CN111066747B - Lifting type cocoon cage tray detaching machine for industrial cultivation and detaching method thereof - Google Patents
Lifting type cocoon cage tray detaching machine for industrial cultivation and detaching method thereof Download PDFInfo
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- CN111066747B CN111066747B CN202010035387.XA CN202010035387A CN111066747B CN 111066747 B CN111066747 B CN 111066747B CN 202010035387 A CN202010035387 A CN 202010035387A CN 111066747 B CN111066747 B CN 111066747B
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- 238000000034 method Methods 0.000 title claims description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 130
- 210000000078 claw Anatomy 0.000 claims abstract description 128
- 238000005520 cutting process Methods 0.000 claims description 52
- 230000008569 process Effects 0.000 claims description 29
- 230000006698 induction Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 10
- 238000009360 aquaculture Methods 0.000 claims description 9
- 244000144974 aquaculture Species 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000010923 batch production Methods 0.000 claims description 2
- 230000001939 inductive effect Effects 0.000 claims 1
- 241000255789 Bombyx mori Species 0.000 abstract description 25
- 238000009395 breeding Methods 0.000 abstract description 21
- 230000001488 breeding effect Effects 0.000 abstract description 20
- 238000013461 design Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000012546 transfer Methods 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 description 5
- 238000013519 translation Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 235000013601 eggs Nutrition 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 241000255783 Bombycidae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 241000255777 Lepidoptera Species 0.000 description 1
- 235000008708 Morus alba Nutrition 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
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- A01K67/04—Silkworms
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Abstract
The invention discloses a lifting type cocoon cage tray detaching machine for industrial cultivation, which comprises a rack and is characterized in that: the two sides of the rack are respectively provided with a flat supporting mechanism, the flat supporting mechanisms are provided with supporting claws, and the cultivation frame group is supported by the supporting claws; install lifting mechanism and chain conveyor between the frame, lifting mechanism installs between chain conveyor, lifts up through lifting mechanism and breeds the frame group, and chain conveyor bears and breeds the frame group. In industrial silkworm breeding, a stacking mode is adopted to carry out centralized treatment, transfer and the like on a breeding frame and a cocoon cage, so that the breeding scale is greatly improved, and the breeding efficiency and yield are improved; in order to split the stacked culture frame groups and put the stacked culture frame groups into a production line one by one, the invention designs the lifting type cocoon cage tray splitting machine in a targeted manner, so that the stacked culture frame groups can be split in a lifting manner, and the realization of factory and large-scale culture operation is greatly promoted.
Description
Technical Field
The invention belongs to the field of industrial silkworm breeding, and particularly relates to a lifting type cocoon cage tray detaching machine for industrial breeding and a detaching method thereof.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as foodstuff. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworm needs to peel for four times to become fifth-instar larvae to start spinning and cocooning.
The silkworm breeding generally adopts a small bamboo frame for breeding, and the small bamboo frame has simple structure, convenient manufacture, capability of being manually woven and low cost; silkworm breeding is a full-artificial breeding method, and is realized from silkworm egg imagoes to cocoon picking through manual operation; with the development of society, the requirement of silk can not be met only by silkworm breeding, so that industrial silkworm breeding can be carried out at present, the scale of the existing industrial silkworm breeding is small, a large amount of manpower is required to be invested to match with breeding operation, such as manual cocoon collection, manual feed throwing, manual transfer, breeding frame cleaning and the like, and the yield is low.
Disclosure of Invention
The invention aims to provide a lifting type cocoon cage tray detaching machine for industrial culture and a detaching method thereof, aiming at the problems in the existing small-scale culture, a stacking mode is adopted to carry out centralized treatment, transfer and the like on a culture frame and a cocoon cage, so that the culture scale is greatly improved, and the culture efficiency and the yield are improved; in order to split the stacked cultivation frame set, the cultivation frame set can be put into a production line one by one, and therefore the lifting type cocoon cage tray detaching machine is designed in a targeted mode, so that the stacked cultivation frame set can be split in a lifting type mode, and the realization of factory-like and large-scale cultivation operation is greatly promoted.
In order to solve the technical problems, the following technical scheme is adopted:
the utility model provides a dish machine is torn open with lifting formula cocoon cage to batch production breed, includes the frame, its characterized in that: the two sides of the rack are respectively provided with a flat supporting mechanism, the flat supporting mechanisms are provided with supporting claws, and the cultivation frame group is supported by the supporting claws; install lifting mechanism and chain conveyor between the frame, lifting mechanism installs between chain conveyor, lifts up through lifting mechanism and breeds the frame group, and chain conveyor bears and breeds the frame group.
Further, the supporting claw comprises an upper supporting claw and a lower supporting claw, and the upper supporting claw and the lower supporting claw are respectively arranged at the upper end and the lower end of the flat supporting mechanism. The invention adopts the flat-support cultivation frame group with the upper supporting claw and the lower supporting claw which are synchronous, so that the upper end and the lower end of the cultivation frame group are provided with supporting fulcrums, the supporting pressure born by the lower supporting claw can be effectively reduced through the upper supporting claw, and the upper supporting claw carries out auxiliary flat support on the upper part of the cultivation frame group, so that the whole cultivation frame group can be stably and flatly supported, the problem that the cultivation frame group is supported and lifted only by the bottom is avoided, the upper part of the cultivation frame group is easy to shake and topple, the accident rate in the operation process is effectively reduced, and the flat-support process is safer and more reliable.
Further, the upper supporting claw comprises an upper supporting claw cylinder and an upper supporting claw plate, the upper supporting claw cylinder is installed at the upper end of the flat supporting mechanism, and the upper supporting claw cylinder is connected with the upper supporting claw plate; the lower supporting claw comprises a lower supporting claw cylinder and a lower supporting claw plate, the lower supporting claw cylinder is installed at the lower end of the flat supporting mechanism, and the lower supporting claw cylinder is connected with the lower supporting claw plate. The upper supporting claw cylinder controls the upper supporting claw plate to extend and retract, the lower supporting claw cylinder controls the lower supporting claw plate to extend and retract, and the lower supporting claw cylinder can be inserted into the frame edge of the cultivation frame in the extending state, so that the cultivation frame group is horizontally supported; and under the retraction state, the flat support action on the culture frame group is withdrawn, so that the culture frame falls down, the flat support and the lowering of the culture frame group are realized, and the culture frames are separated one by one in the flat support and the lowering process. The cylinder driving mode is simple in structure, easy to manufacture and install, high in practicability and convenient to control.
Furthermore, the upper supporting claw plate and the lower supporting claw plate are both provided with convex teeth, the convex teeth consist of two convex tooth parts and a middle slot 25, and the frame edges of the cultivation frame are occluded by the convex teeth. The frame edge is bred through the engagement of the convex teeth, the acting force of the upper claw supporting plate and the lower claw supporting plate on the breeding frame is strengthened, and the problems of slipping, deviation and the like are prevented. Further improving the stability of the flat support and the safety of the disassembly.
Furthermore, the lifting mechanism comprises a lifting table top and a lifting base, the lifting table top is connected with the lifting base through a lifting cylinder assembly, the lifting cylinder assembly comprises a lifting cylinder and a connecting plate, the lifting cylinder is installed on the lifting base, a piston rod of the lifting cylinder is connected with the connecting plate, and the connecting plate is fixedly connected with the lifting table top. The lifting mechanism is a pneumatic type lifting mechanism, and is driven by a lifting cylinder, so that the lifting mechanism is stable in lifting or falling; the lifting table board is large in contact area with the cultivation frame set, the cultivation frame set can be stably driven to lift or descend, the lifting mechanism is simple in implementation mode, and the lifting mechanism can be well matched with a chain conveyor and is ingenious in design.
Furthermore, table board baffles are arranged at the front end and the rear end of the lifting table board. The space between the table board baffles is slightly larger than the width of the culture frame, the position of the culture frame group in the lifting table board can be limited, and the culture frame group is prevented from toppling or deviating in the lifting or falling process.
Further, this dish machine is torn open to cocoon cage still constructs including cutting off type split, and cutting off type split mechanism installs in the both sides of frame, and cutting off type split mechanism includes split cylinder and shredding head, and the shredding head is connected to the split cylinder, with the help of shredding head cutting silk. The cutting type splitting mechanism provided by the invention adopts a cutting mode to break the silk bonded on the upper culture frame, so that the upper and lower culture frames are completely split, and the cocoon cage in the lower culture frame is prevented from being separated due to bonding. The splitting cylinder is used for controlling the cutting head to translate, so that the cutting head gradually cuts off the bonded silks in each area in the translation process, and the purpose of thorough detachment is achieved.
Further, the shredding head comprises a shredding machine shell, a shredding roller and a shredding motor, the shredding machine shell is connected with the splitting cylinder, the shredding motor and the shredding roller are both installed on the shredding machine shell, the shredding motor is connected with the shredding roller, and the shredding roller is assembled with a shredding blade. The filament cutter casing is connected the split cylinder on the one hand to make the whole shredding head of split cylinder drive, on the other hand filament cutter casing is used for the installation and protects the shredding roller and shreds motor, makes the shredding roller only expose the cutting plane, reduces the collision damage, increase of service life.
Furthermore, the cut-off type splitting mechanism also comprises an installation box, the splitting cylinder is connected with the installation box, and the installation box is connected with the shredder shell through a connecting rod; be equipped with the uide bushing on the split cylinder, be equipped with the guide bar in the uide bushing, the guide bar runs through the uide bushing and connects the install bin. Come fixed connection shredding head through the install bin, increase the structural strength of whole removal subassembly, shock resistance or striking performance promote, and whole translation is more stable. The guide sleeve and the guide rod have a guiding function, so that the cutting head always keeps horizontal movement, and the cutting device has a remarkable auxiliary function on cutting operation.
Further, the cocoon cage tray detaching machine also comprises a lifting induction positioning mechanism, and the lifting induction positioning mechanism is matched with the lifting mechanism; the lifting induction positioning mechanism comprises a travel switch assembly, a proximity switch assembly and an induction sheet, wherein the travel switch assembly and the proximity switch assembly are vertically distributed, and the travel switch assembly is respectively arranged at the top and the bottom; the proximity switch components are sequentially arranged between the travel switch components from top to bottom; the induction sheet is matched with the proximity switch assembly and the travel switch assembly; the induction sheet is installed on the left side of the lifting mechanism, and the travel switch assembly and the proximity switch assembly are installed on the rack and are located on the left side of the lifting mechanism. According to the invention, the lifting sensing positioning mechanism is arranged to gradually control the lifting mechanism to lift or move downwards, so that the lifting sensing positioning mechanism can lift or move downwards to a corresponding position at fixed time and fixed point according to design requirements, and the splitting operation can be smoothly completed.
A splitting method of a lifting type cocoon cage tray splitting machine for industrial aquaculture is characterized by comprising the following steps:
(1) setting the culture frame group;
(2) the first cultivation frame is sent out: lifting the culture frame group to a flat supporting mechanism from the chain conveyor through a lifting mechanism, wherein supporting claws of the flat supporting mechanism extend out and support all culture frames except the bottom culture frame; then the lifting mechanism descends, the bottom cultivation frame is placed back to the chain conveyor, and the bottom cultivation frame is sent out through the chain conveyor;
(3) splitting a second cultivation frame: lifting the lifting mechanism again to support the whole culture frame group, loosening the supporting claws, driving the culture frame group to descend by the height of one culture frame by the lifting mechanism, and extending the supporting claws again to support all the culture frames except the bottom culture frame; then the lifting mechanism descends, the bottom cultivation frame is placed back to the chain conveyor, and the bottom cultivation frame is sent out through the chain conveyor;
(4) and (4) repeating the step (3) and sending out the rest cultivation frames.
Preferably, the cutting-off and stopping are needed in the descending process in the steps (2) and (3), when the stopping process is carried out, the cutting-off type splitting mechanism is started, the bonded silk is cut off in a horizontal moving and rotating mode, the silk resets after the cutting-off is completed, and then the bottom cultivation frame descends to the chain conveyor.
Due to the adoption of the technical scheme, the method has the following beneficial effects;
the invention relates to a lifting type cocoon cage tray detaching machine for industrial culture and a detaching method thereof, aiming at the problems in the existing small-scale culture, a stacking mode is adopted to carry out centralized treatment, transfer and the like on a culture frame and a cocoon cage, so that the culture scale is greatly improved, and the culture efficiency and the yield are improved; in order to split the stacked cultivation frame set, the cultivation frame set can be put into a production line one by one, and therefore the lifting type cocoon cage tray detaching machine is designed in a targeted mode, so that the stacked cultivation frame set can be split in a lifting type mode, and the realization of factory-like and large-scale cultivation operation is greatly promoted. The concrete beneficial effects are as follows:
1. according to the invention, the cultivation frame groups are separated one by one through the lifting mechanism and the flat support mechanism, in the separation process, the cultivation frame groups are lifted to the flat support mechanism from the chain conveyor through the lifting mechanism, and at the moment, the support claws of the flat support mechanism support all the cultivation frames except the bottom cultivation frame, so that the bottom cultivation frame is separated from other cultivation frames; then the lifting mechanism descends, the bottom cultivation frame is placed back to the chain conveyor, and the bottom cultivation frame is sent out through the chain conveyor; when the second cultivation frame is disassembled, the lifting mechanism is lifted up again to support the whole cultivation frame set, the supporting claws are loosened to enable the cultivation frame set to descend by the height of one cultivation frame, the support process is repeated, and the second cultivation frame is placed on the chain conveyor and is sent out; and then, circularly repeating the splitting process of the second cultivation frame until all the cultivation frames are split. The cocoon cage tray detaching machine under the structure can reduce the movement of the culture frame set, and the detaching process is more stable. The invention realizes the one-by-one separation in a lifting mode, and has simple and convenient realization mode and easy manufacture. A special grabbing structure is not required to be arranged on the cultivation frame, the cultivation effect of the cultivation frame is not influenced, and the cultivation frame is simple in structure and easy and convenient to manufacture; in practical use, the problems of difficult positioning and poor stability are found that the lifting is realized in a grabbing manner; and lifting and flat supporting are adopted to realize lifting, so that the positioning is easy, the stability is good, and the fault tolerance rate is higher.
2. The invention adopts the flat-support cultivation frame group with the upper supporting claw and the lower supporting claw which are synchronous, so that the upper end and the lower end of the cultivation frame group are provided with supporting fulcrums, the supporting pressure born by the lower supporting claw can be effectively reduced through the upper supporting claw, and the upper supporting claw carries out auxiliary flat support on the upper part of the cultivation frame group, so that the whole cultivation frame group can be stably and flatly supported, the problem that the cultivation frame group is supported and lifted only by the bottom is avoided, the upper part of the cultivation frame group is easy to shake and topple, the accident rate in the operation process is effectively reduced, and the flat-support process is safer and more reliable.
3. The cutting type splitting mechanism provided by the invention adopts a cutting mode to break the silk bonded on the upper culture frame, so that the upper and lower culture frames are completely split, and the cocoon cage in the lower culture frame is prevented from being separated due to bonding. The splitting cylinder is used for controlling the cutting head to translate, so that the cutting head gradually cuts off the bonded silks in each area in the translation process, and the purpose of thorough detachment is achieved.
4. According to the invention, the lifting sensing positioning mechanism is arranged to gradually control the lifting mechanism to lift or move downwards, so that the lifting sensing positioning mechanism can lift or move downwards to a corresponding position at fixed time and fixed point according to design requirements, and the splitting operation can be smoothly completed.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a complete machine diagram of a lifting type cocoon cage tray detaching machine;
FIG. 2 is a schematic structural view of the lifting mechanism;
FIG. 3 is a schematic structural view of a flat supporting mechanism;
FIG. 4 is a schematic view of the structure in the direction A of FIG. 3;
FIG. 5 is a schematic view of the structure of FIG. 3 in the direction B;
FIG. 6 is a schematic structural view of the upper jaw plate;
FIG. 7 is a schematic structural view of a lower holding plate;
FIG. 8 is a schematic structural view of a cutting type detaching mechanism;
FIG. 9 is a schematic structural view of the filament cutting head;
FIG. 10 is a schematic view of the structure of FIG. 9 in the direction C;
FIG. 11 is a schematic diagram of a lift sensing positioning mechanism.
Detailed Description
As shown in fig. 1 to 11, in industrial cultivation, a lifting type cocoon cage tray detaching machine for industrial cultivation often adopts a cultivation frame stacking mode to carry out moving and arrangement between workshops, so that a problem of how to separate stacked cultivation frame groups and send the stacked cultivation frame groups into a production line one by one arises; the manual one-by-one separation mode is time-consuming and labor-consuming, the separation speed is low, a large amount of labor cost needs to be invested, and the core idea of industrial culture is not met. Based on the problems, the invention provides a lifting type cocoon cage tray detaching machine which mainly comprises a frame 1, a lifting mechanism 5, a flat supporting mechanism 2, a cut-off type detaching mechanism 3, a chain conveyor 4 and a lifting induction positioning mechanism 6, wherein the lifting type cocoon cage tray detaching machine lifts or lifts a culture frame group below the frame group in an orderly lifting mode, so that culture frames at the bottom are sent out one by one.
In the splitting process, the cultivation frame group is lifted to the flat supporting mechanism 2 from the chain conveyor 4 through the lifting mechanism 5, and at the moment, supporting claws of the flat supporting mechanism 2 support all the cultivation frames except the bottom cultivation frame, so that the bottom cultivation frame is separated from other cultivation frames; then the lifting mechanism 5 descends and puts the bottom cultivation frame back on the chain conveyor 4, the bottom cultivation frame is sent out through the chain conveyor 4, cutting and stopping are carried out in the descending process, and the bonded silk is cut off through the cut-off type splitting mechanism 3 in the stopping process; when the second cultivation frame is disassembled, the lifting mechanism 5 is lifted again to support the whole cultivation frame set, the supporting claws are loosened to enable the cultivation frame set to descend by the height of one cultivation frame, the processes of flat supporting, descending and cutting are repeated, and the second cultivation frame is lowered to the chain conveyor 4 and sent out; and then, circularly repeating the splitting process of the second cultivation frame until all the cultivation frames are split. The cocoon cage tray detaching machine under the structure can reduce the movement of the culture frame set, and the detaching process is more stable. The invention realizes the one-by-one separation in a lifting mode, and has simple and convenient realization mode and easy manufacture. A special grabbing structure is not required to be arranged on the cultivation frame, the cultivation effect of the cultivation frame is not influenced, and the cultivation frame is simple in structure and easy and convenient to manufacture; in practical use, the problems of difficult positioning and poor stability are found that the lifting is realized in a grabbing manner; and lifting and flat supporting are adopted to realize lifting, so that the positioning is easy, the stability is good, and the fault tolerance rate is higher.
Firstly, a flat supporting mechanism 2:
the flat support mechanisms 2 are installed on two sides of the rack 1, and the cultivation frame set is supported horizontally through the flat support mechanisms 2 on the two sides, so that the cultivation frame set has excellent stability. The flat supporting mechanism 2 comprises supporting claws and a flat bracket 16, the supporting claws comprise upper supporting claws 17 and lower supporting claws 18, the upper supporting claws 17 and the lower supporting claws 18 are respectively arranged at the upper end and the lower end of the flat bracket 16, the invention adopts the flat supporting cultivation frame group with the upper supporting claws 17 and the lower supporting claws 18 synchronous, so that the upper end and the lower end of the cultivation frame group are respectively provided with supporting fulcrums, the supporting pressure born by the lower supporting claws 18 can be effectively reduced through the upper supporting claws 17, and the upper supporting claws 17 carry out auxiliary flat supporting on the upper part of the cultivation frame group, so that the whole cultivation frame group can be stably and flatly supported, the cultivation frame group is prevented from being supported and lifted only by the bottom, the problem that the upper part of the cultivation frame group is easy to shake and topple is solved, the accident rate in the operation process is effectively reduced, and the flat supporting process is safer and more reliable.
The upper supporting claw 17 comprises an upper supporting claw cylinder 20 and an upper supporting claw plate 19, the upper supporting claw cylinder 20 is installed at the upper end of the flat bracket 16 through a cylinder liner plate, a piston rod of the upper supporting claw cylinder 20 is connected with the upper supporting claw plate 19, and the upper supporting claw plate 19 is of an L-shaped structure; evenly be provided with two sets of at least protruding tooth 24 on the bottom terminal surface of pop-up claw board 19, overall structure reasonable in design, pop-up claw cylinder 20 drive pop-up claw board 19 horizontal migration, until making pop-up claw board 19 remove breed frame group department, and can realize the peg graft between pop-up claw board 19 and the breed frame through protruding tooth 24, realize the flat support of pop-up claw board 19 to breeding frame group, the supporting point between pop-up claw board 19 and the breed frame group can be guaranteed in the design of two sets of at least protruding tooth 24, make the flat support of in-process of breeding frame group more steady.
The lower supporting claw 18 comprises a lower supporting claw cylinder 22 and a lower supporting claw plate 23, the lower supporting claw cylinder 22 is installed at the lower end of the flat bracket 16 through a cylinder liner plate, a piston rod of the lower supporting claw cylinder 22 is connected with the lower supporting claw plate 23, and the lower supporting claw plate 23 is of an L-shaped structure; evenly be provided with two sets of at least protruding tooth 24 down on the bottom terminal surface of lower jack catch plate 23, overall structure reasonable in design, jack catch plate 23 horizontal migration under the drive of lower jack catch cylinder 22, until making lower jack catch plate 23 remove breed frame group department, and can realize lower jack catch plate 23 and breed the grafting between the frame through protruding tooth 24, realize that lower jack catch plate 23 is flat to the support of breeding the frame group and hold in the palm, the supporting point between lower jack catch plate 23 and the breed frame group can be guaranteed in the design of two sets of at least protruding tooth 24 down, make breed frame group flat support the in-process more steady.
The upper supporting claw cylinder 20 controls the upper supporting claw plate 19 to extend and retract, the lower supporting claw cylinder 22 controls the lower supporting claw plate 23 to extend and retract, and the lower supporting claw plate can be inserted into the frame edge of the cultivation frame in the extending state, so that the cultivation frame group is horizontally supported; and under the retraction state, the flat support action on the culture frame group is withdrawn, so that the culture frame falls down, the flat support and the lowering of the culture frame group are realized, and the culture frames are separated one by one in the flat support and the lowering process. The cylinder driving mode is simple in structure, easy to manufacture and install, high in practicability and convenient to control.
The convex teeth 24 are composed of two convex teeth parts 25 and a middle slot 25, and the convex teeth 24 are engaged with the frame edge of the cultivation frame. The convex teeth 24 are meshed with the frame edge of the cultivation frame, so that the acting force of the upper supporting claw plate 19 and the lower supporting claw plate 23 on the cultivation frame is enhanced, and the problems of slipping, deviation and the like are prevented. Further improving the stability of the flat support and the safety of the disassembly.
The linear bearing boxes 21 are arranged on two sides of the upper supporting claw cylinder 20 and two sides of the lower supporting claw cylinder 22, guide shafts of the linear bearing boxes 21 on two sides of the upper supporting claw cylinder 20 are fixed with the upper supporting claw plate 19 through screws, guide shafts of the linear bearing boxes 21 on two sides of the lower supporting claw cylinder 22 are fixed with the lower supporting claw plate 23 through screws, and the linear bearing boxes 21 are designed to guide the movement of the upper supporting claw cylinder 20 and the lower supporting claw cylinder 22, so that the horizontal movement of a piston rod of the upper supporting claw cylinder 20 and the horizontal movement of a piston rod of the lower supporting claw cylinder 22 are more stable, the linearity of the movement of the upper supporting claw plate 19 and the lower supporting claw plate 23 is indirectly guaranteed, and the subsequent supporting and lifting of the upper supporting claw plate 19 and the lower supporting claw plate 23 on the culture frame are facilitated.
Secondly, a lifting mechanism 5
A lifting mechanism 5 is arranged between the racks 1, the lifting mechanism 5 is arranged between the chain conveyors 4, the lifting mechanism 5 comprises a lifting table surface 7 and a lifting base 8, and the lifting base 8 is placed on the ground through support legs 9; the lifting table board 7 is connected with the lifting base 8 through lifting cylinder assemblies, and 4 cylinder assemblies are arranged and are respectively installed at four corners of the lifting base 8 and connected with the four corners of the lifting table board 7; the lifting cylinder assembly comprises a lifting cylinder 10 and a connecting plate 11, the lifting cylinder 10 is installed on the lifting base 8, a piston rod of the lifting cylinder 10 is connected with the connecting plate 11, the connecting plate 11 is connected with an angle plate 12 of the lifting table top 7, and the angle plate 12 is installed at four corners of the lifting table top 7. The lifting mechanism 5 is a pneumatic type lifting mechanism 5, and is driven by a lifting cylinder 10 to lift or fall stably; the lifting table-board 7 is large in contact area with the cultivation frame set, the cultivation frame set can be stably driven to lift or descend, the lifting mechanism 5 is simple in implementation mode, the cultivation frames can be separated one by one through the chain conveyor 4 and the flat supporting mechanism 2, and design is ingenious.
The front end and the rear end of the lifting table-board 7 are both provided with a table-board baffle 13. The space between the table board baffles 13 is slightly larger than the width of the culture frame, so that the position of the culture frame group in the lifting table board 7 can be limited, and the culture frame group is prevented from toppling or deviating in the lifting or falling process.
Thirdly, a cutting-off type splitting mechanism 3:
this dish machine is torn open to cocoon cage still constructs 3 including cutting off type split, and cutting off type split mechanism 3 is installed in the both sides of frame 1, and cutting off type split mechanism 3 includes split cylinder 28 and shredding head 31, and split cylinder 28 passes through mounting panel 27 to be installed on frame 1, and split cylinder 28 is connected shredding head 31, with the help of shredding head 31 cutting silk. The cutting type splitting mechanism 3 of the invention adopts a cutting mode to break the silk bonded on the upper cultivation frame, thereby completely splitting the cultivation frames on the upper layer and the lower layer and preventing the cocoon cage in the lower cultivation frame from being separated due to bonding. The splitting cylinder 28 is used for controlling the cutting head 31 to translate, so that the cutting head 31 gradually cuts off the bonded silks in each area in the translation process, and the purpose of thorough detachment is achieved.
The shredding head 31 comprises a shredding machine shell 32, a shredding roller 34 and a shredding motor 33, the shredding machine shell 32 is connected with the splitting cylinder 28, the shredding motor 33 and the shredding roller 34 are both arranged on the shredding machine shell 32, the shredding motor 33 is connected with the shredding roller 34, and a shredding blade 35 is arranged on the shredding roller 34. The shredding machine shell 32 is connected with the splitting cylinder 28 on one hand, so that the splitting cylinder 28 drives the whole shredding head 31, and on the other hand, the shredding machine shell 32 is used for installing and protecting the shredding roller 34 and the shredding motor 33, so that the shredding roller 34 only exposes out of a cutting surface, collision damage is reduced, and the service life is prolonged.
In the actual silk cutting process, the splitting cylinder 28 and the silk cutting motor 33 are started, the silk cutting heads 31 on the two sides move oppositely, and in the moving process, the silk cutting roller 34 cuts the silk in a rotating mode, so that the bonding effect of the silk is eliminated. When the cutting heads 31 on the two sides approach to the critical point, the splitting cylinder 28 drives the cutting heads 31 to retract after the cutting is finished.
The cutting type splitting mechanism 3 also comprises a mounting box 29, the splitting cylinder 28 is connected with the mounting box 29, and the mounting box 29 is connected with a shredder shell 32 through a connecting rod 30; the splitting cylinder 28 is provided with a guide sleeve 39, a guide rod 40 is arranged in the guide sleeve 39, and the guide rod 40 penetrates through the guide sleeve 39 and is connected with the installation box 29. Come fixed connection shredding head 31 through install bin 29, increase the structural strength of whole removal subassembly, shock resistance or striking performance promote, and whole translation is more stable. The guide sleeve 39 and the guide rod 40 have a guiding function, so that the cutting head 31 always keeps horizontal movement, and the cutting device has a remarkable auxiliary function for cutting operation.
Fourthly, the chain conveyor 4:
the cocoon cage tray detaching machine further comprises a chain conveyor 4, the chain conveyor 4 is installed between the machine frames 1, and the breeding frame is carried on the chain conveyor 4. Chain conveyor 4 includes the chain area of chain motor, drive assembly and both sides, and the chain motor passes through the chain area of drive assembly drive both sides, breeds the frame group and puts and can be carried on the chain area. The chain belt conveying line is used for conveying the cultivation frame group to the splitting position, and the bottom cultivation frames split one by one are conveyed out, so that automatic frame feeding and frame discharging are achieved, the cultivation frames are sequentially split, and the chain belt conveying line is simple in structure and ingenious in design.
Fifthly, lifting induction positioning mechanism 6
The cocoon cage tray detaching machine also comprises a lifting induction positioning mechanism 6, wherein the lifting induction positioning mechanism 6 is matched with the lifting mechanism 5; the lifting sensing positioning mechanism 6 comprises a travel switch assembly 37, a proximity switch assembly 38, a sensing sheet 15 and a mounting rod 36, wherein the travel switch assembly 37 and the proximity switch assembly 38 are vertically distributed and arranged on the vertical mounting rod 36, and the mounting rod 36 is mounted on the rack 1 and positioned on the left side of the lifting mechanism 5; two travel switch assemblies 37 are arranged above and below the mounting rod 36 respectively; the proximity switch assemblies 38 are 4 and are arranged between the travel switch assemblies 37 from top to bottom, the arrangement intervals of the proximity switch assemblies 38 are set according to the lifting positions required by design, and the sensing piece 15 is installed on the left side of the lifting mechanism 5 and connected through the installation piece 14. The sensing piece 15 is matched with the proximity switch assembly 38 and the travel switch assembly 37, so that the proximity switch assembly 38 and the travel switch assembly 37 can sense signals. According to the invention, the lifting induction positioning mechanism 6 is arranged to gradually control the lifting mechanism 5 to lift, lift or move downwards, so that the corresponding lifting position is fixed at regular time and fixed point according to the design requirement, and the splitting operation is favorably and smoothly completed.
The splitting method of the cocoon cage tray splitting machine comprises the following steps:
(1) setting the culture frame group: firstly, conveying the culture frame group to a splitting position by a chain conveyor 4, and stopping the chain conveyor 4;
(2) splitting a first cultivation frame: lifting the culture frame group from the chain conveyor 4 to the flat supporting mechanism 2 through the lifting mechanism 5, wherein the upper supporting claw 17 and the lower supporting claw 18 of the flat supporting mechanism 2 extend out and support all the culture frames except the bottom culture frame, so that the bottom culture frame is separated from other culture frames; then the lifting mechanism 5 descends and puts the bottom cultivation frame back to the chain conveyor 4, and the bottom cultivation frame is sent out through the chain conveyor 4;
cutting off and stopping the bottom culture frame in the descending process, stopping the lifting mechanism 5 when the bottom culture frame is cut off and stopped, starting the cut-off type splitting mechanism 3, and moving the cutting heads 31 on the two sides in opposite directions under the driving of the splitting air cylinder 28; meanwhile, the shredding motor 33 is started, the rotary shredding blade 35 gradually cuts the bonded silk, the splitting cylinder 28 retracts after the shredding heads 31 on the two sides move to a critical point, the shredding heads 31 reset, and the cutting-off operation is completed. Subsequently, the lifting mechanism 5 is started again, and the bottom cultivation frame falls on the chain conveyor 4.
(3) Splitting a second cultivation frame: lifting the lifting mechanism 5 again to support the whole culture frame group, loosening the supporting claws to enable the culture frame group to descend by the height of one culture frame, and extending the supporting claws again to support all the culture frames except the bottom culture frame so as to separate the bottom culture frame from other culture frames; the lifting mechanism 5 is then lowered and the bottom cultivation frame is placed back onto the chain conveyor 4, being fed out by the chain conveyor 4.
Cutting off and stopping the bottom culture frame in the descending process, stopping the lifting mechanism 5 when the bottom culture frame is cut off and stopped, starting the cut-off type splitting mechanism 3, and moving the cutting heads 31 on the two sides in opposite directions under the driving of the splitting air cylinder 28; meanwhile, the shredding motor 33 is started, the rotary shredding blade 35 gradually cuts the bonded silk, the splitting cylinder 28 retracts after the shredding heads 31 on the two sides move to a critical point, the shredding heads 31 reset, and the cutting-off operation is completed. Subsequently, the lifting mechanism 5 is started again, and the bottom cultivation frame falls on the chain conveyor 4.
(4) And (4) repeating the step (3) and sending out the rest cultivation frames.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered in the protection scope of the present invention.
Claims (9)
1. The utility model provides a dish machine is torn open with lifting formula cocoon cage to batch production breed, includes the frame, its characterized in that: the two sides of the rack are respectively provided with a flat support mechanism, the flat support mechanisms are provided with support claws, and the culture frame group is supported by the support claws; a lifting mechanism and a chain conveyor are arranged between the racks, the lifting mechanism is arranged between the chain conveyors, the cultivation frame group is lifted up through the lifting mechanism, and the chain conveyor bears the cultivation frame group; the lifting mechanism comprises a lifting table top and a lifting base, the lifting table top is connected with the lifting base through a lifting cylinder assembly, the lifting cylinder assembly comprises a lifting cylinder and a connecting plate, the lifting cylinder is mounted on the lifting base, a piston rod of the lifting cylinder is connected with the connecting plate, and the connecting plate is fixedly connected with the lifting table top; the front end and the rear end of the lifting table-board are both provided with a table-board baffle.
2. The lifting type cocoon cage tray detaching machine for industrial aquaculture of claim 1, characterized in that: the support claw comprises an upper support claw and a lower support claw, and the upper support claw and the lower support claw are respectively arranged at the upper end and the lower end of the flat support mechanism.
3. The lifting type cocoon cage tray detaching machine for industrial aquaculture of claim 2, characterized in that: the upper supporting claw comprises an upper supporting claw cylinder and an upper supporting claw plate, the upper supporting claw cylinder is arranged at the upper end of the flat supporting mechanism, and the upper supporting claw cylinder is connected with the upper supporting claw plate; the lower supporting claw comprises a lower supporting claw cylinder and a lower supporting claw plate, the lower supporting claw cylinder is installed at the lower end of the flat supporting mechanism, and the lower supporting claw cylinder is connected with the lower supporting claw plate; the upper claw plate and the lower claw plate are respectively provided with a convex tooth, the convex teeth consist of two convex tooth parts and a middle slot, and the frame edge of the cultivation frame is occluded by the convex teeth.
4. The lifting type cocoon cage tray detaching machine for industrial aquaculture of claim 1, characterized in that: this dish machine is torn open to cocoon cage still constructs including cutting off type split, cutting off type split mechanism install in the both sides of frame, cutting off type split mechanism includes split cylinder and shredding head, the split cylinder is connected the shredding head, with the help of the cutting head cutting silk.
5. The lifting type cocoon cage tray detaching machine for industrial aquaculture of claim 4, wherein: the shredding head comprises a shredding machine shell, a shredding roller and a shredding motor, the shredding machine shell is connected with the splitting cylinder, the shredding motor and the shredding roller are both mounted on the shredding machine shell, the shredding motor is connected with the shredding roller, and a shredding blade is assembled on the shredding roller.
6. The lifting type cocoon cage tray detaching machine for industrial aquaculture of claim 5, wherein: the cutting-off type splitting mechanism also comprises an installation box, the splitting cylinder is connected with the installation box, and the installation box is connected with the shredder shell through a connecting rod; the split cylinder is provided with a guide sleeve, a guide rod is arranged in the guide sleeve, and the guide rod penetrates through the guide sleeve and is connected with the installation box.
7. The lifting type cocoon cage tray detaching machine for industrial aquaculture of claim 1, characterized in that: the cocoon cage tray detaching machine also comprises a lifting induction positioning mechanism, wherein the lifting induction positioning mechanism is matched with the lifting mechanism; the lifting induction positioning mechanism comprises a travel switch assembly, a proximity switch assembly and an induction sheet, wherein the travel switch assembly and the proximity switch assembly are vertically distributed, and the travel switch assembly is respectively arranged at the top and the bottom; the proximity switch assemblies are sequentially arranged between the travel switch assemblies from top to bottom; the induction sheet is matched with the proximity switch assembly and the travel switch assembly; the inductive piece is installed in the left side of the lifting mechanism, and the travel switch assembly and the proximity switch assembly are installed on the rack and are located on the left side of the lifting mechanism.
8. The method for disassembling the lifting type cocoon cage tray disassembling machine for industrial aquaculture as claimed in claim 1, characterized by comprising the following steps:
(1) setting the culture frame group;
(2) the first cultivation frame is sent out: lifting the culture frame group to a flat supporting mechanism from the chain conveyor through a lifting mechanism, wherein supporting claws of the flat supporting mechanism extend out and support all culture frames except the bottom culture frame; then the lifting mechanism descends, the bottom cultivation frame is placed back to the chain conveyor, and the bottom cultivation frame is sent out through the chain conveyor;
(3) splitting a second cultivation frame: lifting the lifting mechanism again to support the whole culture frame group, loosening the supporting claws, driving the culture frame group to descend by the height of one culture frame by the lifting mechanism, and extending the supporting claws again to support all the culture frames except the bottom culture frame; then the lifting mechanism descends, the bottom cultivation frame is placed back to the chain conveyor, and the bottom cultivation frame is sent out through the chain conveyor;
(4) and (4) repeating the step (3) and sending out the rest cultivation frames.
9. The method for disassembling the lifting type cocoon cage tray disassembling machine for industrial aquaculture according to claim 8 is characterized in that the steps (2) and (3) are required to be cut off and stopped in the descending process, the cutting type disassembling mechanism is started in the stopping process, the bonded silk is cut off in a horizontal moving and rotating mode, the cutting type disassembling mechanism is reset after the cutting is completed, and then the bottom culture frame is descended onto the chain conveyor.
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| CN112025723B (en) * | 2020-08-19 | 2021-10-29 | 伯朗特机器人股份有限公司 | Cocoon cage soaking device capable of being grabbed by robot |
| CN114287400A (en) * | 2021-12-29 | 2022-04-08 | 嵊州陌桑高科股份有限公司 | Two-year-old silkworm breeding line in whole-year-old industrial breeding and silkworm breeding process thereof |
| CN114304081A (en) * | 2021-12-29 | 2022-04-12 | 嵊州陌桑高科股份有限公司 | Four-instar silkworm breeding line in whole-instar industrial breeding and silkworm breeding process thereof |
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| SU677736A1 (en) * | 1978-02-01 | 1979-08-05 | Специальное Констркторское Бюро "Шелк" | Automatic machine for dividing silkworm eggs according to colour |
| JP2015156841A (en) * | 2014-02-25 | 2015-09-03 | 東レ株式会社 | Method of inoculating virus into lepidopteran insect |
| CN205266670U (en) * | 2016-01-22 | 2016-06-01 | 浙江普耐姆塑业股份有限公司 | Combination formula sericulture frame suitable for interim sericulture |
| CN205266671U (en) * | 2016-01-22 | 2016-06-01 | 浙江普耐姆塑业股份有限公司 | Silk cocoon cage with cocoon and adopt cocoon function |
| CN208925011U (en) * | 2018-10-24 | 2019-06-04 | 广西桑海丝业有限公司 | A kind of automatic cocoon-picking flow-line equipment |
| CN109452233B (en) * | 2019-01-14 | 2024-02-09 | 重庆京渝瑞基测控仪器仪表制造有限公司 | Modernized silkworm breeding system |
| CN209798162U (en) * | 2019-02-22 | 2019-12-17 | 桐乡市腾飞被絮有限公司 | Cocoon peeling device with screening function |
| CN110125021B (en) * | 2019-06-25 | 2021-09-24 | 北京工业大学 | Automatic silkworm cocoon sorting device |
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