CN111908022A - Automatic change young silkworm and breed slagging-off production line - Google Patents
Automatic change young silkworm and breed slagging-off production line Download PDFInfo
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- CN111908022A CN111908022A CN202010931367.0A CN202010931367A CN111908022A CN 111908022 A CN111908022 A CN 111908022A CN 202010931367 A CN202010931367 A CN 202010931367A CN 111908022 A CN111908022 A CN 111908022A
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- lifting
- deslagging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/16—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
- A61L2/23—Solid substances, e.g. granules, powders, blocks, tablets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
Abstract
The invention relates to the field of young silkworm breeding, in particular to an automatic young silkworm breeding deslagging production line, which comprises: the device comprises a feeding and distributing device, a deslagging device, a stacking and blanking device and a conveyor belt connected with the devices; the stacked silkworm trays are fed by the feeding tray separating device and conveyed to the deslagging device in a tray separating mode, then deslagging is carried out by the deslagging device, and stacking blanking is carried out by the stacking blanking device. The invention solves the problems of large quantity of workers, low efficiency and high cost in the deslagging link of young silkworm breeding in the prior art, has reasonable structure, clear working logic due to the cooperation of all devices, changes the previous working mode of cleaning the silkworm tray by one person, has high degree of manual removal, long working time, high economic benefit and is very suitable for popularization and use.
Description
Technical Field
The invention relates to the field of young silkworm breeding, in particular to an automatic young silkworm breeding deslagging production line.
Background
The base for raising the young silkworms is a silkworm tray, a latticed silkworm net is placed in the silkworm tray, and a certain number of young silkworms are placed in the silkworm net for raising; in the traditional young silkworm feeding process, silkworm excrement and mulberry leaf residues in a silkworm tray need to be cleaned in a certain period, the silkworm tray needs to be disinfected after cleaning, a silkworm farmer manually cleans the silkworm tray in the previous cleaning mode, firstly, a silkworm net and young silkworms are lifted out together, then the silkworm tray is poured, then the silkworm net is placed in the silkworm tray, and then disinfection powder (liquid) is manually sprayed, so that the fastest time and minutes are needed for a skilled silkworm farmer to execute the steps, and the efficiency is gradually reduced along with the lapse of time and the reduction of physical strength; and at least hundreds of silkworm trays are arranged in the silkworm rearing room, so that the operation has high requirements on the number of workers and the proficiency and has high labor cost.
Along with the progress of science and technology, the increase of degree of automation, production line type operation has replaced single manual work gradually, and the production line operation is efficient not only, and the error rate is little to reduce greatly the burden to the cost of labor, and the operating time of production line operation compares in artifical greatly increased, how then to apply to the aspect of young silkworm breed with automatic production line operation, be worth thinking.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic young silkworm breeding deslagging production line, which solves the problems that a large number of workers are needed in a deslagging link of young silkworm breeding, the efficiency is low and the cost is high in the prior art.
According to the embodiment of the invention, the automatic young silkworm breeding deslagging production line comprises: the device comprises a feeding and distributing device, a deslagging device, a stacking and blanking device and a conveyor belt which penetrates through and is connected with the feeding and distributing device and the deslagging device; the stacked silkworm trays are lifted and transported by the feeding tray separating device and are sequentially conveyed to the deslagging device one by one, then residues on the silkworm trays are removed by the deslagging device, the silkworm trays after deslagging are stacked and collected one by the stacking and blanking device, and then blanking is carried out in an integral transportation mode.
The automatic young silkworm breeding deslagging production line provided by the invention can also be arranged in a way that the structure of the stacking and blanking device is the same as that of the feeding and distributing device, the stacking and blanking device and the feeding and distributing device are arranged at the front end and the rear end of the deslagging device in a mirror image mode, and the feeding and distributing device, the deslagging device and the stacking and blanking device are arranged on the same straight line.
The automatic young silkworm breeding deslagging production line provided by the invention can also be arranged in a way that a sterilizing feeding device is connected between the deslagging device and the stacking blanking device through a conveyor belt; after the silkworm tray is subjected to deslagging through the deslagging device, the silkworm tray is conveyed to a sterilizing and feeding device through a conveying belt to be sterilized and fed.
The automatic young silkworm breeding deslagging production line provided by the invention can also be arranged in a way that a deslagging device is provided with a jacking mechanism for jacking the silkworm tray, a clamping and overturning mechanism for clamping and overturning the jacked silkworm tray and a lifting mechanism for lifting the silkworm net in the silkworm tray.
The automatic silkworm breeding deslagging production line provided by the invention can also be arranged in a way that the main body of the deslagging device is of a frame structure, and the conveyor belt passes through the deslagging device and extends to a rear end device; the jacking mechanism is arranged in the conveying belt; the climbing mechanism includes: a jacking cylinder and a jacking cylinder panel; the jacking cylinder panel is connected with the output end of the jacking cylinder and can be driven by the jacking cylinder to reciprocate along the vertical direction; the clamping turnover mechanism and the lifting mechanism are sequentially arranged above the jacking mechanism and are arranged on the same straight line; one end of the clamping and turning mechanism is connected with a frame structure of the deslagging device main body through a rotating shaft, and the other end of the clamping and turning mechanism is a free end; the clamping and turning mechanism is provided with a plurality of clamps for clamping silkworm trays; when the jacking mechanism jacks the silkworm tray to the working height of the clamping and overturning mechanism, the clamp locks the silkworm tray and overturns and topples over by taking the rotating shaft connecting end of the clamping and overturning mechanism as a shaft.
The automatic young silkworm breeding deslagging production line provided by the invention can also be arranged in a way that the lifting mechanism can do linear reciprocating motion towards the clamping and overturning mechanism; the lifting mechanism comprises: a silkworm net lifting frame and a power mechanism; the silkworm net lifting frame is connected with the output end of the power mechanism through a plurality of linear circular shafts; the silkworm net lifting frame is provided with a plurality of hooks for lifting the silkworm net in the silkworm tray.
The automatic silkworm breeding deslagging production line provided by the invention can also be arranged in a way that the feeding and distributing device comprises: an online lifting conveyor and a disc separating machine; a conveying belt is arranged in the upper line lifting conveyor; the conveying belt is connected with a belt lifting mechanism used for lifting the height of the conveying belt in a matching manner; the tray separator is internally provided with a jacking mechanism for jacking the silkworm tray and a limiting mechanism for limiting the jacked silkworm tray.
The automatic young silkworm breeding deslagging production line provided by the invention can also be arranged in such a way that the lifting side plates are symmetrically arranged in the upper lifting conveyor; the conveying belt is fixed between the lifting side plates; the belt lifting mechanism is fixedly connected with the lifting side plate and can drive the lifting side plate and the conveying belt to reset in the vertical direction; the belt lifting mechanism comprises; the lifting mechanism comprises a lifting machine driving shaft, a chain wheel set, a lifting chain and a linear track; the lifting machine driving shaft drives the chain wheel set to rotate and can also drive a lifting chain connected with a toothed chain of the chain wheel set to move; the linear track is fixed inside the frame structure along the vertical direction; the lifting side plate is connected with the lifting chain and the linear track, and when the lifting drive shaft drives the chain wheel set to rotate and drive the lifting chain to move, the lifting side plate and the conveying belt can be driven to move along the direction of the linear track.
The automatic young silkworm breeding deslagging production line provided by the invention can also be arranged in a way that the limiting mechanisms are symmetrically arranged on the tray separator relative to the conveying belt; the jacking mechanism is arranged in the conveying belt; the limiting mechanism is a supporting plate; the supporting plates are higher than the jacking mechanism, and the two supporting plates reciprocate oppositely.
The automatic silkworm breeding deslagging production line provided by the invention can also be arranged in a way that the killing and feeding device comprises: a disinfectant powder feeder and a mulberry leaf feeder; the disinfectant powder feeder and the mulberry leaf feeder are erected at the upper end of the conveyor belt and feed corresponding materials towards the conveyor belt; a vibrating screen is arranged in the sterilizing powder feeder; and a material beating roll shaft is arranged in the mulberry leaf feeder.
Compared with the prior art, the invention has the following beneficial effects:
the method comprises the following steps: the feeding and distributing device and the stacking and blanking device can process a large number of silkworm trays at one time, so that the manual feeding and the final silkworm tray arrangement operation are reduced, and the distribution and stacking are also completed by a machine, so that the repeated labor is reduced;
secondly, the step of: the deslagging device can clean waste residues in the silkworm tray, the deslagging mode is adopted, the deslagging effect is good, the speed is high, the efficiency is high, the previous manual deslagging mode is changed, the mechanical deslagging operation is stable, the working time is long, the operation can be carried out continuously for 24 hours, only the shift operation of operators is needed, the productivity is liberated, the error rate is reduced compared with the manual deslagging, and the economic benefit is improved;
③: the disinfecting and feeding device can disinfect the cleaned silkworm tray and feed small mulberry leaves, so that the working efficiency is improved, the disinfectant powder and the added small mulberry leaves can be uniformly sprinkled on the silkworm tray, the operation precision is improved and the working flow is simplified relative to manual operation.
The silkworm tray cleaning machine has the advantages of reasonable structure, clear working logic due to the cooperation of all devices, high degree of manual work removal, long working time, great labor cost saving and high economic benefit, changes the working mode of cleaning the silkworm tray by one person in the prior art, and is very suitable for popularization and use.
Drawings
FIG. 1 is a general assembly layout of an embodiment of the present invention;
FIG. 2 is a schematic structural view of an on-line lifting conveyor in the feeding and distributing device of the present invention;
FIG. 3 is a side view of an in-line elevator conveyor in the infeed tray distribution apparatus of the present invention;
FIG. 4 is a cross-sectional view of a disc separator in the feed disc separator of the present invention;
FIG. 5 is a schematic structural view of the slag removing apparatus of the present invention;
FIG. 6 is a side view of the dross removal mechanism of the invention;
FIG. 7 is a schematic structural view of a killing and feeding device of the present invention
FIG. 8 is a schematic view showing the structure of a silkworm tray used in the present invention.
In the above drawings: 1. a feeding and distributing device; 11. an on-line lifting conveyor; 111. a conveyor belt; 112. a belt lifting mechanism; 1121. a hoist drive shaft; 1122. a lifting chain; 1123. a sprocket set; 1124. a linear track; 1125. lifting the side plate; 12. a disc separating machine; 121. a limiting mechanism; 1211. a support plate; 2. a deslagging device; 21. a jacking mechanism; 211. a jacking cylinder 212 and a jacking cylinder panel; 22. clamping and turning over mechanism; 221. a clamp; 23. a lifting mechanism; 231. a silkworm net lifting frame; 232. a power mechanism; 233. hooking; 3. a sterilizing feeding device; 31. a disinfectant powder feeder; 311. vibrating screen; 32. a mulberry leaf feeder; 321. a knockout roll shaft; 4. stacking a blanking device; 5. a conveyor belt; a. a linear circular shaft; and x, mounting a connecting piece.
Detailed Description
The technical solution of the present invention is further explained with reference to the drawings and the embodiments.
The base for raising the young silkworms is a silkworm tray, a latticed silkworm net is placed in the silkworm tray, and a certain number of young silkworms are placed in the silkworm net for raising; in the traditional young silkworm feeding process, silkworm excrement and mulberry leaf residues in a silkworm tray need to be cleaned in a certain period, and the silkworm tray needs to be disinfected after being cleaned; the traditional cleaning mode is that a silkworm raiser carries out manual cleaning, firstly, the silkworm net and the young silkworms are lifted out together, then, the silkworm tray is poured, and then, the silkworm net is placed in the silkworm tray, so that the steps are carried out by a skilled silkworm raiser within minutes at the fastest speed, and the efficiency is gradually reduced along with the lapse of time and the reduction of physical strength; and at least hundreds of silkworm trays are arranged in the silkworm rearing room, so that the operation has high requirements on the number of workers, physical ability and proficiency, and the labor cost is high.
As shown in fig. 1, fig. 1 is a general assembly layout diagram of a production line, and the working direction thereof is from left to right, including: the device comprises a feeding and distributing device 1, a deslagging device 2, a stacking and blanking device 4 and a conveyor belt 5 connected with the devices; the stacked silkworm trays are fed by the feeding tray dividing device 1 and conveyed to the deslagging device 2 in a tray dividing mode, then deslagging is carried out by the deslagging device 2, and stacking blanking is carried out by the stacking blanking device 4.
As shown in fig. 1: in the invention, the stacking and blanking device 4 has the same structure as the feeding and distributing device 1, and consists of an upper line lifting conveyor 11 and a distributing device 12 which are arranged in a mirror image mode, the work flow is inverted and respectively arranged at the front end and the rear end of the deslagging device 2, and the feeding and distributing device 1, the deslagging device 2 and the stacking and blanking device 4 are arranged on the same straight line.
As shown in fig. 1: a sterilizing feeding device 3 is connected between the deslagging device 2 and the stacking blanking device 4 through a conveyor belt 5; after the silkworm tray is subjected to deslagging by the deslagging device 2, the silkworm tray is continuously transported to the sterilizing and feeding device 3 by the conveyor belt 5 for sterilizing and feeding, wherein the sterilizing agent used for sterilizing is lime powder, and the object of feeding is small mulberry leaves.
As shown in fig. 5 and 6: the slag removal device 2 is provided with a jacking mechanism 21 for jacking the silkworm tray, a clamping and overturning mechanism 22 for clamping and dumping the jacked silkworm tray and a lifting mechanism 23 for lifting the silkworm net in the silkworm tray.
The structure and the working mode of the deslagging device 2 are described in detail as follows:
as shown in fig. 5 and 6: 2 structures of deslagging device: the main body of the deslagging device 2 is of a frame structure, four upright post frames are arranged at two ends of the conveyor belt 5 in pairs, and a plurality of cross braces are assembled at the upper ends of the upright posts to form an installation plane; the conveyor belts 5 are double belt conveyor belts 5 which are arranged in parallel, penetrate through the slag removing device 2 and extend to the killing and feeding device 3 at the rear end; the jacking mechanism 21 is fixed by four upright posts and a plurality of cross braces and is erected between two belts of the conveyor belt 5; the jack mechanism 21 includes: a jacking cylinder 211, a jacking cylinder panel 212; the jacking cylinder panel 212 is fixed on the output end of the jacking cylinder 211, the jacking cylinder 211 pushes the jacking cylinder panel 212 to jack upwards, and the silkworm trays on the conveyor belt 5 are jacked into the clamping turnover mechanism 22; the clamping turnover mechanism 22 and the lifting mechanism 23 are sequentially arranged above the jacking mechanism 21 and are arranged on a straight line in the vertical direction; in the invention, the turnover clamping turnover mechanism 22 is a rectangular frame, the enclosed area inside the frame is slightly larger than the area of a silkworm tray, one end (the right end shown in figure 3) of the clamping turnover mechanism 22 is connected with a rotating shaft on a frame structure of a deslagging device 2 main body, the end surface of the connecting end of the rotating shaft is connected with a turnover motor, the other end (the left end) is a free end, the free end is arranged on a cross-brace bracket (extending from a left upright post in figure 3), and the cross-brace bracket is also provided with a cushion pad; four clamps 221 for clamping the silkworm tray are arranged at four corners of the frame of the clamping and overturning mechanism 22, in the invention, the clamps 221 are short-distance cylinders, openings are arranged at four support legs of the silkworm tray, and the positions of the short-distance cylinders correspond to the positions of the openings; climbing mechanism 21 is when jacking silk worm dish to centre gripping tilting mechanism 22's operating height, and the output of short distance cylinder is stretched forward, penetrates the trompil, from four directions (two liang of relative) locking silk worm dish, at this moment the upset motor starts to use centre gripping tilting mechanism 22's pivot link to overturn as the axle, empty the waste residue on the silk worm dish.
As shown in fig. 5 and 6: the lifting mechanism 23 can do linear reciprocating motion towards the clamping and overturning mechanism 22; the lifting mechanism 23 includes: a silkworm net lifting frame 231 and a power mechanism 232; in the invention, the silkworm net lifting frame 231 is a rectangular frame and is mainly used for matching with a silkworm tray with a rectangular structure, the silkworm net lifting frame 231 is connected with the output end of the power mechanism 232 through four linear circular shafts a, in the invention, the power mechanism 232 is a lifting motor, the lifting motor is arranged on a cross brace at the top, the output end is respectively connected with the four linear circular shafts a, the reciprocating operation of the silkworm net lifting frame 231 is controlled, the silkworm net is lifted, and the silkworm net is played back into the silkworm tray after the silkworm tray is toppled over. A plurality of hooks 233 for lifting the silkworm net in the silkworm tray are circumferentially fixed on the silkworm net lifting frame 231, and the hooks 233 are used for fixing the silkworm net.
The working process of the deslagging device 2 is as follows: the silkworm tray is conveyed to the position of the jacking mechanism 21 by the conveying belt, the jacking cylinder 211 is started to drive the jacking cylinder panel 212 to ascend, the jacking cylinder panel 212 jacks the silkworm tray upwards to the inside of the rectangular frame of the clamping turnover mechanism 22, and the opening at the support leg of the silkworm tray corresponds to the position of the clamp 221, at the moment, the lifting mechanism 23 descends to the position close to the silkworm tray, a worker hangs the silkworm net on the hook 233, the lifting mechanism 23 ascends, the silkworm net and the young silkworms on the silkworm net are lifted to be separated from the silkworm tray, at the moment, the clamp 221 is locked, the silkworm tray is fixed, the overturning motor is started, the silkworm tray is overturned, the silkworm residue and the mulberry leaf residue are poured, then the upset motor reversal, centre gripping tilting mechanism 22 resets, and hoist mechanism 23 whereabouts puts the silkworm dish back with silk screen and young silkworm, and jacking cylinder 211 restarts again, promotes jacking cylinder panel 212 and rises, accepts the silkworm dish that the clearance was accomplished and descends to conveyer belt 5, is transported to next flow.
The structure and the working mode of the feeding and distributing device 1 are described in detail as follows: as shown in fig. 2, 3, and 4: the feeding and distributing device 1 is composed of two main structures: an online lifting conveyor 11 and a disc separator 12; the online lifting conveyor 11 is arranged at the front section of the tray separator 12, lifts and conveys the piled silkworm trays to the tray separator 12, and a conveying belt 111 for lifting and conveying the piled silkworm trays to the rear end is arranged in the online lifting conveyor 11; the conveying belt 111 is connected with a belt lifting mechanism 112 for lifting the height of the conveying belt 111 in a matching manner; the tray separator 12 is internally provided with a jacking mechanism 21 for jacking the silkworm trays and a limiting mechanism 121 for limiting the jacked silkworm trays.
As shown in fig. 2 and 3: the main body of the online lifting conveyor 11 is of a frame structure and is symmetrically clamped by a left group of rectangular frames and a right group of rectangular frames, a plurality of cross braces are connected to the bottoms of the rectangular frames to serve as installation bases of equipment, and lifting side plates 1125 are symmetrically arranged inside the two groups of rectangular frames; the conveying belt 111 is fixed between the lifting side plates 1125, and a component for driving the conveying belt 111 is arranged at the lower part of the conveying belt 111; one surface of the lifting side plate 1125 is connected with the conveyor belt 5, and the other surface is fixedly connected with the belt lifting mechanism 112; the belt lifting mechanism 112 drives the lifting side plate 1125 and the conveying belt 111 to move back and forth in the vertical direction; the belt lifting mechanism 112 includes; an elevator driving shaft 1121, a sprocket set 1123, an elevator chain 1122, a linear rail 1124; the elevator driving shaft 1121 is provided at the bottom of the rectangular frame; the driving shaft 1121 of the elevator is provided with a transmission gear and is matched with a driving motor, and the driving motor drives the driving shaft 1121 of the elevator to rotate.
As shown in fig. 2 and 3: the sprocket set 1123 comprises: a driving chain wheel and two driven chain wheels; the driving chain wheels are installed on two end faces of the elevator driving shaft 1121, the driven chain wheels are separated from the driving chain wheels by a certain distance and are respectively fixed on the upper bottom face and the lower bottom face of the interior of the rectangular frame, the two driven chain wheels are located on the same installation straight line, and the three chain wheels form a fixed pulley block; the lifting chain 1122 connects the driving sprocket with two driven sprockets and also connects a mounting connector x connected to the lifting side plate 1125; when the driving shaft 1121 of the elevator rotates to drive the driving wheel to rotate, the driving wheel can drive the lifting chain 1122 to move, and the two driven sprockets are fixed, so that the lifting chain 1122 drives the lifting side plate 1125 to vertically lift through the mounting connector x; the linear rail 1124 is fixed inside the frame structure in the vertical direction; the lifting side plate 1125 is fixed on the linear rail 1124 through a sliding rail assembly, and the linear rail 1124 is used for limiting the movement direction; causing lifting side panels 1125 and conveyor belt 111 to move in the direction of linear rails 1124.
The working principle of the on-line elevating conveyor 11 is described below: a worker stacks the stacked silkworm trays on the conveying belt 111 by pushing the worker, the driving motor rotates forwards to drive the elevator driving shaft 1121 to rotate so as to drive the driving sprocket and the lifting chain 1122 to work, the conveying belt 111 rises to the same height of the conveying belt 5 on the tray separating machine 12, then the conveying belt 111 runs to convey the stacked silkworm trays onto the conveying belt 5, and then the driving motor rotates backwards to lower the conveying belt 111.
When the feeding lifting conveyor 11 is positioned in the stacking and blanking device 4, the operations are reversely executed, and the stacked silkworm trays are descended.
As shown in fig. 4: the main body of the disc separator 12 is a frame structure which is similar to the structure of the deslagging device 2, and the conveyor belt 5 passes through the disc separator 12 and extends to a rear end device; the limiting mechanisms 121 are symmetrically arranged on the upright posts of the disc separator 12 relative to the conveyor belt 5; the jacking mechanism 21 is arranged in the conveyor belt 5 and has the same structure, installation mode and position as the jacking mechanism 21 arranged in the deslagging device 2; the jacking cylinder panel 212 is connected with the output end of the jacking cylinder 211 and can be driven by the jacking cylinder 211 to reciprocate along the vertical direction; the limiting mechanism 121 is a supporting plate 1211; in this embodiment, the support plate 1211 is disposed inside the open installation box, a slide rail is disposed below the support plate 1211, and the support plate 1211 is connected to a transmission mechanism, such as a motor or a cylinder, which controls two opposite support plates 1211 to extend and retract simultaneously; the support plate 1211 is provided at a height higher than the installation height of the jack 21, and supports the silkworm tray when extended simultaneously.
The working principle of the tray separator 12 is described as follows: the stacked silkworm trays conveyed by the upper lifting conveyor 11 are conveyed to the position of the jacking mechanism 21 through the conveyor belt 5, the jacking mechanism 21 is used for jacking the silkworm trays until the position between the penultimate silkworm tray and the penultimate silkworm tray is between the penultimate silkworm tray (counted from bottom to top), the supporting plate 1211 is relatively extended at the moment, the penultimate silkworm tray and all silkworm trays above the penultimate silkworm tray are lifted, the lifting mechanism retracts at the moment, and the penultimate silkworm tray is placed on the conveyor belt 5 and conveyed to the next device.
The disc separator 12 changes the disc separation into a stacking mode in the stacking and blanking device 4: the first processed silkworm tray is conveyed to the position of a jacking mechanism 21 by a conveyor belt 5, the jacking mechanism 21 is started, the silkworm tray is jacked to the position of a limiting mechanism 121 (a support plate 1211 extends to the lower bottom surface of the silkworm tray), the support plate 1211 extends out to limit the silkworm tray (at the moment, the support plate 1211 keeps in an extending state), and the jacking mechanism 21 is reset; the second processed silkworm tray is conveyed to the jacking mechanism 21 by the conveyor belt 5, at the moment, the jacking mechanism 21 is started, the second silkworm tray is jacked to the position below the first silkworm tray, the supporting plate 1211 retracts to enable the two silkworm trays to be contacted, the jacking mechanism 21 works again to jack the second silkworm tray to the position of the limiting mechanism 121, the supporting plate 1211 extends out to limit the silkworm trays, the rest is conducted in sequence until a specified number of silkworm trays are stacked, then the jacking mechanism 21 ascends to the lowest silkworm tray, the limiting mechanism 121 resets, the silkworm trays are placed on the conveyor belt 5 by the jacking mechanism 21 and are conveyed to the online lifting conveyor 11 of the stacking and blanking device 4.
The killing and feeding device 3 is sequentially provided with: a disinfectant powder feeder 31 and a mulberry leaf feeder 32;
as shown in fig. 7: the disinfectant powder feeder 31 and the mulberry leaf feeder 32 are erected at the upper end of the conveyor belt 5 and feed corresponding materials towards the conveyor belt 5; a vibrating screen 311 is arranged in the disinfectant powder feeder 31; the upper bottom surface and the lower bottom surface of the shell of the disinfectant powder feeder 31 are provided with a feed inlet and a feed outlet; the vibrating screen 311 is arranged above the feed opening, when the lime powder feeding device is used, lime powder is placed in the sterilizing powder feeding machine 31, the vibrating screen 311 is a fine-hole screen, the lime powder cannot fall on the screen automatically, and the lime powder cannot fall off only by vibration of the vibrating screen 311;
leaf inlet and fallen leaf mouth have been seted up to mulberry leaf feeder 32's upper and lower terminal surface, and mulberry leaf feeder 32 inner space is restrainted to fallen leaf mouth, is provided with beating material roller 321 between leaf inlet and fallen leaf mouth, beating material roller 321 is two independent setting's roller at least, is provided with the roller tooth on the roller, beating material roller 321's the mode of setting can set up or longitudinal arrangement setting for horizontal level, beating material roller 321's effect is the unloading speed of controlling the little piece of mulberry leaf, let the little even sprinkling of mulberry leaf fall on silkworm dish.
In the invention, all the driving modules are driven by the PLC circuit, and all the debugging parameter implementation is input into the control computer.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (10)
1. The utility model provides an automatic change young silkworm and breed slagging-off production line which characterized in that includes: the device comprises a feeding and distributing device, a deslagging device, a stacking and blanking device and a conveyor belt which penetrates through and is connected with the feeding and distributing device and the deslagging device; the stacked silkworm trays are lifted and transported by the feeding tray separating device and are sequentially conveyed to the deslagging device one by one, then residues on the silkworm trays are removed by the deslagging device, the silkworm trays after deslagging are stacked and collected one by the stacking and blanking device, and then blanking is carried out in an integral transportation mode.
2. The automatic silkworm breeding deslagging production line according to claim 1, wherein the stacking and blanking device has the same structure as the feeding and distributing device, the feeding and distributing device and the feeding and distributing device are arranged at the front end and the rear end of the deslagging device in a mirror image mode, and the feeding and distributing device, the deslagging device and the stacking and blanking device are arranged on a straight line.
3. The automatic silkworm breeding deslagging production line of claim 2, wherein a killing and feeding device is further connected between the deslagging device and the stacking and blanking device through a conveyor belt; after the silkworm tray is subjected to deslagging through the deslagging device, the silkworm tray is conveyed to a sterilizing and feeding device through a conveying belt to be sterilized and fed.
4. The automatic small silkworm breeding deslagging production line of any one of claims 1-3, wherein the deslagging device is provided with a jacking mechanism for jacking a silkworm tray, a clamping and overturning mechanism for clamping and overturning the jacked silkworm tray, and a lifting mechanism for lifting a silkworm net in the silkworm tray.
5. The automated young silkworm breeding deslagging production line of claim 4, wherein the jacking mechanism is arranged in a conveyor belt inside the deslagging device; the climbing mechanism includes: a jacking cylinder and a jacking cylinder panel; the jacking cylinder panel is connected with the output end of the jacking cylinder and can be driven by the jacking cylinder to reciprocate along the vertical direction; the clamping turnover mechanism and the lifting mechanism are sequentially arranged above the jacking mechanism and are arranged on the same straight line; one end of the clamping and turning mechanism is connected with a frame structure of the deslagging device main body through a rotating shaft, and the other end of the clamping and turning mechanism is a free end; the clamping and turning mechanism is provided with a plurality of clamps for clamping silkworm trays; when the jacking mechanism jacks the silkworm tray to the working height of the clamping and overturning mechanism, the clamp locks the silkworm tray and overturns and topples over by taking the rotating shaft connecting end of the clamping and overturning mechanism as a shaft.
6. The automated young silkworm breeding deslagging production line of claim 5, wherein the lifting mechanism can make a linear reciprocating motion towards the clamping and overturning mechanism; the lifting mechanism comprises: a silkworm net lifting frame and a power mechanism; the silkworm net lifting frame is connected with the output end of the power mechanism through a plurality of linear circular shafts; the silkworm net lifting frame is provided with a plurality of hooks for lifting the silkworm net in the silkworm tray.
7. The automated young silkworm breeding deslagging production line of claim 6, wherein the feeding and tray dividing device comprises: an online lifting conveyor and a disc separating machine; a conveying belt is arranged in the upper line lifting conveyor; the conveying belt is connected with a belt lifting mechanism used for lifting the height of the conveying belt in a matching manner; the tray separator is internally provided with a jacking mechanism for jacking the silkworm tray and a limiting mechanism for limiting the jacked silkworm tray.
8. The automatic silkworm breeding deslagging production line of claim 7, wherein the lifting side plates are symmetrically arranged inside the upper lifting conveyor; the conveying belt is fixed between the lifting side plates; the belt lifting mechanism is fixedly connected with the lifting side plate and can drive the lifting side plate and the conveying belt to reset in the vertical direction; the belt lifting mechanism comprises; the lifting mechanism comprises a lifting machine driving shaft, a chain wheel set, a lifting chain and a linear track; the lifting machine driving shaft drives the chain wheel set to rotate and can also drive a lifting chain connected with a toothed chain of the chain wheel set to move; the linear track is fixed inside the frame structure along the vertical direction; the lifting side plate is connected to the linear rail in a sliding mode and fixedly connected with the lifting chain, and when the lifting drive shaft drives the chain wheel set to rotate and drive the lifting chain to move, the lifting side plate and the conveying belt can be driven to move along the direction of the linear rail.
9. The automatic silkworm breeding deslagging production line of claim 8, wherein the limiting mechanisms are symmetrically arranged on the tray dividing machine relative to the conveyor belt; the jacking mechanism is arranged in the conveying belt; the limiting mechanism is a supporting plate; the supporting plates are higher than the jacking mechanism, and the two supporting plates reciprocate oppositely.
10. The automated young silkworm breeding deslagging production line of claim 3, wherein the killing and feeding device comprises: a disinfectant powder feeder and a mulberry leaf feeder; the disinfectant powder feeder and the mulberry leaf feeder are erected at the upper end of the conveyor belt and feed corresponding materials towards the conveyor belt; a vibrating screen is arranged in the sterilizing powder feeder; and a material beating roll shaft is arranged in the mulberry leaf feeder.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010931367.0A CN111908022A (en) | 2020-09-07 | 2020-09-07 | Automatic change young silkworm and breed slagging-off production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010931367.0A CN111908022A (en) | 2020-09-07 | 2020-09-07 | Automatic change young silkworm and breed slagging-off production line |
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| CN111908022A true CN111908022A (en) | 2020-11-10 |
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| CN202010931367.0A Pending CN111908022A (en) | 2020-09-07 | 2020-09-07 | Automatic change young silkworm and breed slagging-off production line |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112369378A (en) * | 2020-11-13 | 2021-02-19 | 陈移建 | Device for grabbing and conveying silkworm trays |
| CN112660843A (en) * | 2020-12-08 | 2021-04-16 | 浙江海洋大学 | Automatic crab pot recovery device |
| CN112674039A (en) * | 2021-01-20 | 2021-04-20 | 重庆祥飞智能科技有限公司 | Mulberry adding mechanism suitable for stacking silkworm trays |
| CN112674037A (en) * | 2021-01-20 | 2021-04-20 | 重庆祥飞智能科技有限公司 | Preparation mechanism for stacking silkworm trays and adding mulberry |
| CN112674038A (en) * | 2021-01-20 | 2021-04-20 | 重庆祥飞智能科技有限公司 | Culture system for young silkworms |
| CN112811093A (en) * | 2021-01-26 | 2021-05-18 | 重庆祥飞智能科技有限公司 | Silkworm breeding conveyor line |
| CN114260246A (en) * | 2021-12-29 | 2022-04-01 | 嵊州陌桑高科股份有限公司 | Five-instar cultivation frame cleaning process for industrial silkworm breeding |
| CN114287404A (en) * | 2021-12-30 | 2022-04-08 | 重庆市奉节县祥飞茧丝绸有限公司 | Silkworm breeding and sand removing equipment |
| CN114380024A (en) * | 2022-02-15 | 2022-04-22 | 那坡同益新丝绸科技实业有限公司 | Intelligent silkworm tray conveyor for silkworm breeding industry |
| CN115226678A (en) * | 2021-12-29 | 2022-10-25 | 嵊州陌桑高科股份有限公司 | First-instar silkworm breeding line in full-instar industrial silkworm breeding and silkworm breeding process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112369378A (en) * | 2020-11-13 | 2021-02-19 | 陈移建 | Device for grabbing and conveying silkworm trays |
| CN112369378B (en) * | 2020-11-13 | 2022-04-05 | 诸暨市迅翔云科技有限公司 | Device for grabbing and conveying silkworm trays |
| CN112660843A (en) * | 2020-12-08 | 2021-04-16 | 浙江海洋大学 | Automatic crab pot recovery device |
| CN112674039A (en) * | 2021-01-20 | 2021-04-20 | 重庆祥飞智能科技有限公司 | Mulberry adding mechanism suitable for stacking silkworm trays |
| CN112674037A (en) * | 2021-01-20 | 2021-04-20 | 重庆祥飞智能科技有限公司 | Preparation mechanism for stacking silkworm trays and adding mulberry |
| CN112674038A (en) * | 2021-01-20 | 2021-04-20 | 重庆祥飞智能科技有限公司 | Culture system for young silkworms |
| CN112811093A (en) * | 2021-01-26 | 2021-05-18 | 重庆祥飞智能科技有限公司 | Silkworm breeding conveyor line |
| CN114260246A (en) * | 2021-12-29 | 2022-04-01 | 嵊州陌桑高科股份有限公司 | Five-instar cultivation frame cleaning process for industrial silkworm breeding |
| CN115226678A (en) * | 2021-12-29 | 2022-10-25 | 嵊州陌桑高科股份有限公司 | First-instar silkworm breeding line in full-instar industrial silkworm breeding and silkworm breeding process thereof |
| CN115226678B (en) * | 2021-12-29 | 2024-01-19 | 嵊州陌桑高科股份有限公司 | One-age silkworm breeding line in full-age factory silkworm breeding and silkworm breeding process thereof |
| CN114287404A (en) * | 2021-12-30 | 2022-04-08 | 重庆市奉节县祥飞茧丝绸有限公司 | Silkworm breeding and sand removing equipment |
| CN114380024A (en) * | 2022-02-15 | 2022-04-22 | 那坡同益新丝绸科技实业有限公司 | Intelligent silkworm tray conveyor for silkworm breeding industry |
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