CN114794494A - Gorgon fruit quick husking device and husking method thereof - Google Patents
Gorgon fruit quick husking device and husking method thereof Download PDFInfo
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- CN114794494A CN114794494A CN202210236167.2A CN202210236167A CN114794494A CN 114794494 A CN114794494 A CN 114794494A CN 202210236167 A CN202210236167 A CN 202210236167A CN 114794494 A CN114794494 A CN 114794494A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
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Abstract
The invention discloses a gordon euryale seed quick husking device and a gordon euryale seed husking method, wherein the gordon euryale seed quick husking device comprises a rack, a feeding mechanism, a husking mechanism and a driving mechanism, wherein the feeding mechanism, the husking mechanism and the driving mechanism are arranged on the rack; the husking mechanism comprises a cutting mechanism, a rice kernel removing mechanism and a husking mechanism, the cutting mechanism respectively comprises an upper cutter and a lower cutter, and a plurality of cutting positions are arranged on the upper cutter and the lower cutter; the upper and lower cutters are respectively connected to the driving mechanism; the husking method of the husking device is also disclosed, and the rice kernels are peeled in a reciprocating cutting mode, which is different from the traditional machine which directly punches and peels to protect the rice kernels. According to the novel gordon euryale seed husking device, the gordon euryale seed husking cutter is provided, so that the gordon euryale seed husking efficiency is improved, the gordon euryale seed fruits can be better protected from being damaged, and the yield is improved.
Description
Technical Field
The invention belongs to the technical field of husking machines, and particularly relates to a gorgon fruit quick husking device and a husking method thereof.
Background
Along with the development of economy, the national living standard of China is remarkably improved and greatly advanced. To meet the increasing material demand of the people, there is an increasing need for refinement of various diets.
Gorgon fruit is commonly called gorgon fruit, grows in lakes, rivers, mudflats and low-lying fields with water accumulated all year round, and is an ancient aquatic vegetable in China. The semen euryales is rich in protein, carotene, carbohydrate, calcium, ferrum, phosphorus, vitamin B, C and other nutritional ingredients, and is a natural green food. The health food has the medicinal effects of soothing the nerves, strengthening the spleen, relieving stagnation and the like, and is a good food for nourishing and strengthening the body.
The gorgon fruit husking mainly stays in the manual husking stage, and a small amount of gorgon fruit husking still exists in the mechanical husking stage. However, both the manual husking and the gordon euryale seed husking machine in the prior art have problems, such as: the manual husking is low in efficiency, so that the gorgon fruit is expensive to purchase. However, the various existing gordon euryale peeling machines generally have the problems that the damage is large, the complete integrity of peeled rice is less than 30 percent, even lower, and the yield is reduced by 20 percent at least if the machine is used for peeling. This is a huge loss, which loses the white and white parts of the planted fruits.
Disclosure of Invention
The invention aims to provide a gordon euryale seed quick husking device and a gordon euryale seed husking method.
In order to achieve the purpose, the invention adopts the technical scheme that:
a gordon euryale seed quick husking device and a gordon euryale seed husking method comprise a rack, a feeding mechanism, a husking mechanism and a driving mechanism, wherein the feeding mechanism, the husking mechanism and the driving mechanism are arranged on the rack; the husking mechanism comprises a cutting mechanism, a rice kernel removing mechanism and a husking mechanism, the cutting mechanism respectively comprises an upper cutter and a lower cutter, and the upper cutter and the lower cutter are respectively provided with a plurality of cutting positions; and the upper and lower cutters are connected to the driving mechanism, respectively.
Further, actuating mechanism includes power supply, drive mechanism includes sprocket and cam gear, cam gear is including closing sword cam and decorticating cam, just closing sword cam and decorticating cam are equallyd divide and are connected to upper and lower cutter respectively.
Further, the upper cutter and the lower cutter are both provided with cutting edges.
Furthermore, the cutting positions of the upper and lower cutters are semicircular, and a full-circle cutting station matched with the size of the gordon euryale seeds is formed after involution.
Furthermore, both ends of the upper cutter and the lower cutter are provided with a protection plane which is arranged above the cutting edge.
Furthermore, the kernel removing mechanism comprises a kernel removing column head and a kernel channel, the kernel removing column head is arranged on one side of the cutting mechanism and aligned to a cutting station where the upper cutter and the lower cutter are oppositely combined, and the kernel channel is arranged at the bottom of the rack.
Further, the kernel channel comprises a blanking positioning plate, the blanking positioning plate is obliquely arranged and is connected to the cam device.
Furthermore, the hulling mechanism comprises a hull groove and a hull channel, the hull groove is arranged at the bottom of the rack, and the hull channel and the kernel channel are arranged in a staggered manner.
Correspondingly, the invention also discloses a husking method adopting the gordon euryale seed quick husking device, which can improve the processing efficiency on the basis of not damaging rice kernels.
A method of decorticating comprising the steps of:
A. feeding: feeding materials into the husking device through a feeding mechanism, and sequentially feeding gorgon fruit into a cutting station;
B. cutting: firstly, driving an upper cutter and a lower cutter to be closed through a cutter closing cam, splitting a gordon euryale seed shell in a cutting station, and simultaneously stripping the split gordon euryale seed shell from the upper cutter through a stripping cam;
C. kernel removal: after the gordon euryale seed husking is carried out by the husking cam, the kernel removing column head extrudes the middle of the husks to separate rice kernels from the husks, the separated rice kernel removing device continues to enable the husks to be strung on the ball head cylinder, and when the husks return, the husks are removed from the cylinder by the husking device and fall into the husking groove.
And further, after the step C is finished, the cutter closing cam lifts the upper cutter, and a new feeding program is finished in the lifting process of the upper cutter.
And further, after the rice kernels are separated from the shells in the step C, the gorgon fruit rice kernels fall into the rice kernel channel.
Compared with the prior art, the invention has the advantages that: firstly, the invention drives the chain wheel by the motor and then drives the cam, so that the gordon euryale seeds which are fed with materials are cut by the upper cutter, then the gordon euryale seeds are separated for a certain distance and are shelled by the round-head column type kernel removing device, then the gordon euryale seeds are shelled by the shelling device, and finally the upper cutter is lifted up and reset by the cam mechanism to complete a cycle, so that the shelling work is realized.
Secondly, the invention directly carries out the integral separation of the rice kernels and the shells and carries out the respective arrangement and collection, which is different from the prior art that some shelling machines can only carry out punching shelling operation, and the separation of the rice kernels and the shells also needs secondary processing (such as rinsing and the like), thereby further improving the shelling efficiency.
And different from the traditional husking machine, the invention adopts the involution of the upper and lower cutters to split the shell, and utilizes the extrusion of the rice kernel removing mechanism to separate the rice kernels from the shell, while the traditional husking machine only adopts the punching, on one hand, the rice kernels can be damaged to a certain extent due to the stress in the punching process, and the punching machine can not operate at high speed, and the high-speed punching operation can more easily cause the rice kernels to be damaged due to the punching force in the punching process, thus the practical problem can not be solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a first schematic structural diagram of a gordon euryale seed quick husking device provided by the invention;
FIG. 2 is a schematic structural diagram II of the gordon euryale seed rapid husking device provided by the invention;
FIG. 3 is a third schematic structural view of the gordon euryale seed quick husking device provided by the invention;
FIG. 4 is a fourth schematic structural view of the gordon euryale seed quick husking device provided by the invention;
FIG. 5 is a schematic structural view of an upper cutter of the gordon euryale seed rapid husking device provided by the invention;
fig. 6 is a schematic structural view of a lower cutter of the gordon euryale seed rapid husking device provided by the invention.
Reference numerals are as follows: 1. a drive device; 2. a feeding device; 3. an upper cutter; 4. a lower cutter; 5. a rice kernel removing mechanism; 6. a protection plane; 7. a cutter closing cam; 8. a hull channel; 9. a rice kernel passage; 10. a sprocket; 12. A shelling cam; 14. a feeding positioning plate; 15. a striker plate; 19. a cutter fixing seat; 20. and a frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are usually placed in when used, the terms are only used for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements indicated must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Furthermore, the appearances of the terms "first," "second," "third," and the like, if any, are only used to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not require that the components be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should be further noted that unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
As shown in fig. 1-6, a gordon euryale seed quick husking device and a husking method thereof comprise a frame 20, a feeding mechanism arranged on the frame 20, a husking mechanism and a driving mechanism; the husking mechanism comprises a cutting mechanism, a rice kernel removing mechanism 5 and a husking mechanism, the cutting mechanism respectively comprises an upper cutter 4 and a lower cutter 4, and a plurality of cutting positions are arranged on the upper cutter 4 and the lower cutter 4; and the upper and lower cutters 4 are connected to the driving mechanism, respectively.
Compared with the prior art, the invention adopts the mode of the upper and lower cutters 4, the upper and lower cutters 4 are respectively provided with the cutting positions, the cutting positions of the upper and lower cutters 4 can form a whole circle which is matched with the shape of the gordon euryale seeds after being closed, the shell of the gordon euryale seeds is cut by the closing mode of the upper and lower cutters 4, and then the rice kernels are sequentially separated from the shell and are led into different channels for collection and treatment after the shell of the gordon euryale seeds is cut by the rice kernel removing mechanism 5. The whole process mainly imitates the mode of manual husking to husk the gorgon fruit and has the characteristic of well protecting the gorgon fruit kernels.
In the traditional technology, the principle of the husking machine is die cutting, a lower knife edge is a whole circle, an upper knife is a punch, gordon euryale falls on the lower knife, the punch extrudes the gordon euryale downwards to be cut into a cylinder from the lower knife edge, and nuts are punched out through the punch. For example, the principle of denucleating candied dates is that candied dates are flesh of dates, and for gordon euryale seeds, the opposite is needed, and the shell of gordon euryale seeds is needed to be washed away. However, if a traditional die-cutting husking machine is used, the husks are removed at the periphery, but the husks with the diameter of 4 openings of the lower cutting knife are still present at the upper part and the lower part. The solution to this problem is mainly achieved by rinsing, which adds an inordinately large amount of labor. If the gordon euryale seed is not large enough, the hulls are still connected by the hulls which are not cut clean in the middle, and the hulls can be peeled off manually. Although the rinsing mode can be used for rinsing the shells, the amount of rinsing in each time cannot be too large, 2-3 kg is most suitable, the rinsing is carried out for more than 5 minutes at least, and the required cost is increased in a gradient manner if the rinsing is carried out in mass production. Thus, there is still a floating crust because the difference between the density of the crust and the density of the kernel is small, and only a few seconds are needed to sink to the bottom together with the kernel.
The driving mechanism comprises a power source and a transmission mechanism, the transmission mechanism comprises a chain wheel 10 and a cam device, the cam device comprises a cutter closing cam 7 and a peeling cam 12, and the cutter closing cam 7 and the peeling cam 12 are respectively connected to the upper cutter 4 and the lower cutter 4. Drive sprocket 10 through the motor and then drive the cam again, let the gorgon fruit of having fed in cut down by last sword 3 by the centre, then separate a section distance and go the benevolence by round head column type kernel removing device again, go the shell by the device of shelling again, go up the lifting of cutter 3 by cam mechanism at last and go to the position and accomplish a circulation, realize the work of shelling, it is fast to have the speed of shelling, clean, complete, do not harm characteristics such as rice-benevolence, this kind of product can liberate the manual work of shelling out, replace the manual work by the machine completely, the output of a machine is more than artifical thousand times, there is extensive prospect in the application and the popularization of gorgon fruit shelling.
The upper cutter 3 and the lower cutter 4 are both provided with cutting edges. The cutting positions of the upper and lower cutters 4 are semicircular, and a full-circle cutting station matched with the size of the gordon euryale seeds is formed after the upper and lower cutters are closed. The two ends of the upper and lower cutters 4 are provided with a protection plane 6, and the protection plane 6 is arranged above the cutting edge. The cutters are all provided with blades on one side, and are just combined together to form the cutter with blades on two sides. The lower cutter 4 is the same as the upper cutter 3 except that the lower cutter 4 moves only in parallel without moving up and down, and the upper cutter 3 moves both in parallel and up and down.
The cutter is divided into an upper part and a lower part which are combined together to form a whole circle, and the material of the cutter is 316 stainless steel. And the cutting edge is composed of a plurality of semicircles, and the semicircles are all provided with the cutting edge. Two cutting edges are needed at the two lowest ends of the same plane
The rice kernel removing mechanism 5 comprises a kernel removing column head and a plane, the plane is higher than the blade by about 0.02-0.05 mm, so that the upper blade and the lower blade play a role in protecting the blade when being folded, and the service life of the cutter can be prolonged to the maximum extent. The diameter of the circle formed by the closing of the cutting edges must be larger than the diameter of the rice kernels so as to protect the rice kernels from being damaged. The kernel removing column head is arranged on one side of the cutting mechanism and aligned to a cutting station where the upper cutter 4 and the lower cutter 4 are oppositely combined, and the kernel channel 9 is arranged at the bottom of the rack 20. The hulling mechanism comprises a hull groove and a hull channel 8, the hull groove is arranged at the bottom of the frame 20, and the hull channel 8 and the kernel channel 9 are arranged in a staggered manner. The blanking positioning plate is designed to have a slope of 30 degrees, so that the gorgon fruit automatically slides to be positioned after falling down, and thus the success of hundred percent positioning can be ensured, and a series of actions below can be smoothly carried out only if the positioning is successful. And the blanking baffle is also connected with the cam, so that the accurate material blocking and blanking of the blanking baffle can be ensured. The kernels and the hulls are collected through the kernel passage 9 and the hull groove passage.
In practical use, correspondingly, the invention also discloses a husking method adopting the gordon euryale seed quick husking device, which can improve the processing efficiency on the basis of not damaging rice kernels.
A method of decorticating comprising the steps of:
feeding: feeding the gorgon euryale seeds into the husking device through the feeding mechanism, and sequentially entering a cutting station. The gorgon fruit can be led into the cutting station of the upper and lower cutters 4 by the feeding positioning plate 14 and the material baffle plate 15.
Cutting: firstly, the upper cutter 4 and the lower cutter 4 are driven to be closed through the cutter closing cam 7, the gordon euryale seed shell in the cutting station is split, and the split gordon euryale seed shell is separated from the upper cutter 3 through the shelling cam 12 and is simultaneously stripped; the upper and lower blades of the cutter fall on the positioning device through the feed inlet, the upper cutter 3 is at the highest point, the servo motor drives the chain wheel 10 and then drives the cam to enable the upper cutter 3 to fall and fold with the lower cutter 4, the gordon euryale seed shell is divided into two parts in the vertical direction, and the rice kernels are protected and cannot be damaged due to the structure of the cutter.
Kernel removal: after the gordon euryale seed husking is carried out by the husking cam 12, the kernel removing column head extrudes the middle of the husks to separate the rice kernels from the husks, the separated rice kernel removing device continues to lead the husks to be strung on the ball head cylinder, and when the husks are retreated, the husks are removed from the cylinder by the husking device and fall into the husking groove. After the kernel removing step is completed, the cutter closing cam 7 lifts the upper cutter 3, and a new feeding procedure is completed in the lifting process of the upper cutter 3. The kernel removing step is that after the rice kernels are separated from the shells, the gordon euryale seed kernels fall into a rice kernel channel 9.
In the kernel removing process, the invention can also add a water circulation system, the water circulation system is mainly used on the cutting edge, and the spray head of the water circulation system is mainly aligned to the cutting edge, so that in the kernel removing process, when kernels fall off, water can more quickly fall off, the completeness of the rice kernels can be better ensured, and simultaneously, starch and impurities generated in the cutting and peeling process can flow away with water. The equipment can be kept clean, and the rice kernels and the shells can fall in the groove more smoothly without being stacked together to influence processing. The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (10)
1. The utility model provides a quick peeling apparatus of gorgon fruit which characterized in that: comprises a frame (20), a feeding mechanism arranged on the frame (20), a husking mechanism and a driving mechanism; the husking mechanism comprises a cutting mechanism, a rice kernel removing mechanism (5) and a husking mechanism, the cutting mechanism respectively comprises an upper cutter (4) and a lower cutter (4), and a plurality of cutting positions are arranged on the upper cutter (4) and the lower cutter (4); and the upper and lower cutters (4) are respectively connected to the driving mechanism.
2. The gordon euryale seed quick husking device according to claim 1, wherein: actuating mechanism includes power supply, drive mechanism includes sprocket (10) and cam gear, cam gear is including closing sword cam (7) and shelling cam (12), just close sword cam (7) and shelling cam (12) and equally divide and be connected to upper and lower cutter (4) respectively.
3. The gordon euryale seed quick husking device according to claim 1, wherein: the upper cutter (3) and the lower cutter (4) are both provided with cutting edges.
4. The gordon euryale seed quick husking device according to claim 3, wherein: the cutting positions of the upper and lower cutters (4) are semicircular, and a full-circle cutting station matched with the size of the gordon euryale seeds is formed after involution.
5. The gordon euryale seed quick husking device according to claim 4, wherein: the upper and lower cutters (4) are provided with protection planes (6) at two ends, and the protection planes (6) are arranged above the cutting edges.
6. The gordon euryale seed quick husking device according to claim 1, wherein: the kernel removing mechanism (5) comprises a kernel removing column head and a kernel channel (9), the kernel removing column head is arranged on one side of the cutting mechanism and is aligned to a cutting station where the upper cutter and the lower cutter (4) are oppositely combined, and the kernel channel (9) is arranged at the bottom of the rack (20).
7. The gordon euryale seed quick husking device according to claim 6, wherein: the rice kernel channel (9) comprises a blanking positioning plate which is obliquely arranged and connected to the cam device.
8. The gordon euryale seed quick husking device according to claim 1, wherein: the hulling mechanism comprises a hull groove and a hull channel (8), the hull groove is arranged at the bottom of the rack (20), and the hull channel (8) and the rice kernel channel (9) are arranged in a staggered mode.
9. A method of decorticating comprising the steps of:
A. feeding: feeding materials into the husking device through a feeding mechanism, and sequentially feeding gorgon fruit into a cutting station;
B. cutting: firstly, the upper cutter (4) and the lower cutter (4) are driven to be closed through the cutter closing cam (7), gordon euryale seed shells in a cutting station are split, and then the split gordon euryale seed shells are separated from the upper cutter (3) through the shelling cam (12) and are simultaneously stripped;
C. kernel removal: after the gordon euryale seed husking is carried out by the husking cam (12), the kernel removing column head extrudes the middle of the husks to separate the rice kernels from the husks, the separated rice kernel removing device continues to lead the husks to be strung on the ball head cylinder, and when the husks retreat, the husking device removes the husks from the cylinder and the husks fall into the husking groove.
10. The decortication method of claim 9, wherein: and C, after the step C is finished, the cutter closing cam (7) lifts the upper cutter (3), and a new feeding program is finished in the lifting process of the upper cutter (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210236167.2A CN114794494A (en) | 2022-03-11 | 2022-03-11 | Gorgon fruit quick husking device and husking method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210236167.2A CN114794494A (en) | 2022-03-11 | 2022-03-11 | Gorgon fruit quick husking device and husking method thereof |
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| CN114794494A true CN114794494A (en) | 2022-07-29 |
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| CN202210236167.2A Pending CN114794494A (en) | 2022-03-11 | 2022-03-11 | Gorgon fruit quick husking device and husking method thereof |
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