CN111066740A - Industrial aquaculture is with automatic frame of breeding of tearing open a set machine - Google Patents
Industrial aquaculture is with automatic frame of breeding of tearing open a set machine Download PDFInfo
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- CN111066740A CN111066740A CN202010034737.0A CN202010034737A CN111066740A CN 111066740 A CN111066740 A CN 111066740A CN 202010034737 A CN202010034737 A CN 202010034737A CN 111066740 A CN111066740 A CN 111066740A
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- 238000009395 breeding Methods 0.000 title claims abstract description 46
- 230000001488 breeding effect Effects 0.000 title claims abstract description 45
- 238000009360 aquaculture Methods 0.000 title description 2
- 244000144974 aquaculture Species 0.000 title description 2
- 210000000078 claw Anatomy 0.000 claims abstract description 141
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 230000006698 induction Effects 0.000 claims description 17
- 230000003028 elevating effect Effects 0.000 claims description 15
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000010923 batch production Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000012546 transfer Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 25
- 241000255789 Bombyx mori Species 0.000 description 24
- 230000008569 process Effects 0.000 description 23
- 238000013461 design Methods 0.000 description 18
- 230000000694 effects Effects 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 210000001503 joint Anatomy 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 235000013601 eggs Nutrition 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 241000255783 Bombycidae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 241000255777 Lepidoptera Species 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
- 240000000249 Morus alba Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000005059 dormancy Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The invention discloses an automatic culture frame tray detaching machine for industrial culture, which comprises a rack and a lifting mechanism, and is characterized in that: and lifting mechanisms are arranged on two sides of the rack, the lifting mechanisms are provided with supporting claws, and the culture frame group and the cocoon cage are supported by the supporting claws. In factory large-scale breeding, the breeding frame and the cocoon cage are subjected to centralized treatment, transfer and the like in a stacking mode, so that the breeding scale is greatly improved, and the breeding efficiency and yield are improved; in order to split the stacked cultivation frame group, the cultivation frame group can be put into a production line one by one, so that the automatic cultivation frame tray disassembling machine is designed in a targeted manner, the stacked cultivation frame group can be split in an automatic mode, and the realization of factory-like and large-scale cultivation operation is greatly promoted.
Description
Technical Field
The invention belongs to the field of industrial silkworm breeding, and particularly relates to an automatic breeding frame tray detaching machine for industrial breeding.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as foodstuff. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworm needs to peel for four times to become fifth-instar larvae to start spinning and cocooning.
The silkworm breeding generally adopts a small bamboo frame for breeding, and the small bamboo frame has simple structure, convenient manufacture, capability of being manually woven and low cost; silkworm breeding is a full-artificial breeding method, and is realized from silkworm egg imagoes to cocoon picking through manual operation; with the development of society, the requirement of silk can not be met only by silkworm breeding, so that industrial silkworm breeding can be carried out at present, the scale of the existing industrial silkworm breeding is small, a large amount of manpower is required to be invested to match with breeding operation, such as manual cocoon collection, manual feed throwing, manual transfer, breeding frame cleaning and the like, and the yield is low.
Disclosure of Invention
The invention aims to provide an automatic culture frame tray detaching machine for industrial culture, which aims at solving the problems in the existing small-scale culture and adopts a stacking mode to perform centralized treatment, transfer and the like on a culture frame and a cocoon cage, thereby greatly improving the culture scale and improving the culture efficiency and yield; in order to split the stacked cultivation frame group, the cultivation frame group can be put into a production line one by one, so that the automatic cultivation frame tray disassembling machine is designed in a targeted manner, the stacked cultivation frame group can be split in an automatic mode, and the realization of factory-like and large-scale cultivation operation is greatly promoted.
In order to solve the technical problems, the following technical scheme is adopted:
the utility model provides a batch production breed with automatic frame of breeding tear a set machine open, includes frame and elevating system, its characterized in that: and lifting mechanisms are arranged on two sides of the rack, the lifting mechanisms are provided with supporting claws, and the culture frame group and the cocoon cage are supported by the supporting claws.
Further, the supporting claw comprises an upper supporting claw and a lower supporting claw which are respectively arranged at the upper end and the lower end of the lifting mechanism. The invention adopts the upper supporting claw and the lower supporting claw to synchronously support the cultivation frame group, so that the upper end and the lower end of the cultivation frame group are respectively provided with the supporting pivot, the supporting pressure born by the lower supporting claw can be effectively reduced through the upper supporting claw, and the upper supporting claw carries out auxiliary support on the upper part of the cultivation frame group, so that the whole cultivation frame group is more stable in the lifting process, the cultivation frame group is prevented from being supported and lifted only by the bottom, the upper part of the cultivation frame group is easy to shake and topple, the accident rate in the operation process is effectively reduced, and the operation process is safer and more reliable.
Further, the upper supporting claw comprises an upper supporting claw cylinder and an upper supporting claw plate, the upper supporting claw cylinder is installed at the upper end of the lifting mechanism, and the upper supporting claw cylinder is connected with the upper supporting claw plate; the lower supporting claw comprises a lower supporting claw cylinder and a lower supporting claw plate, the lower supporting claw cylinder is installed at the lower end of the lifting mechanism, and the lower supporting claw cylinder is connected with the lower supporting claw plate. The upper supporting claw cylinder controls the upper supporting claw plate to extend out and retract, the lower supporting claw cylinder controls the lower supporting claw plate to extend out and retract, the raising and the lowering of the culture frame group are achieved, and the culture frames are separated one by one in the raising and lowering processes. The cylinder driving mode is simple in structure, easy to manufacture and install, high in practicability and convenient to control.
Furthermore, the lifting mechanism comprises a lifting body, a chain, an upper driving wheel, a lower driving wheel and a speed reducing motor, wherein the speed reducing motor is connected with the lower driving wheel; the upper end and the lower end of the lifting body are respectively provided with an upper supporting claw cylinder and a lower supporting claw cylinder. According to the invention, one end of the chain in the chain assembly is connected with the upper end of the lifting body, the other end of the chain is connected with the lower end of the lifting body, and the chain assembly is driven by the speed reduction motor to drive the lifting body to lift, so that the requirement of the chain type lifting on the application environment is not very high when the cultivation frame set is disassembled, the cultivation frame set can be used in the environments with high temperature, heavy load, low speed and large dust, the influence of sundries in the cultivation frame on the chain assembly is small, the chain is in a stretched state when the lifting body is controlled by the chain to lift, the left-right swinging amplitude of the lifting body in the lifting process is reduced, the collision probability of the lifting body in the lifting process is reduced, and the working efficiency of the machine is increased.
Furthermore, two groups of lifting mechanisms are respectively arranged on the left side and the right side of the rack, the lifting mechanisms on the same side are driven by the driven assembly, and the lifting mechanisms on different sides are driven by the main transmission assembly, so that all the lifting mechanisms can synchronously run. According to the invention, two group lifting mechanisms are arranged on the same side, so that two groups of culture frames can be synchronously split, the splitting efficiency is obviously improved, and the cocoon picking speed is further improved; through the transmission effect of driven subassembly and final drive subassembly, realize 4 elevating system synchronous operation, prevent to take place the asynchronous problem of split.
Further, this breed frame tears a set machine open still includes split mechanism, and split mechanism includes split cylinder and split subassembly, and the split subassembly is connected to the split cylinder, and the split cylinder is installed in the frame. According to the invention, the splitting mechanism is arranged on the tray detaching machine, so that when the upper and lower culture frames are split, the splitting assembly in the splitting mechanism is inserted between the two culture frames (pressing the lower culture frame), cocoon filaments adhered between the two culture frames can be broken through further ascending motion, the two culture frames can be separated, and the upper and lower culture frames can be easily separated under the cooperation of the tray detaching machine, so that the splitting mechanism can be adopted to enable the culture frames to be more conveniently split, and prevent the lower cocoon cage from being pulled out by the upper culture frame.
Further, split mechanism is all installed to the both sides of frame, and the split mechanism of both sides cooperatees, and the split subassembly includes install bin and split pole, and the split pole runs through the install bin and fixes, and the split cylinder is connected to the install bin. According to the invention, the splitting mechanisms are respectively arranged on the two sides of the rack, so that the splitting mechanisms can touch all positions of the culture frame, and the splitting effect is obviously improved. The install bin is used for ann installs and removes the branch pole for the branch pole can set up many, and the separating action of many branch poles is better.
Further, the tray detaching machine for the cultivation frame further comprises a conveyor, the conveyor is installed between the racks, and the cultivation frame and the cocoon cage are carried on the conveyor. The chain conveying line is used for feeding the cultivation frame group and sending out the cultivation frame, automatic frame feeding and frame discharging are achieved, and therefore the cultivation frames are sequentially split and are simple in structure and ingenious in design.
Further, a front blocking mechanism is mounted on the conveyor and comprises a baffle plate, a hinged support, a rotating shaft, a crosspiece and a front blocking cylinder, the rotating shaft and the front blocking cylinder are mounted on the conveyor, the hinged support is connected with the baffle plate through bolts, and the bolts penetrate through the rotating shaft; the front gear cylinder is arranged on the crosspiece and is hinged with the hinged support. Keep off the design of mechanism before through, can block the breed frame group that sends into, make it by accurate putting at the split position, prevent to carry over the head or not in time, the pivot drives baffle and hinged-support and is 180 rotations when using for baffle and hinged-support keep relative balance when rotatory, keep off the stability and the reliability of mechanism when rotatory before improving, keep off before this rotation type mechanism can the direct mount on assembly line support, it is very convenient.
Furthermore, the culture frame tray dismounting machine also comprises a lifting induction positioning mechanism which is matched with the lifting mechanism; the lifting sensing positioning mechanism comprises a travel switch assembly, a proximity switch assembly and a sensing piece, wherein the travel switch assembly and the proximity switch assembly are vertically distributed, and the travel switch assembly is respectively arranged at the top and the bottom; the proximity switch components are sequentially arranged between the travel switch components from top to bottom; the induction sheet is matched with the proximity switch assembly and the travel switch assembly; the induction sheet is arranged on the lifting mechanism, and the travel switch assembly and the proximity switch assembly are arranged on the rack. The lifting induction positioning mechanism is arranged to gradually control the lifting mechanism to lift, so that the lifting corresponding position is fixed at regular time and fixed point according to design requirements, and the disassembly operation is favorably and smoothly completed.
Due to the adoption of the technical scheme, the method has the following beneficial effects:
according to the automatic culture frame tray detaching machine for industrial culture, which is disclosed by the invention, aiming at the problems in the existing small-scale culture, a stacking mode is adopted to perform centralized treatment, transfer and the like on a culture frame and a cocoon cage, so that the culture scale is greatly improved, and the culture efficiency and the yield are improved; in order to split the stacked cultivation frame group, the cultivation frame group can be put into a production line one by one, so that the automatic cultivation frame tray disassembling machine is designed in a targeted manner, the stacked cultivation frame group can be split in an automatic mode, and the realization of factory-like and large-scale cultivation operation is greatly promoted. The concrete beneficial effects are shown as the following points;
1. according to the invention, the cultivation frame groups are separated one by one through the lifting mechanism and the supporting claws, all cultivation frames except the bottom cultivation frame are lifted in advance in the separation process, and the bottom cultivation frame is separated from other cultivation frames, so that the separation one by one is realized in a lifting mode, the realization mode is simple and convenient, and the manufacturing is easy. A special grabbing structure is not required to be arranged on the cultivation frame, the cultivation effect of the cultivation frame is not influenced, and the cultivation frame is simple in structure and easy and convenient to manufacture; in practical use, the problems of difficult positioning and poor stability are found that the lifting is realized in a grabbing manner; and the lifting is realized by adopting the support, so that the positioning is easy, the stability is good, and the fault-tolerant rate is higher.
2. The invention adopts the upper supporting claw and the lower supporting claw to synchronously support the cultivation frame group, so that the upper end and the lower end of the cultivation frame group are respectively provided with the supporting pivot, the supporting pressure born by the lower supporting claw can be effectively reduced through the upper supporting claw, and the upper supporting claw carries out auxiliary support on the upper part of the cultivation frame group, so that the whole cultivation frame group is more stable in the lifting process, the cultivation frame group is prevented from being supported and lifted only by the bottom, the upper part of the cultivation frame group is easy to shake and topple, the accident rate in the operation process is effectively reduced, and the operation process is safer and more reliable.
3. According to the invention, the splitting mechanism is arranged on the tray detaching machine, so that when the upper and lower culture frames are split, the splitting assembly in the splitting mechanism is inserted between the two culture frames (pressing the lower culture frame), cocoon filaments adhered between the two culture frames can be broken through further ascending motion, the two culture frames can be separated, and the upper and lower culture frames can be easily separated under the cooperation of the tray detaching machine, so that the splitting mechanism can be adopted to enable the culture frames to be more conveniently split, and prevent the lower cocoon cage from being pulled out by the upper culture frame.
4. According to the invention, through the design of the front blocking mechanism, the fed culture frame group can be blocked, so that the culture frame group is accurately placed at the splitting position, the phenomenon that the culture frame group is conveyed too early or too late is prevented, and the support claw can accurately and stably grab the culture frame group; when the rotary type front baffle mechanism is used, the rotary shaft drives the baffle and the hinged support to rotate by 180 degrees, so that the baffle and the hinged support keep relative balance when rotating, the stability and the reliability of the front baffle mechanism when rotating are improved, and the rotary type front baffle mechanism can be directly installed on a production line support and is very convenient.
5. The lifting induction positioning mechanism is arranged to gradually control the lifting mechanism to lift, so that the lifting induction positioning mechanism can reach lifting corresponding positions at fixed time and fixed points according to design requirements and stay at the corresponding positions, and the disc disassembling machine can perform next lifting after finishing related instructions, thereby being beneficial to smoothly completing disassembling operation; the control is not required to be considered, and the automation degree is high.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a complete machine view of the breeding frame tray detaching machine of the invention;
FIG. 2 is a schematic view taken along direction A in FIG. 1;
FIG. 3 is a schematic structural view of the lifting mechanism;
FIG. 4 is a schematic structural view of the elevating body;
FIG. 5 is a schematic view of the structure of the direction B in FIG. 4;
FIG. 6 is a schematic view of the elevating body in a top view;
FIG. 7 is a schematic structural view of the upper jaw plate;
FIG. 8 is a schematic structural view of the lower jaw plate;
FIG. 9 is a schematic structural view of a bottom pull pawl of the present invention;
FIG. 10 is a schematic structural view of the detachment mechanism;
FIG. 11 is an operational schematic of the detachment mechanism;
FIG. 12 is a schematic structural view of a lift sensing and positioning mechanism;
FIG. 13 is a schematic structural view of the front stop mechanism;
FIG. 14 is a schematic view of the structure of FIG. 13 in the direction C;
FIG. 15 is a schematic view of the structure of FIG. 13 in the direction D;
fig. 16 is a sectional view taken along the line a-a in fig. 13.
Detailed Description
As shown in fig. 1 to 16, in industrial cultivation, an automatic cultivation frame tray dismounting machine for industrial cultivation often adopts a cultivation frame stacking mode to carry and place plants, so that a problem of how to separate and send stacked cultivation frame groups 22 into a production line one by one arises; the manual one-by-one separation mode is time-consuming and labor-consuming, the separation speed is low, a large amount of labor cost needs to be invested, and the core idea of industrial culture is not met. Based on the problems, the invention provides an automatic culture frame tray dismounting machine which mainly comprises a rack 1, a lifting mechanism 2, a dismounting mechanism 10, a conveyor 19 and a lifting induction positioning mechanism 41, and lifts or lowers a culture frame group 22 in an orderly lifting mode so as to send out the culture frames at the bottom one by one.
Firstly, the lifting mechanism 2:
elevating system 2 is all installed to the both sides of frame 1, and elevating system 2 includes the elevating body 3, chain 6, goes up driving wheel 5, lower driving wheel 6 and gear motor 7, and the upper end of the elevating body 3 is equipped with upper bracket 8, and the lower extreme of the elevating body 3 is equipped with lower bracket 9, goes up driving wheel 5 and installs in frame 1 and place in the top of upper bracket 8, and lower driving wheel 6 installs in frame 1 and places in the below of lower bracket 9. The speed reducing motor 7 is connected with the lower driving wheel 6, one end of the chain 6 is connected with the upper support 8, the other end of the chain is connected with the lower support 9, and the chain is meshed with the upper driving wheel 5 and the lower driving wheel 6. After the speed reducing motor 7 is started, the lower driving wheel 6 is driven to rotate, so that the chain 6 is driven to run between the upper driving wheel 5 and the lower driving wheel 6, and the lifting body 3 is driven to lift.
According to the invention, one end of the chain 6 in the chain assembly is connected with the upper end of the lifting body 3, the other end of the chain 6 is connected with the lower end of the lifting body 3, and the chain assembly is driven by the speed reduction motor 7, so that the lifting body 3 is driven by the chain assembly to lift, when the cultivation frame group 22 is disassembled, the chain type lifting is adopted, the requirement of the chain type lifting on the application environment is not very high, the cultivation frame group 22 can be used in the environments with high temperature, heavy load, low speed and large dust, the influence of sundries in the cultivation frame on the chain assembly is small in the disassembling process, the chain 6 is in a stretched state in the lifting process of the lifting body 3 controlled by the chain 6, the left-right swinging amplitude of the lifting body 3 in the lifting process is reduced, the collision probability of the lifting body 3 in the lifting process is reduced, and the working efficiency of the machine is increased.
The lifting body 3 is further provided with a guide assembly 21, and the lifting body 3 moves up and down along the guide assembly 21. The guide assembly 21 limits the lifting body 3 to move up and down along the guide assembly 21, and the phenomenon that the lifting body 3 swings left and right in the up-and-down moving process is avoided.
The guide assembly 21 comprises a guide rod 25 and a guide rail 26, the guide rail 26 is fixedly connected to the lifting body 3, the guide rail 26 is provided with a sliding groove, the sliding groove is matched with the guide rod 25, and the lifting body 3 moves up and down along the guide rod 25. In the up-and-down moving process of the lifting body 3, the guide rail 26 moves up and down along the guide rod 25, so that the phenomenon of left-and-right swinging in the up-and-down moving process of the lifting body 3 is avoided.
The lifting body 3 is provided with the upper supporting claw 17 and the lower supporting claw 18, the upper supporting claw 17 is arranged at the upper end of the lifting body 3, the lower supporting claw 18 is arranged at the lower end of the lifting body 3, the invention adopts the upper supporting claw 17 and the lower supporting claw 18 to synchronously support the culture frame group 22, so that the upper end and the lower end of the culture frame group 22 are provided with supporting points, the supporting pressure born by the lower supporting claw 18 can be effectively reduced through the upper supporting claw 17, in addition, the upper supporting claw 17 carries out auxiliary support on the upper part of the culture frame group 22, the whole culture frame group 22 is more stable in the lifting process, the culture frame group 22 is prevented from being supported and lifted only by the bottom, the upper part of the culture frame group 22 is easy to shake and topple, the accident rate in the operation process is effectively reduced, and the operation process is safer and more reliable.
The upper supporting claw 17 comprises an upper supporting claw cylinder 29 and an upper supporting claw plate 27, the upper supporting claw cylinder 29 is fixed with the lifting body 3 through a cylinder base plate 30 through a bolt, a piston rod of the upper supporting claw cylinder 29 is connected with the upper supporting claw plate 27, the upper supporting claw plate 27 is of an L-shaped structure, at least two groups of upper convex tooth groups 33 are uniformly arranged on the bottom end face of the upper supporting claw plate 27, the whole structure is reasonable in design, the upper supporting claw cylinder 29 drives the upper supporting claw plate 27 to horizontally move until the upper supporting claw plate 27 moves to the breeding frame group 22, the upper supporting claw plate 27 can be inserted into the breeding frame through the upper convex tooth groups 33, the upper supporting claw plate 27 can support and lift the breeding frame group 22, and the supporting points between the upper supporting claw plate 27 and the breeding frame group 22 can be guaranteed through the design of the at least two groups of upper convex tooth groups 33, so that the breeding frame group 22 can be lifted more stably.
Go up the cam group 33 and include two last cam teeth portion 35, form slot 34 between two last cam teeth portion 35, go up cam teeth group 33 and go up the support claw board 27 and be the integrated into one piece structure, design benefit, form slot 34 between two last cam teeth portion 35, the formation of going up slot 34 makes last cam teeth portion 35 insert when breeding the below of frame, can avoid breeding the reinforcing bar on the frame outer wall, guarantee that last cam teeth portion 35 can insert smoothly, go up support claw 17 and can lift up the whole support of breeding frame group 22, and go up cam teeth group 33 and the design of last support claw 17 for the integrated into one piece structure, both can ensure the structural strength of whole last support claw 17, the actual machine-shaping of being convenient for again.
The lower supporting claw 18 comprises a lower supporting claw cylinder 32 and a lower supporting claw plate 31, the lower supporting claw cylinder 32 is fixed with the lifting body 3 through a cylinder base plate 30 through a bolt, a piston rod of the lower supporting claw cylinder 32 is connected with the lower supporting claw plate 31, the lower supporting claw plate 31 is of a Z-shaped structure, at least two groups of lower convex tooth groups 36 are evenly arranged on the bottom end face of the lower supporting claw plate 31, the whole structure is reasonable in design, the lower supporting claw cylinder 32 drives the lower supporting claw plate 31 to horizontally move until the lower supporting claw plate 31 moves to the breeding frame group 22, the lower supporting claw plate 31 can be inserted into the breeding frame through the lower convex tooth groups 36, supporting and lifting of the lower supporting claw plate 31 on the breeding frame group 22 are achieved, supporting points between the lower supporting claw plate 31 and the breeding frame group 22 can be guaranteed through the design of the at least two groups of lower convex tooth groups 36, and the breeding frame group 22 can be lifted more stably in the lifting process.
Lower protruding tooth group 36 includes two lower protruding tooth 37, form slot 38 down between two lower protruding tooth 37, slot 38 and upper slot 34 phase-match down, lower protruding tooth group 36 and lower support claw board 31 are the integrated into one piece structure, and design benefit, lower slot 38's formation makes lower protruding tooth 37 insert when breeding the below of frame, can avoid breeding the enhancement strip on the frame outer wall, guarantee that lower protruding tooth 37 can insert smoothly, lower support claw 18 can support breeding frame group 22 and lift, and lower protruding tooth group 36 and lower support claw 18 are the integrated into one piece structure's design, both can ensure whole lower support claw 18's structural strength, the machine-shaping of being convenient for reality again.
The invention controls the upper claw plate 27 to extend and retract through the upper claw cylinder 29, and controls the lower claw plate 31 to extend and retract through the lower claw cylinder 32, so as to realize the lifting and lowering of the culture frame group 22, and realize the one-by-one splitting of the culture frames in the lifting and lowering processes. The cylinder driving mode is simple in structure, easy to manufacture and install, high in practicability and convenient to control.
The linear bearing boxes 28 are arranged on two sides of the upper supporting claw cylinder 29 and two sides of the lower supporting claw cylinder 32, the linear bearing boxes 28 on two sides of the upper supporting claw cylinder 29 are connected with the upper supporting claw plate 27, the linear bearing boxes 28 on two sides of the lower supporting claw cylinder 32 are connected with the lower supporting claw plate 31, and the linear bearing boxes 28 are designed to guide the movement of the upper supporting claw cylinder 29 and the lower supporting claw cylinder 32, so that the horizontal movement of a piston rod of the upper supporting claw cylinder 29 and a piston rod of the lower supporting claw cylinder 32 is more stable, the linearity of the movement of the upper supporting claw plate 27 and the upper supporting claw plate 27 is indirectly ensured, and the subsequent supporting and lifting of the upper supporting claw 17 and the lower supporting claw 18 on the culture frame are facilitated.
Meanwhile, the frame 1 is also provided with a bottom pull claw 20, and the bottom pull claw 20 is matched with the upper supporting claw 17 and the lower supporting claw 18 and is positioned below the lower supporting claw 18; the bottom pulling claw comprises a pulling claw cylinder 39 and a pulling claw plate 40, the pulling claw cylinder 39 is fixed on the frame 1 and connected with the pulling claw plate 40, the pulling claw plate 40 is inverted L-shaped, the pulling claw cylinder 39 drives the pulling claw plate 40 to move horizontally until the pulling claw plate 40 moves to the bottom cultivation frame, at the moment, the pulling claw plate 40 pulls the bottom cultivation frame to prevent the bottom cultivation frame from moving due to the binding force of cocoon silks, and the stability of the bottom cultivation frame is improved.
The left side and the right side of the frame 1 are respectively provided with two groups of lifting mechanisms 2, the lifting mechanisms 2 on the same side are driven by a driven component 24, the lifting mechanisms 2 on different sides are driven by a main transmission component 23, and all the lifting mechanisms 2 can synchronously run. According to the invention, the two group lifting mechanisms 2 are arranged on the same side, so that the two groups of culture frame groups 22 can be synchronously split, the splitting efficiency is obviously improved, and the cocoon picking speed is further improved; through the transmission effect of driven subassembly 24 and main drive assembly 23, realize 4 elevating system 2 synchronous operation, prevent to take place the problem of split asynchronization.
According to the invention, the culture frame groups 22 are separated one by one through the lifting mechanism 2 and the supporting claws, all culture frames except the bottom culture frame are lifted in advance in the separation process, and the bottom culture frame is separated from other culture frames, so that the separation one by one is realized in a lifting mode, and the method is simple and convenient to realize and easy to manufacture. A special grabbing structure is not required to be arranged on the cultivation frame, the cultivation effect of the cultivation frame is not influenced, and the cultivation frame is simple in structure and easy and convenient to manufacture; in practical use, the problems of difficult positioning and poor stability are found that the lifting is realized in a grabbing manner; and the lifting is realized by adopting the support, so that the positioning is easy, the stability is good, and the fault-tolerant rate is higher.
II, a detaching mechanism 10:
the culture frame tray dismounting machine further comprises a dismounting mechanism 10, the dismounting mechanism 10 is used for being matched with the lifting mechanism 2, and the dismounting mechanism 10 comprises a dismounting cylinder 12 and a dismounting assembly; the splitting cylinder 12 is arranged on the mounting plate 11, and the mounting plate 11 is fixedly connected to the rack 1; the split cylinder 12 is provided with a mounting component 17, and the top of the mounting component 17 is fixedly connected with the mounting plate 11; can hang split cylinder 12 in the below of mounting panel 11 through installation component 17, make split cylinder 12 and mounting panel 11 fixed connection, reduce split cylinder 12's vibration, be of value to the life of extension split cylinder 12.
The split assembly comprises an installation box 13 and a split rod 16, the split rod 16 penetrates through the installation box 13 and is fixed through bolts, and the installation box 13 is connected with the split cylinder 12 and used for driving the split rod 16. The mounting box 13 is used for mounting the splitting rod 16, so that the splitting rod 16 can be provided with a plurality of splitting rods, and the separating effect of the plurality of splitting rods 16 is better.
The bottom of the mounting box 13 is provided with a sliding element 15, a sliding rail 14 is arranged below the mounting box 13, and the sliding element 15 can slide on the sliding rail 14; the sliding element 15 arranged at the bottom of the mounting box 13 can support the bottom of the mounting box 13 on one hand, and can realize that the mounting box 13 slides on the sliding rail 14 to be used as a moving guide mechanism of the mounting box 13 so as to keep the mounting box 13 moving horizontally on the other hand; the install bin 13 moves under the promotion of split cylinder 12 to make split pole 16 also move together, because split pole 16 is longer, split pole 16 after stretching out can stretch into the position between the frame is bred to two-layer.
According to the invention, the splitting mechanism 10 is arranged on the tray splitting machine, so that when the upper and lower culture frames are split, the splitting assembly in the splitting mechanism 10 can be inserted between the two culture frames (pressing the lower culture frame), cocoon filaments adhered between the two culture frames can be broken through further ascending motion, the two culture frames can be separated, and the upper and lower culture frames can be easily separated under the cooperation of the tray splitting machine, so that the splitting mechanism 10 can be adopted to enable the splitting work of the culture frames to be simpler and more convenient, and prevent the lower cocoon cage from being pulled out by the upper culture frame.
The splitting mechanisms 10 are arranged on the two sides of the rack 1, and the splitting mechanisms 10 on the two sides are matched with each other.
Third, the conveyer 19
The tray detaching machine for the cultivation frame further comprises a conveyor 19, the conveyor 19 is installed between the racks 1, and the cultivation frame and the cocoon cage are carried on the conveyor 19. The conveyor 19 comprises a chain motor, a transmission assembly and chain belts on two sides, the chain motor drives the chain belts on two sides through the transmission assembly, and the breeding frame group 22 is placed on the chain belts and can be conveyed. The chain belt conveying line is used for conveying the cultivation frame group 22 to the splitting position on one hand, and conveying the split bottom cultivation frames one by one on the other hand, so that automatic frame feeding and frame discharging are achieved, the cultivation frames are sequentially split, and the chain belt conveying line is simple in structure and ingenious in design.
Fourth, front gear mechanism
The invention can also be provided with a front stop mechanism 46, wherein the front stop mechanism 46 is installed on the conveyor 19, the front stop mechanism 46 comprises a baffle plate 47, a hinged support 49, a rotating shaft 58, a cross piece 52 and a front stop cylinder 50, the rotating shaft 58 is installed on the conveyor 19, the front stop cylinder 50 is installed on the cross piece 52, and the cross piece 52 is also installed on the conveyor 19. The hinged support 49 is connected with the baffle plate 47 through bolts, and the bolts penetrate through the rotating shaft 58; baffle 47 is L shape structure, and baffle 47 is a around the turned angle of pivot 58, and turned angle a's scope is 0 ~ 90, and the baffle 47 design of L shape structure has not only improved the stability that baffle 47 blockked when breeding the frame and remove, has improved the joint strength between baffle 47 and the pivot 58 moreover, and baffle 47 rotation in this turned angle within range can realize blockking or putting of breeding the frame, satisfies the requirement that breeds the frame assembly line and remove. The side of baffle 47 is improved level and is provided with buffer board 48, buffer board 48 can play the effect of the frame is bred in the protection, prevent to breed that the frame moving speed is too fast and cause and breed to take place fiercely to collide between frame and the baffle, can play the whole front fender mechanism 46 of protection simultaneously, the both ends symmetric connection of pivot 58 has the area rhombus seat bearing 54, take rhombus seat bearing 54 to connect on area seat bearing mounting panel 55, install on conveyer 19 through area seat bearing mounting panel 55, the stability of being connected between pivot 58 and the conveyer 19 has been improved.
Preceding shelves cylinder 50 passes through middle trunnion seat 57 fixed connection in the below of cylinder mounting panel 51, cylinder mounting panel 51 passes through the bolt and nut is connected on crosspiece 52, crosspiece 52's leading flank both ends fixed connection has angled connecting piece 53, middle trunnion seat 57 has improved joint strength and the stability between preceding shelves cylinder 50 and the cylinder mounting panel 51, be convenient for preceding shelves cylinder 50 during the during operation swing, crosspiece 52 has improved stability and the reliability of being connected between preceding shelves cylinder 50 and the lifting unit, angle connecting piece 53 has improved the joint strength between crosspiece 52 and the lifting unit. The front gear cylinder 50 is connected with a Y-shaped double-elbow joint 56 through a piston rod, the Y-shaped double-elbow joint 56 is hinged on the hinged support 49, the front gear cylinder 50 drives the Y-shaped double-elbow joint 569 to horizontally move through the piston rod, and the Y-shaped double-elbow joint 56 drives the hinged support 49 to rotate along the rotating shaft 58, so that the angular position of the baffle 47 is adjusted. Through the design of the front blocking mechanism 46, the fed breeding frame set 22 can be blocked, the breeding frame set is accurately placed at a splitting position, the transportation is prevented from being over-head or out-of-time, the rotating shaft 58 drives the baffle plate 47 and the hinged support 49 to rotate for 180 degrees when in use, so that the baffle plate 47 and the hinged support 49 keep relative balance when rotating, the stability and the reliability of the front blocking mechanism 46 when rotating are improved, and the rotary front blocking mechanism 46 can be directly installed on the conveyor 19 and is very convenient.
Fifthly, the lifting induction positioning mechanism 41
The culture frame tray dismounting machine also comprises a lifting induction positioning mechanism 41, wherein the lifting induction positioning mechanism 41 is matched with the lifting mechanism 2; the lifting sensing positioning mechanism 41 comprises a travel switch assembly 43, a proximity switch assembly 44, a sensing sheet 45 and a mounting rod 42, wherein the travel switch assembly 43 and the proximity switch assembly 44 are vertically distributed and vertically arranged on the mounting rod 42; two travel switch assemblies 43 are arranged above and below the mounting rod 42 respectively; the proximity switch assemblies 44 are 4 and are arranged between the travel switch assemblies 43 from top to bottom, and the arrangement distance of the proximity switch assemblies 44 is set according to the lifting position required by the design. The induction sheet 45 is matched with the proximity switch assembly 44 and the travel switch assembly 43, so that the proximity switch assembly 44 and the travel switch assembly 43 can induce signals, and the induction sheet 45 is installed at the upper end of the lifting body 3. The lifting induction positioning mechanism 41 is arranged to gradually control the lifting mechanism 2 to lift, so that the lifting corresponding position is fixed at regular time and fixed point according to the design requirement, and the disassembly operation is favorably and smoothly completed.
This breed frame and tear a set machine open split process does:
(1) the culture frame group 22 is located: the cultivation frame group 22 is first conveyed to the splitting position by the conveyor 19, at which time the conveyor 19 stops running;
(2) raising the cultivation frame group 22: starting an upper supporting claw cylinder 29 and a lower supporting claw cylinder 32, inserting a lower supporting claw plate 31 into the second cultivation frame at the bottom, and inserting an upper supporting claw plate 27 into the corresponding cultivation frame; then starting the lifting mechanism 2 to lift the culture frame group 22 to a first height and stop at the first height; at this time, the splitting mechanism 10 is started, extends out of the splitting rod 16 and is inserted between the bottom cultivation frame and the second cultivation frame at the bottom; subsequently, the lifting mechanism 2 is continuously lifted to a second height, the splitting rods 16 prevent the bottom cultivation frame and the cocoon cage from being lifted due to the adhesive force in the lifting process, the adhered cocoons between the bottom cultivation frame and the second cultivation frame at the bottom are separated, and finally the splitting rods 16 retract.
(3) And (3) sending out the bottom culture frame: the conveyor 19 is started to completely send out the bottom cultivation frame, and the conveyor 19 is stopped after the cultivation frame is sent out.
(4) The cultivation frame group 22 descends: the lifted culture frame group 22 is descended by the lifting mechanism 2, the culture frame group 22 is descended to fall onto the conveyor 19 again, and then the steps (2) to (4) are repeated to separate the bottom culture frames one by one and send out the bottom culture frames.
The cultivation frame tray dismantling machine is adopted to carry out cultivation frame dismantling, and the dismantling efficiency is shown in table 1
| Time sequence | Number of divisions (only) | Residence time in trouble(s) |
| At 1 hour | 123 | 320 |
| At 2 nd hour | 134 | 47 |
| At 3 rd hour | 132 | 67 |
| At 4 th hour | 134 | 20 |
| At 5 th hour | 135 | 18 |
| At 6 th hour | 134 | 15 |
The failure rate of the tray detaching machine for the cultivation frame is low, the tray detaching machine is gradually stable along with the operation of the tray detaching machine, the detaching quantity in unit time is very high, and the cocoon picking efficiency is greatly improved.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered in the protection scope of the present invention.
Claims (10)
1. The utility model provides a batch production breed with automatic frame of breeding tear a set machine open, includes frame and elevating system, its characterized in that: the lifting mechanisms are arranged on two sides of the rack, the lifting mechanisms are provided with supporting claws, and the breeding frame group and the cocoon cage are supported by the supporting claws.
2. The automatic culture frame tray detaching machine for industrial culture according to claim 1, wherein: the supporting claws comprise an upper supporting claw and a lower supporting claw, and the upper supporting claw and the lower supporting claw are respectively arranged at the upper end and the lower end of the lifting mechanism.
3. The automatic culture frame tray detaching machine for industrial culture according to claim 2, wherein: the upper supporting claw comprises an upper supporting claw cylinder and an upper supporting claw plate, the upper supporting claw cylinder is installed at the upper end of the lifting mechanism, and the upper supporting claw cylinder is connected with the upper supporting claw plate; the lower supporting claw comprises a lower supporting claw cylinder and a lower supporting claw plate, the lower supporting claw cylinder is installed at the lower end of the lifting mechanism, and the lower supporting claw cylinder is connected with the lower supporting claw plate.
4. The automatic culture frame tray detaching machine for industrial culture according to claim 3, wherein: the lifting mechanism comprises a lifting body, a chain, an upper driving wheel, a lower driving wheel and a speed reducing motor, the speed reducing motor is connected with the lower driving wheel, the chain is meshed with the upper driving wheel and the lower driving wheel, one end of the chain is connected with the upper end of the lifting body, and the other end of the chain is connected with the lower end of the lifting body; the upper end and the lower end of the lifting body are respectively provided with the upper supporting claw cylinder and the lower supporting claw cylinder.
5. The automatic culture frame tray detaching machine for industrial culture according to claim 4, wherein: two sets of elevating system are installed respectively on the left side and the right side of frame, homonymy elevating system is by driven component drive, and the difference homonymy elevating system is by the main drive subassembly drive, realizes all elevating system synchronous operation.
6. The automatic culture frame tray detaching machine for industrial culture according to claim 1, wherein: this breed frame and tear dish machine open still including split mechanism, split mechanism includes split cylinder and split subassembly, the split cylinder is connected the split subassembly, the split cylinder install in the frame.
7. The automatic culture frame tray detaching machine for industrial culture according to claim 6, wherein: the split mechanism, both sides the split mechanism cooperatees, the split subassembly includes install bin and split pole, the split pole runs through the install bin is fixed, the install bin is connected the split cylinder.
8. The automatic culture frame tray detaching machine for industrial culture according to claim 1, wherein: the tray detaching machine for the breeding frame further comprises a conveyor, wherein the conveyor is installed between the racks, and the breeding frame group, the cocoon cage and the conveyor are carried.
9. The automatic culture frame tray detaching machine for industrial culture according to claim 8, wherein: the front blocking mechanism is arranged on the conveyor and comprises a baffle plate, a hinged support, a rotating shaft, a crosspiece and a front blocking cylinder, the rotating shaft and the front blocking cylinder are both arranged on the conveyor, the hinged support is connected with the baffle plate through bolts, and the bolts penetrate through the rotating shaft; the front gear cylinder is installed on the crosspiece and is hinged with the hinged support.
10. The automatic culture frame tray detaching machine for industrial culture according to claim 1, wherein: the culture frame tray dismounting machine also comprises a lifting induction positioning mechanism, wherein the lifting induction positioning mechanism is matched with the lifting mechanism; the lifting sensing positioning mechanism comprises a travel switch assembly, a proximity switch assembly and a sensing piece, wherein the travel switch assembly and the proximity switch assembly are vertically distributed, and the travel switch assembly is respectively arranged at the top and the bottom; the proximity switch assemblies are sequentially arranged between the travel switch assemblies from top to bottom; the induction sheet is matched with the proximity switch assembly and the travel switch assembly; the induction sheet is installed on the lifting mechanism, and the travel switch assembly and the proximity switch assembly are installed on the rack.
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