CN115105640A - 一种可以骨性愈合连接的隆鼻植入体及其制备方法 - Google Patents

一种可以骨性愈合连接的隆鼻植入体及其制备方法 Download PDF

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CN115105640A
CN115105640A CN202210699711.7A CN202210699711A CN115105640A CN 115105640 A CN115105640 A CN 115105640A CN 202210699711 A CN202210699711 A CN 202210699711A CN 115105640 A CN115105640 A CN 115105640A
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implant
expanded polytetrafluoroethylene
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敖强
张亨通
全亮
辛远
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Abstract

本发明公开了一种隆鼻植入体,所述隆鼻植入体包括两层,即骨接触层和皮接触层,两层之间由硅胶连接,所述骨接触层为天然骨,天然骨包括自体骨、异体骨和异种骨,其中异体骨和异种骨需要脱细胞处理。所述皮接触层为膨体聚四氟乙烯,所述膨体聚四氟乙烯相邻两个面之间存在L型连通孔道。所述硅胶由A组分和B组分以重量比1:1混合,并加入硅胶重量1‑3wt%的白炭黑配制得到。本发明创造性的将聚四氟乙烯高分子材料与天然骨复合,形成可以骨性愈合的隆鼻植入体,防止植入体植入后发生移位。

Description

一种可以骨性愈合连接的隆鼻植入体及其制备方法
技术领域
本发明属于医用植入体材料技术领域,具体涉及一种可以骨性愈合连接的隆鼻植入体及其制备方法。
背景技术
隆鼻整形已有百余年历史,其基本理论已经很成熟。但随着医疗技术的飞快发展以及人们对鼻部审美的不断变化,对隆鼻用植入材料提出了新的更高要求。早期隆鼻所使用的材料是自体肋软骨,优点是相容性好、抗感染能力强,无免疫排斥反应、能够自体愈合;缺点是需要自身的肋骨,二次手术对人体的伤害较大,患者较痛苦,而且存在远期吸收和变形等问题。
目前临床上常用的植入物材料是合成高分子材料,如硅胶、膨体聚四氟乙烯等。由固体硅胶制成的人工假体理化性能稳定,对人体刺激性小,无毒无抗原性,组织相容性好。膨体聚四氟乙烯是在固体硅橡胶成熟发展后产生的一种性状与临床应用反馈更优的材料。膨体聚四氟乙烯材料质感与正常鼻体组织接近,有弹性,不容易被撕折,稳定性好,生物相容性好,并且内部具有超微的多孔结构,周围的血管及组织能长入。
但硅胶、膨体聚四氟乙烯作为皮下植入体缺点是不能与自身组织愈合,外力作用下会出现移位。有文献报道硅胶鼻背部植入物外露的发生率达10.0%,而在鼻小柱则高达50.0%,植入时间长也会导致植入物移位和形变(GENTHER D J,PAPEL I D.Surgicalnasal implants:indications and risks[J].Facial Plast Surg,2016,32(5):488-499.)。文献也报道了在接受膨体聚四氟乙烯的鼻部植入物患者中,感染率为1%,假体挤出率为3%,假体错位率为3%,术后7天评估外观:80%的患者鼻子周围皮肤出现明显的黄色染色和轻微水肿;18%出现轻度瘀斑和水肿;2%的患者出现严重瘀斑和水肿。Li Dong,XueHongyu,Zeng Gao.Augmentation Rhinoplasty With ExpandedPolytetrafluoroethylene and Prevention of Complications[J].Archives of FacialPlastic Surgery 2010 12:4,246-251)。上述合成高分子材料的缺陷均会影响术后效果和患者的健康。因此,有必要找到一种更有效更契合的植入体材料,以推动合成高分子材料在隆鼻整形中的应用。
发明内容
本发明的目的是针对现有隆鼻材料的不足,提供一种可以骨性愈合连接的隆鼻植入体及其制备方法。单一的有机材料,如膨体聚四氟乙烯(ePTFE)、硅胶材料不能与自身组织愈合,外力作用下会出现移位。本发明创造性的在膨体聚四氟乙烯的骨接触面复合天然骨,利用天然骨的骨引导作用与骨组织形成骨性愈合,防止植入体发生移位。本发明制备方法简单易行,原料来源丰富,没有很高的工艺要求,产品无毒性物质残留,生物相容性好。
本发明的目的通过如下技术方案得以实现。
第一方面,本发明提供一种隆鼻植入体,所述鼻植入体包括两层,即骨接触层和皮接触层,两层之间由硅胶连接。
所述骨接触层为天然骨,天然骨包括自体骨、异体骨和异种骨,其中异体骨和异种骨需要脱细胞处理。
由于自体骨与同种异体骨来源有限,因此所述骨接触层优选为异种脱细胞松质骨。在本发明的最优选实施方式中,所述骨接触层为脱细胞牛松质骨。
所述皮接触层是膨体聚四氟乙烯,所述膨体聚四氟乙烯相邻两个面之间存在L型连通孔道。优选的,所述孔道为列阵孔道。
如本发明的一种实施方式所示,所述膨体聚四氟乙烯是长方体,在长方体上表面设置两排非贯穿孔,在与上表面相邻的面设置“井”字型贯通孔,两个相邻面上的孔是联通的,呈L型。本发明设置的L型孔可使骨接触层和皮接触层在硅胶作用下实现“L”型卡合,两层连接强度更佳。
所述硅胶由A组分和B组分以重量比1:1混合,并加入硅胶重量1-3wt%的白炭黑配制得到。所述硅胶A组分和B组分是本领域技术人员常用的用于制备硅胶的原料,其中,硅胶A组分由聚二甲基硅氧烷、端羟基聚硅氧烷组成,B组分由四甲基二乙烯基二硅氧烷、铂金络合物和交联剂组成。
第二方面,本发明提供一种隆鼻植入体的制备方法,包括如下步骤:准备天然骨材料、膨体聚四氟乙烯制孔、将硅胶注入膨体聚四氟乙烯的孔内及表面,将天然骨与膨体聚四氟乙烯紧密贴合,加热使硅胶固化,得到双层牢固结合的隆鼻植入体。
当天然骨为异体或异种骨时需要对其进行脱细胞处理。所述异体或异种骨脱细胞方法如下:将异体或异种骨切片,PBS反复冲洗,置于低渗溶液中震荡24-48小时,再置于高渗溶液中震荡24-48小时,最后用离子型去污剂化学处理24-48小时,得到异种脱细胞骨。
所述低渗溶液为蒸馏水或去离子水,所述高渗溶液为浓度为10%的盐溶液,所述离子型去污剂选自SDS、脱氧胆酸钠、TritonX-100中的一种或两种以上的组合。
优选的,所述膨体聚四氟乙烯制孔方法如下:将膨体聚四氟乙烯切割成所需形状,厚度优选为3-5mm,使用钻孔器在膨体聚四氟乙烯接触天然骨的面打n个非贯通孔,在四周相邻面再打m个“井”字型贯通孔,相邻两面的孔能互相连通成L型;m和n是≥1的整数。孔可以以任何形式排列,优选为列阵孔。
第三方面,本发明提供一种隆鼻植入体在制备鼻背植入体中的应用。
本发明提供的隆鼻植入体及其制备方法的优势是:
1,将聚四氟乙烯高分子材料与天然骨复合形成可以骨性愈合的植入体材料,得到一种新型隆鼻植入材料。
2,本发明将天然松质骨进行脱细胞处理,脱细胞骨具有疏松的多孔结构,植入后与其接触的骨组织可以长入脱细胞骨的孔内,可以形成骨性愈合,解决了单一高分子植入材料不能与自身组织愈合,易发生移位等问题;
3,发明人创造性的在膨体聚四氟乙烯的相邻两面打孔,并且使两面的孔互相连通,形成L型,再通过液体硅胶将脱细胞骨与膨体聚四氟乙烯互穿,形成机械互锁的效果,连接更稳定牢靠。
附图说明
图1脱细胞牛松质骨白光照片
图2脱细胞牛松质骨SEM下表面形貌(倍数x100)
图3成孔膨体聚四氟乙烯示意图
图4隆鼻植入体白光照片
图5对比实施例1中成孔膨体聚四氟乙烯示意图
图6细胞毒性检测结果示意图
图7隆鼻植入体力学性能检测
图8隆鼻植入体力学性能检测
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的部分实施例,而不是全部。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
隆鼻植入体的制备
实施例1
S1:制备脱细胞牛松质骨
本地屠宰场的黄牛屠宰后获取牛股骨,去除股骨头周围的肌肉组织和软骨膜,并清洗干净。用电锯切开股骨头,将里面丰富的松质骨切成厚度3-5mm的骨片,PBS反复冲洗后置于-25℃环境保存。室温下,将松质骨片在低渗溶液(去离子水)中120rpm震荡1d,随后将其置于高渗溶液(10%氯化钠)中,120rpm震荡1d,最后用1%SDS溶液(v/v)在40℃下机械搅拌处理2d,转速120rpm,每间隔半天换一次液,得到脱细胞牛松质骨。
S2:膨体聚四氟乙烯成孔
如图3所示,将膨体聚四氟乙烯切割成长方体,厚度在3-5mm,使用钻孔器在膨体聚四氟乙烯接触脱细胞牛松质骨的面(上表面)形成两排非贯通孔,再在上表面的相邻面(前面和侧面)形成“井”字型贯通孔,使上表面与其相邻面的孔互相连接,呈L型,用无水乙醇将孔洞里的碎屑冲净。
S3:硅胶连接
将液体硅胶A组分和B组分以重量比1:1的混合,并加入硅胶重量1wt%的白炭黑,搅拌均匀后,通过注射器注入膨体聚四氟乙烯孔洞内部和上表面,再将步骤S1得到的脱细胞牛松质骨置于其上方,通过自身重力作用让硅胶渗入骨片底部;将植入体置于80℃烘箱中1h,使硅胶完全固化,在脱细胞牛松质骨片和膨体聚四氟乙烯之间产生机械互锁效果。
对比实施例1
脱细胞牛松质骨的制备方法同实施例1,区别在于膨体聚四氟乙烯成孔方式。具体为:将膨体聚四氟乙烯切割成长方体,厚度在3-5mm,使用钻孔器在膨体聚四氟乙烯上表面形成两排贯通孔,如图5所示,再在上表面形成两排贯通孔,用无水乙醇将孔洞里的碎屑冲净。将配制好的硅胶通过注射器注入膨体聚四氟乙烯孔洞内部和上表面,再将脱细胞牛松质骨置于其上方,通过自身重力作用让硅胶渗入骨片底部;将植入体置于80℃烘箱中1h,使硅胶完全固化。
对比实施例2
脱细胞牛松质骨的制备方法同实施例1,不对膨体聚四氟乙烯进行成孔,而是将膨体聚四氟乙烯切割成长方体后,将配制好的硅胶通过注射器注入膨体聚四氟乙烯上表面,再将脱细胞牛松质骨置于其上方,通过自身重力作用让硅胶渗入骨片底部;将植入体置于80℃烘箱中1h,使硅胶完全固化。
效果例1鼻植入体细胞毒性测试
测试材料为:膨体聚四氟乙烯(ePTFE)、脱细胞牛松质骨(Acellular cancellousbone)、实施例1制备的隆鼻植入体(Composite implant)。
将所有的测试材料研磨成粉末,以0.2g/ml的浸提比加入完全培养基中,用15ml离心管分别装好密封,置于37℃恒温孵育箱浸提72h,最吸取上清液,0.22μm过滤器过滤,封装好置于冰箱备用,设置空白对照(Control group)。
细胞毒性检测在96孔板上完成。将小鼠成纤维细胞以1x104个/孔的标准种到96孔板中并在每孔中加入完全培养基培养。培育24小时后,将每孔的完全培养基吸出,加入不同的浸提液,浸提液培养1d和3d后,向每孔加入20μl MTT溶液,置于37℃培养箱中继续孵育4h,之后吸掉孔内培养液,加入150μl二甲亚砜溶液。随后使用酶标仪检测各孔在波长490nm处的吸光度值(OD)。
结果如图6所示,与空白对照(Control group)相比,培养1d后,其它三组OD值均不低于空白对照组,说明L929细胞可以在浸提液中正常的繁殖生存。培养3d后,空白对照组OD值增高,但其它三组与之前趋势无明显差异,说明材料都具有良好的生物相容性,对细胞无明显毒性。
效果例2ePTFE层与脱细胞牛松质骨层复合强度检测
检测对象:实施例1、对比实施例1和对比实施例2制备得到的隆鼻植入体。
为了方便测量,在制备实施例1与对比实施例1、2时,将上下两层的膨体聚四氟乙烯与脱细胞牛松质骨片各沿轴向方向错开5mm,用硅胶连接的方法同实施例所述,得到测试样品。使用万能试验仪(DWD-200N,四川德祥科创仪器有限公司)进行测试,拉伸速率5mm/s,标距10mm,测量5个样品并取平均值。
结果如图7、图8所示,与对比实施例1、2相比,实施例1中L型孔的设计有效提升了复合隆鼻植入体的轴向拉伸剪切强度,最大载荷提高了近18%。与对比实施例1、2相比,实施例1中L型孔制件发生破坏的位移更大,说明连接效果更好,对外部载荷耐受程度更高。
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。

Claims (10)

1.一种隆鼻植入体,其特征在于,所述隆鼻植入体包括两层,即骨接触层和皮接触层,两层之间由硅胶连接,所述骨接触层为天然骨;所述硅胶由A组分和B组分以重量比1:1混合,并加入硅胶重量1-3wt%的白炭黑配制得到。
2.根据权利要求1所述的隆鼻植入体,其特征在于,所述天然骨包括自体骨、异体骨和异种骨,其中异体骨和异种骨需要脱细胞处理。
3.根据权利要求2所述的隆鼻植入体,其特征在于,所述骨接触层为异种脱细胞松质骨。
4.根据权利要求1所述的隆鼻植入体,其特征在于,所述皮接触层是膨体聚四氟乙烯,所述膨体聚四氟乙烯相邻两个面之间存在L型连通孔道。
5.根据权利要求4所述的隆鼻植入体,其特征在于,所述孔道为列阵孔道。
6.一种权利要求1所述的隆鼻植入体的制备方法,包括如下步骤:准备天然骨材料、膨体聚四氟乙烯制孔、将硅胶注入膨体聚四氟乙烯的孔内及表面,将天然骨与膨体聚四氟乙烯紧密贴合,加热使硅胶固化,得到双层牢固结合的隆鼻植入体。
7.根据权利要求6所述的方法,其特征在于,所述天然骨包括异体或异种骨,异体或异种骨脱细胞方法如下:将异体或异种骨切片,PBS反复冲洗,置于低渗溶液中震荡24-48小时,再置于高渗溶液中震荡24-48小时,最后用离子型去污剂化学处理24-48小时,得到异体或异种脱细胞骨。
8.根据权利要求7所述的制备方法,其特征在于,所述低渗溶液为蒸馏水或去离子水,所述高渗溶液为浓度为10%的盐溶液,所述离子型去污剂选自SDS、脱氧胆酸钠、TritonX-100中的一种或两种以上的组合。
9.根据权利要求6所述的制备方法,其特征在于,所述膨体聚四氟乙烯制孔方法如下:将膨体聚四氟乙烯切割成所需形状,厚度优选为3-5mm,使用钻孔器在膨体聚四氟乙烯接触天然骨的面打n个非贯通孔,在四周相邻面再打m个“井”字型贯通孔,相邻两面的孔能互相连通成L型;m和n是≥1的整数。
10.一种权利要求1所述的隆鼻植入体在制备鼻背植入体中的应用。
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