultivation of one-year silkworm eggs, and improves the silkworm egg formation rate and the quality of silkworm and cocoon.
The first-age silkworm breeding line is of a multi-line structure, feeding lines respectively feed stacked first-age breeding frames to each operating line, each line synchronously completes unstacking, feed throwing and silkworm egg throwing, and finally collectively feeds the stacked first-age silkworm breeding frames to a stacker crane of a feeding line for stacking, the conveying line is ingenious in structural layout and reasonable in design, and the operating lines cannot conflict with one another; compare in single transfer chain, many operation lines of concurrent operation can accomplish the fodder and the silkworm egg of a plurality of breed frames in unit interval and put in, promote work efficiency greatly, improve cultivation efficiency.
The carrier is applied to each feed through an independent feed processing line, a good incubation environment is provided for silkworm eggs based on the carrier, and the carrier can pocket waste feed and other impurities, so that the one-year-old breeding frame can be kept clean for a long time. The utility model discloses lay the carrier on the fodder treatment line, and can follow the transport of fodder treatment line and progressively unreel, realize pipelined's input feed to the fodder carrier, work efficiency is high, and the fodder is put in and is put in the position accurate.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
FIG. 1 is a flow chart of the first-instar silkworm breeding process of the present invention;
FIG. 2 is a schematic structural view of the first-age conveying line of the present invention;
FIG. 3 is a schematic view of an unstacker;
FIG. 4 is a schematic view of a palletizer;
FIG. 5 is a schematic view of a feed extruder;
FIG. 6 is a schematic view of the structure of a feed processing line;
fig. 7 is a schematic view of the application of the feed in the form of tissue paper.
FIG. 8 is a schematic view of the silkworm egg feeding machine;
FIG. 9 is a schematic view of the structure of the silkworm egg feeding machine;
FIG. 10 is a schematic view of the side of the worm gear lift;
FIG. 11 is a schematic view of a traverse screw;
FIG. 12 is a schematic view of the structure of the suction head;
FIG. 13 is a schematic view of a growing delivery line.
Detailed Description
The utility model aims at providing an age sericulture line among full-age batch production sericulture, for the graine hatches into the independent breed step of formica silkworm design and breed condition, realized pipelined's input fodder 19 and graine for the graine cultivates into the efficiency of formica silkworm, can scale, incessant hatching graine greatly. The process for breeding silkworms of one year basically achieves full-automatic mechanical operation, automatically completes the operations of unstacking, stacking, feed 19 throwing, silkworm egg throwing and carrying of the breeding frames of one year, is time-saving and labor-saving, has higher technological content, and brings technical innovation for the industry.
The present invention will be described in detail by way of examples below:
example 1
A first-age silkworm breeding line in full-age industrial silkworm breeding comprises a conveying line, and an unstacker 2, a feed extruder 3, a silkworm egg feeding machine 4 and a stacker 5 which are arranged along the conveying line 1:
the conveying line 1 is used for conveying the first-age cultivation frames 15;
the unstacker 2 is used for splitting the stacked first-age breeding frame 15;
the feed extruder 3 is used for extruding the feed 19 into the first-age cultivation frame 15;
and the stacker crane 5 is used for stacking the first-age cultivation frames 15.
The conveying line 1 consists of a chain conveyor and comprises a front end feeding line 11, a middle operating line 12 and a rear end discharging line 13; the feeding line 11 and the discharging line 13 are respectively provided with one line, 1-8 operation lines 12 are arranged, the front end and the rear end of each operation line 12 are connected with the feeding line 11 and the discharging line 13, the unstacker 2, the feed extruder 3 and the silkworm egg feeding machine 4 are sequentially arranged on each operation line 12, and the stacker 5 is arranged on the discharging line 13; the one-year-old silkworm breeding line is of a multi-line structure, stacked one-year-old silkworm breeding frames 15 are respectively sent to all the operation lines 12 through the feeding line 11, unstacking, feed 19 feeding and silkworm egg feeding are synchronously completed by all the lines, and finally the lines are intensively sent into the stacker crane 5 of the feeding line 13 for stacking, the conveying line 1 is ingenious in structural layout and reasonable in design, and the operation lines 12 cannot conflict with one another; compared with a single conveying line 1, the multiple operating lines 12 which run together can finish feeding of the feed 19 and the silkworm eggs of the multiple first-age breeding frames 15 in unit time, so that the working efficiency is greatly improved, and the breeding efficiency is improved.
The feed line 11 is provided in a straight line shape or a U-shape. The linear feeding line 11 has simple structure and smooth operation; the U-shaped feeding line 11 can prestore a plurality of groups of stacked one-year-old breeding frames 15, and the space occupancy rate is small.
The line 1 is provided with a rotary conveyor 14, which is turned by the rotary conveyor 14. The rotary conveyor 14 has a rotating function, can complete the switching of the conveying direction of the first-instar silkworm breeding frames 15, and is favorable for flexibly designing the direction and the layout of the conveying line 1 based on the rotary conveyor 14, so that the direction and the layout are adaptive to the first-instar silkworm breeding; the rotary conveyor 14 is arranged at a corner position and comprises a corner only used for turning and joints of the feeding line 11, the operating line 12 and the feeding line 13, and the first-age cultivation frame 15 is correspondingly fed into the operating line 12 and the feeding line 13 through turning action, so that the design is ingenious.
The unstacker 2 comprises a machine body, lifting mechanisms, clamps and corresponding induction positioning mechanisms, wherein the lifting mechanisms are respectively arranged on two sides of the machine body, the clamps are arranged on the lifting mechanisms on the two sides, the clamps on the two sides are matched with each other, the purpose of lifting the first-age breeding frame 15 is achieved in the lifting process, the first-age breeding frame 15 at the bottom is left on the conveyor line 1, the first-age breeding frame 15 at the bottom is sent out by the conveyor line 1, then the first-age breeding frame 15 is repeatedly lifted, the first-age breeding frame 15 at the bottom is disassembled and sent out in the same mode, and the process is repeated to achieve the purpose of unstacking. The unstacker 2 unstacks the stacked first-age culture frames 15 into a single frame, so that each culture frame can complete first-age operation in sequence, the aim of continuous operation is fulfilled, and the efficiency of first-age operation is obviously improved.
The stacker crane 5 and the unstacker 2 have basically the same structure, and are also composed of a machine body, lifting mechanisms, clamps and corresponding induction positioning mechanisms, wherein the lifting mechanisms are respectively arranged on two sides of the machine body, the clamps are arranged on the lifting mechanisms on the two sides and are mutually matched, the purpose of lifting all the first-age culture frames 15 is achieved in the lifting process, and after the next first-age culture frame 15 enters, the lifted first-age culture frames 15 are lowered down to form stacking; and then repeatedly lifting the first-age cultivation frame 15, and palletizing the fed first-age cultivation frames 15 in the same way to finally achieve the purpose of palletizing. The stacking machine 5 stacks the first-age cultivation frames 15, the stacked first-age cultivation frames are convenient to carry, store and cultivate, the occupied area of the equal number of first-age cultivation frames 15 is obviously reduced, and large-scale first-age cultivation is realized.
Example 2
On the basis of the embodiment 1, the utility model is also provided with a silkworm egg feeding machine 4, the silkworm egg feeding machine 4 is arranged on the conveying line 1, silkworm eggs are sequentially and automatically fed to the first-age rearing frame 15 through the silkworm egg feeding machine 4, the feeding quantity of the silkworm eggs is basically kept constant, the feeding is uniform, and the silkworm egg incubation and the rearing of first-age silkworm are facilitated; the silkworm egg feeding machine 4 can be used for quickly feeding silkworm eggs of the first-age breeding frame 15, the working efficiency is obviously improved, and the problem that the artificial feed feeding 19 wastes time and labor is avoided.
The silkworm egg feeding machine 4 comprises a rack, a worm gear elevator 7, a sucker frame 8, a tray 9, a transverse screw 92 and a negative pressure pump 82, wherein the rack is composed of side frames 41 at two sides and a top frame 42 at the upper end, the top frame 42 is installed between the side frames 41, the worm gear elevator 7 is installed in the top frame 42, the worm gear elevator 7 comprises a servo motor 71, a hyperboloid gear reducer 72, a gear transmission box 73, a transmission shaft 74, a transmission box 75 and a lifting screw 77, the servo motor 71 is connected with the hyperboloid gear reducer 72, the hyperboloid gear reducer 72 is connected with the gear transmission box 73, the gear transmission box 73 is connected with the transmission box 75 through the transmission shaft 74, the transmission box 75 is downwards connected with the lifting screw 77, the lifting screw 77 downwards penetrates out of the top frame 42 and is connected with the sucker frame 8, the lower end of the sucker frame 8 is uniformly provided with suckers 81, the sucker 81 is connected with the negative pressure pump 82 installed on the top frame 42 through an air pipe 83, and the negative pressure pump 82 is externally connected with an air outlet pipe; the side frames 41 on the two sides are provided with transverse screw rods 92 which are matched with each other, the transverse screw rods 92 are connected with trays 9, the trays 9 on the two sides are matched with each other and used for installing the silkworm egg frame 91, and the trays 9 are positioned below the suction disc frame 8 and driven by the transverse screw rods 92 to move back and forth.
Silkworm eggs are sequentially and automatically thrown into the first-age breeding frame 15 through the silkworm egg throwing machine 4, the silkworm eggs in the silkworm egg frame 91 are sucked in an air draft mode, the amount of the silkworm eggs sucked by each suction head 81 is basically the same, and the deviation is very small, so that the aim of uniformly throwing the silkworm eggs is fulfilled; the silkworm egg feeding machine 4 can be used for quickly feeding silkworm eggs of the first-age breeding frame 15, and the problem that the artificial feed 19 feeding is time-consuming and labor-consuming is avoided.
The worm gear lifter 7 is used as a lifting control mechanism, can stably drive the sucker frame 8 to lift, and is simple in structure and convenient to control.
The suction cup frame 8 is used for installing the suction head 81, and the silkworm eggs feeding effect required by design can be obtained by arranging the installation position of the suction head 81, so that the silkworm egg cultivation effect is improved; the suction cup frame 8 is firm and stable in structure, and can prevent the problems of movement, shaking and the like in the lifting process.
Tray 9 is used for installing graine frame 91, and graine frame 91 is to stacking the graine to supply the graine to give suction head 81, structural design is ingenious, and convenient to assemble in the dismantlement.
The tray 9 is also provided with a transverse screw 92, the transverse screw 92 drives the tray 9 and the silkworm egg frame 91 on the tray 9 to move forwards and backwards, so that the silkworm egg frame 91 can be conveniently moved in or out, silkworm eggs are sucked or thrown in by matching with the suction head 81, and the purposes of automatically sucking and throwing the silkworm eggs are achieved.
Sideslip lead screw 92 includes lead screw motor 921, lead screw 922, lead screw nut seat 923 and lead screw nut 924, and lead screw motor 921 is connected lead screw 922, and lead screw 922 installs lead screw nut seat 923 and lead screw nut 924, and lead screw nut seat 923 passes through the connecting rod and connects tray 9.
The negative pressure pump 82 achieves the purpose of air suction by creating a negative pressure environment, an air inlet of the negative pressure pump is provided with a multi-way joint 821, the multi-way joints 821 are all connected with an air pipe 83, and then the air pipe 83 is connected with a suction head 81, so that air suction is realized at the same time, and silkworm eggs are sucked at the same time.
The hyperboloid gear reducer 72 is respectively connected with a gear transmission case 73 to the left side and the right side of the hyperboloid gear reducer, each gear transmission case 73 is connected with two transmission case bodies 75, and the two transmission case bodies 75 are connected through an intermediate connecting piece 76; hyperboloid gear reducer 72 can two-way transmission, and the gear drive case 73 of both sides is given in the transmission respectively, is given two transmission case 75 that link to each other by gear drive case 73 simultaneous transmission again, and two transmission case 75 that link to each other drive the screw rod and go up and down to reach the purpose that the suction disc frame 8 goes up and down, the utility model discloses a hyperboloid gear reducer 72 can drive 4 transmission case completion screw rod's of group's lift in step with gear drive case 73, and 4 screw rod lifting action keep unanimous, and has promoted the stability of lift operation.
The lower end of the sucking disc is provided with a mounting groove, the mounting groove is matched with the sucking head 81, the port of the air pipe 83 is connected into the mounting groove, the sucking head 81 is provided with a port 811, the port 811 is connected with the port of the air pipe 83 in a threaded manner, and a sealing gasket is arranged in the mounting groove; the suction head 81 is provided with a suction hole 812, and the layout of the suction head 81 and the suction hole 812 is determined according to the silkworm eggs throwing requirement. This mounting groove structure and threaded connection mode have realized this suction head 81 easy dismounting's advantage, are convenient for change, maintain or wash suction head 81.
Example 3
On the basis of embodiment 1, the utility model designs other installation modes of the feed extruder 3, and is provided with an additional feed processing line 6, the feed extruder 3 is installed at the starting end of the feed processing line 6, the feed carrier 61 is laid on the feed processing line 6, the feed carrier 61 is continuously supplied to the feed processing line 6, and the feed extruder 3 extrudes feed 19 to the feed carrier 61; the feed processing line 6 further comprises a feed basket which collects feed 19 loaded with feed carriers 61. The carrier is applied to each feed 19 through the independent feed processing line 6, a good hatching environment is provided for silkworm eggs based on the carrier, and the carrier can pocket the waste feed 19 and other impurities, so that the one-year-old breeding frame 15 can be kept clean for a long time. The utility model discloses lay the carrier on the feed processing line 6, and can follow the transport of feed processing line 6 and progressively unreel, realize pipelined's input fodder 19 to feed carrier 61, work efficiency is high, and 19 input positions of fodder are accurate.
Example 4
A first-instar silkworm breeding process in full-instar industrial silkworm breeding comprises the following steps:
(1) Unstacking the first-age culture frame 15: the stacked first-age cultivation frames 15 are split in the unstacker 2 and are sent to the conveying line 1 one by one after being split;
(2) And (3) feeding 19: the first-age cultivation frames 15 are conveyed to a feed 19 throwing position one by one through a conveying line 1, and feed 19 is thrown into the first-age cultivation frames 15 through a first-age feed extruder 3; the feed 19 extruded by the feed extruder 3 is of a sheet structure, and the sheet feed 19 has a large coverage area and is easier to attract the silkworm to eat.
(3) Silkworm egg feeding: the first-age breeding frame 15 is conveyed to the silkworm egg putting position one by the conveying line 1, and the silkworm eggs are put into the first-age breeding frame 15 in sequence, which specifically comprises the following steps:
the silkworm eggs are packed in the tissue paper 191, and the tissue paper 191 is unpacked and thrown into the first-age rearing frame 15 except for the position where the feed 19 is placed. The hatched silkworm climbs to the feed 19 to eat evenly from all directions, and the feed 19 is supplied evenly, which is helpful for the balanced development of the silkworm. Preferably, the putting position of the carrier is the periphery of the feed 19, so that the newly-hatched silkworms can conveniently climb onto the feed 19.
(4) Stacking the first-age cultivation frames 15: the first-age cultivation frames 15 are conveyed to the stacker crane 5 one by the conveyor line 1, and the first-age cultivation frames 15 are stacked by the first-age stacker crane 5;
(5) Cultivating in the first year: the stacked one-year-old breeding frames 15 are conveyed from the conveying line 1 by a conveying robot, conveyed to a one-year-old breeding room, and bred into one-year-old silkworm eggs.
The front end of the conveying line 1 is a breeding frame feeding line 11, a conveying robot feeds a group of piled one-year-old breeding frames 15 into the breeding frame feeding line 11, each time the breeding frame feeding line 11 advances, the group of piled one-year-old breeding frames 15 are conveyed into the unstacker 2, and the advancing distance of each time is based on the feeding of the group of piled one-year-old breeding frames 15; the one-year-old silkworm breeding process is synchronously carried out by two or more than two operating lines 12, a stacked one-year-old breeding frame 15 is fed into each operating line 12, and the stacked one-year-old breeding frames 15 are all provided and fed by a breeding frame feeding line 11; the unstacking of the first-age cultivation frames 15, the feeding of the feed 19 and the feeding of the silkworm eggs are successively completed, and finally the first-age cultivation frames 15 of all the operation lines 12 are conveyed to the same stacker crane 5 through the rotary conveyor 14 to be stacked and then conveyed to a first-age cultivation room for cultivation.
The culture frame feeding line 11 can store a plurality of groups of stacked first-age culture frames 15 on one hand, so that the first-age culture frames 15 can be conveniently fed at any time, the supply is sufficient, and the problems of gear failure and supply failure are prevented; on the other hand, the stacked first-instar silkworm breeding frames 15 can be sequentially and continuously provided for the unstacker 2, so that continuous first-instar silkworm breeding operation is realized, and first-instar silkworm breeding efficiency is improved.
The one-year-old silkworm breeding process adopts a multi-line operation mode, comprises 1-8 operation lines, and the lines synchronously complete unstacking, feed 19 feeding and silkworm egg feeding, so that the working efficiency is greatly improved.
In the unstacking step (1), the unstacker 2 lifts the first-age culture frames 15 except the bottom, and the first-age culture frames 15 at the bottom are conveyed on the conveyor line 1; then, the whole stacked one-year-old cultivation frames 15 are put down, the one-year-old cultivation frames 15 except the bottom are lifted up again, and the bottom one-year-old cultivation frames 15 are conveyed on the conveying line 1 in the same way, and the steps are repeated in a circulating mode until all the stacked one-year-old cultivation frames 15 are separated one by one and conveyed on the conveying line 1; the conveying distance of the first-age cultivation frames 15 on the conveying line 1 is kept between 20 and 250cm. The stacked one-year-old cultivation frames 15 are separated one by one through unstacking and are sent out, so that the purpose that the one-year-old cultivation frames 15 are sequentially conveyed on the conveying line 1 is achieved, the one-year-old cultivation frames 15 are continuously and orderly conveyed on the one-year-old conveying line 1, and a foundation is provided for a subsequent assembly line type process.
In the stacking in the step (4), the stacker crane 5 lifts the fed first-age culture frames 15, after the next first-age culture frame 15 is fed, the lifted first-age culture frames 15 are placed downwards and stacked on the just fed first-age culture frame 15, and all the first-age culture frames 15 are lifted again together with the first-age culture frames; and after the next one-year-old culture frame 15 is fed in, repeating the stacking process, repeating the process in a circulating manner until the stacking of the group of one-year-old culture frames 15 is completed, and feeding out the stacked group of one-year-old culture frames 15. The one-year-old breeding frames 15 after one-year-old operation are stacked through stacking and are sent into the one-year-old breeding room in a concentrated mode, conveying and carrying are facilitated, the space of the one-year-old breeding room is fully utilized, more one-year-old breeding frames 15 can be stored in a unit area, and more silkworm eggs can be cultivated.
Example 5
On the basis of the embodiment 4, in the silkworm egg throwing in the step (3), an automatic silkworm egg throwing machine 4 is installed at the silkworm egg throwing position of the conveying line 1; when the first-age rearing frame 15 reaches the silkworm egg putting machine 4, each suction head 81 of the silkworm egg putting machine 4 sucks a certain amount of silkworm eggs from the moved silkworm egg frame 91, then the silkworm eggs are moved out of the silkworm egg frame 91, the suction heads 81 descend into the first-age rearing frame 15 after the silkworm eggs are moved out, the sucked silkworm eggs are released, the silkworm eggs are put in corresponding positions of the first-age rearing frame 15, the suction heads 81 ascend after the silkworm eggs are put in, and the first-age rearing frame 15 is sent out; when the next one-year-old breeding frame 15 is fed in, repeating the process, and completing the silkworm eggs feeding of each one-year-old breeding frame 15 in such a circulating reciprocating manner; the arrangement position of the suction head 81 and the arrangement mode of the suction holes 812 in the suction head 81 are determined according to the designed silkworm eggs throwing requirement. The silkworm eggs are sequentially and automatically put in the first-age breeding frame 15 through the silkworm egg putting machine 4; the silkworm eggs in the silkworm egg frame 91 are sucked in an air draft mode, the amount of the silkworm eggs sucked by each suction head 81 is basically the same, and the deviation is very small, so that the aim of uniformly throwing the silkworm eggs is fulfilled; the silkworm egg feeding machine 4 can be used for quickly feeding silkworm eggs of the first-age breeding frame 15, and the problem that the artificial feed 19 feeding is time-consuming and labor-consuming is avoided.
The silkworm egg frame 91 is arranged on the trays 9 at two sides of the silkworm egg feeding machine 4, the trays 9 are connected with the traversing lead screw 92 of the silkworm egg feeding machine 4, and the silkworm egg feeding machine 4 is controlled to move in or out of the silkworm egg frame 91 through the traversing lead screw 92; enough silkworm eggs are stored in the silkworm egg frame 91, and when the stock of the silkworm eggs is less than 1/6 of the volume of the silkworm egg frame 91, the silkworm eggs are added in time; when the silkworm egg frame 91 is moved out, the silkworm eggs are arranged by the brush plate, and the silkworm eggs are uniformly distributed in the silkworm egg frame 91. The silkworm egg frame 91 is moved in or out through transverse movement, the silkworm eggs are provided, and the throwing of the silkworm eggs is not influenced, so that the design is ingenious, and the practicability is high; due to the characteristic of being capable of moving out, the silkworm egg frame 91 is convenient to take, replace, clean, maintain and the like. The brush board is used for arranging the silkworm eggs to keep the silkworm eggs to be uniformly distributed and tiled in the silkworm egg frame 91, ensure that the silkworm eggs sucked by each suction head 81 basically keep equal quantity and accord with the specified requirement, and prevent the silkworm eggs from being too high or too low to influence the sucking effect.
Example 6
On the basis of embodiment 4, the utility model discloses a 19 modes of putting in of other fodder, this transfer chain 1 can also be including independent fodder processing line 6, the initiating terminal of this fodder processing line 6 is installed fodder extruder 3, this fodder extruder 3 installs the fodder extrusion head 31 of one year, extrude fodder 19 of design shape to fodder processing line 6 through this fodder extrusion head 31, lay fodder carrier 61 on fodder processing line 6, bear fodder 19 through this fodder carrier 61, and take out from fodder processing line 6, and place in the fodder frame, spare; the feed 19 is then transferred to a one-year-old breeding cage 15 along with the carrier. The carrier is applied to each feed 19 through the independent feed processing line 6, a good hatching environment is provided for silkworm eggs based on the carrier, and the carrier can pocket the waste feed 19 and other impurities, so that the one-year-old breeding frame 15 can be kept clean for a long time.
Example 7
On the basis of the embodiment 4, the step (5) is that the cultivation conveying lines 10 are arranged in the first-age cultivation room, and the cultivation conveying lines 10 are arranged in a tooth shape in the first-age cultivation room; the start end is a feeding conveyor 101 and the end is a discharging conveyor 102; the conveying robot sends the stacked first-age cultivation frames 15 to the feeding conveyor 101, and then the first-age cultivation frames are conveyed to the cultivation conveying line 10 through the feeding conveyor 101; after the cultivation of the first-age cultivation frames 15 is completed, the first-age cultivation frames are sent out from the end of the cultivation conveyor line 10 to the sending-out conveyor 102 to be sent out. The fed first-age culture frames 15 are sequentially sequenced through the culture conveying line 10, the feeding sequence and the culture time of the first-age culture frames 15 can be known without marking, the cultured first-age culture frames 15 can be conveniently and sequentially fed out according to the culture time, and the design is ingenious.
The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered by the protection scope of the present invention.

Claims (11)

1. A first-instar silkworm breeding line in full-age industrial silkworm breeding is characterized in that: comprising a conveyor line and a feed extruder mounted on the conveyor line:
the conveying line is used for conveying the first-age cultivation frames;
the feed extruder is used for extruding feed into the first-age cultivation frame.
2. The first-instar silkworm breeding line in whole-instar industrial silkworms according to claim 1, wherein: the unstacker is used for disassembling the stacked one-year culture frames and conveying the culture frames to the conveying line.
3. The first-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 2, wherein: the conveying line is further provided with a stacking machine, and the stacking machine is used for stacking the first-age cultivation frames.
4. The first instar silkworm breeding line of the whole instar industrial silkworms according to claim 1, wherein: the conveying line consists of a chain conveyor and comprises a feeding line at the front end, a middle operating line and a feeding line at the rear end, wherein the front end and the rear end of the operating line are respectively connected with the feeding line and the feeding line.
5. The first-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 4, wherein: the number of the operation lines is 1-8, and the front end and the rear end of each operation line are respectively connected with the feeding line and the discharging line.
6. The first-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 4, wherein: the feeding line is linear or U-shaped.
7. The first instar silkworm breeding line of the whole instar industrial silkworms according to claim 4, wherein: the conveying line is provided with a rotary conveyor, and the rotary conveyor turns to.
8. The first-instar silkworm breeding line in whole-instar industrial silkworms according to claim 1, wherein: the first-age silkworm breeding line also comprises an independently arranged feed processing line, and feeds are supplied to the first-age breeding frame through the feed processing line; the feed extruder is arranged at the starting end of the feed processing line, and the feed extruder extrudes feed to the feed processing line.
9. The first-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 8, wherein: the feed processing line is paved with a feed carrier, and the feed extruder extrudes feed to the feed carrier.
10. The one-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 8 or 9, wherein: the feed processing line is also equipped with a feed frame to which feed is delivered, the feed frame supplying feed to the delivery line.
11. The first-instar silkworm breeding line in whole-instar industrial silkworms according to claim 1, wherein: and the conveying line is also provided with a silkworm egg feeding machine for feeding silkworm eggs into the first-age breeding frame.
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