CN107223993A - Gorgon fruit three-layer peel automatic husking machine integrating extrusion, kneading and cutting - Google Patents

Abstract

The invention discloses an automatic three-layer peeling machine for Gorgon fruit that integrates extrusion, kneading and cutting, which solves the problem that the existing Gorgon fruit peeling machine cannot guarantee the whole kernel rate, shell breaking rate and shell breaking efficiency of Gorgon fruit , has the effect of ensuring the integrity of Gorgon fruit, removing the shell of Gorgon fruit layer by layer, and high shell breaking efficiency. The technical solution is: including multiple extrusion devices for positioning cuts, and multiple extrusion devices for positioning cuts to cut the incoming Gorgon fruit Squeeze to remove the Gorgon fruit peel; the drying device receives the Gorgon fruit after the peel is removed and dries it; the differential speed rubbing device is equipped with a differential speed belt to knead the dried Gorgon fruit at a differential speed, and the Gorgon fruit aril Skin removal; shell breaking extrusion device, set a knife to further cut the Gorgon fruit, and squeeze it to make the Gorgon seed coat fall off from the kernel; shell kernel separation device, separate the nut kernel and the seed coat and store them separately.

Description

Gorgon three-layer peel automatic peeling machine integrating extrusion, kneading and cutting

technical field

The invention relates to the technical field of food processing, in particular to an automatic three-layer gorgon peel peeling machine integrating extrusion, kneading and cutting.

Background technique

Gorgon fruit, also known as Jitoumi or Jitoushi, is the mature seed kernel of Gorgon in the water lily family. It is produced in Hunan, Jiangsu, Hubei, Anhui and other places. It is a good product for strengthening the spleen and kidney. Traditional Chinese medicine believes that this product is sweet, astringent, and flat in nature and flavor, and enters the spleen, kidney, and heart meridian. Spleen deficiency and diarrhea have good curative effect. Gorgon porridge is recorded in "Tangren Materia Medica" and "Shi Jian Materia Medica", and it is made from Gorgon fruit and japonica rice.

According to the data, Gorgon, as a kind of food for strengthening and beauty, has long been valued by ancient celebrities. Su Dongpo, a great writer in the Song Dynasty, was still healthy and strong in his old age, with a ruddy complexion and quick thinking. According to his self-report in the book, he mainly benefited from his daily consumption of cooked Gorgon for decades. According to the information, Gorgon is cooked together with lean pork or beef in appropriate amounts. It tastes delicious and nourishes the body. It is suitable for men, women and children. It is the first choice for tonic in autumn. Because of its high nutritional value, Gorgon is gradually sought after and loved by people, and the market demand is also increasing.

With the gradual increase of Gorgon production and market demand, the deep processing of Gorgon has become an increasingly prominent problem in production, and the peeling of Gorgon has become the primary condition for deep processing. There are spikes on the outside of the Gorgon fruit skin, the adhesion of the arils, the hard and thick skin, and the small distance between the shell and kernel, etc., all of which greatly increase the difficulty of peeling. Due to the backwardness of processing technology, there is no mature and complete mechanism for peeling from the peel to the seed coat. In order to ensure the rate of shell breaking and kernel whole, many Gorgon fruit suppliers still adopt the method of manual peeling, which is divided into three steps: 1. Use a knife to insert from the base of the fruit, place it on a wooden bench, put a small wooden board on it, step on it tightly with your feet, pry open the base of the fruit with the knife, and squeeze out the seeds; 2. Move the peeled seeds into a wooden basin or barrel , double feet wearing rubber shoes and constantly stepping on it, so that the arils wrapped in the outer layer of the seeds are broken and removed, then put them in a basket, rinse them, and then put them in the sun to dry until they are fully dry; 3. Wear nail covers to peel off the seeds open. And the existing peeling device is either bulky and expensive, or inefficient, and is difficult to be suitable for suppliers to use.

The integrity rate of edible fruit is directly related to its economic benefits. In other words, the higher the whole kernel rate of Gorgon fruit, the higher the economic benefits. High shell breaking rate and high kernel whole rate have become the design direction of Gorgon fruit peeling device. Along with domestic and foreign scholars' in-depth research on the gorgon shelling device, many new gorgon shelling machines have emerged. Although these devices have their own characteristics, there are overall deficiencies: missing or broken shells are incomplete, the rate of whole kernels is low, and the process is cumbersome. For example, some shellers have a high shell breaking rate, but ignore the damage to the fruit, making the breakage rate of Gorgon fruit too high; some shelling machines have a high kernel rate, but due to insufficient strength or wrong methods, the shell crack rate is too high. Lower, lower shell breaking rate.

In the current state of the art at home and abroad, the realization of Gorgon shelling mainly depends on energy and mechanical methods, wherein energy methods such as fire method, energy shelling method, vacuum shelling method, although these methods are unique and novel, but Gorgon shelling The realization of the process requires high equipment, strict process operation, and relatively large investment, and the above three methods are all for adding energy to the implementation of the Gorgon. If the energy control is not accurate enough, the Gorgon fruit will also be negatively affected. Therefore, this method is not common. At present, the common method in the market is to use the extrusion of the blade and the blade, and use the high-speed rotating blade to cut and extrude the Gorgon fruit. Although this method has a high shell breaking rate, due to the difference in the diameter of the Gorgon fruit, the common size of the Gorgon fruit is from 8mm 16mm, the diameter span is large, so it is easy to miss peeling, and the distance between the Gorgon fruit and the seed coat is small, the extrusion of the rotating blade can easily destroy the fruit together, and the whole kernel rate is low.

Wang Guojin of Fengxian District, Shanghai invented a Gorgon fruit peeling machine. The Gorgon fruit peeling machine includes a shelling structure and a breaking mechanism. The Gorgon is squeezed into the peeling hole through the guide hole, and the imported blade cuts the outer ring of the Gorgon in an appropriate amount. Through the rotation of the rolling frame, the impact rod will collide with the inner shell of the Gorgon with the remaining husk that falls into the outer shell. The impact is carried out so that the remaining shell skin is released from the Gorgon kernel.

The disadvantage of this device is that it can only shell the Gorgon fruit of the same diameter, and it cannot simultaneously peel a large number of Gorgon fruit with different diameters; There is a gap between the guide hole and the shelling hole during the hole, which will make the cutting of the Gorgon seed coat less uniform.

Ji Fenglin from Jinhu County, Huai'an City, Jiangsu Province invented a fully automatic Gorgon sheller. The fully automatic Gorgon sheller includes a grading spiral sieve and a shelling mechanism. The grading spiral sieve sends Gorgon with different diameters to different sizes. In the peeling device, the upper camshaft and the lower camshaft in the peeling device position and rotate the Gorgon, and move with the conveyor belt, the Gorgon is cut and peeled by the fixed cutter.

The disadvantage of this device is that it cannot realize the situation that a large amount of gorgon seeds fall into the device, and it is easy to affect the positioning device; the device is complicated, the function is simple, and the cost performance is low.

To sum up, the existing Gorgon shelling machines are of various types and have their own advantages, but they also have serious shortcomings. Some devices only pursue one function and cause other effects to be unsatisfactory, so that it cannot be guaranteed. Whole kernel rate, shell breaking rate and shell breaking efficiency of Gorgon. Then, such device just can not conform to the demand and the development of market.

Contents of the invention

In order to overcome the shortcomings of the above-mentioned prior art, the present invention provides an automatic three-layer peeling machine for Gorgon fruit that integrates extrusion, kneading and cutting, which solves the problem of easy omission of Gorgon fruit of different sizes, peeling off the seed coats of Gorgon fruit one by one, etc. problem, realize the stripping of the pericarp, aril and seed coat of Gorgon;

Further, the present invention adopts the following technical solutions:

The three-layer peeling machine for Gorgon fruit, which integrates extrusion, kneading and cutting, includes a multi-extrusion device with positioning cuts, which performs cutting and extrusion on the incoming Gorgon fruit to remove the Gorgon fruit peel;

A drying device for receiving and drying the Gorgon fruit after removing the peel;

The differential speed kneading device is equipped with a differential speed belt to knead the dried Gorgon fruit at a differential speed to remove the Gorgon fruit aril;

The shell breaking extrusion device is equipped with a knife to further cut the Gorgon fruit, and squeeze it to make the Gorgon seed coat fall off from the kernel;

The shell and kernel separation device separates the nuts and seed coats and stores them separately.

Further, the positioning notch multiple extrusion device includes a conveyor belt, a plurality of baffles are arranged at intervals on the surface of the conveyor belt, matching stoppers and notch knives are arranged on both sides corresponding to the running direction of the conveyor belt, and an arc shape is arranged above the conveyor belt. The briquetting block, the arc-shaped briquetting block is connected with the linkage device, and the linkage device drives the arc-shaped briquetting block to reciprocate up and down.

Further, side baffles are arranged on both sides corresponding to the running direction of the conveyor belt, a stopper is fixed on one side baffle, and a cutting tool is fixed on the other side side baffle.

Further, the linkage device includes a connecting rod hinged to the arc pressure block, the connecting rod is hinged to the crank, and the crank is connected to the transmission mechanism.

Further, the transmission mechanism includes a first bevel gear connected to the shaft of the crank, the first bevel gear and the second bevel gear are meshed for transmission, the shaft of the second bevel gear is fixed with a double-arm notch disc, and the double-arm notch disc is It is arranged in cooperation with the grooved wheel, and the shaft of the grooved wheel is connected with the drive shaft of the conveyor belt.

Further, the middle part of the working surface of the arc-shaped pressing block has a slot. The groove is set to match the baffle of the conveyor belt, and the work of the arc-shaped pressing block will not be affected by the baffle.

Further, a collection funnel is fixed on the outer side of the side baffle, and the collection funnel corresponds to the arc-shaped pressing block; a storage hopper is provided above the head end of the conveyor belt, and a garbage bin is correspondingly provided below the tail end of the conveyor belt.

Further, the drying device includes a heat conduction cylinder, a screw conveying shaft is installed inside the heat conduction cylinder, a heating plate is provided at the bottom of the heat conduction cylinder, a temperature control probe is arranged between the heat conduction cylinder and the heating plate, and the temperature control probe Connect with thermostat.

Further, a feeding funnel is arranged below the end of the heat conduction cylinder.

Further, the differential kneading device includes a first kneading belt and a second kneading belt arranged at intervals up and down, and the running speeds of the first kneading belt and the second kneading belt are different.

Further, the first kneading belt located above is set at a set angle to the horizontal direction, and the second kneading belt is set horizontally.

Further, a separation funnel is provided below the end of the second rubbing belt, and a dustbin is provided below the separation funnel.

Further, a size grading device is set between the differential kneading device and the shell breaking extrusion device, the size grading device includes a size classifier, the lower part of the size classifier is correspondingly provided with a connecting hose group, and the connecting hose group is connected to the shell breaking extrusion device. device connection.

Further, a plurality of separation plates are arranged in the size classifier, and the gaps between the separation plates decrease sequentially from left to right; The bottom is connected with the undersized collecting bucket.

Further, the crushing extrusion device includes a double-knife rotary pre-crushing device, which includes a plurality of rotating cutter sets, the rotating cutter sets are arranged on the main shaft, and the rotating cutter sets are driven by the main shaft to rotate. A semi-circular base plate set is arranged under the cutter set, and there is a set gap between the semi-circular base plate set and the rotating cutter set.

Further, the main shaft is provided with stoppers between the rotating tool sets, the rotating tool sets include two parallel tools, and a partition is provided between the two tools.

Further, there is a set distance between the center of the semicircular bottom plate group and the axis of the main shaft.

Further, the shell breaking extrusion device also includes a flexible round roller extrusion device, the flexible round roller extrusion device includes an extrusion bottom plate, one end of the extrusion bottom plate is arranged under the semicircular bottom plate group, and the other end of the extrusion bottom plate is arranged on the flexible Below the wheel set, the flexible wheel set is sleeved on the outer periphery of the pressing wheel set, and the pressing wheel set is driven to rotate by the rotating shaft, and there is a set gap between the flexible wheel set and the extruding bottom plate.

Further, the shell and kernel separation device includes a separation bottom plate, separation side plates are arranged on both sides of the separation bottom plate, the separation side plate on one side is fixedly connected to the separation plate, and the separation plate and the separation side plate are set at an inclined setting angle; There is a gap between the separation side plate and the separation plate on one side, and a collection box is correspondingly arranged under the gap of the separation plate; there is a set gap between the separation plate and the separation bottom plate, and the lower part of the separation bottom plate is connected to the dustbin.

Further, the separation plate is arc-shaped, and the separation bottom plate is arranged obliquely.

Compared with prior art, the beneficial effect of the present invention is:

1. In the present invention, the Gorgon fruit collection device with positioning cuts and multiple extrusions simulates the manual fruit picking process, and the cuts and extrusions are integrated, which solves the problem that the peel can only be removed manually, and the intermittent sheave mechanism can ensure "one pressure and one stop , move together" high-efficiency extrusion scheme, which can automatically collect the peel, safe and hygienic.

2. The present invention adopts a drying device, and the heating plate and the temperature controller probe are placed on the bottom of the iron cylinder to ensure that the Gorgon fruit and the aril are heated and dried at a suitable temperature.

3. The present invention adopts a differential speed rubbing device and uses a flexible differential speed conveyor belt for rubbing, which has a simple structure and high film removal efficiency.

4. The present invention adopts a size grading device to classify the size of Gorgon fruit in time, which provides great convenience for the subsequent shelling work and improves the shell breaking rate and kernel whole rate.

5. The present invention adopts a double-knife rotating device for breaking the shell, adding the device for breaking the shell can increase the rate of breaking the shell under the premise of reducing the rate of broken kernels. Compared with a blade located on the center plane, two blades with a smaller distance from the center plane are used. The effect of the blade on Gorgon fruit will be more obvious.

6. The present invention adopts a flexible round roller extrusion device to expand the cracks of the seed coat through extrusion, causing the seed coat to fall off, and the flexible wheel cover can make all the Gorgon seeds within the range be processed to avoid missing peeling.

7. The present invention adopts the shell kernel separation device, which has a simple structure and is different from other separation devices. This device has little damage to the nut kernel and high separation efficiency.

Description of drawings

The accompanying drawings constituting a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application, and do not constitute improper limitations to the present application.

Fig. 1 is a front-view structure schematic diagram of a Gorgon fruit three-layer peel automatic peeling machine integrating extrusion, kneading and cutting;

Fig. 2 is a rear view structural schematic diagram of a Gorgon three-layer peel automatic peeling machine integrating extrusion, kneading and cutting;

Fig. 3 is a top view of a Gorgon fruit three-layer peel automatic peeling machine integrating extrusion, kneading and cutting;

Fig. 4 is a structural schematic diagram of a Gorgon fruit collecting device with positioning cuts and multiple extrusions;

Fig. 5 is the structural representation of intermittent sheave mechanism;

Fig. 6 is the structural representation of multiple extruding device;

Fig. 7 is a schematic diagram of the mechanism of the drying device;

Fig. 8 is the schematic diagram of screw conveyor shaft;

Fig. 9 is a structural schematic diagram of a differential kneading device;

Fig. 10 is a transmission schematic diagram of a differential kneading device;

Fig. 11 is the structural representation of size grading device;

Fig. 12 is the structural representation of double-knife rotating device for breaking the shell;

Fig. 13 is a structural schematic diagram of a flexible round roller extrusion device;

Figure 14 is a schematic diagram of the installation of the pressure roller and the wheel sleeve;

Fig. 15 is a schematic structural view of a shell kernel separation device;

Fig. 16 is the transmission schematic diagram of electric motor;

In the figure, 1-storage hopper, 2-frame, 3-conveyor belt, 4-conveyor belt baffle, 5-cutting tool, 6-block, 7-side baffle, 8-side baffle, 9-drive shaft , 10-drive shaft, 11-drive shaft, 12-drive shaft, 13-collecting funnel, 14-arc briquetting block, 15-shaft, 16-groove wheel, 17-double arm gap disc, 18-shaft, 19 -gear, 20-gear, 21-pulley, 22-belt, 23-bevel gear, 24-bevel gear, 25-crank, 26-connecting rod, 27-connecting rod, 28-dust bin, 29-heat conduction cylinder, 30-screw conveying shaft, 31-heating plate, 32-thermostat, 33-bevel gear, 34-bevel gear, 35-shaft, 36-pulley, 37-pulley, 38-belt, 39-collecting funnel, 40- Transmission shaft, 41-transmission shaft, 42-transmission shaft, 43-transmission shaft, 44-kneading belt, 45-kneading belt, 46-pulley, 47-pulley, 48-pulley, 49-pulley, 50-belt, 51- Belt, 52-Kneading baffle, 53-Kneading baffle, 54-Separation funnel, 55-Dumpster, 56-Size classifier, 57-Oversize collection bucket, 58-Undersize collection bucket, 59-Connection soft Tube group, 60-semicircle bottom plate group, 61-spindle, 62-cutter group, 63-partition plate group, 64-block group, 65-pulley, 66-belt, 67-extrusion bottom plate, 68-spindle, 69- Pulley, 70-pressure wheel group, 71-flexible wheel set, 72-belt pulley, 73-belt, 74-belt pulley, 75-separation plate, 76-separation bottom plate, 77-separation side plate, 78-motor, 79-belt pulley , 80-dust bin, 81-collection bin.

detailed description

It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

As introduced in the background technology, in the prior art, the Gorgon fruit peeling machine cannot guarantee the whole kernel rate, shell breaking rate and shell breaking efficiency of Gorgon fruit. In order to solve the above technical problems, this application proposes a set extrusion It is an automatic peeling machine with three layers of Gorgon fruit peeling, kneading and cutting.

In a typical implementation of the present application, as shown in Figures 1-3, a Gorgon fruit three-layer peel automatic peeling machine integrating extrusion, kneading and cutting is provided, including a frame, a motor, and a positioning cutout. Multi-extrusion Gorgon fruit collection device, drying device, differential kneading device, size grading device, double-knife rotating shell breaking device, flexible round roller extrusion device, shell kernel separation device. Wherein, the Gorgon fruit collecting device for multi-extrusion at the positioning cut is located at the top of the machine, and mainly completes the removal of Gorgon fruit peel and the collection of Gorgon fruit; the drying device and the differential kneading device are located at the multiple extrusion The Gorgon fruit collecting device is mainly used to remove the aril and dry the Gorgon fruit; the size grading device, the double-knife rotating shell breaking device, and the flexible round roller extrusion device are located under the differential speed kneading device, and the three Distributed downwards in turn, mainly to complete the peeling of the seed coat; the shell and kernel separation device is located at the bottom of the frame, mainly to complete the separation of the shell and kernel.

A certain amount of gorgon is removed in the gorgon collection device with multi-extrusion at the positioning cutout to complete the removal of the pericarp, and the extruded gorgon and aril enter the drying device and the differential kneading device through the collection funnel 13 to complete the aril The removal of Gorgon and the drying of Euryale gourd, through the separation funnel 54, enter the size grading device, the double-knife rotating shell breaking device and the flexible round roller extrusion device to complete the peeling of the seed coat, and finally transfer it to the shell kernel separation device to complete the seed coat Isolation with gorgon kernels.

As shown in Figures 4-6, the Gorgon collecting device for multi-extrusion with positioning cuts includes a storage hopper 1, a conveyor belt 3, a conveyor belt baffle 4, a cutting knife 5, a stopper 6, a side baffle 7, and a side baffle 8. Transmission shaft 9, transmission shaft 10, transmission shaft 11, transmission shaft 12, collection funnel 13, arc-shaped pressing block 14, shaft 15, sheave 16, double arm notch disc 17, shaft 18, gear 19, gear 20 , Pulley 21, belt 22, bevel gear 23, bevel gear 24, crank 25, connecting rod 26, connecting rod 27, dustbin 28.

Wherein, the storage hopper 1 is installed on the top of the Gorgon fruit collecting device for multiple extrusion of the positioning cutout, the conveyor belt 3 is installed below the storage hopper 1, and the conveyor belt baffles 4 are installed on the conveyor belt 3 at certain equal intervals. Side baffle 7 and side baffle 8 are installed on the both sides of conveyer belt 3, notch tool 5 and block 6 are installed on side baffle 7 and side baffle 8 respectively, transmission shaft 9, transmission shaft 10, transmission shaft 11 And the transmission shaft 12 is installed in the conveyor belt 3, the sheave 16 is installed on the transmission shaft 12, the shaft 15 and the shaft 18 are installed on the frame 2, the double arm notch disc 17 is installed on the shaft 15, and cooperates with the sheave 16 , the gear 19 and the gear 20 are installed on the shaft 15 and the shaft 18 respectively, and the two cooperate with each other, the pulley 21 is installed on the shaft 18, and is connected with the pulley 36 through the belt 22, the bevel gear 23 is installed on the shaft 15, and the crank 25 is installed On the frame 2, the bevel gear 24 is installed on the crank 25, which is matched with the bevel gear 23. The arc pressure block 14 is installed on the frame 2 and the connecting rod 26 and the connecting rod 27, and the connecting rod 26 and the connecting rod 27 are installed On the arc-shaped briquetting block 14 and the crank 25, the arc-shaped briquetting block is driven to swing back and forth, the collecting funnel 13 is installed between the frame 2 and the heat conduction cylinder 29, and the collecting funnel 13 is arranged on the outside of the side baffle 7 (side baffle 7 and side baffle plate 8 opposite side is the inside, is the outside on the contrary), facing the arc briquetting block 14, dustbin 28 is installed on the frame, is positioned at the end that conveyor belt 3 moves.

As shown in Figure 7, the drying device comprises a heat conduction cylinder 29, a screw conveying shaft 30, a heating plate 31, a temperature controller 32, a bevel gear 33, a bevel gear 34, a shaft 35, a pulley 36, a pulley 37, and a belt 38 , collecting funnel 39 .

Wherein, the heat conduction cylinder 29 is installed on the frame, and the structure of the screw conveying shaft 30 is shown in Figure 8, which is installed in the heat conduction cylinder 29, the heating plate 31 is installed at the bottom of the heat conduction cylinder 29, and the temperature controller 32 Installed on the frame, the temperature control probe is installed between the heat conduction cylinder 29 and the heating plate 31, the temperature of the heating plate can be adjusted, the bevel gear 33 is installed on the screw conveying shaft 30, the shaft 35 is installed on the frame, the bevel gear 34 is installed on the shaft 35, cooperates with bevel gear 33, belt pulley 36 and belt pulley 37 are installed on the shaft 35, belt pulley 37 and belt pulley 49 are connected by belt 38, and collection funnel 39 is installed in heat conduction cylinder 29 ends.

As can be seen from Figures 9-10, the differential kneading device comprises a transmission shaft 40, a transmission shaft 41, a transmission shaft 42, a transmission shaft 43, a kneading belt 44, a kneading belt 45, a pulley 46, a pulley 47, a pulley 48, a pulley 49, Belt 50, belt 51, rubbing baffle plate 52, rubbing baffle plate 53, separation funnel 54, dustbin 55.

Wherein, the transmission shaft 40, the transmission shaft 41, the transmission shaft 42, and the transmission shaft 43 are installed on the frame, and the kneading belt 44 is installed on the transmission shaft 40, the transmission shaft 41 outer layer, wherein the transmission shaft 41 is slightly lower than the transmission shaft 40 , so kneading belt 44 and horizontal inclination slight angle (can be set as follows: kneading belt 44 is inclined 2 ° with the horizontal plane toward the downward direction of mechanism by the entrance of mechanism to outlet), and kneading belt 45 is placed horizontally, and kneading belt 45 is installed on Power transmission shaft 42, power transmission shaft 43 outer layers, rub baffle plate 52, rub baffle plate 53 symmetrically on the installation frame, are respectively positioned at the both sides of rubbing belt 44 and rubbing belt 45, pulley 46 and belt pulley 47 are installed on the transmission shaft 42, Belt pulley 48 is installed on power transmission shaft 41, and belt pulley 49 is installed on the power transmission shaft 43, and belt pulley 46 and belt pulley 48 are connected by belt 50, and belt pulley 47 and belt pulley 69 are connected by belt 51, and separation funnel 54 is installed on rubbing belt 45 ends, is fixed on the machine On the frame 2, link to each other with the size classifier 56, and the dustbin 55 is installed below the separation funnel 54, and is fixed on the frame 2. Separation funnel 54 is corresponding to dustbin 55 positions and is provided with the screen mesh structure of grating grid shape, and the bottom of screen mesh structure is connected with the funnel body that is arranged obliquely, after aril comes off, falls into dustbin 55 through screen mesh structure, Gorgon fruit It is sent into the size grading device by the funnel body.

As shown in FIG. 11 , the size grading device includes a size classifier 56 , an oversized collecting hopper 57 , an undersized collecting hopper 58 and a connecting hose set 59 . Wherein, the size classifier 56 is installed on the frame 2 and is connected with the separation funnel 54. A separation plate is arranged in the size classifier 56, and the gap of the separation plate gradually decreases from left to right, and the separation plate is inclined downward; The undersized collection bucket 58 is close to the inlet, the oversized collection bucket 57 is on the plate facing the inlet, and the connecting hose set 59 is located between the two, the undersized collecting bucket 58, the connecting hose set 59 and the oversized collection The bucket 57 is installed below the size classifier 56 and is arranged in order, and the connecting hose group 59 is connected with the semicircular bottom plate group 60 . The oversized collection bucket 57 and the oversized collection bucket 58 store Gorgon fruit beyond the normal range.

As shown in FIG. 12 , the double-knife rotary device for shell breaking includes a semicircular bottom plate group 60 , a main shaft 61 , a cutter group 62 , a dividing plate group 63 , a block group 64 , a pulley 65 , and a belt 66 . The main shaft 61 is installed on the frame 2, and the tool group 62, the partition group 63 and the block group 64 are installed on the main shaft 61, and are arranged crosswise according to the order of the block-cutter-partition-tool-block, the block group 64 fixes the tool set 62, and the semicircle base plate set 60 is installed below the tool set 62, which is slightly deviated from the axis of the main shaft 61, so that the distance between the tool set 62 and the semicircle base plate set 60 is from large to small, and the semicircle base plate set 60 is in accordance with the classification requirements. Different pitches are placed below each group of blades, and the belt pulley 65 is installed on the main shaft 61, and the belt pulley 65 and the belt pulley 74 are connected by a belt 66.

As shown in FIGS. 13-14 , the flexible round roller extrusion device includes an extrusion base plate 67 , a main shaft 68 , a pulley 69 , a pressure roller set 70 , a flexible pulley set 71 , a pulley 72 , and a belt 73 . Wherein, the main shaft 68 is installed on the frame 2, the pressing wheel group 70 is installed on the main shaft 68, the flexible wheel set 71 is installed on the outer layer of the pressing wheel group 70, so as to avoid the omission of Gorgon; The bottom of the wheel set 70 and the flexible wheel cover set 71 is fixed on the frame 2, and the joint of the extrusion base plate 67 and the flexible wheel cover set 71 is a quarter circular plate, and the circular plate is concentric with the main shaft 68. Set below the flexible pulley set 71, the pulley 69 and the pulley 72 are installed on the main shaft 68, and are located at both ends respectively. The pulley 72 and the pulley 79 are connected by a belt 73; a dividing plate is placed between the pressure pulleys of the pressure pulley set 70. The size of the pinch roller set 70 decreases progressively from left to right.

As shown in FIG. 15 , the shell kernel separation device includes a separation plate 75 , a separation bottom plate 76 , a separation side plate 77 , a dustbin 80 and a collection box 81 .

Wherein, the separation base plate 76 is installed on the frame, the separation base plate 76 is set at an inclined setting angle, and is connected with the end of the extrusion base plate 67 and the dustbin 80, the separation side plate 77 is installed on both sides above the separation base plate 76, and the separation plate 75 Be installed on the separation side plate 77, keep a certain distance with the separation bottom plate 76, the separation plate 75 is arc-shaped setting, and the collection box 81 is installed on the slideway side of the direction indicated by the separation plate 75 arcs.

As shown in Figure 16, adopt electric motor and belt transmission mechanism among the present invention, all connect by belt transmission mechanism between each component device, drive each component device to run step by step by motor operation, realize the running work of whole device; Motor 78 is installed on On the frame 2, below the differential kneading device, the belt pulley 74 and the belt pulley 79 are installed on the motor 78, the belt pulley 65 and the belt pulley 74 are connected by the belt 66, and the belt pulley 72 and the belt pulley 79 are connected by the belt 73.

Concrete process of the present invention is as follows:

The device starts to start, the motor 78 runs, and drives the pulley 79 and the pulley 74 to rotate. The belt 73 and the belt 66 drive the pulley 72 and the pulley 65 to rotate respectively. The main shaft 68 and the main shaft 61 start to rotate. The cracking device starts to run; the main shaft 68 drives the belt pulley 69 to rotate, the belt pulley 47 is rotated by the belt 51, the transmission shaft 42 starts to rotate, the belt pulley 46 on it rotates, the belt pulley 48 is rotated by the belt 50, and the transmission shaft 41 starts to rotate, causing the drive shaft 42 to rotate. The transmission shaft 40 and the transmission shaft 43 rotate, and the differential kneading device starts to operate; the transmission shaft 43 drives the pulley 49 to rotate, and the belt pulley 37 rotates through the belt 38, and the shaft 35 starts to rotate. Through the cooperation of the bevel gear 34 and the bevel gear 33, the screw conveys The shaft 30 starts to rotate, the heating plate 31 starts to preheat, the temperature controller 32 controls the temperature, and the drying device starts to operate; while the shaft 35 rotates, the belt pulley 21 rotates through the belt 22, and the shaft 18 where it is located rotates, through the cooperation of gears and intermittent grooves Wheel mechanism, the transmission shaft 12 rotates, driven by the conveyor belt, the transmission shaft 9, the transmission shaft 10, and the transmission shaft 11 rotate, the conveyor belt part starts to run, and the double-arm notch disc 17 rotates at the same time, the coaxial bevel gear 23 rotates, and the bevel gear 23 rotates through the bevel with the bevel The cooperation of gear 24, crank 25 rotates, by the four-bar mechanism of arc briquetting 14, frame 2, connecting rod 26, connecting rod 27 and crank 25, arc briquetting 14 is swung, and briquetting part starts running. So far, the whole equipment starts to work.

Pour a certain amount of Gorgon into the storage hopper 1 above the frame, and the Gorgon falls on the conveyor belt 3 along the slideway of the storage hopper 1. Cooperate, so that it can be guaranteed that there will only be one Gorgon in a gap space, the stopper 6 will squeeze the Gorgon towards the direction of the cutting tool 5, due to the transmission effect, the Gorgon will be cut open, and then sent to the extrusion part, through the gear 19 and gear 20 and double-arm notch disc 17 and sheave 16 cooperate with each other and the crank-link mechanism action that arc-shaped briquetting block 14, connecting rod 26, connecting rod 27, crank 25, frame 2 constitute makes Gorgon gourd on the conveyor belt. 3 It is squeezed by the arc-shaped pressing block 14 during the pause. In order to prevent Gorgon from remaining in the peel, one Gorgon has two extrusion processes. Since there is a gap opening below the side baffle 7 connected to the collection funnel 13, the arc After the shape briquetting block 14 squeezes, the Gorgon fruit is subjected to the power of the arc-shaped briquetting block 14 and enters the collecting funnel 13 from the opening, while the peel remains on the conveyor belt 3, and then continues to move into the dustbin 28. The extruded Gorgon fruit and the attached The arils on the surface drop into the drying device through the collecting funnel 13 .

Gorgon fruit and the aril attached to the surface enter the heat conduction cylinder 29, and through the joint action of the heating plate 31 and the temperature controller 32, the Gorgon fruit and the aril are properly heated, and the Gorgon fruit dries, and the aril reduces its The viscosity of the surface, the rotation of the screw conveying shaft 30 promotes their movement until they enter the differential kneading device through the collecting funnel 39.

Gorgon fruit and aril fall in rubbing belt 44 and rubbing belt 45, because pulley 46 diameter is less than belt pulley 48, cause rubbing belt 45 rotational speeds greater than rubbing belt 44, rubbing belt 45 places horizontally, and rubbing belt 44 ends are slightly lower than beginning end, This makes the gap between the two conveyor belts gradually diminish, and under the rubbing of the rubbing belt, the arils come off gradually, and the arils are screened in the dustbin 55 by the separation funnel 54, and the Gorgon fruit is sent to the size classifier device.

Gorgon fruit falls into the size classifier 56. Since the distance between the separation plates in the size separator is from small to large, the Gorgon fruit is classified into different areas according to a certain size range, and the Gorgon fruit that is too large or too small will fall to the In the oversized collecting bucket 57 and the undersized collecting bucket 58, the Gorgon fruit of moderate size falls in different connecting hose groups 59 according to different ranges, and falls into the double-knife rotating device for breaking the shell.

Gorgon fruit falls into the semicircular bottom plate group 60, and under the action of the rotating cutter set 62, shallow pits or cracks are drawn on the surface of the seed coat. Since the distance between the cutter and the semicircular bottom plate group 60 varies from large to small, all Gorgon fruit within the range can be processed Arrived, then brought into the flexible round roller extrusion device.

The Gorgon fruit falls into the extruding bottom plate 67, and is subjected to the action of the rotating pressing wheel set 70, the Gorgon fruit with cracks is squeezed, and the crack expands until the seed coat falls off from the Gorgon fruit, and the elasticity of the flexible wheel set 71 can make the Gorgon fruit within the range After being processed, the gorgon nuts and broken shells fall into the shell and kernel separating device together.

Gorgon fruit kernels and broken shells fall on the separation bottom plate 76, because the separation plate 75 keeps a certain distance from the separation bottom plate 76, so that the broken shells can pass through the gap therein and fall into the dustbin 80, while the Gorgon fruit is guided to the side and falls into the waste bin 80. into the collection box 81.

The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.

Claims (10)

1. The three-layered Gorgon fruit peeling machine that integrates extrusion, kneading and cutting is characterized in that it includes multiple extrusion devices for positioning cuts, and the multi-extrusion devices for positioning cuts perform cuts and extrusions on incoming Gorgon fruit, Remove the gorgon peel; A drying device for receiving and drying the Gorgon fruit after removing the peel; The differential speed kneading device is equipped with a differential speed belt to knead the dried Gorgon fruit at a differential speed to remove the Gorgon fruit aril; The shell breaking extrusion device is equipped with a knife to further cut the Gorgon fruit, and squeeze it to make the Gorgon seed coat fall off from the kernel; The shell and kernel separation device separates the nuts and seed coats and stores them separately. 2. The peeling machine as claimed in claim 1, wherein the positioning notch multiple extrusion device comprises a conveyor belt, the surface of the conveyor belt is provided with a plurality of baffles at intervals, and the two sides corresponding to the running direction of the conveyor belt are provided with matching For the stopper and the cutting tool, an arc-shaped pressing block is arranged above the conveyor belt, and the arc-shaped pressing block is connected with a linkage device, and the linkage device drives the arc-shaped pressing block to reciprocate up and down. 3. The peeling machine as claimed in claim 2, wherein side baffles are arranged on both sides corresponding to the running direction of the conveyor belt, the side baffles on one side are fixed with stoppers, and the side baffles on the other side are fixed There is a cutting tool; there is a slot in the middle of the working surface of the arc-shaped pressing block; a collecting funnel is fixed on the outer side of the side baffle, and the collecting funnel corresponds to the arc-shaped pressing block; a storage hopper is arranged above the head end of the conveyor belt , Correspondingly set a dustbin under the end of the conveyor belt. 4. The peeling machine according to claim 2, wherein the linkage device includes a connecting rod hinged with the arc-shaped pressing block, the connecting rod is hinged with the crank, and the crank is connected with the transmission mechanism; The first bevel gear connected to the shaft of the crank, the first bevel gear and the second bevel gear are meshed for transmission, the double-arm notched disc is fixed on the shaft of the second bevel gear, the double-arm notched disc is set in cooperation with the groove wheel, and the groove wheel The shaft is connected to the drive shaft of the conveyor belt. 5. The peeling machine according to claim 1, wherein the drying device comprises a heat conduction cylinder, a screw conveying shaft is installed in the heat conduction cylinder, a heating plate is arranged at the bottom of the heat conduction cylinder, and the heat conduction cylinder A temperature control probe is arranged between the cylinder and the heating plate, and the temperature control probe is connected to the temperature controller; a feeding funnel is arranged under the end of the heat conduction cylinder. 6. The peeling machine as claimed in claim 1, wherein the differential speed kneading device comprises a first kneading belt and a second kneading belt arranged at intervals up and down, and the operating speed of the first kneading belt and the second kneading belt is Different; the first kneading belt located above is set at a set angle to the horizontal direction, and the second kneading belt is set horizontally; a separation funnel is arranged below the end of the second kneading belt, and a dustbin is arranged below the separation funnel. 7. The peeling machine according to claim 1, characterized in that, a size grading device is set between the differential kneading device and the shell breaking extrusion device, the size grading device includes a size classifier, and the lower part of the size classifier is correspondingly arranged Connect the hose group, and connect the hose group with the shell breaking extrusion device; The size classifier is equipped with a plurality of separation plates, and the gaps between the separation plates decrease from left to right; Small size collection bucket connection. 8. The peeling machine according to claim 1, wherein the shell breaking extrusion device comprises a double-knife rotary pre-breaking shell device, and the double-knife rotary pre-breaking shell device includes a plurality of rotary cutter groups, and the rotary cutter group Set on the main shaft, the rotating tool group is driven by the main shaft to rotate, and the semicircular bottom plate group is arranged under the rotary tool group, and there is a set gap between the semicircular bottom plate group and the rotating tool group; The main shaft is provided with a stopper between the rotating tool group, the rotating tool group includes two parallel tools, and a partition is arranged between the two tools; there is a set distance between the center of the semicircular bottom plate group and the axis of the main shaft . 9. The peeling machine according to claim 1 or 8, characterized in that, the shell breaking extrusion device also includes a flexible round roller extrusion device, and the flexible round roller extrusion device includes an extrusion bottom plate, and one end of the extrusion bottom plate Cooperately arranged under the semicircular bottom plate group, the other end of the extrusion bottom plate is arranged under the flexible wheel set, and the flexible wheel set is set on the outer periphery of the pressing wheel set, and the pressing wheel set is driven by the rotating shaft to rotate, and the flexible wheel set and extrusion There is a set gap between the bottom plates. 10. The peeling machine according to claim 1, characterized in that, the shell kernel separating device comprises a separation bottom plate, and separation side plates are arranged on both sides of the separation bottom plate, and the separation side plate on one side is fixedly connected with the separation plate, The separation plate and the separation side plate are set at an inclined setting angle; there is a gap between the separation side plate and the separation plate on the other side, and a collection box is correspondingly arranged under the gap of the separation plate; there is a set gap between the separation plate and the separation bottom plate, and the separation The lower part of the bottom plate is connected with the dustbin; the separation plate is arc-shaped, and the separation bottom plate is inclined.